PPCoN ADDITIONAL TECHNICAL REQUIREMENTS

Material, Fabrication and Surface Treatment Requirements

for Procurement Packages

ADDITIONAL REQUIREMENTS TO

NORSOK STANDARD

NORSOK Standard Cross References:

N/A

Disclaimer:
"The Phillips Petroleum Company Norway specifications attached to this homepage are an unofficial and
uncontrolled version and are set forth for information purposes only. Contractors who have contracts with
Phillips Petroleum Company Norway are advised that they must comply with the binding, controlled version
of the specifications set forth in their contracts with Phillips Petroleum Company Norway, and that they are
responsible for ensuring proper compliance by their subcontractors with such controlled version of the
specifications."

For information please contact the following:

S. Mohagen - stmohag@ppco.com
H. Monsen - homonse@ppco.com

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 PPCoN ADDITIONAL TECHNICAL REQUIREMENTS
Material, Fabrication and Surface Treatment Requirements
for Procurement Packages

1. INTRODUCTION.........................................................................................................................................................3

1.1 Purpose and Scope...................................................................................................................................................3

1.2 Responsibility ..........................................................................................................................................................3
1.3 Approval..................................................................................................................................................................3
1.4 Distribution/revision................................................................................................................................................3
1.5 Filing/retrieving .......................................................................................................................................................3
1.6 Registration .............................................................................................................................................................3
1.7 Handling of non-conformances................................................................................................................................3
1.8 Abbreviations/definitions ........................................................................................................................................3
1.8.1 Abbreviations .......................................................................................................................................................3
1.8.2 Definitions ............................................................................................................................................................3
1.9 Normative References .............................................................................................................................................4

2. TECHNICAL REQUIREMENTS.................................................................................................................................4
2.1 Scope .......................................................................................................................................................................4
2.2 Requirements for Procurement Packages ................................................................................................................4

ATTACHMENT A............................................................................................................................................................9
ATTACHMENT B..........................................................................................................................................................10
ATTACHMENT C..........................................................................................................................................................11

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 PPCoN ADDITIONAL TECHNICAL REQUIREMENTS
Material, Fabrication and Surface Treatment Requirements
for Procurement Packages

1. INTRODUCTION

1. 1 Purpose and Scope

These additional technical requirements are developed by Phillips Petroleum Company Norway.

The purpose of this document is to clarify material, fabrication and surface treatment requirements related to
the procurement of equipment, skids etc.

1.2 Responsibility

The Section Leader Material & Corrosion is responsible for this document and for ensuring that it is updated
or revoked when required by organizational or operational conditions.

1.3 Approval

The document shall be approved by the Manager Operations.

1.4 Distribution/revision

This document is distributed in accordance with the distribution list. Those persons specified on the
distribution list are responsible for inserting revised pages when received and for removing obsolete. In
addition they are responsible for informing Information Logistics, lost manuals, changes in address and for
returning the manual when no longer required.

1.5 Filing/retrieving

The record copy (RC) is filed by the Information Logistics Section.

1.6 Registration

This document is registered with an individual document number in the company's document administration
system (FYI) which is managed by the Information Logistics Section.

1.7 Handling of non-conformances

Non conformance and deviation permits shall be sent to PPCoN Section Leader Material & Corrosion for
review and, if acceptable, approval. All approved/rejected deviations shall be sent to the Technical
Document Center for registering and filing.

1.8 Abbreviations/definitions

1.8.1 Abbreviations

N/A

1.8.2 Definitions

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 PPCoN ADDITIONAL TECHNICAL REQUIREMENTS
Material, Fabrication and Surface Treatment Requirements
for Procurement Packages
Typical equipments covered by this specification can be compressors, pumps, pressure vessels, heat
exchangers, metering skids, flare tips, strainers, etc.
This specification is not applicable for flare towers/booms, bridges, modules and other large structures.

1.9 Normative References

NORSOK Standards (all last revision):

M-001, Materials selection

M-101, Structural steel fabrication
M-102, Structural aluminium fabrication
M-120, Material data sheets for structural steel
M-121, Aluminium structural material
M-501, Surface preparation and protective coating
M-503, Cathodic Protection
M-601, Welding and inspection of piping
M- 621, GRP piping materials
M-630, Material data sheets for piping
M-650, Qualification of manufacturers of special materials
I-001, Field instrumentation
R-004, Piping and Equipment Insulation

The Norsok standards are found on Internet http://www.nts.no/norsok/issued.htm

PPCoN References:

N/A.

Other References:

N/A

2. TECHNICAL REQUIREMENTS

2.1 Scope

In some cases Norsok standards do not fully cover material, fabrication and surface treatment/ insulation
requirements for procurement packages. This TCD2 document provides a set of standard requirements for
procurement packages, in order to secure an acceptable quality level of the delivered product and to achieve
standardization. The engineering design (or EPCI(C)) contractor shall provide further tailor-made
requirements for the specific packages.

2.2 Requirements for Procurement Packages

The Contractors Material Technology Discipline shall prepare input to procurement package specifications
where all relevant NORSOK and TCD2 specifications are made applicable, and additional requirements not
specifically covered by these specifications are presented.
The Contractor shall prepare a matrix showing which Material Technology Discipline engineer is responsible
for the different procurement packages.

Parts lists (incl. material specifications) for all equipments shall be reviewed and accepted by Contractors
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 PPCoN ADDITIONAL TECHNICAL REQUIREMENTS
Material, Fabrication and Surface Treatment Requirements
for Procurement Packages
metallurgical personnel before start of manufacturing. The same applies to welding procedures for load
carrying structures and pressure retaining components.

The suppliers are encouraged to propose alternative solutions where the cost savings are identified and
quantified and/or where the safety levels are increased.

The following requirements shall be included in the procurement packages as a minimum:

NB! Not all the requirements might be applicable for the specific packages.

a) Materials

All materials in pressure containing and load carrying components shall meet the requirements in the
applicable NORSOK MDSs. For components not referred to in the NORSOK MDS the vendor shall
prepare his own MDS or refer to NORSOK MDS with the same material grade (e.g the NORSOK piping
MDS for castings can be applied for a pump casting).

No components in procurement packages shall be manufactured from stainless steel with less corrosion
resistance than 316SS. Materials such as 304SS and 321SS are not acceptable for use.

COMPANY has experienced poor performance with NiAl Bronze in seawater pump applications, and this
material shall therefore not be used in any seawater/firewater pump components. Sea water/firewater lift
pumps shall be of Stainless steel 25Cr duplex. Anodes for cathodic protection of column pipes (not
applicable for non-metallic column pipes) shall be designed for a minimum of 5 years lifetime.
o
316SS materials shall not be employed for maximum operating temperatures exceeding 60 C.

Structural- and piping bolts >10mm shall be hot dip galvanized according to ISO 1461. Bolts with
diameter < 10mm shall be 316SS.

Instrument materials shall comply with the requirements of NORSOK I-001 sect. 4.5.

Instrument housings and enclosures shall be of GRP or 316SS. Aluminum may be acceptable if the
quality is seawater resistant and it is electrically isolated from other metallic materials.

External HVAC ducting, cable trays, sheet metal jacketing and drip trays shall be in 316(L)SS or GRP.
Hot dip galvanized carbon steel may be used inside living quarters.

Junction boxes and cabinets shall be of GRP or 316SS. Aluminum may be acceptable if the quality is
copper free seawater resistant and it is electrically isolated from other metallic materials.

The vendor shall detail NDE requirements (including extent of inspection) based on the requirements of
the applicable design code and the criticality of the actual component/system/material. All pressure
containing castings shall be 100% non-destructive examined on all accessible surfaces.

Samples for material testing shall be cut from the products themselves and shall follow the product(s)
they represent through all heat treatments and any other manufacturing steps having influence on the
mechanical and/or corrosion properties.
o
The maximum allowed temperature for 25Cr duplex SS in chlorinated seawater service is 25 C. Higher
temperatures may be acceptable in combination with cathodic protection (RCP).

All product forms (not only piping products but also pressure vessels, pumps, etc.) made from duplex
SS (22Cr and 25Cr) and 6Mo materials shall meet all requirements concerning impact testing /
microstructure examinations / corrosion tests / chemical composition, etc. as outlined in the NORSOK
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 PPCoN ADDITIONAL TECHNICAL REQUIREMENTS
Material, Fabrication and Surface Treatment Requirements
for Procurement Packages
piping MDS.

Manufacturers of special materials (22Cr- and 25Cr duplex SS, 6Mo, etc.) for critical applications (1)
shall be qualified according to Norsok standard M-650. The vendor shall present a plan for verification of
the quality when procuring from stockists (e.g mechanical testing of sacrificial products, PMI, etc.).

All heat exchangers with direct seawater cooling shall be made from titanium (all seawater wetted parts).

Seawater return lines downstream heat exchangers shall be titanium or GRP (even if the max. operating
o
temperature is below 25 C). Stainless steel with sacrificial anodes (RCP) may in some cases be
acceptable. A higher temperature than premised often occurs before the process is balanced after installation.

All load carrying and pressure retaining components shall be supplied with a certificate type 3.1.B
according to EN 10204.

Dished heads for pressure vessels: When heat treatment after forming is required the mechanical and
corrosion properties as for the parent material shall be documented after forming and heat treatment
(including welds). This shall be carried out by cutting test specimens from an overlength of the heads.
Generally, heat treatment shall always be performed after hot forming and when cold deformation
exceeds 5%. Stainless steel dished heads shall be pickled and passivated after heat treatment.

Aluminum components shall be made of corrosion resistant copper fre alloys (resistant to marine
environment).

Note (1): Critical applications are defined as:

a) hydrocarbon service (including produced water) all pressure classes
b) non-hydrocarbon service for pressure classes > 300psi
c) toxic materials all pressure classes
d) applications that are of importance for the platform regularity

b) Fabrication

All piping and structural components shall be fabricated according to the NORSOK fabrication specification.

Fabrication of components not specifically covered by NORSOK shall be fabricated according to recognized
fabrication codes/standards (e.g. BS 5500/EN 288/EN287, ASME VIII/ASME IX, etc). The manufacturer
shall define the critical parameters/limitations not covered by the applicable welding code/standard. The
following shall be included as a minimum:

Fabrication of white materials (stainless steel and titanium shall be carried out in segregated areas with
tools specially dedicated and suitable for these materials.

All welding shall be carried out by qualified welders (EN 287 or ASME IX) using qualified welding
procedures (EN 288 or ASME IX).

The following shall apply for welding of duplex SS (22Cr and 25Cr), 6Mo and 316L SS:

6 MO SS 25 CR DUPLEX 22 CR DUPLEX 316L SS

SS SS

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 PPCoN ADDITIONAL TECHNICAL REQUIREMENTS
Material, Fabrication and Surface Treatment Requirements
for Procurement Packages
Heat Input Max. 1.5 Max. 1.5 Max. 2.0 Max. 2.5
(kJ/mm)
Interpass temp. Max. 150 Max. 150 Max. 150 Max., 150
o
( C)

The welding procedure qualifications for duplex SS (22Cr and 25Cr) and 6Mo shall include impact
testing, microstructure examination and corrosion testing (the impact test temperature shall be as
specified on the applicable MDS).

100% Positive Material Identification (PMI) shall be performed for all critical (critical applications are
defined in Note (1) above) 22Cr- and 25Cr duplex SS and 6Mo material components, including welds.
10% of the 316SS material components including its welds shall be examined by PMI.

The vendor shall detail NDE requirements (including extent of inspection) based on the requirements of
the design code and the criticality of the actual component/system/material. All welds shall be subject to
100% visual inspection.

100% ultrasonic inspection shall be performed on all welds for lifting pads, lifting lugs, and/or other lifting
equipment/devices.

Overlay welding: 100% liquid penetrant testing shall be performed on any overlay welding in accordance
with ASME V, sect.V, Article 6. No defects are allowed.

c) Surface preparation and protective coating

Surface preparation and protective coating shall be in accordance with Norsok standard M-501 (to be found
on Internet = http://www.nts.no/norsok/m/) with the following clarifications:

Paints and products containing isocyanates, lead or chromates shall never at any time be used.

Flare towers shall be coated fully in accordance with Norsok coating system 2 (TSA) + high-temperature
sealer.

External surfaces of cranes shall be coated fully in accordance with Norsok coating system 2 (TSA) +
epoxy sealer + topcoat.

All coating systems and procedures for the internals of tanks shall be subject to written acceptance by
PPCoN.

All insulated stainless steel shall be painted as specified in Norsok coating system 6, except that the
immersion grade epoxy phenolic shall be applied up to 170C (not 120C as specified)

Hot-dip galvanizing shall not normally be painted.

With relation to Coating system 9, the immersion grade epoxy phenolic shall be proven to be resistant to
temperatures up to 200C.

Thin film coatings are not acceptable for use. (for example electroplating, thin-film paint systems, cold-
galvanizing, etc.

Topcoat colours shall be in accordance with Attachment A of this document.

Coating numbering system shall be in accordance with Attachment B of this document.

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 PPCoN ADDITIONAL TECHNICAL REQUIREMENTS
Material, Fabrication and Surface Treatment Requirements
for Procurement Packages
Suppliers shall prepare their own internal documentation inspection reports giving details on weather
conditions, air humidity, temperature, and particulars of application (e.g. blast cleaning, grit type,
surface profile, paint type, batch number, colour, wet and dry film thicknesses, etc.).

For all paints and coatings used on all supplied items / equipment the documentation as described in
Attachment C of this document shall be provided as a part of the final documentation

d) Piping and Equipment Insulation

Piping and equipment insulation shall be in accordance with Norsok standard R-004 (to be found on
Internet - http://www.nts.no/norsok/r/).

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 PPCoN ADDITIONAL TECHNICAL REQUIREMENTS
Material, Fabrication and Surface Treatment Requirements
for Procurement Packages

ATTACHMENT A

Top-coat Colours

Platform components shall receive the topcoat colour as specified below. Colour of paint on passive fire
protection shall be the same as for the area in which it is located. Surface treatment of corrosion resistant
materials is not normally required solely to meet colour requirements.

AREA COLOUR RAL

Tripods, Tripod decks, Bridges Yellow RAL 1004
Platform Jackets, including legs, piping etc. Yellow RAL 1004
Underside of cellar deck, all surfaces Yellow RAL 1004
Deck cranes, all surfaces Yellow RAL 1004
Sidings and cladding White RAL 9002
Tanks and vessels White RAL 9002
Lifeboat davit structures. White RAL 9002
Piping, electrical and miscellaneous supports White RAL 9002
Machinery and equipment White RAL 9002
All other interior and exterior steel surfaces except
these stated below White RAL 9002
High temperature surfaces (>120C) Aluminum RAL 9006(ca.)
Flare, including piping, etc. Aluminum RAL 9006 (ca.)
Electric motors, pumps Grey RAL 7038
Deck (floor) surfaces Grey RAL 7038
Exterior doors Grey RAL 7038
Firefighting and firewater equipment Red RAL 3000

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 PPCoN ADDITIONAL TECHNICAL REQUIREMENTS
Material, Fabrication and Surface Treatment Requirements
for Procurement Packages

ATTACHMENT B

Coating Numbering System

In order to distinguish between coatings systems within each of the Norsok systems, the following coating
numbering system shall be used:

COATING
APPLICABLE TO: SYSTEM
NUMBER
Uninsulated carbon steel coated with system 1 as described in M-501 1H
Areas to be coated with glass-flake polyester 1P
Metallising with aluminum + epoxy sealer 2E
Metallising with aluminum + silicone sealer 2S
Metallising with aluminum + epoxy sealer + top-coat 2T
Coating system 2 when epoxy phenolic is used 2F
Internal surfaces of drinking water tanks and vessels 3D
Internal surfaces of carbon steel vessels and tanks, polyester system 3P
Internal surfaces of carbon steel vessels and tanks, vinyl ester system 3V
Deck surfaces to be coated with Norsok system 4 4R
Deck surfaces when coated with system 1 4T
Under/on top of epoxy based PFP, epoxy primer only 5P
Under/on top of epoxy based PFP, zinc epoxy primer only 5Z
Under/on top of epoxy based PFP, zinc epoxy primer + tie-coat 5T
Under/on top of cement based PFP 5B
Insulated stainless steel with operating temperature 1700C and under 6F
Insulated stainless steel with operating temperature higher than 1700C 6H
Paint system on top of hot-dip galvanizing 6G
Paint system on top of aluminum, if specified 6A
Paint system on top of uninsulated stainless steel, if specified 6E
Submerged stainless steel 6N
Submerged carbon steel 7N
Structural steel in internal dry areas, operating temp <800C 8V
Bulk supplied carbon steel valves 9K

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 PPCoN ADDITIONAL TECHNICAL REQUIREMENTS
Material, Fabrication and Surface Treatment Requirements
for Procurement Packages

ATTACHMENT C

1) Description of build-up of all paint systems applied to be attached

2) List of items / areas showing where each paint system has been applied to be attached
3) Technical data sheets of all paints used to be attached
4) Safety data sheets of all paints used to be attached

Total number of pages: This page +

PPCoN PO number:
Equipment description and identification:

To be installed on Ekofisk platform:

Equipment Supplier, name and address:

Telephone number:
Telefax number:
Name of contact person:
Date:
Paint supplier name and address:

Telephone number:
Telefax number:
Name of contact person:
Areas on which each paint system is applied (with reference to attachments if applicable):

Paint system build-up for each paint system used including all paint names (with reference to
attachments if applicable):

Other comments:

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