BELZONA HIGH PERFORMANCE LININGS FOR IMMERSION IN

PROCESS VESSELS OPERATING ABOVE 90C (194F) SELECTION GUIDE

with CP systems)
Chemical

decompression

(good for use

disbondment

resistance @
Resistance Adhesion

Steam out
Explosive

Cathodic
resilient
Sprayable

Product Description System Substrate surface preparation Cure time Post cure Temperature Inspection Coverage Abrasion Flexural Compressive

210oC
Resistance Guide only method Rate resistance strength Tensile Strength
o
@25 C Contact Belzona Shear
(77oF) for specific Zero Taber ASTM ASTM ASTM
chemicals wastage 1kg load D790 D1002 D695

Belzona Solvent free, 1 or 2 coat Blast clean with selected Working life Can be Range:-40oC to 200oC Hydrocarbons W.F.T. 2kg/m2 H10 wheel 8,500 psi Mild steel 14,400 psi
1391 applicator or brush Two colour system abrasive to achieve 75 micron is 30 mins force cured (-40oF to 392oF) BTEX for 600 wet: 39mm3 (598 3,300 psi (1013 kg/cm2)
applied two (3 mils) min angular / anchor with heat micron kg/cm2) (232
component 100% Minimum total DFT 600 microns profile to Sa 2-1/2 Chemical Constant Glycol kgs/cm2)
solids high (24 mils) for immersion up to with max 20mg/m2 Chlorides contact Immersion: 120oC Amines MDEA Wet sponge 2.56kg/m2
temperature ceramic 100oC (212oF) and dust level 2 after 4 days (248oF) Sour gasses For 800
filled lining system Minimum total DFT 800 microns cure Wet H2S & CO2 micron
for applications (32 mils) for immersion up to
requiring resistance to 120oC (250oF). Alkalis
entrained solids at Water, Salts
elevated Detergent wash and flash blast
temperatures and between coats
hydrocarbons and
pressurised steam at
elevated
temperatures.
Suitable for contact
with Potable water.

Belzona Solvent free, 2 coat Blast clean with selected Working life Post cure Range:-40oC to 200oC Hydrocarbons W.F.T. 1.43lt/m2 H10 wheel 5,500 psi Mild steel 18,600 psi
1391S spray applied Two colour system abrasive to achieve 75 micron is 40 mins @ 60oC (-40oF to 392oF) BTEX wet: (387 2,000 psi (1308 kg/cm2)
two component Minimum total DFT 500 microns (3 mils) min angular / anchor (140oF) Methanol D.F.T. 940mm3 kg/cm2) (141
100% solids lining (20 mils) profile to Sa 2-1/2 Chemical If operating Constant Glycol kgs/cm2)
system for protection with max 20mg/m2 Chlorides contact temperature Immersion: 110oC Amines MDEA & Spark test
of surfaces operating and dust level 2 after 24 hrs less than (230oF) MEA
under immersion Flash blast between coats not cure 60oC Sour gasses
conditions in the required if over coated within (140oF) Wet H2S & CO2
absence of abrasion. overcoat window of 24 hours
Otherwise
post cure in Alkalis
service Water, Salts

Belzona Solvent free, 2 coat Blast clean with selected Working life Post cure Range:-40oC to 200oC Hydrocarbons W.F.T. 1kg/m2 H10 wheel 7,100 psi Mild steel 15,000 psi
1391T brush applied Two colour system abrasive to achieve 75 micron is 30 mins @ 60oC (-40oF to 392oF) BTEX wet: (499 2,800 psi (1055 kg/cm2)
two component lining Minimum total DFT 600 microns (3 mils) min angular / anchor (140oF) Methanol D.F.T. 320mm3 kg/cm2) (197
system for protection (24 mils) profile to Sa 2-1/2 Chemical If operating Constant Glycol kgs/cm2)
of surfaces operating with max 20mg/m2 Chlorides contact temperature Immersion: 120 Co
Amines MDEA & Spark test
under immersed and dust level 2 after 24 hrs less than (248oF) MEA
conditions in contact Flash blast between coats not cure 60oC Sour gasses
with aqueous required if over coated within (140oF) Wet H2S & CO2
solutions and overcoat window of 24 hours
requiring resistance to Otherwise
entrained solids. post cure in Alkalis
service Water, Salts

W.F.T. = Wet Film Thickness D.F.T. = Dry Film Thickness

Belzona Polymerics Ltd., Belzona Inc., Belzona Asia Pacific, BELZONA IS A COMPLETE SERVICE TO INDUSTRY. Copyright 2008 by Belzona International Ltd. All rights reserved. No part
Claro Road, Harrogate, 2000 N.W. 88 Court, Miami, Rattakit Building, 29/13 Moo 9, Sukhumvit Road, of this work covered by the copyrights hereon may be reproduced or used
HG1 4DS, England. Florida 33172, U.S.A. Banglamung, Chonburi 20150, Thailand. Factory trained Belzona Consultants are available in any form or by any means graphic, electronic or mechanical, including
Tel: +44 (0) 1423 567641 Tel: +1 (305) 594 4994 Tel: +66 38 378099 throughout the world to provide local service. photocopying, recording, taping or information storage and retrieval
Fax: +44 (0) 1423 505967 Fax: +1 (305) 599 1140 Fax: +66 38 378098
Email: belzona@belzona.co.uk Email: belzona@belzona.com Email: belzona@belzona.cn www.belzona.com systems without written permission of the publisher. Belzona is a
registered trademark. 30-10-08
 BELZONA HIGH PERFORMANCE LININGS FOR IMMERSION IN
PROCESS VESSELS OPERATING ABOVE 90C (194F) SELECTION GUIDE

with CP systems)
Chemical

decompression

(good for use

disbondment

resistance @
Resistance Adhesion

Steam out
Explosive

Cathodic
resilient
Sprayable

Product Description System Substrate surface preparation Cure time Post cure Temperature Inspection Coverage Abrasion Flexural Compressive

210oC
Resistance Guide only method Rate resistance strength Tensile Strength
o
@25 C Contact Belzona Shear
(77oF) for specific Zero Taber ASTM ASTM ASTM
chemicals wastage 1kg load D790 D1002 D695

Belzona Solvent free 2 coats Blast clean with selected Working life Not Range:-40oC to 200oC Hydrocarbons W.F.T. 1.25kg/m2 H10 wheel 7,560 psi Mild steel 11,280 psi
1392 Brush applied Two colour system abrasive to achieve 75 micron is 20 mins required (-40oF to 392oF) BTEX wet: (532 2,530 psi (1356 kg/cm2)
two component, (3 mils) min angular / anchor Methanol 145mm3 kg/cm2) (178
100% solids Minimum total DFT 800 microns profile to Sa 2-1/2 Chemical Constant Glycol kgs/cm2)
high temperature (32 mils) with max 20mg/m2 Chlorides contact Performanc Immersion: 120oC Amines MDEA & Wet sponge
lining system for and dust level 2 after 4 days e can be (248oF) MEA
increased chemical cure improved Sour gasses
resistance in addition Detergent wash and flash blast through Wet H2S & CO2
to corrosion and between coats not required if post curing
erosion resistance in over coated within overcoat with heat Dilute Inorganic
immersed window of 24 hours Acids
hydrocarbon, water Alkalis
and pressurised Water, Salts
steam conditions at Solvents
elevated
temperatures

Belzona Solvent free 1 coat system Blast clean with selected Working life Post cure Range:-40oC to 200oC Hydrocarbons W.F.T. 1.25lt/m2 H10 wheel 3,910 psi Mild steel 10,840 psi
1521 spray applied abrasive to achieve 75 micron is 45 mins @ 60oC (-40oF to 392oF) BTEX wet: (275 1,410 psi (762 kg/cm2)
two component Minimum total DFT 500 microns min angular / anchor profile (140oF) Methanol D.F.T. 770mm3 kg/cm2) (99
100% solids (20 mils) to Sa 2-1/2 Chemical If operating Dry: not recommended Glycol kgs/cm2)
high temperature with max 20mg/m2 Chlorides contact temperature Amines MDEA & Spark test
lining system Maximum total DFT 1000 and dust level 2 after 36 hrs less than Maximum MEA
designed to resist microns (40 mils) per coat cure 60oC Immersion: 150oC Sour gasses
water, hydrocarbons (140oF) (302oF) Wet H2S & CO2
and pressurised Dilute Inorganic
steam at elevated Otherwise Acids
temperatures. post cure in Alkalis
service Water, Salts
Solvents

Belzona Solvent free, 1 or 2 coat system Blast clean with selected Working life Post cure Range:-40oC to 200oC Hydrocarbons W.F.T. 1.35kg/m2 H10 wheel 4,520 psi Mild steel 9,320 psi
1591 applicator or brush abrasive to achieve 75 micron is 40 mins @ 100oC (-40oF to 392oF) BTEX wet: (318 1,070 psi (655 kg/cm2)
applied Minimum total DFT 600 microns (3 mils) min angular / anchor (212oF) if Methanol D.F.T. 970mm3 kg/cm2) (75
two component (24 mils) profile to Sa 2-1/2 with max Minimum operating Dry: not recommended Glycol kgs/cm2)
100% solids 20mg/m2 Chlorides application temperature Amines MDEA & Spark test
high temperature Maximum total DFT 1000 and dust level 2 temperature less than Maximum MEA
erosion resistant microns (40 mils) per coat 18 oC (65oF) 100oC Immersion: o
180 C Sour gasses
lining system (212oF) (356oF) Wet H2S & CO2
designed to resist Detergent wash and flash blast Chemical
water, hydrocarbons between coats contact Otherwise Insulate above: 150C Dilute Inorganic
and pressurised after 24 hrs post cure in (302oF) Acids
steam at elevated cure service Alkalis
temperatures Water, Salts
Solvents

W.F.T. = Wet Film Thickness D.F.T. = Dry Film Thickness

Belzona Polymerics Ltd., Belzona Inc., Belzona Asia Pacific, BELZONA IS A COMPLETE SERVICE TO INDUSTRY. Copyright 2008 by Belzona International Ltd. All rights reserved. No part
Claro Road, Harrogate, 2000 N.W. 88 Court, Miami, Rattakit Building, 29/13 Moo 9, Sukhumvit Road, of this work covered by the copyrights hereon may be reproduced or used
HG1 4DS, England. Florida 33172, U.S.A. Banglamung, Chonburi 20150, Thailand. Factory trained Belzona Consultants are available in any form or by any means graphic, electronic or mechanical, including
Tel: +44 (0) 1423 567641 Tel: +1 (305) 594 4994 Tel: +66 38 378099 throughout the world to provide local service. photocopying, recording, taping or information storage and retrieval
Fax: +44 (0) 1423 505967 Fax: +1 (305) 599 1140 Fax: +66 38 378098
Email: belzona@belzona.co.uk Email: belzona@belzona.com Email: belzona@belzona.cn www.belzona.com systems without written permission of the publisher. Belzona is a
registered trademark. 30-10-08