MATERIAL SPECIFICATION DESIGN DATA

NOTES :-
HANDRAILING 1) ALL DIMENSION ARE IN mm UNLESS SPECIFIED OTHER. SHELL REINFORCEMENT IS:2062 DESIGN CODE IS:803, EDN - 1976
CAGE LADDER ALL AROUND A H F
SEE DETAIL 2) ALL NOZZLE BOLT HOLE SHALL STRADDLE TO CENTRE LINE OF TANK.
BOTTOM IS:2062 DESIGN PRESS ATM Kg / CM g2
3) ALL SHARP CORNERS TO BE ROUNDED OFF.
6THK. 3 6 4) ALL VERTICAL / HORIZONTAL SHELL JOINTS SHALL BE FULL PENETRATION & FUSION WELD. ROOF IS:2062 OPERATING PRESS ATM Kg / CM g2
6 LT
ROOF P 5) REINFORCEMENT OF NOZZLE SHALL BE AS PER IS:803
1
MANHOLE NECK IS:2062 TEST PRESS FULL OF WATER Kg / CM g2
L65 x 65 x 8THK.
15
6
6) WHEREVER REQUIRED BLIND WITH GASKET & BOLT, NUTS SHALL BE PROVIDED.
LEVEL INDICATOR 4
D X1 SEE NOTE :- 10 CURB ANGLE 30 NOM
. 7) BOTTOM ROOF SHALL BE OF LAP WELDED CONSTRUCTION. MANHOLE FLANGE IS:2062 DESIGN TEMP. 90 C
.
25 MIN 8) TESTING-SHELL : BY WATER FILLING UP TO TANK CURB ANGLE. & ROOF / BOTTOM : BY BOX METHOD.
NOZZLE NECK SA 106 GR.B OPERATING TEMP. 70 C
9) MANHOLE BOLTING FLANGES & COVER FLANGES TO BE MACHINED ON THE GASKET SEALING SURFACE.

8
I2 6
6 10) LEVEL INDICATOR WITH ALL ACCESSORIES SUPPORTS, CLEATS ETC. SHALL BE SUPPLIED BY INSTRUMENTS NOZZLE FLANGE SA 105 STORED PRODUCT HFO
MFG. & ERRECTED BY TANK FABRICATOR.
GASKET CAF (IS:2712 GR.01) PRODUCT SP. GRAVITY 1.0
ROOF PLATE
3 11) SURFACE PREPARATION :-
6 THK.
i) SURFACE TO BE FREE FROM VISIBLE OIL, GREASE PREFERABLY BY USING DEGREASING SOLVAENTS. BOLTING FOR NOZZLE IS:1367 CL.8.8 / 8.0 DESIGN SP. GRAVITY 0.95
75THK. ii) SHOULD BE CLEAN AND DRY BEFORE APPLICATION OF PRIMER.
INSULATION BOLTING FOR STRUCTURAL IS:1363 RADIOGRAPHY NIL
1 iii) INSIDE:- SURFACE PREPARATION (BLAST CLEANING) BLAST CLEAN TO MINIMUM SA 2 21 AS PER SWEDISH

989
1 1 STANDARD SIS 05 5900 WITH A SURFACE PROFILE NOT EXCEEDING 65 MICRON. SURFACE TO BE STRUCTURALS IS:2062 JOINT EFFICIENCY 0.7
6 6
FREE FROM VISIBLE OIL, GREASE AND DIRT, MILL SCALE, RUST, PAINT COATING AND FOREIGN INTERNALS IS:2062 / A 106 GR.B WIND VELOCITY IS:875 PART - 3
MATTERS. ANY REMAINING TRACES OF CONTAMINATION SHALL SHOW ONLY AS SLIGHT STAINS IN
THE FORM OF SOPTS AND STRIPS. EXTERNAL GUSSET IS:2062 CAPACITY 10 m3
X4 iv) OUTSIDE:-SURFACE PREPARATION (MANUAL / POWER TOOL) SURFACE TO BE CLEANED MINIMUM TO ST. 2 FITTING SA 234 WPB / SA 105 TESTING SEE NOTE - 8
E L65 x 65 x 8 THK.
4 SWEDISH STANDARD SIS 05 5900. SURFACE TO BE FREE FROM VISIBLE OIL, GREASE AND DIRT,
CURB ANGLE
MILL SCALE, RUST, PAINT COATING AND FORGING MATTERS. INTERNAL BOLTING - TYPE OF ROOF 1:6 SLOPE CONE ROOF (SELF SUPPORTED)

3
200
12) PAINTING:- CAGE LADDER IS:2062 CORROSION ALLOWANCE 1:5 mm ON SHELL & BOTTOM ONLY
a) OUTSIDE:- i) THE TANK EXTERNALLY TO BE PAINTED WITH ONE COAT OF BISON HB Z/P PRIMER 50 MICRON
DFT. PLUS ONE COAT OF BISON HB MIO 60 MICRON DFT. HAN DRAILING IS:1239 HEAVY / IS:2062 INSPECTION CLIENT / WIL

2500
INSIDE FLUSH ii) CAGE LADDER / HANDRAILING SHALL BE PAINTED WITH ONE COAT OF BISON NB Z/P PRIMER 50 ELECTRODE E - 6013 EARTHQUAKE IS:1893
MICRON DFT. & TWO COAT EACH OF LUXOL HG SYN. ENAMEL PAINT 20 MICRON DFT. (COLOUR
1100 CODE - RAL 7001 - 632, DARK ADMN GREY, IS - 5). PAINTING REF. NOTE - 12 INSULATION 75 THK. (MINERAL WOOL)
a) INSIDE :- i) THE TANK INTERNALLY TO BE PAINTED WITH ONE COAT OF EPILUX 13HB R/O PRIMER 60 MICRON QTY ONE HEAT TRACING YES (AS PER CODE)
2500 I/D
DFT.
EMPTY WEIGHT 2500 ~ Kgs.
LADDER 300 WT. FULL OF WATER 14772 ~ Kgs.
POST

1500
WT. FULL OF PRODUCT 14158 ~ Kgs.
6 THK. 2500 I/D
2500HT. TANK

1 NOZZLE SCHEDULE
X5
75THK.
INSULATION NOZZLES FLANGE
QTY SERVICE PROJ. REMARKS
MKD NB SCH. SORF 150 # ANSI B16.5
D 100 NB 40 1 AS PER IS:803 VENT WITH GOOSE NECK 200
45

ROOF APP.
40 NOM.
I2 500 6 THK. 1 SORF 150 # ANSI B16.5 ROOF MANHOLE 250 WITH COVER & HANDLE
65
Aa2 Aa1
6 8 50 X1 1 1/2" BSP 3 SORF 150 # ANSI B16.5 LEVEL INDICATOR -
I1 300 300 200 6 30 MIN. 1
A 40 NB 40 1 SORF 150 # ANSI B16.5 HFO FILLING 200 DIP PIPE
1250

BOTTM PLT.
B
H 40 NB 40 1 SORF 150 # ANSI B16.5 RETURN FROM SEPERATOR 200 DIP PIPE
2630.5

8 THK.
F 65 NB 40 1 SORF 150 # ANSI B16.5 FROM FEEDER UNIT 200 DIP PIPE
SHELL GIRTH DETAIL
800

2 B 50 NB XS 1 SORF 150 # ANSI B16.5 SUCTION TO SEPARATOR UNIT 200

760

AC 3 mm WELD GAP ARE NOT CONSIDERED

500
C 25 NB XS 1 SORF 150 # ANSI B16.5 DRAIN WITH SUMP 200

500
C
G G E 80 NB XS 1 SORF 150 # ANSI B16.5 OVER FLOW WITH B.F 200

SHELL APP.
9 5
18 x38 SLOTTED HOLE
13 5

200
800
FOR M16 BOLTS = I1 500 8 THK. 1 AS PER IS:803 SHELL MANHOLE 200 WITH COVER & HANDLE
150

150

X4 92 SQ. 40 THK. 1 PAD TYPE LEVEL SWITCH ALARM (HIGH) -

BOTTM PLT.

(SEE DETAIL)

40
50 50 X5 92 SQ. 40 THK. 1 LEVEL SWITCH ALARM (LOW) -

150
1 1
8 THK.

2 NOS. EARTHING 4 Nos. 30 HOLES GUIDE WIRE ANCHOR SHALL

FOR M27 FOUNDATION BE SUPPLIED BY LEVEL 5 M Aa1 3/4" BSP 1 CONN. FOR THERMOMETER -
CLEAT@180 APART 15 (SEE DETAIL)
BOLT ON 2672 P.C.D INDICATOR MANUFACTURER
2 Aa2 3/4" BSP 1 CONN. TO TEMP. TRANSMITTER - WITH PLUG
50

EQUI. SPACED DRAIN SUMP

6 Ac 32 NB 1 WNRF NP 40 DIN 2635 200 WITH B.F.
XS CONN. FOR PRESS TRANSMITTER

ELEVATION 450
DETAIL - M
10 10
7
8

1210

75
150
5
322

165 157
INSIDE 10
FLUSH
60
3 10THK. 10 THK.
11 30 30 16 TOTAL WT. = 1827 ~ Kgs.

750
FOR RUNGS
27 EARTHING LUG 2 IS:2062 6 THK. AS SHOWN 0.5

21 HOLE

20 ROD
(TYP)
2

=
26 NUT & LOCK NUT 4+4 IS:1367 CL.8.0 M27 STANDARD NUT -
=
120

170 25 WASHER 4 M.S 75 O.D x 30 I.D x 3 THK. 0.35

=

24 PLATE 4 IS:2062 75 x 75 x 10 THK. 1.77

20

=
INSIDE SLIDING
SUPPORT
FLUSH 17 23 FOUNDATION BOLT 4 IS:2062 / M.S M27 x 725 LG. 16.29
LADDER POST 18 5 R
75W x 10 THK 5 R
(TYP) 6 THK. 22 GUSSET PLATE 8 IS:2062 8 THK. AS SHOWN 16.1

3718
6

7 x 300 = 2100
3 10 6
6 12 X 21 SEATING PLATE 4 IS:2062 157 x 146 x 12 THK. 8.64
6
10 THK.
L65 x 65 x 8THK. (TYP) 18 x 38 SLOTTED HOLES
13 10 20 CAGE HOOP PLATE 1 IS:2062 50 x 5 THK. x 2116 LG. 4.15
CURB ANGLE 4 FOR M16 BOLTS NUTS V
19 CAGE FLAT 5 IS:2062 50 x 5 THK. x 1260 ~ LG. 12.36

2500
TYP. CURB ANGLE TYP. VERTICAL / HORIZONTAL 18 CAGE HOOP PLATE 1 IS:2062 50 x 5 THK. x 2235 LG. 4.39
DETAIL OF SLIDING SUPPORT DETAIL - V 300
JOINT DETAIL SHELL JOINT DETAIL 17 RUNGS 14.18
10 M.S / IS:2062 20 x 460 LG.
LADDER POST
10 75 x 10 THK. 16 PLATE 4 IS:2062 120 x 10 THK. x 181 ~ LG. 6.82
18 HOLES FOR
15 17 15 CEMENT SCREW

2358
16 CEMENT SCREW 2 M.S 16 x 100 LG. 0.39
30 MIN.

ROD
800

20
40 NOM. = = 100
8 14 ANGLE 2 IS:2062 L100 x 100 x 8 THK. x 100 LG. 2.42
= 450 =
6 13 BOLT / NUTS 6 IS:2062 M16 x 50 LG. 0.59
6
SLIDING 12 PAD PLATE 4 IS:2062 170 x 75 x 6 THK. 2.40
L100 x 100 x 8 THK.
SECTION X - X SECTION Y - Y 14 100 LG.
SUPPORT
SHELL PLATE BOTTOM PLATE 11 SUPPORT PLATE 4 IS:2062 120 x 10 THK. x 223 ~ LG. 8.40
400

10 LADDER POST FLAT 2 IS:2062 75 x 10 THK. x 3810 ~ LG. 44.86

100 9 TOP FLAT 2 IS:2062 75 x 6 THK. x 457 ~ LG. 3.23

550

250
450 =
X =

8 VERTICAL POST FLAT 6 IS:2062 L75 x 75 x 6 THK. x 950 LG. 38.76

10

Y
30

7 FLAT (TOE RAIL) 1 IS:2062 75 x 6 THK. x 6800 ~ LG. 24.02 ON

45
45

5 (TYP)

250
5 ROOF
6 FLAT (MID RAIL) 1 IS:2062 50 x 6 THK. x 6800 ~ LG. 16.01
R39

A
5

FIXED 5 HANDRAILING (ERW) 1 IS:1239 32NB HVY PIPE x 6800 ~ LG. 26.49
SUPPORT

208
4 CRUB ANGLE 1 IS:2062 L65 x 65 x 8 THK. x 8096 ~ LG. 62.38
Y 5 THK. HOOP PLATE
X 20 3 ROOF PLATE 1 IS:2062 2577 x 6 THK. 245.66
2 BOTTOM PLATE 1 IS:2062 2630.5 x 6 THK. 341.29
558 C/C
PREPARATION OF BOTTOM CROSS JOINTS IN BOTTOM PLATS SECTION G - G 1 SHELL PLATE 1 IS:2062 7873 Oce x 2492 x 6 THK. 924.08
PLAT UNDER TANK SHELL WHERE TREE THICKNESS OCCURS DETAIL - A DETAIL OF CAGE LADDER VIEW - X SR. NO DESCRIPTION QTY. MATERIAL SIZE WT. KG REMARK
FIXED SUPPORT

M27 NUT &

0
M27
LOCK NUT STD.
26
32 NB HVY. PIPE
5 1201 R P
5
R12

3 75
REV
56

3 12 HOLE
THREAD
150
45

1 Nos. 30 HOLES FOR M27

L75 x 75 x 6 THK. FOUNDATION BOLTS
8 50 25.5
151

L75 x 75 x 6 THK.
135

VERTICAL POST 8 21 2512 O.D.

WASHER
475

15 25
300

SEATING PLATE

375

2500 I.D. 146 23

FLAT 75 x 6 THK.
165

6
100
75 80
ECHJAY STEELS DIVISION

17
12 THK.
80

FLAT 50 x 6 THK.
6
950

725

5 8 15 RAJKOT - 360003
400

5 1186 R 8 (TYP.)

10M3 HFO DAY TANK 2500 I/D x 2500 HT (PBC-902) GENERAL

TOP OF FOUNDATION
10 FLAT 75 x 6 THK.
7

70
475

5
8 THK.
5 5 22 (TYP.)
ARRANGEMENT / TANK DATA & LADDER DETAIL STANDARD
25

5
FLAT 75 x 6 THK.
7
300

6
125

125

45

6
45

5 (TYP)
SIGN DATE INI MAT'L- -----
150

5 0
350

8
23 27 R1 P.)
R39

15 8 6
1324 ~ 24 (T
Y

DRWN SCALE - 1:1 & N.T.S.

6
5

P
10.07.2017 Prakash
10 THK.

2 Nos. EARTHING 6 27 6 THK.

19
FLATE 50 x 5 THK.
CLEAT
27 6
5 THK. CAGE PLATE

CHKD SHEET : 1 OF 2
18
10.07.2017 DAK
DETAIL OF ANCHOR CHAIR 75 SQ.
DETAIL OF EARTHING LUG
DRG REV
WI 48 F 5421
10

SECTION P - P DETAIL OF HANDRAILING ON ROOF SECTION R - R (QTY REQD. - 4 Nos.)

DETAIL OF FOUNDATION BOLT 2 Nos.

(QTY REQD. - 4 Nos.)

APPVD NO. 0