I .

QW-484A WELDER PERFORMANCE QUALIFICATION {WPQ)

(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)

Welder's name _M:...:..:...:.r.. :. .A: . :m.: . :it:. . :P-=a""te: . l/ - - - - - - - - - Identification no. W-02""'

Test Description

Identification of WPS followed LEPL/PWPSI12-13I04 / CiJ Test Coupo;;" 0

Specification & Type/Grade or UNS Number_of base material (s) -=SA..:...-=..31=-=2=-T.:....:P-=3-=-16.::..:L=--v----- Thickness 11.13MM v

Testing Variables and Qualification Limits

Welding Variables(QW-350) Actual Values Range Qualified
Welding Process (es) GrAW .v GrAW v'
Type (i.e.; manual, semi-automatic) used Manual Manual .v
Backing (with I without) Without backing 7 With & Without backing./
Plate I Pipe 88.90mm 0.0. Pipe / 73mm O.D. Pipe to Unlimited ./
PNo.1 through P No.15F,P No.34 and P v/
No.41 through P No.49 and unassigned
metals of similar chemical composition to
Base metal P -Number to P-Number P No.8 TO P No.8 ./ these metals.
Filler metal or electrode specification(s) (SFA) (info. Only) SFA 5.9 ""
Filler metal or electrode classification(s) (info. only) ER 316L ./
r'iller metal F-number(s) 6 ,/ F. No.6 (With I Without Backing) ""
Consumable insert (GrAW or PAW) N/A / NIA v
Filler metal Product Form (Solid/metal or flux cored/powder)
(GrAW or PAW) N/A ./ NA ./
Deposit thickness for each process:
Process 1: GrAW 3 layers min [ { ] Yes No0 11.13mm ./ Groove: 22.26mm, Fillet : All ""
Process 2: :;:::::: 3 layers min Yes No N/A .,- Groove : N/A, Fillet : NlA v
Position qualified ( 2G,6G,3F etc.,)
.- 6G ./ Groove : All, Fillet : All .v
Vertical progression (Uphill or Downhill) Uphill ./ Uphill v"
Type of fuel gas ( OFW) NIA ../ N/A ../
Inert gas backing (GrAW,PAW,GMAW) With backing "" With backing ._,
Transfer mode(Spraylglobular or pulse or short circuit- GMAW) NIA ../ NIA ./
GrAW current Type/ Polarity (AC, DCEP, DCEN) DCEN ../ DCEN ./

RESULTS
Visual examination of completed weld(QW-302.4) Found Satisfactory ./
-----~-----------------------
0 Transverse face and root bends [QW-462.3(a)] 0 Longitudinal bends[QW-462.3(b)] [i] Side bends (QW-462.2) v
0 Pipe bend specimen, corrosion-resistant weld metal overlay [QW-462.5(c)]
( 0 Plate bend specimen, corrosion-resistant weld metal overlay [QW-462.5(d)]

0 Pipe specimen, macro test for fusion [QW-462.5(b)] 0 Plate specimen, macro test for fusion [QW-462.5(e)]

Type Result Type Result

Side Bend Test[QW-462.2(1b)] v"" Test Satisfactory V"' Side Bend Test[QW-462.2(1b)] ./ Test Satisfactory v-
Side Bend Test[QW-462.2(1b)] ./ Test Satisfactory "" Side Bend Test[QW-462.2(1b)] ./ Test Satisfactory ./

Alternative Volumetric Examination Results (QW-191): RT [B or UT [B

Filled Weld-fracture Test (QW-181.2) : Length and percent of defec'"..s:

0 Fillet welds in Plate [QW-462.4(b)] 0 Fillet welds on pipe [QW-462.4(c)]

Macro Examination (QW-184): Fillet size: Concavity/Convexity:
Other test: V Notch Charpy Impact Test at -196C, Weld Metal Chemical Analysis ./
: Mr. Chirag Solanki v"" Company : Leistung Engineering Pvt. Ltd. V"
: M/s. Met-Heat Engineers Pvt Ltd( Laboratory test no. : 270-NH/2012, 9-ADI2012, 416-AC/2012 \7
 QW-482 WELDING PROCEDURE SPECIFICATIONS {WPS)
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name : LEISTUNG ENGINEERING PVT. LTD. By :Mr. CHIRAG SOLANKI

Welding Procedure Specification No. : LEPL/WPS/12-13/04 Revision No. :1 v Date : 12/05/2015
Supporting PQR No.(s) _:...:'L=E::....P=L/..:....PQ.:>..:....:!R/-=-1=2--=-1=3/-=-04--=------------ Date : 04-05-2012.
Welding Process(es) -=--=GT=-..:. .:.A. :. :W_:___ _ _ _ _ _ _ Type(s) : -,-::...:Mc...:.a::.:n.:.:u:=:a:...:l---:--:-----=-----:-:---~
(AutoR'Iatic, Manual, ~4ac11iAe or SeR'Ii AutoR'Iatic)
JOINTS (QW-402)
Joint Design :Groove Fillet or Groove+ Fillet (Refer Approved Construction Drawing)
Root Spacing : As per Construction Joint Drawing
Backing :Yes --- No v
Backing Material (Type) :None
(Refer to both backing and retainers.)

D Metal
D Nonfusing Metal

D Nonmetallic
D Other

Retainers : Not Allowed

BASE METALS (QW-403)

P. No. 8 Group No. All to P. No. 8 Group No. All
OR
Specification and type/ grade or UNS Number : ---
to Specification and type/ grade or UNS Number : ---
OR
Chern. Analysis and Mech. Prop. : ---
to Chern. Analysis and Mech. Prop. : ---
Thickness Range :
Base Metal: Groove : 5MM TO 22.26MM Fillet : All Thickness
Maximum Pass Thickness :5 V2 in.(13 mm) (Yes) _v__ (No) ---
Others :None
FILLER METALS (QW-404) For GTAW Process
I Spec. No. (SFA) :5.9
AWS No. (Class) : ER 316L
F. No. :6
A.No. :8
Size of Filler Metals : 0 l.OOMM 0 1.60MM 0 2.00MM 0 2.40MM 0 3.00MM
Filler Metal Product Form :Solid
Supplemental Filler Metal ---
Weld Metal
Thickness Range:
Groove : SMM TO 22.26MM ~
Fillet :All (\ " ) ..-P.r
Electrode-Flux (Class) :None ~~).a.Ol~ ; \ f'
Flux Type :None ...--;\. 10(,,. !').. 5151 a~~=--
Flux Trade Name :None ! \ \.._'- (_~_)

Consumable Insert :None \_)

Other :Brand Name :Raajratna, Sandvik, Anand Arc, Panchmahal Steel Ltd, Honavar, D&H, ESab etc.

Leistung Engineering Pvt. Ltd. Page 1 of2

Regd. Office:3/1 03, NIDC, Near Bhammariyakuva, Lambha, Ahmedabad 382405, Gujarat- India.
Phone: +91 79 2573 3411 , 2573 3412 Fax: +91 79 2573 3412
Email : info@leistung.in, sales@leistung.in Website : www.leistung.in
CIN No: U29100GJ2010PTC060630

1.:;1 '
: -,~ ~ -' J
 LeiSI::...LJTl 5

QW-482

WPS No. : LEPL/WPS/12-13/04 Revision No :1 ../

POSillONS (QW-405) POST WELD HEAT TREATMENT (QW-407)
Position(s) of Groove :All Temperature Range :None
Welding Progression : Uphill For Vertical Welding Time Range :None
Position(s) of Fillet :All Others : ---
Others : ---
GAS (QW-408)
PREHEAT (QW-406) Percentage Composition
Preheat Temperature, Minimum : 16C Gas (es) (Mixture) Flow Rate
Inter pass Temperature Maximum : 150C Shielding Argon 99.9% Single 10-151tr/min
Preheat Maintenance :None Trailing None None None
Others : --- Backing Argon 99.9% Single 5-101tr/min
(continuous or special heating, where applicable, should be recorded) Other --- --- ---
ELECTRICAL CHARACTERISTICS(QW-409)
Others
Filler Metal Current Wire Energy Travel
Weld Amp. (e.g., Remarks,
Process Type Feed or Volt Speed
Layer(s) Range Comments, Hotwire
Diameter and Power Power (Range) (Range)
Classification (A) Addition, Technique,
(mm) Polarity (Range) (Range) Mm/min
Torch Angle etc.)
Root Run GfAW ER316L 01.60 DC EN 80-120 N/A N/A 10-18 --- ---
Subsequent
lavers
GfAW ER316L 02.00 DC EN 100-130 N/A N/A 14-20 --- ---
Final Run GfAW ER316L 0 2.00 DC EN 100-130 N/A N/A 14-20 --- ---
(Amps and volts range should be recorded for each electrode size, position, and thickness, etc.)
Pulsing Current :No Heat Input (max.) : ---
Tungsten Electrode Size and Type : 2MM, 0 2.50MM, 0 3MM - 2% Thoriated (EwTh-2)
(Pure Tungsten, 2% Thoriated, etc.)
Mode of Metal Transfer for GMAW (FCAW) : N/A
(Spray arc, short circuiting arc etc.)
Other : ---
TECHNIQUE (QW-410)
String or Weave bead : String I Weaving should not be more than 3 times of electrode dia.
Orifice, Nozzle or Gas Cup Size : 6.40tv10MM
Initial and Interpass Cleaning (Brushing, Grinding etc.) : SS Wire Brushing & Grinding, Chipping or SS Wire Brush
Method of Back Gouging :None
%cillation :None
Contact Tube to Work distance : N/A
Multiple or Single Pass (per side) : Single Pass or Multiple
Multiple or Single Electrodes :Single
Electrode Spacing :None
Peening : Not Permitted
Use of Thermal Processes : QW410.11 & QW410.64 Not Applicable For P. No.-8 Materials.
We the undersigned certify that the information's stated in the WPS confirm to the requirements of ASME sec. IX Ed. 2010 Add. 2011a
PREPARED BY: LEISTUNG ENGINEERING PVT.LTD. APPROVED BY

WELDING ENGINEER: Mr. CHIRAG SOLANKI

Date ' 12JOS/2015~t~~a<l,J)

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u Leistung Engineering Pvt. Ltd.
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Regd. Office:3/1 03, NIDC, Near Bhammariyakuva, L.ambha, Ahmedabad 382405, Gujarat -India. ?/JvNO~<;)
Phone . +91 79 2573 3411,2573 3412 Fax . +91 79 2573 3412
Email : info@leistung.in, sales@leistung.in Website : www.leistung.in
GIN No : U29100GJ2010PTC060630
-======~====-
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 Lelst:...Lfll 5
QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)
(See QW-200.1, Section IX, ASME Boiler and. Pressure Vessel Code)

Company Name : LEISTUNG ENGINEERING PVT. LTD. By : Mr. CHIRAG SOLANKI

Welding Procedure Specification No. : LEPL/WPS/12- 13/04 . / Revision No. _:0'------ Date : 04-05-2012:/
../
Supporting PQR No.(s) : L=E::...P:=LL/.:...PQ""R'-"-/-=-12=---=-
-'--' 13~/-"-04-'------------- Date : 04-05-2012./
Welding Process( es) = -=GT..:..:A..:cW:_:___./_ _ _ _ _ _ _ Type(s):
--=- : Manual /
(Automatic, Manual, ~1achine or Semi Automatic)
JOINTS (QW-402)
Joint Design :Groove Fillet or Groove+ Fillet (Refer Approved Construction Drawing) /
Root Spacing : As per Construction Joint Drawing ../
-
Backing :Yes --- No -v
Backing Material (Type) :None
(Refer to both backing and reta iners.)

. D Metal
D Nonfusing Metal

)D Nonmetallic
D Other

Retainers : Not Allowed

BASE METALS (QW-403)

.../
P. No. 8 J
Group No. All to P. No. 8- Group No. All v
OR
Specification ancf type/ grade or UNS Number . ---
to Specification and type/ grade or UNS Number .---
OR
Chern. Analysis and Mech. Prop. . ---
to Chern. Analysis and Mech. Prop. . ---
Thickness Range :
,./"
Base Metal : Groove : 5MM TO 22 .26MM Fillet : All Thickness . /
Maximum Pass Thickness :5 1f2 in.(13 mm) (Yes) _v__ (No) ---
Others :None
.../
FILLER METALS (QW-404) For GTAW Process
) Spec. No. (SFA) : 5.9 -/

AWS No. (Class) : ER 316L . /

F. No. :6 . /
A.No. :8 /
Size of Filler Metals : 0 l.OOMM 0 1.60MM 0 2. 00MM 0 2.40MM 0 3.00MM v
Filler Metal Product Form : Solid v
Supplemental Filler Metal ---
Weld Metal L2::.111.1J::~

Thickness Range: If&_ ~~~

Groove : SMM TO 22.26MM v I C!J( ' .
.\"~~
Fillet :All V" \ ?\ ""'"'' ""'"' JSIJ
1
?.. ' ,..
Electrode-Flux (Class) : N/A / ~~)}. _/( 1 ~ X~" fl..p
Flux Type : N/A ". ./
~ ~~ r?--0 . . .
..
Flux Trade Name : N/A v
' ~0 '-'\ (l) ::J ....')E:.)
Consumable Insert : No V' . / \ LL L
Other :Brand Name :Raajratna, Sandvik, Anand Arc, Panchmahal Steel Ltd, Ho~a\ D&H, ESab etc. v,...

Page 1 of 2
Leistung Engineering Pvt. Ltd.
3/103, NIDC, Near Bhammariyakuva, Lambha, Ahmedabad 382405, Gujarat- India.
Phone: +91 79 2573 3411 , 2573 3412 Fax : + 91 79 2573 3412
Emai l : info@leistung.in, sales@leistung.in Website : www.leistung.in
 Lelst:...LDl.5
QW-482
../
WPS No LEPL/WPS/12-13/04 Revision No 0
POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)
Position(s) of Groove :All/ Temperature Range :None v
Welding Progression : Uphill For Vertical Welding v Time Range :None ../"
Position(s) of Fillet :All ../ Others : ---
Others . : ---
GAS (QW-408)
PREHEAT (QW-406) Percentage Composition
Preheat Temperature, Minimum : 16C ../ Gas (es) (Mixture) Flow Rate
Inter pass Temperature Maximum : 150C / Shielding Argon 99.9%"' Single ..,. 10-151tr/min "
Preheat Maintenance : N/A / Trailing None ./ None 7 None . ../
Others : --- Backing Argon 99.9% ../ Single ./ 5-101tr/min ../
(continuous or special heating, where applicable, should be recorded) Other --- --- ---
ELECTRICAL CHARACTERISTICS (QW-409)
others
Filler Metal Current Wire Energy Travel
Weld Amp. (e.g., Remarks,
Process Type Feed or Volt Speed
Layer(s) Range Comments, Hotwire
) Diameter and Power Power (Range) (Range)
Classification (A) Addition, Technique,
(mm) Polarity (Range) (Range) Mm/min Torch Angle etc.)
Root Run / GrAW-v ER316L / 0 1.60 ,/ DC EN ' v 80-100 "' N/A ./ N/A./ 10-14 "' --- ---
Subsequent ~
GrAWv ER316L / 0 2.00 ../ DC EN ~ 100-130 ~ N/A ../ N/A ../ 14-20 ........ --- ---
layers ,
Final Run./ GrAW/ . ER316L ../' 0 2.00 ./ DC EN _,. 100-130 v N/A ./ N/A ../ 14-20 v --- ---
(Amps and volts range should be recorded for each electrode size, position, and thickness, etc.)

Pulsing Current :No ../ Heat Input (max.) : ---

Tungsten Electrode Size and Type : 2MM, 0 2.50MM, 0 3MM- 2% Thoriated (EwTh-2)../ '
(Pure Tungsten, 2% Thoriated, etc.)
Mode of Metal Transfer for GMAW (FCAW) : N/A /
(Spray arc, short circuiting arc etc.)
Other : ---
TECHNIQUE (QW-410)
String or Weave bead :String 1 Weaving should not be more than 3 times of electrode dia. v-
Orifice, Nozzle or Gas Cup Size . : 6.40N10MM . /
Initial and Interpass Cleaning (Brushing, Grinding etc.) : SS Wire Brushing & Grinding, Chipping or SS Wire Brush I /
Method of Back Gouging : N/A ./
Oscillation :N/A /
Contact Tube to Work distance : N/A v
Multiple or Single Pass (per side) : Single Pass or Multiple /
Multiple or Single Electrodes :Single../'
Electrode Spacing : N.A ../
~

Peening : Not Permitted

Use of Thermal Processes . : QW410.11 & QW410.64 Not Applicable For P. No.-8 Materials.,./"
,..........
We, the undersigned certify that the information's stated in the WPS confirm to the requirements of ASME sec. IX, Ed. 2010, Add. 2011a
PREPARED BY : LEISTUNG ENGINEERING PVT.LTD.
,~spec l.
APPR<~?
r!.

lr,J/'1'{:!/fr/fM~
WELDING ENGINEER: Mr. CHIRAG SOLANKI

-
Date : 04/05/2012
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c._t Leistung Engineering Pvt. Ltd.
3/103, NIDC, Near Bhammariyakuva, Lambha, Ahmedabad 382405, Gujarat - India. ~
o~'f-~,'?>ro
.
Phone : + 91 79 2573 3411 , 2573 3412 Fax : + 91 79 2573 3412
Email . mfo@le1stung.m, sales@lelstung.m Website. www.le1stung.m
 QW-483 PROCEDURE QUALIFICATION RECORDS (PQR)
(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Variables Used to Weld Test Coupon

Company Name : LEISTUNG ENGINEERING PVT. LTD . ./ By : Mr. CHIRAG SOLANKI v

Procedure Qualification Record No. : LEPLjPQR/12-13/04 _, Date : 04-05-2012. -
PWPS No. : LEPLjPWPS/12-13/04 v Revision No. :0 Date : 01-04-2012.
Welding Process : GTAW. v Type : : Manual
~~~~--~~~----~~--~--------
(Automatic, Manual, ~4acAiAe or Semi Auto)
JOINTS (QW - 402)

(J

~
-rs :ts()
~

~\! ~
~
11.13 nf')
Thk <
"' >-
1
\
.1 .(Jl) tD !. ._5_ };1'0fYJ
P.tJ7:J~FCLCe
--.j 1--.q .cro Rl!ll
J7J 4 ,IJ7J M n
t"(n~
Rcm~ Fa.1e --; ~(10 IGa..f'
GROOVE DESIGN OF THE TEST COUPON LAYER BY LAYER WELDING DETAIL
(for combination qualification the deposited weld metal thickness shall be recorded for each filler metal or_Qrocess used)
BASE METALS (QW - 403) POST WELD HEAT TREATMENT (QW- 407)
Material Spec. : SA-312 ./ Temperature :None v
Type/Grade or UNS Number : TP316L v Time :None ../
P-No. ---: 8 v Group No. -:-1v-
-
to P-No. -:-8""
- Group No. :1
--- Other ---
Thickness ofTest Coupon : 11.13MM '-""
Diameter of Test Coupon : 88.90MM v
Maximum Pass Thickness : 2.80MM . /
Other --- GAS (QW-408)
Percentage Composition
Gasje~ lMixtur~ Flow Rate
FILLER METALS (QW - 404)
Shielding Argon 99.9% v Single v 10-12 ltr/minv
SFA Specification : 5.9 "' Trailing N.A N.A N.A
AWS Classification : ER 316L v Backing Argon 99.9%./ Single -./ 5-10 ltr/min v
Filler Metal F.No. : 6 V" Other --- --- ---
Weld Metal Analysis A-No. :8 /
~ize of Filler Metal : 0 1.60MM 0 2.00MM v ELECTRICAL CHARACTERISTICS (QW-409)
mer Metal Product Form :Solid v. Current : Direct current v
Supplemental Filler Metal :None ../ Polarity : Electrode Negative (Straight) _,
: (ll1.60MM: 85-96 Amps ../.....Volts : (ll1.60MM: 12-14V ""'
Electrode Flux Classification : N/A v Amps.
: (ll2.00MM: 110-118 Amps. : (ll2.00MM: 16-20V v
Flux Type : N/A V' Tungsten Electrode Size : (ll 2.50MM, 2% Thoriated ./
Flux Trade Name : N/A V' Mode of Metal Transfer for GMAW (FCAW) : N.A ...,
Weld Metal Thickness : 11.13MM ../ Heat Input ---
Other --- Other ---
POSmON (QW- 405) TECHNIQUE (QW - 410)
Position of Groove : 6G..., Travel Speed : Nj_A ./
Weld Progression (Uphill, Downhill) : Uphill '-""
String or Weave Bead : String & Weave ../
Other ---
Oscillation : N/A ./
Multipass or Single Pass (per side) : Muitipass V'
PREHEAT (QW - 406) Single or Multiple Electrodes : Singe Electrodes . /
Preheat Temperature : 34C ./ Other : QW410.11 &_QW410.64 Not A..QQ]icable For P. No.-8
Interpass Temperature : 140C/ Materials. v ~
Other --- ~ ~r::~
I r .-. I //,_SZ_ ~ 1.:\~ 1'1 t11~ " "
. L<OI>LUIII) Llll)llll:;<.:lllll) I Vl. LLU. Ut_
~~ ~';,ot~:(
Regd. Office:3/103, NIDC, Near Bhammariyakuva, l.ambha, Ahmedabad 382405, Gujarat -lndi ; Q iJ . ~~ Page 1 of 2
Phone: +91 79 2573 3411 , 2573 3412 Fax: +91 79 2573 3412 Y'~ ~
Email : info@leist_ung.in, sales@leistung.in Website : www.leistung.in /.:/7 .;:~ 'Y.
GIN No. U29100GJ2010PTC060630 -
-====:::=::===:::-
 Le1St:...Lfll 5
OW-483
PQR No. : LEPL/PQR/12-13/04
TENSILE TEST (QW-150)
Ultimate Ultimate Unit
Specimen Width Thickness Area
Total Load stress Type of Failure & Location
No. (MM) (MM) (mm 2 )
(N) (MPa)
Tl ./ . PARENT METAL ../
12.80 / 11.10 / 142.08/ 81000 / 570.0 /
( FRACTURE-DUCITLE)
./ / ./
PARENT METAL ~
T2 / 12.90 11.20 ./ 144.48 83000 574.4 /
( FRACTURE-DUCITLE) ""'
--- --- --- --- --- --- ---
--- --- --- --- --- --- ---

GUIDED -BEND TEST (QW-160)

L_
Result (Mandrill Dia: 38MM, Angle Of
Type and Figure No.
Bend-180 Deg .) v
SIDE BEND TEST (QW- 462.2(1b)) - / FOUND SATISFACTORY
SIDE BEND TEST (QW- 462.2(1b)) . / FOUND SATISFACTORY
SIDE BEND TEST (QW- 462.2(1b)) ~ FOUND SATISFACTORY
SIDE BEND TEST (QW- 462.2(1b)) v FOUND SATISFACTORY

TOUGHNESS TEST (QW-170)

Impact value Drop

Specimen

----
Notch Specimen Test
Mils (in.) Weight
No. Location Size Temperature Ft-lb or J %Shear
or MM Break (Y/N)

Comments
1---1---
---- - -- ----
FILLET WELD TEST (QW-180)

Result - Satisfactory :Yes ____ No Penetration into Parent Metal: : Yes No

Macro- Result : ---
~-------------------------------------------------------------------------
OTHER TESTS
_ Type of Test : V Notch Charpy Impact Test at -196 C. ../
Deposit Analysis :Yes /
Other
../
Welder's Name : Mr.Amit Patel / Clock No. : --- Stamp No : W-02
,/
Tests conducted by : M/s. Met-Heat Engineers P. Ltd. Laboratory Test No : 270-NH/2012, 9-AD/2012, 416-AC/2012 .../

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance
With the requirements of Section IX ED-2010+ADD-2011of the ASME Code . .../

Manufacture: M/s. LEISTUNG ENGINEERING PVT. LTD.

Date : 04/05/2012

N.A.: Not Applicable

Ltd.
3/103, NIDC, Near Bhammariyakuva, Lambha, Ahmedabad 382405, Gujarat - India.
Phone: + 91 79 2573 3411 ,2573 3412 Fax: + 91 79 2573 3412
Email : info@leistung. in, sales@leistung.in Website : www.leistung.in
 IMHE PLH/FM/171

MET- HEAT ENGINEERS PVT. LTD. 857/2, G.I.D.C.

INDUSTRIAL ESTATE, MAKARPURA,
METALLURGICAL LABORATORY VADODARA- 390 010.
ON APPROVED LIST OF VARIOUS GOVT. DEPARTMENTS TELEFAX : 0265-2632374,2643655,2648
6548715,6548716
& PUBLIC SECTOR UNDERTAKINGS E-mail : info@metheat.com
(SINCE 1975) Website : www.metheat.com

TEST REPORT (PHYSICAL) W0:4/299 SrNo_l CP/ 16 X-Cr

Name of The Customer

LISTUNG ENGINEERING PVT_ LTD-
PTR No.
PLOT NO _ 3/103, N_I_D_C_, :270-NH/2012
Date
NEAR BRAMMARIYAKUVA, ' 03/05/201.2
LAMBHA, AHMEDABAD_
Date of Receipt:
2810412012
Customer's Reference No~ :

Material Specification
SA-31.2 GRADE-TP 3l6L:2010
Sr. Description Identification Dia-Width Thick Cross Y ield
. Yield Ultimate Tensile Gauge Final Elo1
No. of Material mm mm Sectional Load Strength Load Strength Length Length atiOI
Area mm mm
mm 2
Required Required ReqL
Minimum Minimum Minir

H MPa I'F'a
" 48.5 . 0

/
270 Weld>'.:'d Test st..amped as 12.80 H.l0 142.08 81.000 .570.0 Brokl!?l'l - Par~?~"~t.. ~ .
NH PIECE OF 3" NB "TW" Fr act.J.Ire-D.!cf:.ile
X SCH 1.60 PIPE Of TIN
WELDER NAME:AMIT
PATEL WELDER NO:W02
PROCESS:GTAW
POSITIOO :613
WPS PQR--04
/
271. do d.:-.\ 12.90 11..20 144.48 83000 .574.4 Brokl?l'l - Par~?~"~t.. ~-~
NH Fr act.J.I re-f)Jcti l e
./
272 do do SIDE BEND TEST Sat.isfact..ory Mandril D:i.a 38.00 mm Anglo::> Of Bend-180. 0 [
NH
/
2'1.._ l do do SIDE BEND TEST Sat..:i.!f.lfact..ory Mandril D:i.a 38. 00 mm Angle Of Bend 180.0 [

NH
274 do do /
SIDE BEND TEST Sat..isfact..ory Mandril D:i.a 38.00 mm Angle Of Bend 1.80.0 [
NH /
27.'5 do do SIDE BEND TEST Sat..:i.sfact..ory Mandril Di<:~. 38. 00 rom Angle Of Bend 1.80.0 [
NH

Mef:.hOO Of Testing : A.'3t-1E SEC-IX : 2010.

---------------------------------------------------------------------------------------------

~
Tested By

Note : (1) Sample(s) not drawn by MHEPL. The res relate only to the sample(s) tested .
(2) This Certificate shall not be reproduced, except in full , without the written approval of MHEPL.
(3) If balance material is available after testing , it will be retained for 15 days maximum. If customer wants to retain it for one month from this date, he has to inform in writing or he
collect the same.
(4} While 'Met-Heat' has made their best ende<M>rs to provide accurate and reliable information, Met-Heat is not responsible for any financial liability due to any act of omission or error ma
t. .
I MHEPUFM/18 I
MET- HEAT ENGINEERS PVT. LTD. 857/2, G.I.D.C.
INDUSTRIAL ESTATE, MAKARPURA,
METALLURGICAL LABORATORY VADODARA - 390 010.
ON APPROVED LIST OF VARIOUS GOVT. DEPARTMENTS TELEFAX : 0265-2632374, 2643655, 2641
E-mail : info@metheat.com
& PUBLIC SECTOR UNDERTAKINGS Website : www.metheat.com
(SINCE 1975)

TEST REPORT W0:04/299 SrNo.l I/ 1 x-cr

Name of The Customer LEISTUNG ENGINEERING PVT. LTD.

PLOT NO . 3/103, N.I.D.C., Test Report No. "-'~ :9 _AD/ 2012
NEAR BRAMMARIYAKUVA, D~e :30/04/2012
LAMBHA, AHMEDABAD.
Date of Receipt :18/04/2012
Particulars of Sample Submitted: Welded Test PIECE 80 DN X SCH 160 PIPE

Material Specification SA-312 GRADE-TP 316L:2010~

Identification of Sample Stamped As 'TUV ' Of TUV.WELDER NAME:MR . AMIT PATE ~

WELDER NO:W-02 WPS PQR:04 POSITION:6G PROCESS:GTAW(141) I""
.,...-- /
Ty~-') of Test Required V Notch Charpy Impact Test at -196 C. By ASTM E- 23:2007A
[MINUS ONE HUNDRED NINTY SIX Degree Centigrade ]
Customer's Reference No.

Results

Location Size mm Energy absorbed in Joules Average Required

I II III Value Value
--- --- --- - ----------- -.------~-------- - ------------- - ---- - ----------- - -------- - --
Weld 10xl0.00 100J , 110J / 90J ,. _- 100.00,J
Lateral Expansion 0 . 85 mm 0.91 mm 0.73 mm
(
HAZ 10x10.00 166J / . 150J / 140J I' 152.00J
( a teral Expansion 1 . 72 mm 1.49 mm 0.74 mm

- --- -x-- - - -

I
l

~
Tested By
3o- oi.l 12.
Authorised Signatory J JM(nessed E
A.M. Dave (OM) I M. G. Dave (MD) /N. M. Dave (TM)
Note: (1) Sample(s) not drawn by MHEPL. The results relate only to the sample(s) tested.
(2) This Certificate shall not be reproduced , except in ful! , without the wtitten approval of MHEPL.
(3) If balance material is available after testing, it will be retained for 15 days maximum. If customer wants to retain it for one month from this date, he has to inform in writing or he
collect the same. .
(4) While 'Met-Heat' has made their best endeavors to provide accurate and reliable information, Met-Heat is not responsible for any financial liability due to any act of omission or error m~
 I MHEPUFM/18 I
MET.- HEAT ENGINEERS PVT. LTD. 857/2, G.I.D.C.
INDUSTRIAL ESTATE, MAKARPURA,
METALLURGICAL LABORATORY VADODARA - 390 010.
ON APPROVED LIST OF VARIOUS GOVT. DEPARTMENTS TELEFAX : 0265-2632374, 2643655, 264!
E-mail : info@metheat.com
& PUBLIC SECTOR UNDERTAKINGS Website : www.metheat.com
(SINCE 1975)

TEST REP08T; W0:4/299 SrNo.l CP/ 16 X":"Cr

Name of The Customer

LEISTUNG ENGINEERING PVT. LTD . Test Report No.
.,
PLOT NO~ 3/103 , N.I.D.C., Date : 416--:-~C/2012
NEAR BRAMMARIYAKUVA , . 30/04/2012
LAMBHA, AHMEDABAD. Date of Receipt
Particulars of Sample Submitted: 28/04/2012
CHEMICAL ANAKYSIS OF WELD METAL OF PIECE OF 3 ... NB X SCH
160 PIPE
Material Specification
SA- 312 GRADE-TP 316L:2~tb
Identification of Sample
Stamped As "TUV" Of TUV. WELD ER NAME :AMIT PATEL WELDER
Ty r-d of Test Required
.NO:W02 PROCESS :GTAW POSITION:6G WPS PQR-04

Customer's Reference No . .. ,
Chemical Analysis[SP EC TRO FE BASE]
By ASTM E-1086-08(RA-08) ED-2009
Equipment Used : Make : SHIMADZU . Model OES-5500 II.
Sr.no.: B- 15044200035.
Results

. Obtai ned
Value
%CARBON 0.025
%MANGANESE . 1.296
%PHOSPHORUS 0.026
%SULPHUR 0.002
%SI LICON 0.51.1
?(,CHROMIUM 16.607
%NIC KEL 11.304
%MOLYBDENUM 2.089

-----x-----

By Authorised Signatory Witnessed E

A.M. Dave (QM) I M.G. Dave (MD) IN . M. Dave (TM)
Note : (1) Sample(s) not drawn by MHEPL. The results relate only to the sample(s) tested .
(2) This Certificate shall not be reproduced, except in lui!, without the written approval of MHEPL.
(3) If balance material is available after testing, it will be retained for 15 days maxi mum. If customer wants to retain it for one month from this date, he has to inform in writing or he
coll ect the same.
(4) While 'Met-Heat' has made their best endeavors to provide accurate and reliable information, Met-Heat is not responsible for any financial liability due to any act of omission or error m<
Plot No. 3/103, NIDC, Nr. Bhammariyakuva, Lambha, Ahmedabad . Phone : 25733411, 25733412
QR I STR I 06 Rev.OO
D. C. Book No. :_ _ _ _ __ D.C.No.: 05:(
Your Order No.: _ _ _ _ __ Date: ~I / C 1 }.$&1 ~

Mls. Met - Hea..t En.~inc02.s py t. Ltd.

V<J dodMo- 39 o o1o
Sr. No. PARTICULARS NOS.

,1.. l> N 8'0 X 5 ch I 6 0 X 3 01> M M L We I . e f i pe_

PiloudW)e 9Uco..i (tco..H0'1? T~.st Ccn..tfrr0
Me. cha77i CCV ~ Cfu?71iCa1 f~Sh'11J ~
PCfJ q_H-a.ched 011nex U}(_E -l
we,di...,.,j p.noces.s : &t-Aw _ :: .. .
G.Je' d ,-n..J P.no c.e.ss rt pe, ~ Man'-!~ '
wetdiiJj Po:SiHCJ1J : ,6& .. ..
/') OJcrU aJ G- rtod e.~ $_A 31.;( IP 31GL TO
. . SA 31-< 1'P 316'L
Joi-n+ f<t-1 pe =.. BLLJ+ :J.a!TI t- . .
wei den. Harn:e: . Jhrwt PnJ-~ 1
.' ~

0.!2NO.
we 1dffl ""'fo.: . w-- o~ . .
Ret_pwp..s ~o.: _ &~L} pwrs) 1~13/0_ '-f
Hew Ho. ~ .xrr-qg 65-<. ; : . '
w i+1'1t.5S b! .: K. v. P ~tdd7 l ru-v_)

Received the above goods in good condition. For, LEISTUNG ENGIN -

Subject to Ahmedabad Jurisdiction.
TIN No. 24073700955 Dt. 01-0 20
CST No. 24573700955 Dt. 31'-..~1\-:~Qir

Receiver's Signaturel---lr-:-+:-rt--=-----
LeiS~ L.!Tl 5 LEISTUNG ENGINEERING PVT. LTO.
Date: 21/04/2012.

Annexure- 1
To,
MET-HEAT ENGINEERS PVT.LTD.
857/2, G.I.D.C, MAKARPURA,
VADODARA- 390 010.

Subject: Mechanical testing to be carried out on PQR No. LEPL/PQR/12-13/04 as per ASME Sec IX, 2010.
At your testing facility.

With reference to be below mentioned details. We are forwarding here with the test coupon (DN80 x
Sch-160 x 300MM L) for mechanical testing at your facility.

The Procedure Qualification Test Pipe is duly stamped by TUV Representative.

(1. Welding Process: GTAW
(2. Welding Process Type : Manual
(3. Welding Position: 6G
(4. Material Grade: SA 312 TP 316L TO SA 312 TP 316L
(5. Joint Type: Butt Joint Single 'V'
(6. Welder Name: Mr. Amit Patel
(7. Welder No.: W-02
(8. ~ef. PWPS No.: LEPL/PWPS/1213/04
(9. Heat No.: 0798652

MECHANICAL/ CHEMICAL TESTING

1} Transverse Tensile Test 2 Set (Acceptance criteria as per ASME Sec IX, 2010 Edition)

2) Transvers Side Bend Test 4 No (Acceptance criteria as per ASME Sec IX, 2010 Edition)

Impact Test@-196 C
3) Acceptance criteria : 30 J (Min) , 40 J (Avg.)
Weld, HAZ

4) Chemical Analysis C,Mn,P,S,Si,Cr,Ni,Mo, etc

For any query please contact undersigned immediately.

Thanks,
r

L~ISl:::...L!fl E5 LEIST-JNG ENGINEERING PV'-:'.LTD

Page 1 of2
WELDING PROCEDURE/WELDER PERFORMANCE BACK UP REPORT
Base Metal : 5.1\ S 1-2. TP S I~ L Welder Name: A'YY> f- Po...rc I Report No. : C Oi
1

P. No.: ~ Group No.: :L Welder ld No. : W 0 ~ Date of Welding : CJ 1 / o 4 I tl o 1~ I

'
Base Metal Thickness : I L 13 Ml") Shielding.Gas: PW7 G An.j o'l'/ 9q ,9 ., WPSNo.: L(;-PL}PWf'S/1:)13/0~ Rev.: o Date: o I / o4 J 01{
Filler Metal Product From : So tl d Filler Wire : (/J f . ~o MM J (/)~.r:n:::, 1'01") Welding Process : G TA W
Pipe Diameter : (/) '38. q o M M Joint Type: G l.l1+ j c-1,.., t- Welding Position : 6Ci
Weld Metal DepositThickness : II , I~ IV) fV) Backing Gas : PUllC An.:~ o'l'l q 9 9 \ Used ofThermal Process : N I A,
Close to out chamber : 1'1/ A PWHT: N/A Fifle'r : C.U ll-h ,::iII VL "

Backing: NO Backing Material : None

Sketch
7Sl':J. 5' 6
cl .
~
C'<TU_f<Yn l
OJeld en NO .: w - o -l . Q crm Gllp : Q .02'J ro 4 .rroMI")

r~~~
C0 P5 N o . ; L E- PL./ P w p5 J 1~ a Io ~
1
RcnJt- Fa..c.e: 1.crv ro LS'o MJV) .
so"''Y)fle : P1
f0ctJ-e.n)a.J He.QJ--N.O. ~ :D1-9 3'65..(> ,
. Rant-
r:a.ct:
J ~ ~O'O~~Ct.f

Filler Metals Temperature Electrical Characteristics Technique Shielding gases

Thickness Shielding
Layer Bead Dia . of Travel Method of
F. A. Preheat lnterpass -~ ~oce.ss/ of Every Gas. Flow Rate Purging
No. No. Filler Classification I. Range E Range Speed Polarity String/ Weave Back
No No Temp. Temp. ~ethod of Cleaning Layer Ar. Pure ltr/miri (%)
(MM) (mm/min) Gouging An . pun~
(mm) (%)

i i 6 ~ l.G'O ER31~L 2Jc/c - 't?5 -q 5 1.?-l'f l:<o .J)C&N 5tn.J'Y1~ 6S C/.jine ~nllsh N/A l-.:?0 qq . q 10-J~ qq -'I

:l :z 6 ~ "l.(]1) ER816L - 6ca t1c /10-118' lt3 -~o 140 !l>CGH we.a.Ne ss (J.)ine enu.sh NIA 1.~0 qq .q q cr.q
10-l~

3 3 6 g ~-()1)
ER 316L - =fGC /10-11~ 1()-.<o 145 .:DCf:H (J.) ecwe. .SS Q.)'ne Gn4sh N/A ~.so qq,I:J /0 ~1-t qq .<]

Prepared by
"1 c.,o4J:~cn-<--
.

CB. .9010'()
I

Welding Engineer c_wc_)

 L~ISt:...LITl 5 LEIST~J NG ENGIN,EERING PV :~ LTD LEPL/PWP5/l-?t8/o~
,, JJ c r.
p ~
2of2
Filler Metals Temperature Electrical Characteristics Technique
I ' Shielding gases
Layer Bead Thickness Shielding
Dia. of Travel Method of
No. No. F. A. Preheat Inter pass Thennal Process I of Every Gas. Flow Rate Purging
Filler Classification I. Range E Range Speed Polarity String/ Weave Back
No No Temp. Temp. VMethod of Cleaning Layer Ar. Pure ltr/min (%)
(MM) (mm/min) Gouging AJ'l . pune
(mm) (%)

lt ~ 6 g :?.0"'0 &R316L - C60cC 1/o -liS 16- ~0 15 0 .:DC l:-H we.a. vc. 55 wi .ne. l3nu.sh N /A
I ~.'-fO qq . '1 10, r .Z 9'1 .q

5 G <6 ~-0"'0 El<o16L - 96c 110-118" 16-.:~.o 16'o .f>C. l:-N cue.ove. ss wine. an u.sh N/A
IJ '19 ? 10-1:{. q'f. Cf

5 6 G <(!" -R.<ro EQ .016' L - ~~~"c 110 -II~ !(;"- ~ 0 f55 .!lC.GN cu e.av e. S5 cui.f')e l3nu.sh N/A ) '19-"1 I o -I-t qq '1

1 ~.era 13o"c ~ R.S'O

6 f? GR .316 L - 1/o-llg u;- .:lo 140 .1>CGN G.J e. ave. .SS wine 8nllsh N/A
I 99-? 1o-1~ qq '1

~ J~(/c ss ruine. I
b ~ :) (1T) ERa1s L - /I0.-1/8 16'- ~0 155 .DC.t;N G...le.ave Gnu sh N/A ~ 9"1-?
lo- 1-2_
qq "'

b q G <6 ~-<TO GR .316L - 13/'C /10-rtg 16--<o 16'0 tlC EN weave ss ruine. enu.sh N}A 'I /0 - 1-l 9'1 -Cf
'1'1-?

IO 6 8 .;uro 1!-R .'>16L - I ~to"c /I0-118 16- -<o 160 .!lCE-N weave ss wine 8nt.~Sh N/A 9 9 '/ lo-1-<. 9/f . '1
\(J.f/. '?0
I1 6 '6 .:).(TTJ ER816L - 1~8C 110 -118 I 6- -<o ISO ~C~N ~eave_
$ ooif'le (3(l"l~h N)A qq .q IO - I~
99-9

1:? G '6 :/.(TTJ

ER .SI6'L - 1.36'c 110-1/g I() ~ ~o . ISS" ~CE-N c.Jeave 59 CJ.line (30u.51-) N/A 99.9 I o d-t q'l' 1

I'
""'
"'\
I/
Visual Examination (QW-194): :1.-ns:de ~ Cl.ll"S;de cuetd VlSI..JQJ cxomina..hO"t) ca.nrJecJ OU;t
ion pnopm <{t.tsi(JY) ~ pe'1Jetna.n'O'YJ ~Found ..Sa.Jis (;q_cfonr.

Prepared by

Welding Engineer 'o/>(cw!~

 L~ISt:_LITl 5 LEIST~ NG ENGINEERING PV .. LTD
Page 1 of2
WELDING PROCEDURE/WELDER PERFORMANCE BACK UP REPORT
Base Metal: 5A 3/.Q TP 316L Welder Name : A 'YYl i t- pa....t-e.? Report No. : Co .Q..
I

I
P. No.: ~ Group No.: .1- Welder ld No. : W -o Z Date of Welding: OJ I 041~o-t.:t I

I
Base Metal Thickness : I/ . I o fVJ I") Shielding Gas : pttne. A n,3o7} CJ9 9\' WPS No. : LE-PLj POJP.S) 1~ 13/ oy Rev.: 0 Date: 01 / ot, }<< ~
I
Filler Metal Product From: soL i d Filler Wire : (/) /. Go nM J tJ .!? (]'() MM Welding Process : G1 A G.J
!

Pipe Diameter: <fJ 8 8'. Cf o MM Joint Type : 6 u.t+ J ai rd- Welding Position : 6 G-
Weld Metal Deposit Thickness : /I , 13 n fV) Backing Gas : pune, An.jO'Y) q9 ,q \ Used of Thermal Process : 1'1 IA
-
Close to out chamber : N/A J)WHT: N/A Filler : ru i 1-h t= f IIVZ. '

Backing: NO Backing Material : N or>~ .

Sketch
tl

Ca-u_fJo"() l.d . ~ Rem 1 <; ct_f ; ~ .01:l hl 4 <ttJ Mf'l)

~~
c,J e I dc:n N 0 , 7 UJ - 0 2
P"? Rcror r:a.c.c :
CUPS NO ,: L.E:PL)PUJP5)1~13/0'-f j.. /N h 1 .$1) MfV)
~

50'Y()f/ e.! P:Z.

Mo..teniaJ He.CU NO, : ~~9 86'5-<' Rcrot _1 -i ~ aut GQ.jo
Fa..ce
Filler Metals Temperature Electrical Characteristics Technique Shielding gases
Thickness Shielding
Layer Bead Dia. of Travel Method of
F. A. Preheat lnterpass -+i:lSFm~ee-ss-1 of Every Gas. Flow Rate Purging
No. No. Filler Classification I. Range E Range Speed Polarity String/ Weave Back
No No Temp. Temp. vMethod of Cleaning Layer Ar. Pure ltr/min (%)
(MM) (mm/min) Gouging
(mm) (%)

j_ i 6 8 l . l)O ER316L 3t./C - 85 .q(; 1:( -14 /10 !DC E-N StnJ-nj 5~ CJ.Jin c. enw.h N /A I . S'O qq . <:J I o .-/.(. qq .9

.:( ~ E:; 8 ~ . an ER316L - 6~ec /10 - 11~ 16 - .:?0 /;'30 ~C.E-H <:-" c..Q.AJ e.. ss cd n ~ a m.t.s h N/A ::uro qc1,1 I(') -I-< CJCJ . <f

3 .3 6' 8 .!l.<ro GR816L - g':(~ /10 _,,~ 1~ - .<o litO ~CEN rue.c.."'e SS rul'n~ GnLtS h N/A .? , 10 /0 - l~
q1 .9 q<f . <r
~

~
"'-!._uv 1o6'~
 L~ISl=....LJJl Ei LEISl '"_J NG ENGINEERING PV ~ .LTD LEPL} PltJPS/ fQ/.3 J 0~
......,_ ,. , -
J
'-"" -.,_ . -o--- f
Filler Metals Temperature Electrical Characteristics Technique Shielding gases
Layer Bead Thickness Shielding
Dia. of Travel Method of
No. No. F. A. Preheat Inter pass ?Aermal ProGe&i-/ of Every Gas. Flow Rate Purging
Filler Classification I. Range E Range Speed Polarity String/ Weave Back
No No Temp. Temp. ~ ethod of Cleaning Layer Ar. Pure ltr/min (%)
{MM) (mm/min) Gouging
(mm) {%)

~ ~ 6 ~ :u:ro G-R .916 L - qgcc IIO - 11 g IG- ~ o 1.45 .DC EN Cueov e ss Cl..l i.ne enu.s~ N /A
/ .:>so
qq . CJ J0 I~ Cf<J.l}

5 6 ~ .Q.cro 6R31liL - /o~"c J/{J _,g 16' - ~o ISO -nct:N OJeo"e. 55 ooll')e.. Gnu.5h M IA 'I '1- 9 10 -I~ qq.CJ

5 6 6 ~ ~.cro ER 31dL - rr8 "c II 0 -liS' I~ ; ~o 155 .tlCEH w eave ss ~i.nc ~nush N/A qq,q 10 - 1~ qq ,9

ftl . t.,O
1 6' 8 ..;>.0"0 GR816L - r~6'C II 0 - II g I(; ~o llto ~CfN QJeove. 55 oo~ ne. ~n'-lsh M/A 9'1.'J 10 - 1~ q q '1

g G ~ ~.crb GR 3 16L - 13~"c te,s SS ~J .f)C. 13nush ~ 10 1~ q '1-<=J

/10-11~ IG - -?o ~c t:H we.o ve. M/A 9'1-'/

6 q 6 ~ JJ . crt:J ER 816L. - J~-<"c 110 - 11~ 16- ~0 , lt.S :JJCEN 6-'eove ~ Nine. Bn1.1~h N/A.
~

qq ,'J /01-? qq.'1

10 6' 8 :/.t:rD ER 3"L - 134"c 110 _,g f 6 - o?o /C,O

-l>CE/'l ruea ve 55 0'/n~ '3n'LIS f., M}A t/. SO
qq.q f () - I~ qq .lJ

II 6 % :uro fR .31GL - 108C 110- ug I 6' - ~o 'tts ~C EN rueove Sj ()j ; ~ 80\.I.S,., N/A qq.'J I o - 1~ '1'19

I~ 6 8 ~.O'll ER316L - 118c 11 0 - II' tfl - ~o ISO ~CcN rueave. ~ G.:llne en~sh N/A I""" qq ,q I 0 - 1-!l qq 9

)
I

Visual Examination (QW-194): 1"Y>s/de~ OUJ-.si cle rue 1 cJ v ts ucu cx o'YT); ncth'OTJ Ccu11"Lied (Jl..(J; ton ?no pw l us ,'c:m ~ p e:n c:r na.rfcrn - F01.../'YI d s a.rL5 ioc~ nJ.

Prepared by

Welding Engineer ,,
 , SlJIUTO!lQ. KETAL ItiDUSl'RIES' LT.D: J

0 ' IM8SA'f ;STEEL 11lYISI ON 'st'iEL' i:fifE;l ORXS .

: :1. tHSlll ~O..CijO;,_ ~HI G\\Sffi"-lm~OJ f~A._Alf.AGAA!)(f~ JAPAN
.CE~'l'lFiCATE.fm.: OyY.U82'58 PAGE :. 1.. DATE ' : 20 f ."' ,01 - i 7
\,./" v

OUST0l!ER -INTERNATIONAL STE}:~ :~gfl'OR~'f.tON

ORDERi!NO: ISlOfOlll2-Jr2;: . .
SHiFER OKA:Yk AND 'C(Y. W'D. 035 l:lB:6DllZ6 8Pl31'3520f1
COMYGDUY STA-
. iNLFss
.. STEEL
., . SEAVLiss PIPES
snNilA~~-
SPOOfiHCA:f:WN
. :
Oml8256 ~. D.. : 3'" NB I .:r. : SCH t60 . . !Niff,IJ. : KI:lt~~iii~l!~~;~
'.
HEfT NO.
' MAL uENGT11 : i2'00m.
P~ODPGT PCS.
V. llA~:: 28902~g;

D798652 2~.0
J.
l!EAT TRE~'fl!E~ : SOLJ)TION TREA'fE~ AT' 106'0 oCl(i ltf.n. '(. Q. ) V .
)
CHEIHCAL COYPoSLTWN t")'
'

24 ro 16'3
~~ v

KIND
L B- p 0. ~ OFFSE:f ~
'#l DIRC'l!l0~
'L : 'Ul'N'GifUDlNAL
*2 &\KPliNG PdSIIf''IO'N
.bRROSIo1t-mr(');STlf A 2&2"-'E'): ieeEPTAB1E \./ B : BASE IIETA:L
. J}tnrin~G7TEST-:"-AreEP:!.ABI:;E-.r:-. . :1!3 UNIT
~VISUAL & DlYENSIONS : ACCEPTABLE '-"'"
-H~Rbs:'fa:rJC TEST 2500 P&i :; ACGEPTABLE v
CER'TlFY TO ASlflf A:at~ G~. TP ;31SL EN 10~04: 3..1
v

''
 Raa]rat.ma:
. ..... - .... . ...
M~tal Jndvs,tri.e,s,

Umne~d
. '
Manufacturer~Exporter:of stairti.ess Steal Wires & BrJsllfBa~
Re-gel. 8i d~rpo~t~ Office.;QQ9, Sil~.ar-ill, Ne-ar ]ncllm~ l~lC. Mmed9.b<!d :' 3.~Q Q.14c.'G.uj~r~t {lh,dli\)'
Plione::.'l91-79-27543681;-27543682; 27543583. 27543684. Pax,::.9.1,]9:27$4 3o85,2656 aces Website: V.Wil.raajtatnat.orti E"ma.lt : raMrath8@raajiatna.com
~ ~ > 0 )!
0 ,-,M 0 ~

TEST CERTlFlGATE

Cust.dmet : MANlS:I'l M~RKETiNG .. ~ r:c.No.. : ~MI/S.S/DQM!44<Jg . _r

1yp:e of.Materia:l : .S .S.BAR$ Dakofls$ue : 2_3.0L20;t2 _,..,
Quanti!)' : J t4.5d.O KGS -- tot' No-.
No. of Bundles :OJ Invo'ic.e No. : ~MI/Q/
Tyl'/ Ora.de ER316L / Date : 2:3:.Q. 1.2,0 12.
Si'e ' i.QMM / P:.No:
Tolerance : +OJ:oOJno MM. .o:r:aer bate.
Cut Lcn~~h : 1000. MM ...,.,-

:\fhe 'bars supp1ied liS .pet dt!tlli!S gfveh aboVi! ha\ C been tested and found 'to
1
satf.~fy requirerneritS oT'_your corder an'd
sj)ecifi'cation.

TEST RESULTS .

CI;I.E~IC:o\L
. .
..CO.MPOS.lTTON . '%Si %8 %Cr %Mo -o/ocu
..
0.008 O.Oi~: :n :1~4 t1M3' 2..14 .. '~- ~

? ~ r ./ ,--

'
Btmdk i>ia U~T.S %Elongation vield Streiigth rmpac.t Sta;ength
' o Surface Finish
-No. MM N/inm" Ai N/mm 2 At.-1.9.6 C J c. .

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QW-482 WELDING PROCEDURE SPECIFICATIONS (WPS)
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name : LEISTUNG ENGINEERING PVT. LTD. V By : Mr. CHIRAG SOLANKI v

Welding Procedure Specification No. ~:-'='LE:::P...::Lt...:IP_.:W..:...P~S:2_/-=:12=..-..:::.1:::.t3/...:::0...:..4_v"
_ _ Revision No. ____:;_:0:;___ Date : 01-04-2012. v
Supporting PQR No.(s) Date ~=-_--_ ____
Welding Process(es) ~=.:::GT_:_:A...:..W::..:....__.../
_ _ _ _ _ _ _ Type(s) : : Manual
( Autoffiatic,liMta~n~ua~I,~~M4aatc~hifiin;ee:eof=r5se;fffiftfi~A~uttomffi~a;tlti~c)I
JOINTS (QW-402)
Joint Design /
:Groove
Root Spacing : As ~er Construction Joint Drawing .../
-
Backing :Yes --- No ...; / c
. 1-5 .:tst:>
Backing Material (Type) :None
(Refer to both backing and retainers.) ~
L\1
Metal Non_fusing Metal .11 . 131 [Jn Th
D D

D Nonmetallic' D Other
Sketches, Production Drawings, Welding Symbols or Written Description
Should show the general arrangement of the parts to be welded. Where
ltll'l;;;l
R_ (!c ~ - <t.L
~ ~ h;) 4 fVIfY")
R OlJ ~ U.<t..P
applicable the details of weld qroove m~ be SQ_ecified.
BASE METALS (QW-403)
P. No. g../ Group No. 1 / to P. No. 8 ../ Group No. 1 V'
OR
Specification and type/ grade or UNS Number : SA-312 TP316L v
to Specification and type/ grade or UNS Number : SA-312 TP316L ,_/
OR
Chern. Analysis and Mech. Prop. .---
to Chern. Analysis and Mech. Prop. . ---
Thickness Range :
Base Metal: Groove . --- Fillet ---
Maximum Pass Thickness :::; 12 in.(13 mm)
1 (Yes) ...; /(No) --- '

Others :None
FILLER METALS (QW-4d4) For GTAW Process ~

Spec. No. (SFA) : 5.9 -../

AWS No. (Class) : ER 316L v
F. No. :6 \/"
A.No. :8 ../'
Size of Filler Metals : 0 1.00MM 0 1.60MM 0 2.00MM 0 2.40MM 0 3.00MM ...,/
Filler Metal Product Form :Solid ./ ., -
Supplemental Filler Metal ---
Weld Metal
_........
Thickness Range: ~ ... ~:-~

Groove --- ~~'j)~1--~

Fillet --- C!Jf \v_;..
Electrode-Flux (Class) : N/A v '\~,\ I.Jlt-\1 ~~:5
Flux Type : N/A / ~~~ ill~ he""'.
Flux Trade Name : N/A \/" ~*~ol:\ "'t<r\c'0r:
Consumable Insert : No -../ / \'-' ( c_.e>~ ,t.\
/
~
LL'-' J
Other : Brand Name : Raajratna. / \
Page 1 of 2
Leistung Engineering Pvt. Ltd.
3/103, NIDC, Near Bhammariyakuva, Lambha, Ahmedabad 382405, Gujarat - India.
Phone : +91 79 2573 3411, 2573 3412 Fax : +91 79 2573 3412
Email : info@leistung.in, sales@leistung.in Website: www.leistung.in
~======~ ~=======
 QW-482
-/
PWPS No LEPL/PWPS/12-13/04 Revision No 0
POSffiONS (QW-405) POST WELD HEAT TREATMENT (QW-407)
Position(s) of Groove :6G v Temperature Range :None ........-
Welding Progression : Uphill For Vertical Welding -v- Time Range :None~
Position(s) of Fillet : --- Others : ---
Otliers : ---
GAS (QW-408)
PREHEAT (QW-406) Percentage Composition
Preheat Temperature, Minimum : 16C '--" Gas (es) (Mixture) Flow Rate
Inter pass Temperature Maximum : 15oc v Shielding Argon 99.9% v Single """ 10-151tr/min v
Preheat Maintenance : N/A v Trailing None ./ None v None v"
Others . --- Backing Argon 99.9% ../ Single ../ 5-101tr/min /
(continuous or special heating, where applicable, should be recorded) Other --- --- ---

ELECTRICAL CHARACTERISTICS (QW-409)

Others
Filler Metal Current Wire Energy Travel
Amp. (e.g., Remarks,
Weld Type Feed or Volt Speed
Process Range Comments, Hotwire
Layer(s) Diameter and Power Power (Range) (Range)
Classification (A) Addition, Technique,
(mm) Polarity (Range) (Range) Mm/min
Torch Angle etc.)
Root Run ..,/ GrAW v- ER316Lv 01.60 DC ENV 80-100 "' N/A N/A 10-14 v' --- ---
.....
Subsequent GrAW "' --- ---
ER316L ./ 0 2.00 DC EN"' 100-130 ' N/A N/A 14-20 v
layers
Final Run ./ GrAW v' ER316L v' 0 2.00 DC EN"" 100-130"' N/A N/A 14-20 --- ---

(Amps and volts range should be recorded for each electrode size, position, and thickness, etc.)
../
Pulsing Current :No / Heat Input (max.) : N/A
Tungsten Electrode Size and Type : ~ 2MM, 0 2.50MM, 0 3MM - 2% Thoriated (EwTh-2) v
(Pure Tungsten, 2% Thoriated, etc.)
Mode of Metal Transfer for GMAW (FCAW) : N/A /
(Spray arc, short circuiting arc etc.)
Other : ---
TECHNIQUE (QW-410)
String or Weave bead :String 1 Weavinq should not be more than 3 times of electrode dia. v-
Orifice, Nozzle or Gas Cup Size : ~ 6.401V10MM v-
Initial and Interpass Cleaning (Brushing, Grinding etc.) : SS Wire Brushinq & Grindinq, Chiooinq or SS Wire Brush .,.-
/ ) Method of Back Gouging : N/A .,/
Oscillation : N/A . /
: N/A ../
Contact Tube to Work distance
Multiple or Single Pass (per side) : Single Pass or Multiple
..,
Multiple Qr Single Electrodes :Single ./
Electrode Spacing :N.A v
Peening : Not Permitted ./
Use of Thermal Processes : QW410.11 & QW410.64 Not Applicable For P. No.-8 Materials. v
We the undersiqned certify that the information's stated in the WPS confirm to the requirements of ASME sec. IX Ed. 2010 Add. 2011a ..-
PREPARED BY: LEISTUNG ENGINEERING PVT.LTD. APPROVED BY

WELDING ENGINEER:.Mr. CHIRAG SOLANK~

_......._

'~J
Date : 01/04/2012 (;\

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~~., * ~ ~A~q .:!. cr\~<{"l\~---'' ) .
0

. ---- IT\ 0 5 (:::)

\ c.L (_ ol Page 2of 2
1Leistung Engineering Pvt. Ltd.
3/1 03, NIDC, Near Bhammariyakuva, Lambha, Ahmedabad 382405, Gujarat -India.
Phone : + 91 79 2573 3411 , 2573 3412 Fax : + 91 79 2573 3412
Email : inlo@leistung.in. sales@leistung.in Website: www.leistung.in
~======= ~======~