Using AC and DC together in electrical system?

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Using AC and DC together in electrical system?

There are a number of issues to using AC and DC together in the same electrical system. Briefly, they are: circuit
boxes and hardware, outlets, wiring schemes and sizes, and switches.

Circuit boxes
The Electrical Code prohibits AC and DC in the same box. Youll need two distribution boxes one for AC and one for
DC.

Circuit breakers rated for AC wont work for DC. Expect to pay more for DC breakers. On the other hand, fuses
are mostly indifferent to AC or DC, or even differences in voltage. Older-style circuit boxes employing fuses that
no longer meet Code for AC wiring will work fine for DC circuits. Up to ratings of 30 Amps, the new style of
automotive fuses are also great for DC systems.

Outlets
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Standard receptacles will work for DC or AC. You must exercise caution in using both in the same household.
Plugging a 12V DC load into a 120V AC socket may fry the load if the circuit breaker/fuse doesnt pop first.

Plugging a 120V AC load into a 12V DC circuit may hurt the load or blow a fuse or simply do nothing. Still, who needs
this worry. Amateur electricians have many
ways to handle this situation. One scheme uses the same type of receptacle for AC and DC circuits but colorcodes or
labels the receptacle plate itself. This works okay for hermits but its lousy for guests, children, and the uninformed.

A second scheme is to wire AC and DC into the same receptacle, with a shared common ( bad idea). Another scheme
is to wire the 12V appliances to a unique auto cigarette
lighter plug/receptacle (light loads only, please). Or a plug/receptacle of the style found in older RVs
(recreational vehicles) for 12V circuits (mostly inadequate).

A better idea is to use a plug/receptacle with a different NEMA number (pattern) for the 12V circuit (shop around for
the least expensive type). This usually changes the orientation of the plug blades so that its impossible to mix 12V
DC and 120V AC loads and circuits. Add the appropriate plug to each 12V load.

Polarity is another issue with DC. Incandescent lights and simple heating circuits dont really care about polarity, but
you must observe proper polarity (pos. or neg.) for LEDs, high-frequency fluorescent lamps, stereos, and many other
DC loads. This is easily handled by the newer style of plugs and receptacles that permit insertion in only one way.
These will ensure correct polarity in wiring plug and receptacle, as will the use of 3-prong plugs.

Wiring
Overall, 12V DC wiring will require a larger gauge of wire for even modest loads. Wire size increases rapidly with any
length. Here, preparation and creativity go a long way
toward minimizing the expense and labor while retaining full capability.

What do you want to do and where? Special low-voltage wiring tables will assist you in sizing wire for specific loads at
varying distances.

There is also merit in the idea of running a branch line of large wire to the far side of the house where it can
be distributed from a second, smaller fuse box to loads in that area. Large-gauge wire is stiff and awkward to route;
plan accordingly. Use 12-gauge wire fingers from a bigger gauge wire to ease connections to receptacles and
switches.

Use junction boxes for wire gauges of #8 and larger. Relatively short lengths of #12 wire leading from these to loads
and receptacles will incur only small losses.

Switches
Switches designed to handle 120V AC may fail in use with 12V DC. The arc produced when a standard AC lightswitch
opens (turns off) a DC circuit will be hotter and last longer.

Absolutely avoid silent switch types; they open way too slow. Either way, the DC arc will eventually (if not
immediately) burn a switchs contacts. It is possible to add a capacitor across the switch to suppress this arc (Figure
1).

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 Figure 1 A capacitor will reduce arcing in a switch in

Or to wire a switch with multiple poles in series (not parallel; see Figure
2) to help it survive this arc. Of course, you may also find and install
switches rated to switch DC current.

Resource: January/February 2000 Backwoods Home Magazine

a DC circuit

Figure 2 Series-wiring of multiple-pole switches

reduces arcing

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