Corrosion Monitoring Section Procedure No:

Report UT/CPF1/2016
Corrosion-Ultrasonic Testing Report No /V13220A/035

CPF1-HP COMPRESSOR PK13210A-Suction Scrubber(1st Stage) V-13220A Date 11-Jan-17

Genaral Notes:
1- Suction Scrubber(1st Stage) V-13220A commissioned on May 30, 2012
2- Corrosion rate calculated for duration of 4.6 year.
3- 4mm corrosion allowance added to shell thickness.
4- Design thickness is 18mm shell /18mm head.( including 4mm corrosion allowance )
5- Our calculation of corrosion rate based on to 18mm (as in nameplate)
6- 8 points were not measured because of high location ,scaffold required.
7- Gauge type:Olympus 38DLplus Serial No.: 130772412 Sonic velocity:5.944mm/s
Corrosion Rate calculation = (tprevious- tactual)/Duration of year ( t- Thickness)
Commissioning 30-May-12
First measurement time 28-Jan-16
Last measurement time 11-Jan-17
Measurement interval in years 0.9
Duration in years 4.6

Test by: Calibrate by: Approved by:

Percentage Of
Material Nominal Actual Thk As Of Actual Thk As Of Total Metal Corrosion Rate Metal Lost
Gauge Point Description Size within Remarks & Comments
Specification Thk (mm) 28-Jan-2016/(mm) 11-Jan-2017/(mm) Loss In Mm (mm/Year)
4.6 year
1 Head SA-516 Gr.60N 1200 18 19.3 19.1 0.2 0.2 1%
2 Head SA-516 Gr.60N 1200 18 19.5 19.5 0 0.0 0%
3 Head SA-516 Gr.60N 1200 18 19.4 19.4 0 0.0 0%
4 Head SA-516 Gr.60N 1200 18 19.2 19.2 0 0.0 0%
5 Shell SA-516 Gr.60N 1200 18 19 18.8 0.2 0.2 1%
6 Shell SA-516 Gr.60N 1200 18 19 18.8 0.2 0.2 1%
7 Shell SA-516 Gr.60N 1200 18 18.9 18.8 0.1 0.1 1%
8 Shell SA-516 Gr.60N 1200 18 18.8 18.7 0.1 0.1 1%
9 Shell SA-516 Gr.60N 1200 18 19.1 19.1 0 0.0 0%
10 Shell SA-516 Gr.60N 1200 18 19 18.9 0.1 0.1 1%
11 Shell SA-516 Gr.60N 1200 18 19 18.9 0.1 0.1 1%
12 Shell SA-516 Gr.60N 1200 18 18.5 18.5 0 0.0 0%
13 Shell SA-516 Gr.60N 1200 18 19 19 0 0.0 0%
14 Shell SA-516 Gr.60N 1200 18 19.1 19 0.1 0.1 1%
15 Shell SA-516 Gr.60N 1200 18 18.6 18.5 0.1 0.1 1%
16 Shell SA-516 Gr.60N 1200 18 19 18.8 0.2 0.2 1%
17 Shell SA-516 Gr.60N 1200 18 19 18.8 0.2 0.2 1%
18 Shell SA-516 Gr.60N 1200 18 19 18.9 0.1 0.1 1%
19 Shell SA-516 Gr.60N 1200 18 19 18.9 0.1 0.1 1%
20 Shell SA-516 Gr.60N 1200 18 19 18.8 0.2 0.2 1%
21 Head SA-516 Gr.60N 1200 18 19.9 19.9 0 0.0 0%
22 Head SA-516 Gr.60N 1200 18 19.2 19.2 0 0.0 0%
23 Head SA-516 Gr.60N 1200 18 19.6 19.6 0 0.0 0%
24 Head SA-516 Gr.60N 1200 18 19.5 19.5 0 0.0 0%
 NOZZLES Percentage Of
Metal Lost
Material Nominal Actual Thk As Of Actual Thk As Of Total Metal Corrosion Rate within
Gauge Point Description Size Remarks & Comments
Specification Thk (mm) 28-Jan-2016/(mm) 11-Jan-2017/(mm) Loss In Mm (mm/Year) 4.6 year
N1, 3clocok Inlet SA-106Gr.B 12" / 17 17 0 0.0 0%
N1, 6clocok Inlet SA-106Gr.B 12" / 17.4 17.4 0 0.0 0%
N1, 9clocok Inlet SA-106Gr.B 12" / 17.4 17.2 0.2 0.2 1%
N1, 12clocok Inlet SA-106Gr.B 12" / 16 16 0 0.0 0%
N2, 3clock Outlet SA-106Gr.B 12" / 16.1 16 0.1 0.1 1%
N2, 6clock Outlet SA-106Gr.B 12" / 16.6 16.6 0 0.0 0%
N2, 9clock Outlet SA-106Gr.B 12" / 17 17 0 0.0 0%
N2, 12clock Outlet SA-106Gr.B 12" / 17 17 0 0.0 0%
N3, N Drain SA-106Gr.B 11/2" / / / / / /
N3, E Drain SA-106Gr.B 11/2" / / / / / /
N3, W Drain SA-106Gr.B 11/2" / / / / / /
N3, S Drain SA-106Gr.B 11/2" / / / / / /
N4, 3clock Bypass SA-106Gr.B 4" / 16.5 16.5 0 0.0 0%
N4, 6clock Bypass SA-106Gr.B 4" / 16.4 16.4 0 0.0 0%
N4, 9clock Bypass SA-106Gr.B 4" / 16.5 16.5 0 0.0 0%
N4, 12clock Bypass SA-106Gr.B 4" / 16.6 16.4 0.2 0.2 1%
N5, N Spare Conn. SA-106Gr.B 1" / / / / / /
N5, E Spare Conn. SA-106Gr.B 1" / / / / / /
N5, W Spare Conn. SA-106Gr.B 1" / / / / / /
N5, S Spare Conn. SA-106Gr.B 1" / / / / / /
K1,3clcok LT13222A SA-106Gr.B 1" / 13.9 13.9 0 0.0 0%
K1,6clcok LT13222A SA-106Gr.B 1" / 14.1 14 0.1 0.1 1%
K1,9clcok LT13222A SA-106Gr.B 1" / 13.2 13.1 0.1 0.1 1%
K1,12clcok LT13222A SA-106Gr.B 1" / 13.1 13 0.1 0.1 1%
K2, 3clcok LT13222A SA-106Gr.B 1" / 14 13.9 0.1 0.1 1%
K2, 6clcok LT13222A SA-106Gr.B 1" / 13.2 13.1 0.1 0.1 1%
K2, 9clcok LT13222A SA-106Gr.B 1" / 13.2 13.1 0.1 0.1 1%
K2, 12clcok LT13222A SA-106Gr.B 1" / 14 13.8 0.2 0.2 1%
K3,3clcok LG13221A SA-106Gr.B 1" / 13.3 13.2 0.1 0.1 1%
K3,6clcok LG13221A SA-106Gr.B 1" / 13.9 13.8 0.1 0.1 1%
K3,9clcok LG13221A SA-106Gr.B 1" / 14.1 14.1 0 0.0 0%
K3,12clcok LG13221A SA-106Gr.B 1" / 13.6 13.4 0.2 0.2 1%
K4, 3clcok LG13221A SA-106Gr.B 1" / 14.2 14 0.2 0.2 1%
K4, 6clcok LG13221A SA-106Gr.B 1" / 14.1 13.9 0.2 0.2 1%
K4, 9clcok LG13221A SA-106Gr.B 1" / 13.3 13.1 0.2 0.2 2%
K4, 12clcok LG13221A SA-106Gr.B 1" / 13.4 13.3 0.1 0.1 1%
K5,3clcok TG13221A SA-106Gr.B 1.1/2" / 13.2 13 0.2 0.2 2%
K5,6clcok TG13221A SA-106Gr.B 1.1/2" / 13.9 13.7 0.2 0.2 1%
K5,9clcok TG13221A SA-106Gr.B 1.1/2" / 14 14 0 0.0 0%
K5,12clcok TG13221A SA-106Gr.B 1.1/2" / 13.3 13.2 0.1 0.1 1%
K6,3clcok TT13221A SA-106Gr.B 1.1/2" / 14.1 14.1 0 0.0 0%
K6,6clcok TT13221A SA-106Gr.B 1.1/2" / 13.9 13.7 0.2 0.2 1%
K6,9clcok TT13221A SA-106Gr.B 1.1/2" / 13.1 13 0.1 0.1 1%
K6,12clcok TT13221A SA-106Gr.B 1.1/2" / 13.4 13.2 0.2 0.2 1%
M,3clock Manway SA-106Gr.B 20" / 20.3 20.2 0.1 0.1 0%
M,6clock Manway SA-106Gr.B 20" / 20.4 20.4 0 0.0 0%
M,9clock Manway SA-106Gr.B 20" / 20.3 20.2 0.1 0.1 0%
M,12clock Manway SA-106Gr.B 20" / 20.8 20.7 0.1 0.1 0%