International Service Manual ELECTRICAL CIRCUIT DIAGRAMS PDF

SERVICE MANUAL
SERVICE MANUAL SECTION
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT
Models Built March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT
DIAGRAMS
Model: 3200
Start Date: 03/01/2007 End Date: 03/18/2008
Model: 4100
Model: 4300
Model: 4400
Model: 7300
Model: 7400
Model: 7500
Model: 7600
Model: 7700
Model: 8500
S08322
Copyright 03/25/2009 Navistar, Inc.
Model: 8600
Model: RXT
S08322
03/25/2009
S08322
Copyright 03/25/2009 Navistar, Inc.
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built i
March 1, 2007 to March 18, 2008 ELECTRICAL CIRCUIT DIAGRAMS
Table of Contents
1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.10. SCHEMATIC SYMBOL CHART, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.11. SCHEMATIC SYMBOL CHART, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.12. SCHEMATIC SYMBOL CHART, P.12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM CONTROLLER
(CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.1. BATTERY FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.2. BATTERY FEED, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.3. BATTERY FEED, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.4. ACCESSORY FEED, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.5. IGNITION FEED STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5. . . . . . . . . .17
3.6. IGNITION FEED RELAY 1, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.9. J1708 DATA LINK PUBLIC EFFECTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.10. J1708 DATA LINK PUBLIC EFFECTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.11. J1708 DATA LINK PRIVATE WITH POWER WINDOW AND LOCK, P. 11. . . . . . . . . . . . . . . . . . . .23
3.12. J1939 DATA LINK, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.13. J1939 DATA LINK WITH OPTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.14. J1939 DATA LINK WITH OPTIONS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.15. J1939 DATA LINK ISM 2007 ENGINE, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.16. J1939 DATA LINK I6 2007 ENGINE, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.17. J1939 DATA LINK C11/C13 2007 ENGINE, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.18. GROUND IP, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.19. GROUND IP, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.20. GROUND IP, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.21. GROUND IP, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3.22. ENGINE GROUND, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.23. ENGINE GROUND, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
3.24. GROUND CHASSIS, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.25. GROUND CHASSIS WITH HEAVY DUTY DIESEL, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.26. GROUND CHASSIS, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.27. ZERO VOLT REFERENCE, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
3.28. ZERO VOLT REFERENCE, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
3.29. GROUND CHASSIS, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
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3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

4.1. CIGAR LIGHTER AND POWER FEED, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
4.2. CIGAR LIGHTER AND POWER FEED, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
4.3. CB POWER RADIO, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
4.4. COMPASS AND TEMPERATURE DISPLAY, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
4.7. HORN, ELECTRIC AND AIR, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
4.8. HORN, ELECTRIC AND AIR, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 9A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
4.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, P. 9B. . . . . . . . . . . . . . . . .53
4.12. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . .54
4.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . .55
4.14. 2WAY RADIO, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
4.15. WINDSHIELD WIPER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
4.16. WASHER PUMP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
4.17. SWITCH PACK OPTIONAL GAUGE PACK, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
4.18. ROOF AUXILIARY LOAD, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
4.19. SATELLITE COMMUNICATION QUALCOMM IMCT, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
4.20. SATELLITE COMMUNICATION TRIPMASTER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
4.21. COMPUTER PREWIRED XATA SYSTEM, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
4.22. CADEC GPS SYSTEM, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
4.23. SATELLITE COMMUNICATION MOBILEMAX, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
4.24. SELF CONTAINED AIR SEAT, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
4.25. HEATED SEATS, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
4.26. TELEMATICS SYSTEM, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
4.27. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
4.29. DRIVER DISPLAY, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
4.30. BACK-UP CAMERA, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
4.31. SATELLITE COMMUNICATION QUALCOMM MCT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
4.32. SATELLITE COMMUNICATION QUALCOMM MCT WITH MVPC KEYBOARD, P. 30. . . . . .74
4.33. SATELLITE COMMUNICATION QUALCOMM TMCT, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
4.34. SATELLITE COMMUNICATION QUALCOMM TMCT, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
4.35. AIR SHIELD LIGHT, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
5.2. CAT CUMMINS ENGINES WITH MANUAL TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
5.3. I6 / V8 ENGINES WITH ALLISON TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
5.4. CAT CUMMINS ENGINES WITH ALLISON TRANSMISSION, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION, P. 5. . .82
5.6. CAT CUMMINS ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION, P. 6. . .83
5.7. I6 POWER PACK, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
5.8. ROCKER START, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

6.1. FAN WIRING, I6 / V8 2007 ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
6.2. FAN WIRING, ISM, C11C13 2007 ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
6.3. STARTING AID ETHER START, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
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6.4. SNOW VALVE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

7.1. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.2. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
7.3. ENGINE BODY BUILDER REMOTE ENGINE CONTROL (CAT/IBBE ENGINE), P. 3. . . . . . . .92
7.4. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
7.7. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7.10. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
7.11. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
7.12. ELECTRONIC ENGINE CONTROLS V8 ENGINES, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
7.15. CRUISE CONTROL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
8.1. IP/GAUGES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
8.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.
3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
8.5. IP/GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
8.10. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10. . . . . . . . . . . . . . .114
8.11. GAUGES AND WARNING LIGHTS AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .116
8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
8.14. WARNING LIGHTS OPTIONAL, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
8.15. WARNING LIGHTS OPTIONAL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
8.16. LOAD MONITORING, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

9.1. BACKUP LIGHTS N/ ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
9.2. BACKUP LIGHTS W/ ALLISON TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
9.3. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS, P.
3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
9.4. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
(CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
(CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
9.7. LIGHT SYSTEMS TURN SIGNAL AND STOP SWITCHES, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
9.8. DOME LIGHT, MAP LIGHT, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
9.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .129
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iv 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

9.11. FOG LIGHT AND WORK LIGHT, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
9.12. HEADLIGHTS, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
9.13. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
9.14. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
9.15. PANEL LIGHTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136

10.1. ABS BENDIX AIR, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
10.2. ABS BENDIX AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
10.3. ABS BENDIX AIR, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
10.4. ABS WABCO AIR, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
10.5. ABS WABCO AIR, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140
10.6. WABCO FULL POWER BRAKES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
10.9. BODY BUILDER AND TRAILER TURN, MARKERS AND STOP, P. 9. . . . . . . . . . . . . . . . . . . . . . .144
10.10. BODY BUILDER AND TRAILER TURN, MARKERS AND STOP, P. 10. . . . . . . . . . . . . . . . . . . .145
10.11. TRAILER SOCKET SOC AND EOF, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
10.12. BODY BUILDER AND TRAILER SOCKET SOC AND EOF, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . .147
10.13. BODY BUILDER CONNECTIONS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
10.14. REMOTE START / STOP, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
10.15. AUX TRAILER CIRCUIT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
10.16. TWO SPEED AXLE SWITCH, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
10.17. AIR SOLENOID, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
10.18. AIR SOLENOID, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
10.19. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER,
P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
10.20. BLANK PAGE, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
10.21. AUX AND POWER SOURCE, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
10.22. AIR DRYER AND HEATED DRAIN VALVE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157
10.23. FUEL / WATER SEPARATOR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
10.24. ELECTRIC TRAILER BRAKE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
10.25. LECTRASHIFT ACCOMMODATION, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
10.26. HOUR METER PTO, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161
10.27. AUX INPUTS AND DRIVERS, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
10.28. FUEL TRANSFER PUMP, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
10.29. BLANK PAGE, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
10.30. TELEMATICS AWARE BODY BUILDER, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
10.31. PRESSURE SWITCH, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
10.32. LIFT GATE, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
10.33. WHEELCHAIR LIFT INTERLOCK, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
10.34. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
10.35. LIFT AXLE (NON-STEERABLE), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
10.36. LIFT AXLE (STEERABLE), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
10.37. LIFT AXLES, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
10.38. LIFT AXLES, P. 37A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173
10.39. ABS BENDIX AIR 6S/6M, P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
10.40. ABS BENDIX AIR 6S/6M, P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
10.41. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
10.42. LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
10.43. LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES, P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
10.44. ABS ESP / RSP, P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built v
10.45. ABS ESP / RSP, P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181

11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 1. . . . . . . . . . . . .181
11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 2. . . . . . . . . . . . .182
11.3. ALLISON GEN 4 1/2000 TRANSMISSION W/ I6, CAT, ISM ENGINE, P. 3. . . . . . . . . . . . . . . . . . . . . .183
11.4. TRANSMISSION, ALLISON MD WITH I6 AND WITH V8 ENGINE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . .184
11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND WITH V8 ENGINE, P. 5. . . . . . . . . . . . . . . .185
11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE, P. 6. . . . . . . . . .186
11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE (CONT.), P.
7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
11.9. TRANSMISSION, ALLISON MD (WTEC), P. 8A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
11.10. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
11.11. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
11.12. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
11.13. EATON AUTOSHIFT TRANSMISSION, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
11.14. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
11.15. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195
11.16. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD
WIRED EFFECTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
11.17. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION W/ CAT AND W/ ISM ENGINE, P.
16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
11.18. ALLISON TRANSMISSION 3/4000 GEN 4 WITH AUTO NEUTRAL, P. 17. . . . . . . . . . . . . . . . . . . .198
11.19. EATON ULTRASHIFT GEN 3 / MERITOR G MANUAL TRANSMISSION, P. 18. . . . . . .199
11.20. EATON HYBRID TRANSMISSION, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
11.25. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . .205
11.26. FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE, P. 25. . . . . . . . . . . . . . . . . . . . . . .206
12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207

12.1. AIR CONDITIONING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
12.2. AIR CONDITIONING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
12.3. HVAC SYSTEM, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
12.4. HVAC SYSTEM, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210
12.5. HVAC SYSTEM, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
12.6. AUTOTHERM SYSTEM, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .212
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213

13.1. CONNECTOR COMPOSITES (1J), (2J), (71), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213
13.2. CONNECTOR COMPOSITES (72), (254F), (254M), (345), (400), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . .214
13.3. CONNECTOR COMPOSITES (421), (422), (422F), (423), (424), (425), P. 3. . . . . . . . . . . . . . . . . . . .215
13.4. CONNECTOR COMPOSITES (520), (521), (522), (523), (524), (827), P. 4. . . . . . . . . . . . . . . . . . . . . .216
13.5. CONNECTOR COMPOSITES (830), (1002), (1003), (1006), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .217
13.6. CONNECTOR COMPOSITES (1008), (1009), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
13.7. CONNECTOR COMPOSITE (1010), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219
13.10. CONNECTOR COMPOSITE (1013), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222
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13.17. CONNECTOR COMPOSITES (1020), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .229
13.18. CONNECTOR COMPOSITES (1021), (1022), (1023A), (1023B), P. 18. . . . . . . . . . . . . . . . . . . . . . . .230
13.19. CONNECTOR COMPOSITES (1023C), (1023D), (1024), (1025), P. 18A. . . . . . . . . . . . . . . . . . . . . .231
13.20. CONNECTOR COMPOSITES (1025), (1026), (1029), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
13.21. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 20. . . . . . . . . . . . . . . . . . . . . . .233
13.22. CONNECTOR COMPOSITES (1105), (1106), (1107), (1108), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .234
13.23. CONNECTOR COMPOSITES (1109), (1110), (1200), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .235
13.24. CONNECTOR COMPOSITES (1210), (1227), (1227M), (1228), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . .236
13.25. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), P. 24. . . . . . . . . . . . . . . . . . . . . . . . .237
13.26. CONNECTOR COMPOSITES (1242), (1243), (1300), (1301), (1338), P. 25. . . . . . . . . . . . . . . . . . .238
13.27. CONNECTOR COMPOSITES (1378), (1400), (1401), (1402), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . .239
13.28. CONNECTOR COMPOSITES (1403), (1410), P. 26A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240
13.36. CONNECTOR COMPOSITES (1660), (1661), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248
13.49. CONNECTOR COMPOSITES (1809), (1810), (1811), (1812), (1813), (1815), (1822), P.
47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261
13.50. CONNECTOR COMPOSITES (1820), (1821), P. 47A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .262
13.52. CONNECTOR COMPOSITES (1828), (1852), (1860), P. 48A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .264
13.53. CONNECTOR COMPOSITES (1861), (1872), (1873), (1874), (1875), (1900), P. 49. . . . . . . . . .265
13.57. CONNECTOR COMPOSITES (2020), (2021), (2022), (2115), (2116), (2116M), (2117),
(2117M), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .269
13.60. CONNECTOR COMPOSITES (2700), (2700M), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .272
13.61. CONNECTOR COMPOSITES (2701), (2701F), (2701G), (2702), P. 57. . . . . . . . . . . . . . . . . . . . . . . .273
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13.66. CONNECTOR COMPOSITES (4017), (4018), (4019), (4021), (4022), (4037), (4038), (4070),
(4071), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .278
13.67. CONNECTOR COMPOSITES (4087), (4087A), (4111M), (4120), (4320), P. 63. . . . . . . . . . . . . . .279
13.68. CONNECTOR COMPOSITES (4321), (4322), (4323), (4410D), (4410E), (4410F), P. 64. . . . .280
13.69. CONNECTOR COMPOSITES (4410H), (4410K), (4410L), (4410M), P. 65. . . . . . . . . . . . . . . . . . . .281
13.70. CONNECTOR COMPOSITES (4450AM), (4450M), (4460AM), (4460BF), P. 66. . . . . . . . . . . . . .282
13.71. CONNECTOR COMPOSITES (4460BM), (4460M), (4500), (4905), P. 67. . . . . . . . . . . . . . . . . . . . . .283
13.75. CONNECTOR COMPOSITES (6020M), P. 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287
13.81. CONNECTOR COMPOSITES (6402), (6403), (6406M), P. 77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293
13.82. CONNECTOR COMPOSITES (6407M), (6550), (6650), (6701), P. 77A. . . . . . . . . . . . . . . . . . . . . . . .294
13.83. CONNECTOR COMPOSITES (6702), (6703), (6703M), (6704), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . .295
13.84. CONNECTOR COMPOSITES (6704M), (6712), (6714), (6747), P. 79. . . . . . . . . . . . . . . . . . . . . . . . . .296
13.85. CONNECTOR COMPOSITES (6900), (6901), (7103), (7103M), (7104), P. 80. . . . . . . . . . . . . . . . .297
13.87. CONNECTOR COMPOSITES (7110), (7111), P. 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299
13.89. CONNECTOR COMPOSITES (7150F), P. 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .301
13.91. CONNECTOR COMPOSITES (7205M), (7206F), P. 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .303
13.94. CONNECTOR COMPOSITES (7500), (7502M), (7600), (7601), (7601M), P. 89. . . . . . . . . . . . . . .306
13.95. CONNECTOR COMPOSITES (7602), (7603), (7604), (7605), (7607), (7608), (7609), (7611), P.
90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .307
13.97. CONNECTOR COMPOSITES (7801M), (7802), P. 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .309
13.99. CONNECTOR COMPOSITES (7910), (7911), P. 93A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .311
13.100. CONNECTOR COMPOSITES (8000), (8001), (8102), (8103), (8150), (8151), P. 94. . . . . . . .312
95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .313
13.102. CONNECTOR COMPOSITES (8312), (8500), (8501), (8502), (8502A), (8503), (8503A), P.
96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314
97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .315
13.104. CONNECTOR COMPOSITES (8700), (8701), (8750), P. 97A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .316
13.105. CONNECTOR COMPOSITES (8800), (8801), (8802), (8803), P. 98. . . . . . . . . . . . . . . . . . . . . . . . . . .317
13.106. CONNECTOR COMPOSITES (8803), (8805), (8806), P. 99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .318
13.107. CONNECTOR COMPOSITES (8807), (8809), (8900), (9001), P. 100. . . . . . . . . . . . . . . . . . . . . . . . .319
(9280), P. 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .320
13.109. CONNECTOR COMPOSITES (9300), (9303), P. 102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .321
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P. 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .322
13.111. CONNECTOR COMPOSITES (9506), (9510), (9510A), (9510B), (9510F), (9510M), P.
104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .323
13.112. CONNECTOR COMPOSITE (9511), P. 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .324
13.113. CONNECTOR COMPOSITES (9512), (9513), (9514), P. 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .325
(9524), P. 107. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .326
13.115. CONNECTOR COMPOSITES (9524), (9530), P. 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .327
13.116. CONNECTOR COMPOSITES (9715), (9716), P. 109. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328
13.117. CONNECTOR COMPOSITES (9718), (9719M), (9720), (9736), (9737), P. 110. . . . . . . . . . . . . .329
13.118. CONNECTOR COMPOSITE (9740), P. 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .330
13.119. CONNECTOR COMPOSITES (9740), (9745), (9746), (9747), (9748), P. 112. . . . . . . . . . . . . . . .331
13.120. CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754), P. 113. . . . . . . . . . . . . .332
13.121. CONNECTOR COMPOSITES (9758), (9759), (9760), P. 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .333
13.122. CONNECTOR COMPOSITE (9761), P. 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .334
13.123. CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766), P. 116. . . . .335
13.124. CONNECTOR COMPOSITES (9775), (9777), (9777A), (9778), P. 117. . . . . . . . . . . . . . . . . . . . . . .336
13.125. CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 118. . . . . . . . . . . . . . . . . .337
13.126. CONNECTOR COMPOSITES (9800), P. 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .338
13.127. CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820M), P. 120. . . . . . . . . . . . . .339
13.128. CONNECTOR COMPOSITES (9830), (9832), (9900), (9900E), P. 121. . . . . . . . . . . . . . . . . . . . . . .340
13.129. CONNECTOR COMPOSITES (9913B), (9915), (9920), (9921), (9994), (9999), P. 122. . . . .341
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1. TABLE OF CONTENTS (CHAPTER 1)

2. INSTRUCTIONS AND CHARTS (CHAPTER 2)
2.1. ABBREVIATIONS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ABBREVIATIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACCESS ACCESSORY CRUS CRUISE PWR POWER
ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RLY RELAY
ALT ALTERNATOR DFR DEFROSTER RES RESISTOR
ACCEL ACCELERATOR DEG DEGREE REGEN REGENERATE
AFTR AFTERTREATMENT DIAG DIAGRAM R RIGHT
AMM AMMETER DSL DIESEL RTR ROTOR
AMP AMPERE DIFF DIFFERENTIAL SNSR SENSOR
AMP HR AMPERE HOUR DIMR DIMMER SHLD SHIELD
AMPL AMPLIFIER ELEC ELECTRICAL SHFT SHIFTER
ARM ARMATURE ELEX ELECTRONIC SLPR SLEEPER
ARSR ARRESTER ENG ENGINE SLV SLEEVE
ASSY ASSEMBLY EXH EXHAUST SPKR SPEAKER
AUX AUXILIARY FL FLUID SPR SPRING
B/U BACK-UP FWD FORWARD STD STANDARD
BTRY BATTERY FR FRONT STRG STEERING
BM BENCHMARKING FREQ FREQUENCY STLITE SATELLITE
BLK BLOCK GA GAUGE SUNSH SUNSHADE
BOOS BOOSTER GEN GENERATOR SW SWITCH
BOT BOTTOM GND GROUND SYS SYSTEM
BK BRAKE HARN HARNESS TACH TACHOMETER
BRKR BREAKER HDLP HEADLAMP TEMP TEMPERATURE
BRTHR BREATHER HTD HEATED TERM TERMINAL
BRI BRIGHT HT TR HEAT TREAT THROT THROTTLE
BUZ BUZZER HTR HEATER THRU THROUGH
CA CABLE HP HORSEPOWER TRAC TRACTION
CD CANDELA HYD HYDRAULIC TRLR TRAILER
CP CANDLEPOWER ID IDENTIFICATION XDCR TRANSDUCER
CAP CAPACITOR IGN IGNITION XFER TRANSFER
CAT CATERPILLAR ILLUM ILLUMINATION XFMR TRANSFORMER
CHAS CHASSIS IND INDICATOR XSTR TRANSISTOR
CH CHOKE INST INSTRUMENT XMSN TRANSMISSION
CIRC CIRCUIT INT INTERMITTENT XMTR TRANSMITTER
CLK CLOCK L LEFT TRK TRUCK
CW CLOCKWISE LT LIGHT UPR UPPER
CLSTR CLUSTER LTR LIGHTER VLV VALVE
CL CLUTCH LWR LOWER VERT VERTICAL
COL COLUMN MAG MAGNET VM VOLTMETER
COMM COMMUTATOR MOD MODULATOR VOL VOLUME
CMPNT COMPONENT MDL MODULE WSHR WASHER
CPRSR COMPRESSOR MOT MOTOR WHL WHEEL
CONN CONNECTOR MTD MOUNTED WDO WINDOW
CONT CONTINUE NEG NEGATIVE WSHLD WINDSHIELD
CSL CONSOLE N/ NOT WITH WPR WIPER
CONT CONTACT NO. NUMBER W/ WITH
CONT CONTROL PASS PASSENGER W/O WITHOUT
CONV CONVERTER POSN POSITION
CLR COOLER POS POSITIVE
CTSY COURTESY POT POTENTIOMETER
CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

RAW6 04DEC07 DELETED AC & RR FROM B 61000T PART NO.
RELEASE NO. DATE SHEET
ABBREVIATIONS LIST 59974G 12SEP06 AE08056608 001
Figure 1 Abbreviations
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2.2. ACRONYMS, P. 2

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ACRONYMS
DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ANTILOCK BRAKING SYSTEM ABS HEAVY DUTY DIESEL HDD
ANTENNA COMMUNICATION UNIT ACU HIGH PERFORMANCE TRUCK HPT
ALTERNATING CURRENT AC HIGH SIDE DRIVER HSD
AXLE TO BACK OF CAB AC HEATING, VENTILATION, AND
HVAC
AXLE TO FRAME AF AIR CONDITIONING
ACCELERATOR PEDAL MODULE APM INJECTOR DRIVE MODULE IDM
ACCELERATOR POSITION SENSOR APS INPUT/OUTPUT I/O
AUXILIARY POWER UNIT APU INTEGRATED MOBILE

IMCT
COMMUNICATION TERMINAL
AMERICAN TRUCKING ASSOCIATION ATA
INSTRUMENT PANEL I/P
AUTOMATIC TRACTION CONTROL ATC
INDEPENDENT POWER TAKE-OFF IPTO
AUDIO VIDEO INTERFACE AVI
INPUT SPEED SENSOR ISS
BAROMETRIC ATMOSPHERE PRESSURE BAP
LIGHT COMMERCIAL TRANSMISSION LCT
BRAKE HORSEPOWER BHP
LOW PRESSURE MODULE LPM
BACK OF CAB BOC
LOW SIDE DRIVE LSD
CITIZEN BAND CB
MEDIUM DUTY MD
COLD CRANKING AMPERES CCA
MOMENTARY ENGINE IGNITION
CLEAN POWER ELECTRICAL CONNECTOR CEC MEIIR
INTERRUPT RELAY
CENTRAL JUNCTION BOX CJB MALFUNCTION INDICATION LAMP MIL
CENTRAL PROCESSING UNIT CPU
MULTIPLEX SWITCH MODULE MSM
CAB OVER ENGINE COE OUTPUT SPEED SENSOR OSS
DIRECT CURRENT DC PYROMETER AMMETER MODULE PAM
DRIVER CONTROL MODULE DCM
POWER DISTRIBUTION CENTER PDC
DIGITAL DATA LINK DDL PROGRAMMABLE LOGIC CONTROLLER PLC
DIESEL OXIDATION CATALYST INLET POWER TAKE-OFF PTO
DOCT
TEMPERATURE
PULSE WIDTH MODULATION PWM
DIESEL PARTICULATE FILTER DPF
REAR AXLE RA
DIESEL PARTICULATE FILTER
DPFDP RADIO FREQUENCY RF
DELTA PRESSURE
DIESEL PARTICULATE ROLL STABILITY PROGRAM RSP
DPFT
FILTER TEMPERATURE SEVERE SERVICE SS
DIESEL TURBOCHARGED DT TRANSMISSION CONTROL MODULE TCM
DAY TIME RUNNING LIGHTS DTRL TERRESTRIAL COMMUNICATION UNIT TCU
ELECTRONIC CONTROL MODULE ECM TERRESTRIAL MOBILE
TMCT
ELECTRONIC CONTROL UNIT ECU COMMUNICATION TERMINAL
EXHAUST GAS RECIRCULATION EGR THERMAL OVERCRANK PROTECTION TOCP
EXHAUST GAS TEMPERATURE EGT THROTTLE POSITION SENSOR TPS
ELECTRO MAGNETIC INTEFERENCE EMI TURBINE SPEED SENSOR TSS
END OF FRAME EOF VEHICLE SPEED OUTPUT VSO
ELECTRIC TRAILER BRAKE ETB VEHICLE SPEED SENSOR VSS
FRONT AXLE FA WORLD TRANSMISSION

WTEC
ELECTRONIC CONTROLS
FRONT END FE
ZERO VOLT REFERENCE ZVR
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GENERIC ELECTRONIC MODULE GEM
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD

RAW6 04DEC07 REVISED AND REDRAWN B 61000T PART NO.
59974G 12SEP06 AE08056608 002
Figure 2 Acronyms
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 3
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
Figure 3 Circuit Diagram Instructions
S08322
4 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CIRCUIT NUMBER IDENTIFICATION AND COLOR
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PRE-HEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTI-THEFT WARNING

- - REVISED AND REDRAWN B 61000T PART NO.
59974G 20APR06 AE08056608 004
Figure 4 Circuit Number Identification and Color
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 5

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONT)
CIRCUIT
COLOR DESCRIPTION
NUMBER
46 GY POWER TAKE-OFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP LIGHTS
71
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRCULATION MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
81 LTGN POWER DOOR LOCKS
82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN

59974G 12SEP06 AE08056608 005
Figure 5 Circuit Number Identification and Color (Cont.)
S08322
6 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
CIRCUIT
COLOR DESCRIPTION
NUMBER
86 LTGN RADIO - ENTERTAINMENT
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATIONS
92 TN TRANSMISSION CONTROLS - ELECTRONIC
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INSTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY SLACK ADJUSTER
110 GY INSTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCERS
112 GY LIFT GATE
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS - CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)
P CHASSIS - WHEEL BASE SECTION
R CHASSIS - SUSPENSION / REAR AXLE / AXLES
S CHASSIS - AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING

59974G 12SEP06 AE08056608 006
Figure 6 Circuit Number Identification and Color (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 7
2.7. LAMP BULB CHART, P. 7

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. LAMP BULB CHART
BULB
CANDLEPOWER OR
BULB APPLICATION TRADE
WATT
NUMBER
BACK - UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION 3 CP GE193
COURTESY LIGHT 3CP GE168
FOG LIGHTS 55 WATTS VH550
LOW BEAMS 65 WATTS GE9007
HIGH BEAMS 65 WATTS GE9007
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32/3 CP 1157
TURN SIGNAL / MARKER (FENDER) 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK - UP) 35 WATTS 4411
U00K640 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

RELEASE NO. DATE PART NO. SHEET
59974G 20APR06 AE08-56608 07
Figure 7 Lamp Bulb Chart
S08322
8 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RELAY FUNCTION AND WIRING GUIDE
RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC
MINIATURE - ISO (1)

ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT
85
COMMON CONTACT
ENERGIZING COIL
MINIATURE - 280 (1)

30 86 86
30
87
85 87A 87 87A
85
MICRO - 280 (1)
30 86
85 87A 87
MICRO - ISO (1)

NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2
MICRO - 4 PIN (1)
30 86
85 87
86
30
MINI MICRO - 4 PIN (2) 87
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
U00K640 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59974G 20APR06 AE08-56608 08
Figure 8 Relay Function and Wiring Guide
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 9
2.9. SCHEMATIC SYMBOL CHART, P. 9
Figure 9 Schematic Symbol Chart
S08322
10 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
Figure 10 Schematic Symbol Chart (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 11
S08322
12 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
2.12. SCHEMATIC SYMBOL CHART, P.12

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
120
SPLICE TERMINATING RESISTOR
C
STUD
THERMISTOR
B M
G
S THERMOSTAT
START MOTOR
W/ TOCP
S
A B
B S
VALVE, ETHER
BOTTLE
SWITCH, MECHANICAL
(NORMALLY OPEN)
VALVE, MODULATOR
SWITCH, MECHANICAL C
(NORMALLY CLOSED)

RAW6 04DEC07 REVISED START MOTOR B 61000T PART NO.
SYMBOL 59974G 20APR06 AE08056608 012
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 13
3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND

ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3.1. BATTERY FEED, P. 1

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED
BATTERY FUSE F7-C (1016) HEAT SHRINK

A14MA F3 E3 A14G
OWNER OPERATOR
12RD 16RD
15A
+ - FUSE F8-C (1017) RPM DATA LINK AND
A14MB F3 E3 A20 LOGIC POWER
12RD 16LTGN (4410D / 4410H)
10A CH10_19
CH5_01,03,05
FUSE F2-B (1011)

STARTER B+
E2 F2
TERMINAL
A84 CIGAR LIGHTER

16LTGN CH4_01
15A
BIG BORE ENGINE
A14AF
200A BLOCK
TYPE FUSE
18RD MOBILEMAX POWER /

IP CONNECTOR
A14AH (1242) CH4_21
I6 / V8 ENGINES
18RD
FUSE F2-F (1011)
2RD
C2 D2
A14MC A14CE CADEC GPS CONNECTOR
K14H
4RD
12RD 16RD (830) CH4_20

10A
CH3_02
A14EB BRAKE PRESS SWITCH
18RD (1825) CH4_19
A14SD TRIPMASTER DATA

18RD RECORDER
(827) CH4_18
MEGA FUSE
MEGA FUSE
A14EA XATA MODULE

A14M
100A
A14K
8RD
A14F
8RD
8RD
100A
16RD (1910) CH4_19
IMCT / MCT / TMCT

A14AF SYSTEM QUALCOMM
18RD (2703 / 2701 / 2701F)
CH4_17, CH4_29, CH4_32
A14MD ACCESSORY RELAY#1
A14W
6RD
12RD
6RD
(1013 / 1011) CH3_04

A14
A86PA CIGAR LIGHTER

16LTGN POWER SOURCE
FUSE F3-C (1012) (1860) CH4_02
A14ME D3 C3 A86N TWO POST POWER SOURCE

12RD 14LTGN (1861) CH4_02
20A
CIGAR LIGHTER PWR SOURCE
A14N
8RD
A86R
/ TWO POST PWR SOURCE
A14J 14LTGN
CH3_02 (1860 / 1861) CH4_01
8RD
A14NA IGNITION RELAY#2
A14T 12RD (1012 / 1014)
CH3_02,03 CH3_05
8RD FUSE F6-B (1015)
A14NB B3 A3 A12Z AUX ROOF RELAY
A14P 12RD 16LTBL (1010) CH4_16
8RD 25A
A78A WINDSHIELD RELAY (LEFT)
CH3_03 (1019-R2) CH4_09B
14LTGN
A14H
8RD IGNITION RELAY#3
A14NC
(1012 / 1014)
12RD
W/ AUX & CH3_05
POWER SOURCE
A72C AUX POWER RELAY
12OR (1873) CH10_21
FUSE F7-F (1016)
A14ND A2 B2 A94L FULL POWER CONNECTOR

12RD 12GY (9511) CH10_06
30A
FUSE F8-E (1017)
A14NE A1 B1 EATON HYBRID COOLANT
A14F
12RD PUMP RELAY (1019-R1)
12RD
20A CH11_21
C1
FUSE F8-A (1017) COLUMN SHIFTER
E1 F1 A92FB RELAY
16TN (1017) CH11_03
10A
EATON HYBRID START
A17H RELAY
16PK (1010) CH5_05

RAW6 04DEC07 REVISED AND REDRAWN C 61000T PART NO.
59974G 06SEP06 AE08056609 001
Figure 13 Battery Feed
S08322
14 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
Figure 14 Battery Feeds (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 15

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BATTERY FEED (CONT)
FUSE F2-G (1011)

NOTES:
1.* 10A - ALLISON XMSN A14PA C3 D3 A28 CLUSTER CONNECTOR
OR 12RD 16TN (1500) CH8_05
EATON HYBRID 15A
XMSN KEY SWITCH
30A - EATON AUTOSHIFT A15 (1100) CH3_04,05,
OR FUSE F3-A (1012) 18RD CH10_14,CH5_01,02,03
ULTRASHIFT XMSN D1 C1 CH5_04,05,06
A14PB
2.**20A - CAT ENGINES 12RD
25A - EATON HYBRID 10A A98H DIAGNOSTIC CONN
XMSN 18BK (1650) CH3_09
30A - CUMMINS ENGINE
FUSE F8-D (1017) N/ ETB
A14P A14PC F4 E4 A94UA
8RD 12RD 12GY TRAILER ABS
30A ECU RELAY
A72J
(1017) CH10_10
120R
W/ ETB
CAT ECM CONNECTOR /
FUSE F8-H (1017)
ISM ECM POWER CONNECTION
A14PD A4 B4 A97D
(6013 / 6001) CH7_01,04
10RD 10PL
**20A, 25A EATON HYBRID HEAT
OR 30A A14G EXCHANGER FAN RELAY
12RD (1019-R3) CH11_21
FUSE F8-F (1017)
A14PE A2 B2 A92BT SHIFT SELECTOR
12RD 18TN (1852) CH11_05,10
*10A OR 30A
A14A EATON GEN3 TCM CONN
12RD (7105) CH11_11
EATON HYBRID PEC FAN

A14H
RELAY (1873) CH11_21
16PK
FUSE F3-D (1012)
BATTERY FEED A14HA D4 C4 TRAILER MARKER
(A54J) LIGHT RELAY
CH3_01 12RD
20A (1012) CH10_09
FUSE F3-B (1012)

TRAILER TAIL
A14HB D2 C2 LIGHT RELAY
(A68J)
6RD
A14
12RD (1012) CH10_09

20A
FUSE F7-D (1016)
A14HC F4 E4 TRAILER STOP RELAY
(A70J) (1016) CH10_10
12RD
30A
A14H A14SE ENGINE DISPLAY CAT
8RD 18RD
FUSE F11-A (1020) (1556) CH4_27
A14HD E1 F1 A14SE ENGINE DISPLAY

12RD 18RD CUMMINS
5A (1557) CH4_27
A14FF GAUGE SWITCH PACK

16RD (1512) CH4_15
A94BF HYD BRAKE

18GY LIGHT SWITCH
FUSE F8-B (1017) (4037) CH10_06
A14HE F2 E2
A94AY ABS#1,BENDIX
12RD 12RD (1400) CH10_01
30A
A94AY WABCO ABS

14GY (1420) CH10_05
FUSE F2-H (1011)
A14T A14TA C4 D4 A26D PAM
8RD 12RD 18TN (4087) CH8_11
15A
A78 WINDSHIELD
16LTGN RELAY (RIGHT)
(1010-R1) CH4_09B
E4 F4 A63 IP / ROOF
FUSE F2-D
18DKBL (2000) CH9_08
(1011) 10A

RAW6 04DEC07 REVISED & REDRAWN C 61000T PART NO.
59974G 06SEP06 AE08056609 003
Figure 15 Battery Feed (Cont.)
S08322
16 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.4. ACCESSORY FEED, P. 4
Figure 16 Accessory Feed
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 17
3.5. IGNITION FEED STANDARD, THEFT DETERRENT, REMOTE START/STOP, P. 5
Figure 17 Ignition Feed Standard, Theft Deterrent, Remote Start/Stop
S08322
18 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.6. IGNITION FEED RELAY 1, P. 6

CHAPTER 3
IGNITION FEED - RELAY 1
W/ ULTRASHIFT
IGNITION FUSE F4-D (1013)
A97AA CRANK INHIBIT RELAY
RELAY#1 (A13FC)
16PL (1019) CH11_18
(1011 / 1013) G4 10A H4
CH3_05 N/ ULTRASHIFT CAT ECM / ISM ECM / I6 ECM
A97UA
E4 (6013 / 6000 / 6020M)
16PL
WASHER N/ LEVEL CH7_01,04,08
FUSE F4-H (1013) A87KA WASHER PUMP
C4 D4 18GY (W/ MD)
(4021) CH4_14
WASHER W/ LEVEL
10A (RH / SS) A87MB WASHER PUMP / RIGHT
18GY UNDER CAB WASHER PUMP
(9745 / 9747) CH4_14
A13 BODY CONTROLLER#J3

FUSE F4-M (1013) 18PK (1600) CH12_01
A4 B4
A75B HVAC UNIT
10A
18LTGN (1210) CH12_02
W/ HYDRAULIC BRAKES
A28C RIGHT BANK OPTIONAL
18TN WARNING LIGHTS
A13FC
12PK
(1510) CH8_14
A28A A28B
18TN 18TN
CLUSTER CONNECTOR
W/ AIR BRAKES (1500) CH8_05
FUSE F4-L (1013)
A28A
A3 B3 18TN
10A HVAC CONTROL /
A73A AUTOTHERM SYSTEM
18LTGN (1200) CH12_01,06
RH, RIGHT SIDE

RIGHT BANK OPTIONAL
A13B WARNING LIGHTS
18PK (1510) CH4_17,29,32
CH8_14
RH, BOTH SIDES
A13BH RIGHT BANK OPTIONAL
18PK WARNING LIGHTS
FUSE F4-G (1013) (1510) CH8_14
A13B A13BD
D3 18PK 18PK
C3 10A
LEFT BANK OPTIONAL
A13BE
WARNING LIGHTS
18PK
(1511) CH8_15
A13BG
E3 FUSE F9-A (1018) 18PK
OVERHEAD MTD 2 WAY RADIO /
A13FM E1 F1 A86P FLOOR MTD 2 - WAY RADIO
12PK 16LTGN CONNECTIONS
5A
(6900) CH4_12
A92A163 T HANDLE SHIFTER
16TN (422F) CH11_03
TCM / TCU CONN

A92#163 (7151 / 7150 /
16TN 7152 / 7150F / 7150F2)
FUSE F4-C (1013) CH11_01,05,10,13
A92FN COLUMN SHIFTER RELAY

G3
H3 16TN (1017) CH11_03
10A COLUMN MTD SHIFTER /
A92A163 SHIFT SELECTOR
18TN (1828 / 1852)
CH11_03, 05, 10
W/ MERITOR G XMSN
TCU CONN /
A13A
MERITOR G POWER
16PK
(7150 / 7111) CH11_13,18
W/ FREEDOMELINE XMSN FREEDOMLINE XMSN
A13A MAIN CONNECTION
16PK (7104) CH11_25
W/ EATON AUTOSHIFT, A92#163 ALLISON TCU CONN IN CAB
ULTRASHIFT 3 OR HYBRID 18TN (7151) CH11_24
A13D EATON GEN3 TCM CONN

14PK (7105) CH11_11,16,19

RAW6 04DEC07 ADDED CIRC A13A C 61000T PART NO.
AND A92-163 59974G 07AUG06 AE08056609 006
Figure 18 Ignition Feed Relay 1
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 19

CHAPTER 3
A13B EATON HYBRID HCM

12PK (7910) CH11_20
W/ INVERTER
FUSE F5-B (1014) A13Z INVERTER

IGNITION
18PK (1702) CH5_07
RELAY#2 AUX POWER
(A13FB) H2
(1012 / 1014) SOURCE
G2 AUXILIARY POWER RELAY
CH3_05 10A A13X
16PK (1873) CH10_21
W/ ISM ENGINE
A13SE ENGINE DISPLAY CUMMINS
E2
W/ BACK-UP 18PK (1557) CH4_27
CAMERA
A67F BACK-UP MONITOR
18GY CONNECTION
FUSE F5-F (1014) W/ CAT ENGINE
D2 (9999) CH4_28
C2 A13SE
10A ENGINE DISPLAY CAT
18BK
W/ VORAD COLLISION (1556) CH4_27
AVOIDANCE SYSTEM
A67E VORAD CPU CONN
AIR DRYER 16LTBL (1227M) CH4_25
W/ HALDEX DRAIN VALVE
A39B AIR DRYER
FUSE F5-K (1014) 16GY (9900E) CH10_22
A39
A2 B2 16GY
AIR DRYER
20A
(9900) CH10_22
A39B
16GY
AIR DRYER
W/ STANDARD
DRAIN VALVE
A39A HEATED DRAIN VALVE
16GY (9001) CH10_22
A13SD TRIPMASTER DATA RECORDER
18PK (827) CH4_18
A13FG QUALCOMM IMCT /

18PK MCT / TMCT
(1902) CH4_17,29,32
MOBILEMAX POWER /
A13FG
IP CONNECTOR
18PK
A13FB (1242) CH4_21
B1
12PK
A1 10A A13CE CADEC GPS CONN
FUSE F5-J (1014) 16PK (830) CH4_20
A70DA BRAKE PRESSURE

18GY SWITCH
(1825) CH4_18
A92J AUTONEUTRAL RELAY

18TN (1017) CH11_17
A17HB START ENABLE RELAY

16PK (1017) CH5_05
FUSE F5-E (1014)

A17HB CLUTCH SWITCH
C1 D1 18PK (1807) CH5_01
10A W/ CONTROLS FOR
ONE LIFT AXLE
A59H AXLE ENABLE SWITCH
18GY (1108) CH10_34
FUSE F11-C (1020) A59J LIFT AXLE RELAY

18GY (1019) CH10_34
A13FL E3
E1 F3
12PK 5A A59H AXLE ENABLE SWITCH
18GY (1020) CH10_35,36
A59J LIFT AXLE RELAY

18GY (1021) CH10_35,36
N/ CONTROLS FOR
ONE LIFT AXLE AIR PARK SOLENOID /
FUSE F5-A (1014)
A44Y PRESSURE SWITCH
G1 H1 16GY (4905 / 4070)
10A CH10_33, CH11_03

RAW6 04DEC07 ADDED CIRC A39B C 61000T PART NO.
59974G 07AUG06 AE08056609 007
S08322
20 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

CHAPTER 3
A13DA SNOWVALVE SWITCH

18PK (1107) CH6_04
IGNITION FUSE F5-D (1014) A92RA RETARDER RELAY

RELAY#3 18TN (1019) CH11_15
(1012 / 1014) (A13FA) H4
CH3_05 G4 10A A70R BRAKE PRESSURE SWITCH
18OR (1825) CH4_26
A13AA TELEMATICS 1
E4 16PK (1J) CH4_24
FUSE F5-H (1014)

A28V
COMPASS
C4 D4 16TN
10A (1912) CH4_04
FUSE F5-M (1014)

A4 B4 A71 BACK-UP LIGHT SWITCH
16OR (1702) CH9_01, CH4_28
10A
N/ ALLISON XMSN
A71 BACK-UP LAMP RELAY

16OR (1010) CH9_02, CH4_28
W/ ALLISON XMSN
A71 FREEDOMLINE XMSN
16OR MAIN CONNECTION
(7104) CH11_25
FUSE F5-L (1014)
A17D EATON HYBRID
A13FA
16RD CRANKING RELAY R2
12PK A3 B3
(1019) CH11_20
10A
(A13FA)
HEAT SHRINK
FUSE F5-G (1014) A13B OWNER OPERATOR

D3 16PK
C3 10A
(A13FA)
FUSE E3 (1014)
A13FR
12PK
FUSE F11-B (1020) ENGINE ECM

F2 BODY BUILDER /
A13FS E2 A97DF BODY BUILDER
12PK 18PL BLUNT CUT WIRE
5A
(1702) CH7_10,12
A13FT
12PK
##A105 HEATED SEAT DRIVER

18LTGN (1918) CH4_23
FUSE F7-G (1016)
HEATED SEAT PASSENGER
A3 B3 @A105
/ HEATED SEAT DRIVER
16LTGN
*10A OR 20A (1935 / 1918) CH4_23
## HEATED SEAT N/ PASSENGER SEAT *10A - DRIVER SEAT

@ HEATED SEAT W/ PASSENGER SEAT 20A - DRIVER SEAT AND
PASSENGER SEAT

RAW6 04DEC07 ADDED CIRC A71 C 61000T PART NO.
59974G 07AUG06 AE08056609 008
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 21
3.9. J1708 DATA LINK PUBLIC EFFECTS, P. 9

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1708 DATA LINK - PUBLIC EFFECTS
FREEDOMLINE XMSN
MAIN CONNECTION K3BA(+)
(7104) CH11_25 18DKBL
BATTERY FEED
EATON GEN3 TCM CONN **K3BA(+) CH3_01
(7105) CH11_16 18DKBL
EATON GEN3 TCM CONN K3AA(+)
18DKBL DIAGNOSTIC
6RD
(7105) CH11_11
A14
CONN
(7909) CH11_19
**K3AB(+) FUSE F3-A (1012) (1650)
I6 ECM 18DKBL D1 C1
A14P A14PB A98H
(6020) CH7_08 #K3A(+) B
8RD 12RD 18BK
18DKBL 10A
#K3BA(+) ENGINE
18DKBL / IP A11-GS A98-G
CAT ECM A
K3BB(+) (1702) 10WH 18WH
(6013) CH7_01
18DKBL LEFT SIDE DASH MTD
ISM ECM
*K3BA(+) DUAL POST GND PLATE
(6000) CH7_04 18DKBL 35
K3(+) A3AA(+) A3CC(+)
V8 ECM F
18VT 18DKBL 18DKBL
(6020M) CH7_12 36
K3(-) A3AA(-) A3CC(-)
G
18VT 18GY 18GY
ISM ECM *K3BA(-)
(6000) CH7_04 18GY
#K3BA(-)
CAT ECM 18GY
(6013) CH7_01 K3BB(-)
18GY
#K3A(-)
I6 ECM 18GY
(6020) CH7_08
**K3AB(-)
18GY
EATON GEN3TCM CONN
K3AA(-)
(7105) CH11_11
18GY
(7909) CH11_19
EATON GEN3 TCM CONN **K3BA(-)

(7105) CH11_16 18GY
FREEDOMLINE K3BA(-)
XMSN MAIN CONN 18GY J1708
J1708 (7104) CH11_25 PUBLIC (-)
PUBLIC (+)
(1661)
(1660)
A A3BB(-) A
A3BB(+)
18GY
18DKBL
B A3AC(+) B
A3AC(-)
18DKBL 18GY
EATON VORAD
VORAD CPU CONN CONN#1 TRIPMASTER DATA TRIPMASTER
(1227M) (1230F) MAX CONNECTION DATA
(827) RECORDER
H
J1587 A98EV(-)
C8
(-) 18GY E
J1708
G 18BK
J1587 A98EV(+) (-)
C7
(+) 18DKBL D
J1708
18BK
(+)
A98VE(+) A98VE(-)
C 16BK 16BK C
A3C(+) A3C(-)
18DKBL 18GY
CENTER CHASSIS
FULL POWER / IP
CONNECTOR (1701)
(9511)
* - W/ AUTOSHIFT &
19
J1708 N3C(+) ULTRASHIFT XMSN
(+) 31 # - W/ ALLISON XMSN
18DKBL
18 ** - W/ EATON AUTOSHIFT XMSN
J1708 N3C(-)
26
(-) 18DKBL

RAW6 04DEC07 ADDED FREEDOMLINE B 61000T PART NO.
XMSN EFFECTS 59974G 17AUG06 AE08056609 009
Figure 21 J1708 Data Link Public Effects
S08322
22 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.10. J1708 DATA LINK PUBLIC EFFECTS, P. 10
Figure 22 J1708 Data Link Public Effects (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 23
3.11. J1708 DATA LINK PRIVATE WITH POWER WINDOW AND LOCK, P. 11
Figure 23 J1708 Data Link Private with Power Window and Lock
S08322
24 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.12. J1939 DATA LINK, P. 12

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK
J1939
TERMINATING
FULL POWER CONNECTOR
RESISTOR
(9511)
(9530)
120 OHMS J1939 J1939

(+) (-)
14 15
A C
18GN
18GN
N5C(+)
18YL
N5B(+)
N5B(-)
18YL
N5C(-)
PAM
(4087 / 4087B)
J1939
TERMINATING
RESISTOR
(1657)
A
A5LI(+)
18GN
N5A(+)
18YL
N5A(-)
18YL
OHMS
120
7 8
CENTER C
CHASSIS / A5LI(-)
62 61 18GN
IP
(1701)
BENDIX
18GN
A5P(+)
18YL
{
A5P(-)
OR
18GN
A5A(+)
18YL
A5A(-)
WABCO ABS
FULL POWER
A5RJ(+)
W/ PAM MODULE CH3_13,14
18YL
A5RA(+)
18YL
A5RL(+) A5RK(+) A5R(+)

18YL 18YL 18YL
CH3_14
FULL POWER A5RL(-) A5RK(-) A5R(-)
18GN 18GN 18GN
A5RA(-)
18GN
A5RJ(-)
CH3_13,14
18GN
18GN
18GN
18GN
A5D(+)
18YL
A5B(+)
18YL
18YL
A5D(-)
A5B(-)
A5(+)
A5(-)
F3 F2 12 11
J1939+ J1939-
J1939+ J1939-
D1939+ D1939-
DATALINK DATALINK
C D
BODY DIAGNOSTIC
CLUSTER
CONTROLLER#J5 CONNECTOR
CONNECTOR
(1602) (1650)
(1501)

RAW6 04DEC07 ADDED CONN 4087B B 61000T PART NO.
59974G 07AUG06 AE08056609 012
Figure 24 J1939 Data Link
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 25
3.13. J1939 DATA LINK WITH OPTIONS, P. 13

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - W/ OPTIONS
SHIFT SELECTOR
(1852 / 1852A)
15 J1939(+)
EATON VORAD
VORAD CPU CONNECTOR
CONN#2
(1227M) 8 J1939(-)
(1231)
GAUGE SWITCH PACK
J (1512)
A5AG(+)
J1939(+) D7
18YL
K 11 J1939(+)
A5AG(-)
J1939(-) D8
18GN
10 J1939(-)
TELEMATICS 1
(1J)
COMPASS
(1912)
J1939(+) 9
CH3_14 CH3_14
J1939(+)
{
{
J1939(-) 10 2
3 J1939(-)
CH3_12
J1939 ADAPTER J1939 ADAPTER

(1025) (1026)
A A
A5RF(-) A5RD(-)
18GN 18GN
B
A5FA(-) A5R(-)
18GN 18GN
C B
A5RH(-) A5C(-)
18GN 18GN
D C
A5RE(-)
18GN
E D
A5AK(-)
18GN
A5H(-) E
A5CA(-)
18GN
18GN
F F
A5RJ(-) A5RF(-)
18GN 18GN
G G
A5RJ(+) A5RF(+)
18YL 18YL
H
A5H(+)
A5CA(+)
18YL
18YL
H J
A5AK(+) A5RE(+)
18YL 18YL
J K
A5RH(+)
18YL
K L
A5C(+)
18YL
L
A5FA(+) A5RD(+)
18YL 18YL
M M
A5RF(+) A5R(+)
18YL 18YL

RAW6 04DEC07 ADDED CONN 1852A B 61000T PART NO.
59974G 07AUG06 AE08056609 013
Figure 25 J1939 Data Link with Options
S08322
26 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.14. J1939 DATA LINK WITH OPTIONS, P. 14

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - W/ OPTION (CONT)
PAM
(4087 / 4087B)
A5P(+)
7
18YL W/ PAM
A5P(-)
8
18GN
A5RD(+) A5R(+)
J1939 ADAPTER 18YL 18YL
{
(1026)
CH3_13 A5RD(-) A5R(-)
18GN 18GN
A5RA(+)
A5RJ(+)
18YL
18YL
BENDIX
CH3_12
{
W/ PAM
A5RJ(-)
18GN
A5RA(+) A5R(+)
18YL 18YL
18GN
A5RA(-)
CH3_12
{{ A5RA(-)
18GN
A5RD(-)
18GN
A5R(-)
18GN
CH3_15,16,17,30
CH3_13
A5RD(+)
18YL
A5R(+)
18YL
{
CH3_12,13
A5R(-)
18GN
A5RA(+)
18YL
{
CH3_12
A5RA(-)
18GN
A5RD(+) A5R(+)
18YL 18YL
CH3_13 ABS#1
{ A5RD(-) A5R(-) (1400)

WABCO ABS 18GN 18GN
(1420)
J1939 LOW 1 A5N(-) A5N(+)

8 J1939 HIGH
18GN 18YL
A5N(+) A5N(-)
J1939 HIGH 3 7 J1939 LOW
18YL 18GN

RAW6 04DEC07 ADDED CONN 4087B B 61000T PART NO.
59974G 07AUG06 AE08056609 014
Figure 26 J1939 Data Link with Options
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 27
3.15. J1939 DATA LINK ISM 2007 ENGINE, P. 15

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - ISM 2007 ENGINE
K5TB(-) K5V(-)
2 J1939
18GN 18GN
(-)
K5TB(-)
C 18GN
EATON
J1939 GEN3 TCM
RESISTOR CONNECTOR
120 K5TB(+) K5V(+) J1939
(7110) 3 (7105)
OHMS 18YL 18YL (+)
K5TB(+)
A 18YL
FREEDOMLINE XMSN
J1939 CONNECTION
(7103)
K5V(+)
A J1939 (+)
18YL
K5V(-) B
18GN
J1939 (-)
K5C128
K5C108
18GN
18GN
K5U(+)
K5U(-)
18YL
K5C(+)
18YL
18YL
18GN
K5C(-)
18GN
K5U(+)
18YL
K5U(-)
W/ ALLISON GEN 4 3000/3500
AND 4000/4500 XMSN
W/ MANUAL AND
MERITOR G XMSN
W/ FREEEDOMLINE XMSN
W/ AUTOSHIFT AND
18GN
18GN
K5R(+)
18YL
K5S(+)
18YL
K5S(-)
K5R(-)
ULTRASHIFT GEN 3 XMSN
ECM
CONNECTOR
(6000)
IP / ENGINE
(1702) K5R(+) K5S(+)
18YL 18YL
11 K5A(+) K5B(+)
A5R(+) J1939
18YL 18YL 46
18YL (+)
K5E128 K5D128
18YL 18YL
K5B128
CH3_14
18YL
K5R(-) K5S(-)
17 18GN 18GN
A5R(-) K5A(-) K5B(-) J1939
47
18GN 18GN 18GN (-)
K5E108 K5D108
W/ AUTOSHIFT &
18GN 18GN
ULTRASHIFT
GEN 3 XMSN
K5A128
K5B108
18GN
18YL
W/ MANUAL &
MERITOR G XMSN
W/ FREEEDOMLINE XMSN
W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN
TCU CONNECTOR
K5A108
18GN
(7150F / 7150F2)
J1939 (+) 28
J1939 (-) 8

RAW6 04DEC07 ADDED FREEDOMLINE B 61000T PART NO.
XMSN EFFECTS 59974G 24JUL06 AE08056609 015
Figure 27 J1939 Data Link ISM 2007 Engine
S08322
28 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.16. J1939 DATA LINK I6 2007 ENGINE, P. 16

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - I6 2007 ENGINE
J1939
RESISTOR
(7801M)
A
OHMS
J1939
120
DATA LINK
CH3_14
C
##K5C(+)
18GN
18GN
A5R(+)
#K5D(+)
18YL
##K5C(-)
18YL
18GN
18GN
A5R(-)
18GN
**K5C(+)
18YL
18YL
#K5D(-)
*K5D(+)
18YL
**K5C(-)
*K5D(-)
##K5A(+) K5B(+) ECM

IP / (6020M)
18YL 18YL
ENGINE
(1702)
#K5A(+) K5B(+)
11 18YL 18YL
61 J1939 H
*K5A(+) K5B(+)
18YL 18YL
**K5A(+) K5B(+)
18YL 18YL
K5B128
18YL
K5C(+)
K5C(+)
18YL
18YL
##K5A(-) K5B(-)
18GN 18GN
#K5A(-) K5B(-)
17 18GN 18GN
62 J1939 L
*K5A(-) K5B(-)
18GN 18GN
**K5A(-) K5B(-)
18GN 18GN
18GN
EATON GEN 3 TCM

18GN
K5C(-)
K5B108
K5C(-)
18GN
XMSN MODULE (7105 / 7909)

(7150)
XMSN MODULE IN CAB #K5E(-)
(7152) 2 J1939 -
18GN
#K5E(+)
**K5A128 18YL 3 J1939 +
J1939 + 28
18YL
*K5#128
*K5#108
18GN
18YL
**K5A108 TRANSMISSION
J1939 - 8
18GN CONTROL
MODULE HCM
(7151) (7910)
## W/ BACKBONE
# W/ EATON AUTOSHIFT GEN 3 J1939 - @K5BE(-) J1939 -
8 2
* W/ ALLISON LCT GEN 4 18GN
** W/ ALLISON WTEC GEN 4
@K5BE(+)
@ W/ EATON HYBRID GEN 3 28 J1939 + 3 J1939 +
18YL

RAW6 04DEC07 ADDED CONN 7909 AND B 61000T PART NO.
7910 59974G 24JUL06 AE08056609 016
Figure 28 J1939 Data Link I6 2007 Engine
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 29
3.17. J1939 DATA LINK C11/C13 2007 ENGINE, P. 17

CHAPTER 3
J1939 DATA LINK - C11 / C13 2007 ENGINE
J1939
%K5TB(+)
FREEDOMLINE XMSN RESISTOR
18YL
J1939 CONNECTION (7110)
(7103)
A
%K5V(+)
A
18YL
OHMS
%K5V(-) %K5TB(-)
120
B
18GN 18GN
%K5U(+)
C
18YL
J1939
DATA LINK
CH3_14
%%K5C108
K5C128
%K5U(-)
K5TB(+)
K5TB(+)
18GN
18GN
18GN
18GN
18YL
18YL
18YL
K5TB(-)
K5TB(-)
%K5R(+)
18YL
%K5S(+)
18GN
A5R(+)
18YL
ECM
A5R(-)
20YL CONNECTOR
IP /
ENGINE (6010)
**K5R(+) K5S(+)
(1702) 18YL 18YL
11
#K5R(+) K5S(+)
18YL 50
18YL
*K5E128 K5D128
18YL 18YL
%%K5D128
20YL
*K5B128
18YL
K5U(+)
18YL
**K5R(-) K5S(-)
18GN 18GN
17
#K5R(-) K5S(-)
18GN 34
18GN
%K5R(-) %K5S(-)
18GN 18GN
*K5E108 K5D108
18GN 18GN
EATON GEN3
%%K5D128 TCM CONNECTOR
20GN (7105)
* W/ ALLISON GEN4 3000 / 3500,
%%K5B108
4000 / 4500 XMSN AND 4000

18GN
K5U(-) K5V(-)
W/ RETARDER 2 J1939 -
18GN 18GN
W/ ALLISON XMSN IN CAB
# W/ EATON AUTOSHIFT K5V(+)

3 J1939 +
ULTRASHIFT GEN3 XMSN 18YL
** W/ MANUAL AND
TCU CONNECTOR
MERITOR G XMSN
(7150 / 7151)
% W/ FREEDOMLINE XMSN
%% W/ ALLISON XMSN IN CAB K5A108 8 J1939 -

18GN
K5A128
28 J1939 +
18YL

RAW6 04DEC07 REVISED & REDRAWN B 61000T PART NO.
59974G 24JUL06 AE08056609 017
Figure 29 J1939 Data Link C11/C13 2007 Engine
S08322
30 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.18. GROUND IP, P. 18
Figure 30 Ground IP
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 31
Figure 31 Ground IP (Cont.)
S08322
32 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 33
S08322
34 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.22. ENGINE GROUND, P. 22

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINE GROUND
W/ 2007 ISM ENGINE
K11-GX MERITOR G POWER

GROUND ADAPTER
16WH (7111) CH11_18
(6701)
A
K10-GA K10-G ECM POWER CONNECTION
12WH 12WH (6001) CH7_04
ENGINE EATON GEN3

LEFT SIDE K11-GE
12WH TCM CONNECTOR
GROUND (7105) CH11_16
C
K77-G FREON COMPRESSOR
16WH (6200) CH12_04
E
K21A ETHER START
16TN (6550) CH6_03
W/ 2 GA K2-G
2WH ALTERNATOR GROUND
W/ 1 GA
K2-G
1WH
K9AD VARIABLE SPEED FAN DRIVE
18GY (6402) CH7_02
E
K94D VARIABLE SPEED FAN DRIVE
18GY (6402) CH7_06
D W/ ISM ENGINE
K9AAB AIR RESTRICTION GAUGE
18GY (6703) CH8_11
W/ CAT ENGINE
K30B ENGINE OIL TEMP
18TN (6650) CH8_10A
F
K9AAD XMSN OIL TEMP SENDER
ZVR 18GY (7700L) CH8_10
(6702) A W/ ISM ENGINE A/C PRESSURE XDCR /
K9AA
IP / ENGINE
W/ CAT ENGINE 16GY
(6201 / 1702) CH8_10,CH12_03
K9AB
18GY A/C PRESSURE XDCR
B W/ ISM ENGINE
K9AAA (6201) CH12_03
18GY
W/ MERITOR-G XMSN OIL
C TEMP & W/ AC
K9AB MERITOR G XMSN OIL TEMP
18TN (7700C) CH8_10
W/ EATON XMSN OIL
TEMP & W/ AC EATON XMSN OIL TEMP
K9AC
18TN (7700K) CH8_10
W/ CAT ENGINE
K9AC XMSN OIL TEMP SENSOR
W/ FREEDOMLINE XMSN 18GY (7700) CH8_10
& W/ CAT ENGINE K9AAD FREEDOMLINE XMSN OIL TEMP
18GY (7700L) CH8_10A
W/ 2007 I6 ENGINE
GROUND ADAPTER W/ V8 ENGINE
(6704M)
B FREON COMPRESSOR A/C CLUTCH 2

K77-G K77G_B
18WH (6200) CH12_04 (6407M)
16VT
F FAN AIR SOLENOID CH12_05
K23-G
(4111M) CH6_01, A/C CLUTCH 1
18WH K77G_A
CH7_10 (6406M)
16VT
K19-G MELROSE ENGINE CH12_05
ENGINE 14GY (6011) CH7_07
LEFT SIDE FAN AIR
GND STUD K11-GX MERITOR G POWER K11-GCA K23-G SOLENOID
C 16WH (7111) CH11_18 10VT 18VT (4111M)
K10-GB
14WH CH6_01
ENGINE
EATON GEN3 TCM
K11-GAM LEFT SIDE K19-G FUEL HEATER
CONNECTOR
12WH GND STUD 16VT (9108)
(7105) CH11_11
W/ RIGHT SIDE CH10_23
SURGE TANK
E
K34-G RIGHT SS SURGE TANK
18WH (6401) CH7_09
K34-G LEFT MD SURGE TANK

18WH (6400) CH7_09
W/ LEFT SIDE SURGE TANK

59974G 29AUG06 AE08056609 022
Figure 34 Engine Ground
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 35
3.23. ENGINE GROUND, P. 23

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENGINE GROUND (CONT)
W/ C11-13 2007 ENGINE
K11-GE EATON GEN3 TCM

12WH CONNECTOR
(7105) CH11_16
GROUND ADAPTER
(6701)
ENGINE LEFT
SIDE GROUND
A
K10-GA K10-G
ECM CONNECTOR
12WH 10WH
(6013) CH7_01
W/ AC
B
K77-G FREON COMPRESSOR K11-GX MERITOR G POWER
16WH (6200) CH12_04 16WH (7111) CH11_18
C FAN SOLENOID
K23-G (6400) CH6_02,
16WH CH7_02
VARIABLE SPEED
FAN DRIVE
(6402) CH7_02
D
K21A ETHER START
16TN (6550) CH6_03
E
K10E-G SURGE PUMP
14WH (6713) CH8_10A
ENGINE LEFT K2-G

SIDE GROUNND 4WH
ALTERNATOR
GROUND
K11-G
4AWG DELCO 34S1
4WH
CAB GROUND

59974G 20APR06 AE08056609 023
Figure 35 Engine Ground (Cont.)
S08322
36 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.24. GROUND CHASSIS, P. 24
Figure 36 Ground Chassis
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 37
3.25. GROUND CHASSIS WITH HEAVY DUTY DIESEL, P. 25

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CHASSIS W/ HEAVY DUTY DIESEL
FOR FORWARD CHASSIS HARNESS
M11-G
12WH
LEFT SIDE DASH MTD
GROUND ADAPTER
DUAL POST GND PLATE
(8803)
M11-GA RIGHT HEADLIGHT
A 14WH TURN SIGNAL
M11-GD
(8000) CH9_14
12WH
M11-GB LEFT HEADLIGHT
14WH TURN SIGNAL
(8001) CH9_14
M11-GC
12WH
LEFT SIDE DASH MTD
DUAL POST GND PLATE
B
M64-GA LEFT FOG LIGHT
16WH (8201) CH9_11
C
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_11
D
M54-GA LEFT GUIDE POST LIGHT
16WH (8150) CH9_04
E RIGHT GUIDE POST LIGHT

M54-GB
16WH (8151) CH9_04
F
M85-GF ELECTRIC HORN#1
16WH (8303) CH4_07
ELECTRIC HORN#1
M85-GH
/ ELECTRIC HORN#2
16WH
(8303 / 8305) CH4_07
FOR CENTER CHASSIS HARNESS
CHASSIS GND ADAPTER

(8803)
A
N10-G CHASSIS GROUND ADAPTER
14WH (8807) CH3_27
B
N10-GA STOP,TAIL & TURN
12WH (9303) CH9_01,02,05
C
N39-GF HEATED DRAIN VALVE
18WH (9001 / 9001A) CH10_22
RIGHT SIDE HEATED

N39-GF
DRAIN VALVE
18WH
(9002) CH10_22
LEFT SIDE BOC HEATED
N39-GF DRAIN VALVE
16WH (9003,9003B) CH10_22
D
N39-GB
16WH AIR DRYER
N39-GB (9900) CH10_22
18WH
W/ RIGHT SIDE MOUNTED
N39-GB AIR DRYER
16WH (9900E) CH10_22
E
N49-G DIFF LOCK WARNING LIGHT
18WH (9814 / 9815) CH8_09
F LEFT MODESTY TURN LAMP /
N10-GB RIGHT MODESTY TURN LAMP
14WH (9315 / 9316) CH9_05
N37-G FUEL TRANSFER PUMP

18WH (XMSN MTD)
(9102) CH10_28

RAW6 04DEC07 ADDED OPTIONAL CIRC B 61000T PART NO.
N39-GB 59974G 20APR06 AE08056609 025
Figure 37 Ground Chassis with Heavy Duty Diesel
S08322
38 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CHASSIS
N59-GB SECOND PUSHER LIFT AXLE SOLENOID

18WH (9763) CH10_37A
N59-GA N59-GC FIRST PUSHER LIFT AXLE SOLENOID

18WH 18WH (9762) CH10_37
CHASSIS GROUND
ADAPTER N59-GD LIFT AXLE SOLENOID
(8806) 18WH (9820) CH10_37
%N59-GB
18WH SECOND PUSHER LIFT AXLE SOLENOID
F
*N59-GB (9763) CH10_37A
18WH
E
N19-G FUEL HEATER
16WH (9108) CH10_23
D
N42-G FRONT AXLE ENGAGEMENT SENSOR
18WH (9754) CH8_13
B
N11-GBB BODY BUILDER CONNECTION
12WH (4460BM) CH10_13
C
N59-G AIR SOLENOID GROUND ADAPTER
12WH (8805) CH3_27
A N11-GC CHASSIS GROUND ADAPTER
12WH (8807) CH3_27
GROUND ADAPTER
CENTER HARNESS
(8809)
A
N11-GB
12WH
LEFT SIDE DASH MTD
DUAL POST GND PLATE
B
N37-G FUEL TRANSFER PUMP
18WH (9102) CH10_28
C
N10-GS RPM DATA LINK & LOGIC POWER
14WH (4410H) CH10_19
N10-GR RPM DATA LINK & LOGIC POWER

14WH (4410D) CH10_19
D WORK LIGHT
N65-G
16WH (9718 / 9766) CH9_11
E LIFT AXLE SOLENOID

N59-GA
18WH (9820) CH10_37
N59-GA N59-GC FIRST PUSHER LIFT AXLE SOLENOID

18WH 18WH (9762) CH10_37
N59-GD LIFT AXLE SOLENIOD

18WH (9820) CH10_37
N59-GA N59-GB SECOND PUSHER LIFT AXLE SOLENOID

18WH 18WH (9763) CH10_37A
N59-GC FIRST PUSHER LIFT AXLE SOLENOID

18WH (9762) CH10_37
F
N59-GA FIRST PUSHER LIFT AXLE SOLENOID
18WH (9762) CH10_37
NOTE:
* - W/ 3 STEERABLE PUSHER AXLES
% - W/ ST. TAG & 2 PUSH IN CAB CONTROLS

59974G 20APR06 AE08056609 026
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 39
3.27. ZERO VOLT REFERENCE, P. 27

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ZERO VOLT REFERENCE
AIR SOLENOID
GROUND ADAPTER
(8805)
F AIR SOLENOID
N59X-G
4PACK
14WH
(9740C) CH10_17
**N59R-G
18WH AIR SOLENOID
4PACK
E
*N59R-G (9740B) CH10_18
14WH
D AIR SOLENOID
N59L-G
14WH 4PACK
(9740A) CH10_18
C AIR SOLENOID
N59F-G
14WH 4PACK
(9740) CH10_17
B
N59A-G AIR SOLENOID
14WH 4PACK
(9736) CH10_17
A
N59-G CHASSIS GROUND
12WH ADAPTER
(8806) CH3_26
CHASSIS GND CTI ECU

ADAPTER N22-G
(4320)
(8807) 16WH
CH10_31
F BODY BUILDER
N11-GD
CONNECTOR
12WH
(4450M) CH10_13
C
N11-GC
CHASSIS GROUND ADAPTER
12WH
(8806) CH3_26
B
N10-G GROUND ADAPTER
14WH REAR HARNESS
(8803) CH3_25
A N11-GA
12WH
LEFT SIDE DASH MTD

DUAL POST GND PLATE
E
N59-GE FOURTH PUSHER AXLE
18WH (9765) CH10_37A
@@N59-GD LIFT AXLE SOLENOID

18WH (9820) CH10_37
@N59-GD
18WH
D THIRD PUSHER AXLE
%N59-GD (9764) CH10_37A
18WH
NOTE:
% - W/ 3 STEERABLE PUSER AXLES
@ - W/ 4 STEERABLE PUSHER IN CAB CONTROL
* - W/ 12 PACK
** - W/ 16 PACK
@@ - W/ STEERABLE TAG AND 2 PUSH IN CAB CONTROLS

RAW6 04DEC07 ADDED CIRC N59-GE AND B 61000T PART NO.
N59-GD 59974G 08SEP06 AE08056609 027
Figure 39 Zero Volt Reference
S08322
40 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.28. ZERO VOLT REFERENCE, P. 28

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ZERO VOLT REFERENCE (CONT)
ZERO VOLT
REFERENCE BODY CONTROLLER#J5
(1620) (1602)
A
A9Z
E3 ZVR
18GY
B A9A AIR COMPRESSOR HYD BRAKES

18GY (8505) CH8_06
C A9W WHEELCHAIR LIFT RELAY

18GY (1019) CH10_33
D A/C ACCUM THERMISTOR INLET /

A9F A/C ACCUM THERMISTOR OUTLET
20GY (4018 / 4019) CH12_04
E HORN SWITCH
A9M
18GY (1029) CH4_08
F FUSE INPUTS DRIVER

A9ZVR
18GY CH10_27
G EATON HYBRID HOOD SWITCH

A9/104
18GY (8805) CH11_20
ZERO VOLT
REFERENCE
(6747)
A
K97ZD ECM
18PL (6020M) CH7_10
B
K97E INTAKE AIR TEMP
16PL (6703) CH7_10
D
K95F4 DOCT SENSOR BLACK
18TN (6260) CH7_11
C
K95A1 DPFT1 SENSOR
18TN (6261 / 6262 / 6263) CH7_11
J
K9E BODY CONTROLLER#J5
18GY (1602) CH7_10,11
K
K9TS TWO SPEED AXLE CONNECTOR
18GY (7103M) CH10_16
L
K9A A/C PRESSURE TRANSDUCER
18GY (8602) CH12_03
W/ MERITOR G XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7703) CH8_10
M
W/ EATON AUTOSHIFT
3 GEN3 XMSN
18GY (7702) CH8_10

18GY (7700M) CH8_10
W/ MANUAL XMSN

RAW6 04DEC07 REVISED REF OF CIRC C 61000T PART NO.
A9/104 59974G 21AUG06 AE08056609 028
Figure 40 Zero Volt Reference
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 41
S08322
42 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30
Figure 42 J1939 Data Link with V8 Engine
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 43
4. CAB ACCESSORIES (CHAPTER 4)

4.1. CIGAR LIGHTER AND POWER FEED, P. 1
Figure 43 Cigar Lighter and Power Feed
S08322
44 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.2. CIGAR LIGHTER AND POWER FEED, P. 2
Figure 44 Cigar Lighter and Power Feed
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 45
4.3. CB POWER RADIO, P. 3
Figure 45 CB Power Radio
S08322
46 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.4. COMPASS AND TEMPERATURE DISPLAY, P. 4

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE COMPASS AND TEMPERATURE DISPLAY
TEMP SENSOR
(8601) A B
W/ RH - HDD
*M110AA
18GY
##M110AD
18GY
18GY
LOAD MONITORING
##M41
*M110AB
18GY CH8_16
*M110AD
18GY
IP / FORWARD CHASSIS
16 25 (1700)
A110AD
18GY
18GY
A41
CLUSTER CONNECTOR CLUSTER CONNECTOR

(1501) (1500)
OUTSIDE
TEMP 9 8 ZVR
(A1N3)
* W/ FRONT LOAD INDICATOR

## W/ PREMIUM TRIM W/ VORAD
COMPASS
(1912)
FUSE F5-H (1014) IGNITION

A28V D4 C4 RELAY#3
1 (A13FA) (1012 / 1014)
16TN
10A CH3_05
A5CA(+)
2
18YL
CH3_13
GND ADAPTER
A5CA(-)
3 (1003)
18GN
A28-GA 4
4
16WH
1
A11-GE
12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD

RAW6 04DEC07 REVISED DESCRIPTION B 61000T PART NO.
OF CONN 8601 59974G 20APR06 AE08056610 004
Figure 46 Compass and Temperature Display
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 47
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5
Figure 47 Front Door Windows and Locks (Power)
S08322
48 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6
Figure 48 Front Door Windows and Locks (Power) for Crew
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 49
4.7. HORN, ELECTRIC AND AIR, P. 7
Figure 49 Horn, Electric and Air
S08322
50 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.8. HORN, ELECTRIC AND AIR, P. 8
Figure 50 Horn, Electric and Air
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 51
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9

CHAPTER 4
MIRRORS (HEATED, LIGHTED & POWER)
PASSENGER
POWER
MIRROR
HEATER
LIGHT
ATN GND
BODY
CONTROLLER#J2
AXIS
U/D
AXIS
(1604)
L/R
PARK MARKER
CLEARANCE
A B C D F E G IDENTIFICATION
G
CLUSTER LAMP
CONNECTOR PANEL LIGHT 10A17
18BN
18OR
18LTGN
18RD
18BK
16BL
FEED
18YL
(1500)
(1002)
DIMR
16BN
A
A58
OUT2 A62B
5 BASE 1
PANEL 18DKBL PASS DOOR ADAPTER
LT A C D H F J (3003)
D B (1623)
BODY A58DB A
18BN
18LTGN
CONTROLLER#J1
18LTGN
A78E
A78F
16LTGN
18LTGN
(1603) D
18DKBL
16LTGN
A78D
A78B
A62BD
A78-GB
*A78BB
16WH
RIGHT C
A58DA
HEATED
18BN
MIRROR L FUSE F4-B (1013)
10A15 A78V H2 G2
LEFT WINDSHIELD 18LTGN (A12V)
HEATED A78A RELAY (R) 10A
H ACCESSORY
MIRROR 16LTGN (1010-R1) A78-GA RELAY#1
10A16 CH4_09B 16WH (1013 / 1011)
*A78AB 6
WINDSHIELD CH3_04
16LTGN
RELAY (LEFT) 5 GROUND
(1019-R2) ADAPTER
CH4_09B A B C D E F G H J 1 (1008)
DRIVER
A11-G
DOOR
10WH
(3000)
RIGHT SIDE
DASH MTD
DUAL POST
GND PLATE
20BLGN
20BLWH
16BL
18DKGN
20YL
20WH
18BK
20OR
18RD
20BN
20OR
20YL
18BK
MIRROR SW
CONN B2
A1 A2 A3 A4 B1 B3 B4
DRIVER POWER (254F)
MIRROR
A B C D F E G
AXIS
L/R
ATN GND
AXIS
U/D
20LTGN
20LTGN
20DKBL
20LTGN
20LTGN
20LTGN
20WH
20RD
A62D
A78-G
A78K
A78F
A78C
A78L
A78D
A78A
HEATER
LIGHT
MIRROR SWITCH CONNECTOR

NOTE:- (254M) CH4_09A
* W/ DUAL HEATED MOTORIZED MIRRORS

59974G 02AUG06 AE08056610 009
Figure 51 Mirrors (Heated, Lighted and Power)
S08322
52 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.10. MIRRORS (HEATED, LIGHTED AND POWER), P. 9A

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE MIRRORS (HEATED, LIGHTED & POWER) CONT
MIRROR SWITCH
(254M)
A1
A62D
20DKBL
A2
A78L
20RD
A3
A78K
20LTGN
A4
A78-G
DRIVER / PASSENGER
20WH
POWER MIRROR B1
(3000 / 3003) CH4_09 A78A
20LTGN
A78D B2
20LTGN
B3
A78C
20LTGN
A78F B4
20LTGN
RIGHT HEATED MIRROR

FWD HOOD MTD BODY CONTROLLER# J1
(8700) (1603)
FORWARD CHASSIS / IP
(1700-64)
M78AC A78AC A78AA LEFT HEATED
B H MIRROR
16LTGN 16LTGN 16LTGN
10A16
GROUND ADAPTER GROUND ADAPTER

(8801) (8800)
LEFT SIDE DASH

A MTD DUAL POST
F A F GND PLATE
M78-GA M78-GC M11-GD M11-G

A 12WH
16LTGN 16WH 12WH
RIGHT HEATED MIRROR

FWD HOOD MTD
W/ DUAL
(8701)
HEATED
MIRROR W/ RIGHT SINGLE HEATED MIRROR
M78-GB
B
16WH
M78-GB
16WH
BODY CONTROLLER#J1
(1603)
FORWARD CHASSIS / IP
(1700-63)
RIGHT HEATED
M78BC A78BC A78BA MIRROR
A L
16LTGN 16LTGN 16LTGN 10A15
300344 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

RAW6 04DEC07 INITIAL RELEASE A 61000T PART NO.
61000T 31OCT07 AE08056610 09A
Figure 52 Mirrors (Heated, Lighted and Power)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 53
4.11. DUAL HEATED MOTORIZED MIRRORS WITH HEATED WINDSHIELD, P. 9B

CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND DUAL HEATED MOTORIZED MIRRORS W/ HEATED
WINDSHIELD
WINDSHIELD
GROUND
RIGHT
LEFT
3004 3005 3001
A78-G
12BK
A78-GA
12WH
A78-GC
A78-GB
16WH
16WH
A78C
14BK
14BK
A78B
(1022B)
G3 G4 D4 D3
85 85
WINDSHIELD 87A 87A
87 87 WINDSHIELD
RELAY (LEFT) RELAY (RIGHT)
(1019-R2) (1010-R1)
F10-G3,H4,J4
30 30
86 86
J4 J3 C3 C4
16LTGN
16LTGN
14LTGN
16LTGN
A78AC
A78BC
A78A
A78
FUSE F2-H (1011)
D4 C4 A14TA BATTERY FEED

12RD CH3_03
15A
FUSE F6-B (1015)
A3 B3 A14NB BATTERY FEED
12RD CH3_01
25A
BODY CONTROLLER#J1 IP / FORWARD CHASSIS

(1603) (1700)
*A78BC
16LTGN
63
RIGHT HTD A78BA A78BD M78BC
MIRROR L
16LTGN 16LTGN 16LTGN RIGHT HEATED
10A15 MIRROR FWD
HOOD MTD
*A78AC
(8700/8701)
16LTGN
64 CH4_09A
LEFT HTD A78AA A78AD M78AC
MIRROR H
16LTGN 16LTGN 16LTGN
10A16
A78BB PASSENGER POWER MIRROR

16LTGN (3003) CH4_09
A78AB DRIVER POWER MIRROR

16LTGN (3000) CH4_09
NOTE:-
* W/ POWER MIRROR HEATED
300344 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

RAW6 04DEC07 INITIAL RELEASE A 61000T PART NO.
61000T 31OCT07 AE08056610 09B
Figure 53 Dual Heated Motorized Mirrors with Heated Windshield
S08322
54 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.12. RADIO (ENTERTAINMENT), SPEAKERS WITH 12 WAY CONN, P. 10
Figure 54 Radio (Entertainment), Speakers with 12 Way Conn
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 55
4.13. RADIO (ENTERTAINMENT), SPEAKERS WITH 16 WAY CONN, P. 11
Figure 55 Radio (Entertainment), Speakers with 16 Way Connector
S08322
56 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.14. 2WAY RADIO, P. 12
Figure 56 2Way Radio
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 57
4.15. WINDSHIELD WIPER, P. 13
Figure 57 Windshield Wiper
S08322
58 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.16. WASHER PUMP, P. 14
Figure 58 Washer Pump
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 59
4.17. SWITCH PACK OPTIONAL GAUGE PACK, P. 15
Figure 59 Switch Pack Optional Gauge Pack
S08322
60 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.18. ROOF AUXILIARY LOAD, P. 16
Figure 60 Roof Auxiliary Load
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 61
4.19. SATELLITE COMMUNICATION QUALCOMM IMCT, P. 17
Figure 61 Satellite Communication Qualcomm IMCT
S08322
62 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.20. SATELLITE COMMUNICATION TRIPMASTER, P. 18
Figure 62 Satellite Communication Tripmaster
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 63
4.21. COMPUTER PREWIRED XATA SYSTEM, P. 19
Figure 63 Computer Prewired XATA System
S08322
64 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.22. CADEC GPS SYSTEM, P. 20
Figure 64 Cadec GPS System
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 65
4.23. SATELLITE COMMUNICATION MOBILEMAX, P. 21
Figure 65 Satellite Communication MobileMax
S08322
66 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.24. SELF CONTAINED AIR SEAT, P. 22
Figure 66 Self Contained Air Seat
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 67
4.25. HEATED SEATS, P. 23
Figure 67 Heated Seats
S08322
68 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.26. TELEMATICS SYSTEM, P. 24
Figure 68 Telematics System
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 69
4.27. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 25
Figure 69 Eaton Vorad Collision Avoidance System
S08322
70 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.28. EATON VORAD COLLISION AVOIDANCE SYSTEM, P. 26

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE COLLISION AVOIDANCE SYSTEM - EATON VORAD (CONT)
VORAD CPU CONN J1939 SPLICE VORAD

EATON VORAD CONN#2 DRIVER DISPLAY
(1227M)
(1231) (1228)
E
A73U A73U
POWER D3 D
18LTBL 16LTBL
F
A73V A73V
DC RTRN D4 C
18LTBL 16LTBL
G
A73W A73W
V BUS(+) D5 B
18LTBL 16LTBL
H
A73X A73X
V BUS(-) D6 A
18LTBL 16LTBL
VORAD SIDE DISPLAY

(1229)
D
A73P A73P
SSD,ROUT C16 4
18LTBL 16LTBL
A
A73M A73M
RSS C13 16LTBL
18LTBL
B
SSD,SS A73N A73N A73S
GND C14 3
18LTBL 16LTBL 16LTBL
A73T
2
16LTBL
IP / FWD FWD CHASSIS / VORAD RIGHT

CHASSIS CENTER HARNESS SIDE SENSOR
16LTBL
A73R
(1700) (9300) (1240F)
40 10
M73M N73M B
EATON VORAD CONN#1 16LTGN 16LTBL
(1230F) 39 9
M73R N73R
A
16LTGN 16LTBL
K 41 11
SSD,SS A73L A73L A73AF M73AF N73AF
PWR C12 16LTBL C
18LTBL 16LTBL 16LTBL 16LTGN
EATON VORAD
ANTENNA ASSY
(8900)
C A67D 26
A67D M67D
POWER C3 16LTBL 4
18LTBL 16VT
D 24
A67C A67C M67C
PC RTRN C4 3
18LTBL 16LTBL 16VT
E 38
A67B A67B M67B
V BUS(+) C5 2
18LTBL 16LTBL 16VT
F 37
A67A A67A M67A
V BUS(-) C6 1
18LTBL 16LTBL 16VT
IP / DCM
(1800) BRAKE PRESS SWITCH
(1825)
J D2 D
A70CD A70CD B70CD
BRAKE C9
18OR 16LTBL 16GY
FUSE F5-D (1014)

IGNITION RELAY#3 G4 H4 D1 C
A70R B70R
(1012 / 1014) (A13FA) 18OR 18OR
CH3_05
10A
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 26
Figure 70 Eaton Vorad Collision Avoidance System
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 71
4.29. DRIVER DISPLAY, P. 27

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DRIVER DISPLAY
CAT ENGINE
FUSE F11-A (1020)
IGNITION
BATTERY E1 F1
A14 A14H A14HD RELAY#2
FEED
6RD 8RD 12RD (1012 / 1014)
CH3_01
5A CH3_05
(A13FB)
ENGINE DISPLAY
CAT
(1556)
A14SE PANEL LIGHT FEED

1 18RD G2
(1002)
FUSE F5-F (1014) CLUSTER
A13SE D2 C2 CONNECTOR
3 B A
18BK (1500)
10A
DIMR
A62BB A62B OUT2
4 5
18DKBL 18DKBL PANEL
LT
A3BC(-) GND ADAPTER
5
18GY (1003)
J1708 PUBLIC
DATA LINK
6 A3BC(+) CH3_10
18DKBL 2 1
A11-GSE A11-GE
2
18WH 12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
ISM ENGINE
FUSE F11-A (1020) IGNITION
BATTERY F1 RELAY#2
A14 A14H A14HD
FEED (1012 / 1014)
6RD 8RD 12RD
CH3_01 5A CH3_05
ENGINE DISPLAY
(A13FB)
CUMMINS
(1557)
A14SE PANEL LIGHT FEED

B G2
18RD (1002)
FUSE F5-F (1014) CLUSTER
D2 C2 CONNECTOR
A13SE
C B A
18PK (1500)
10A
DIMR
A62BB A62B OUT2
F 5
18DKBL 18DKBL PANEL
LT
A3BC(-) GND ADAPTER
D
20GY CONNECTOR
J1708 PUBLIC
(1003)
DATA LINK
A3BC(+) CH3_10
E
20DKBL 2 1
A11-GSE A11-GE
A
18WH 12WH
LOOP BACK
CONNECTION LEFT SIDE
(1558) DASH MOUNTED
DUAL POST STUD
A11-GAJ
A
18WH
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 27
Figure 71 Driver Display
S08322
72 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.30. BACK-UP CAMERA, P. 28

CHAPTER 4
BACK-UP CAMERA
IGNITION BACK-UP MONITOR

I6 & V8 TCM W/ LCT IGNITION CONNECTION
RELAY#2
(7151) RELAY#3 (9999)
(1012 / 1014)
I6 & V8 TCM W/ WTECH (1012 / 1014)
CH3_05
(7150/7152(IN CAB)) CH3_05
GROUND
SUPPLY
SIGNAL
ISM TCM
(7150F/7150F2(IN CAB))
CAT TCM
(7150/7151(IN CAB))
(A13FA)
1 3 4
REVERSE
WARNING
65 (A13FB)
GB12RD
GB12BK
18LTGN
FUSE F5-M (1014)
GB12-G
18RD
G4
18BK
A4
BACK-UP
10A
K92#165
A B C MONITOR CONNECTION
18TN
(6901)
B4
FUSE F5-F (1014)
A67-GA
18WH
18GY
A67F
16OR
18GY
A67H
C2
GROUND ADAPTER
A71
W/ ALLISON
IP / ENGINE
(1003)
(1702-7)
10A
10
A71C
18OR
D2
C1 C2 1
N/ ALLISON A11-GE
A92#165
86
18TN
30 12WH
87
LEFT SIDE
85 DASH MOUNTED
DUAL POST STUD
D2 D1
A71A
16OR
BACK-UP LAMP
LEFT TAIL LIGHT (71)
RELAY A71A RIGHT TAIL LIGHT (72)
(1010) 16OR CH9_01,02
16OR
16OR
A71A
A71
J L K
TURN SIGNAL
ADAPTER
IP / ENGINE (400)
6 7
(1702)
W/ V8 ENGINE
ONLY
16OR
16OR
16OR
16OR
K71C
K71A
16VT
K71D
K71A
K71B
16VT
K71
W/ CAT / ISM
BACK - UP A B ENGINES
LIGHT
SWITCH
NOTE :
W/ I6 ENGINE :(7502M,7500M,7500MA)
W/ ISM ENGINE :(7500,7500G,7500W)
(SEE NOTE) W/ C11,C13 ENGINE :(7500,7500A)
300357 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

RAW6 04DEC07 ADDED REF FOR RELAY A 61000T PART NO.
1010 60782A 21MAR07 AE08056610 028
Figure 72 Back-Up Camera
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 73
4.31. SATELLITE COMMUNICATION QUALCOMM MCT, P. 29

CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM MCT
BATTERY
FEED
CH3_01
IGNITION
RELAY#1
(1011 / 1013)
A14W
CH3_05
6RD
IGNITION
RELAY#2
(A13FC)
(1012 /
1014)
A14M
8RD
CH3_05
G4
A13FC
12PK
A14MC
12RD
(A13FB)
FUSE F2-F (1011)
COOMUNICATION
FUSE F4-G (1013)

CONNECTOR UNIT
(2701G) C2
QUALCOMM C3
QUALCOMM POWER
14QC POWER CONN (2700 / 1902) 10A 10A
BATTERY B G2
16RD (2701) D3
(+) D2
C C
BATTERY 14QB 14QA D14AF A14AF
A
(+) 16OR 16RD 16RD 18RD
18PK
A13B
A13FB
12PK
A F
WARNING 62QA D62B A62B
F
LIGHT 16LTGN 16DKBL 18DKBL
RIGHT BANK H A
OPTIONAL
WARNING
FUSE F5-J (1014)

LIGHTS
(1510) A1
10A
MESSAGE B1
WAIT
B E
IGNITION 13QA D13F A13FG
E
POWER 16DKBL 16PK 18PK
D D 6
GROUND 11-GQA 11GQ D11-GG A11-GAA
C 16WH
16WH 16WH 18WH
1
GROUND 11-GQB A11-GD
D
16WH 10WH
GROUND ADAPTER
(1006)
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 29
Figure 73 Satellite Communication Qualcomm MCT
S08322
74 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.32. SATELLITE COMMUNICATION QUALCOMM MCT WITH MVPC KEYBOARD,

P. 30
CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM
IMCT W/ MVPC KEYBOARD
BATTERY
FEED
CH3_01
A14W
6RD
8RD
A14F
MVPC FEED
(1338)
FUSE F7-E (1016)
A B1 A1
RD A14MV A14FE
E5
16RD 12RD
10A
GROUND ADAPTER
(1006)
B 5
E4 BK A11-GMV
16WH
1
A11-GD
10WH
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 30
Figure 74 Satellite Communication Qualcomm MCT with MVPC Keyboard
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 75
4.33. SATELLITE COMMUNICATION QUALCOMM TMCT, P. 31

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SATELLITE COMMUNICATION - QUALCOMM TMCT
TERRESTRIAL
COMMUNICATION
UNIT ANTENNA CABLE
(TCU) CONNECTOR
P3
(GPS) A3 (GPS)
(PCS) A1 (PCS)
P2
ACCESSORY CABLE
CONNECTOR
SHIELDED CABLES
(AUX_TX) 17 22 ORBK (AUX_TX)
(AUX_RX) 5 22 BKWH (AUX_RX)
(AUX_GND)
(AUX_GND) 18 22 VT
(PANIC) 4 22 GNBK (PANIC)
(RPM) 7 (RPM)
22 GY
(AXLE)
(AXLE) 6 22 OR
(TTRACS) 13 (TTRACS)
22 BL
(GPIN1)
(GPIN1) 8 22 WHRD
(GPIN2)
(GPIN2) 21 22 WHBK
(GPIN3) 9 22 WHYL (GPIN3)
(GPOUT2)
(GPOUT2) 11 22 GNWH
(GPOUT3) 23 22 BLWH (GPOUT3)
22
ADHESIVE HEATSHRINK
DRAIN WIRES FROM END OF CABLE SLEEVE
DISPLAY CABLE JACKET TO PIN 22 WITH HEATSHRINK
CONNECTOR SLEEVING
(DU_RX+) 1 WH
(DU_RX-/RX) 2 BL 3 (DU_TX)
(DU_TX-/TX) 3 BK 2 (DU_RX)
(DU_TX+) 4 WH
(DU_GND) 5 RD 5 (DU_GND1)
(DU_GND) 6 GN 6 (DU_GND2)
GY
(BAT+) 7 YL 7 (BAT+)
OR
(DU_5V) 8 VT 8 (CU_AWAKE)
(DU_5V) 9 VT 9 (CU_AWAKE)
SHIELDED CABLES
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 31
Figure 75 Satellite Communication Qualcomm TMCT
S08322
76 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
4.34. SATELLITE COMMUNICATION QUALCOMM TMCT, P. 32

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SATELLITE COMMUNICATION - QUALCOMM TMCT (CONT)
BATTERY
FEED
CH3_01
IGNITION
RELAY#1
(1011 / 1013)
A14W
6RD
CH3_05
IGNITION
RELAY#2
(1012 /
1014)
(A13FC)
CH3_05
A14M
8RD
G4
A13FC
12PK
A14MC
12RD
(A13FB)
FUSE F2-F (1011)
FUSE F4-G (1013)

TERRESTRIAL
COMMUNICATION C2
UNIT C3
(TCU) QUALCOMM G2
POWER CABLE QUALCOMM POWER 10A
POWER 10A
CONNECTOR CONNECTOR
(2701F) (2700M / 1902) D3
D2
YL B C
D14QA A14AF
(BTRY+) 1 18 YL
A13FB
16RD
12PK
18RD
18PK
A13B
YL
(BTRY+) 14 18 YL
C F
(MESSAGE GN D62QA A62B
12
LIGHT) 22 GN 16RD 18DKBL
RIGHT BANK H A
OPTIONAL
FUSE F5-J (1014)

WARNING
A1
LIGHTS
(1510)
10A
MESSAGE B1
WAIT
WH A D13QA E
A13FG
(IGN) 12 22 WH 16PK 18PK
BR E A
D3EP(+) A3AB(+) J1708
(J1708+) 2 22 BR
18DKBL 18DKBL PUBLIC
RD F B DATA LINK
D3EN(-) A3AB(-)
(J1708-) 16 22 RD CH3_10
18GY 18GY
BK D D 6
D11-GQ A11-GAA
(BTRY-) 24 18 BK
16WH 18WH
BK
(BTRY-) 25 18 BK 1
A11-GD
10WH
GROUND ADAPTER
SHIELDED CABLES (1006)
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 32
Figure 76 Satellite Communication Qualcomm TMCT
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 77
4.35. AIR SHIELD LIGHT, P. 33

CHAPTER 4
AIR SHIELD LIGHT
AIR SHIELD LIGHT

CONNECTIONS
(LOCATED IN UPPER (LOCATED IN UPPER

RIGHT REAR ROOF) RIGHT REAR ROOF)
18WH
HEAT SHRINK
18BK
WH
BK
AIR SHIELD
LIGHT CONNECTOR A B
(5117)
18WH
18BK
WH
BK
IP / AUX ROOF A B
(2021 / 2022)
GROUND ADAPTER
(1006)
A58C
18BN
12
A58-GC
18WH
A68A
16BN
1
A11-GD
10WH
F
TAIL
RIGHT SIDE
LIGHTS
DASH MOUNTED
10A18
DUAL POST
GROUND PLATE
BODY
CONTROLLER#J2
(1604)
CONTROL FOR AIR SHIELD LIGHT = (HEAD LIGHTS AND OR PARK LIGHTS) AND ACC
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56610 33
Figure 77 Air Shield Light
S08322
78 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5)

5.1. I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1

CHAPTER 5
STARTING & CRANKING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. I6 / V8 ENGINE W/ MANUAL TRANSMISSION
FUSE F3-A (1012) KEY SWITCH

BATTERY FEED A14P A14PB (1100 / 1100MA)
A14
CH3_01 6RD 8RD 12RD D1 C1 BATT
10A
BATTERY
ALTERNATOR
FEED
R CH3_01 COMMON IN
16RD
18RD
A15
A15
OFF
CENTER PANEL
S IGN ACC
G B A B D C
K2
4RD
K14H
4RD
N/ ROCKER START
4WH
K2-G
A17H
87A
W/ ROCKER START
SEE NOTE
30
16PK (I6 ONLY)
START RELAY
(1010) A4 A17BA ROCKER START SW
SEE NOTE
16PK (1105) CH5_08
B3
LEFT SIDE 87
A17A
18PK
ENGINE FUSE F5-E (1014)
IGNITION
BLOCK D1 C1
B4 (A13FB) RELAY #2
GROUND
86 CH3_05
10A
85
A17C
16PK
A17M
18PK
FUSIBLE A3 BODY CONTROLLER#J3

LINKS (1600)
K11-GL
2WH
CLUTCH
SWITCH
IP / B4
INPUT
ENGINE AIN4
LEFT SIDE (1702) 16 18 15
DASH MTD
DUAL POST BODY CONTROLLER#J5
GND PLATE (1602)
*K17F
K17C
16PK
K17K
18PK
16VT
BATTERIES A9AA
2/ORD E5 ZVR
18GY
A17HB
18GY
18PK
A9V
18PK
A97A
A17B
18PL
1/ORD
+ +
18PK
K17E
B
B S S
S
M D7 D8 C11 A4 IP / DCM
1/OBK
- - B
(1800)
2/0BK
G ZVR GROUND
A ADAPTER
18PK
B96A
18PK
B17H
18PL
B17J
(1009)
K10-GB THERMAL
K17M
18PK
18PK
*K17B
14WH OVERCRANK 1
2/0BK
(6304) B9V
W/ THERMAL 18GY
OVERCRANK 2
PROTECTION B9VB
18GY
LEFT SIDE FRAME GND

ECM CLUTCH SWITCH
(LOCATED AT LEFT FRAME A B C D
(6020) (1807)
RAIL NEAR STARTER)
*K17L
ENGINE 18VT
CRANK K17L
7
1200 OHM
INHIBIT
1200 OHM
18PK
N/ THERMAL OVERCRANK
START PROTECTION
65
ENABLE
RELAY
NOTES:
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2-12BL
* W/ V8 ENGINE WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3-10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL

RAW6 04DEC07 ADDED CONN 1100MA AND B 61000T PART NO.
OPTIONAL CIRC A15 59974G 29AUG06 AE08056611 001
Figure 78 I6 / V8 Engines with Manual Transmission
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 79
5.2. CAT CUMMINS ENGINES WITH MANUAL TRANSMISSION, P. 2

CHAPTER 5
STARTING & CRANKING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CAT - CUMMINS W/ MANUAL TRANSMISSION
FUSE F3-A (1012) KEY SWITCH

BATTERY A14 A14P A14PB (1100 / 1100MA)
FEED 6RD 8RD 12RD
CH3_01 D1 C1
10A BATT
GND ADAPTER
(1003) 1 5
COMMON IN
18RD
16RD
A15
A15
CENTER PANEL OFF
A17-GW
S IGN ACC
18WH
A11-GE
12WH
CAB
A B D C
POWER
STUD
START RELAY
(1010)
A17H
N/ ROCKER START
87A
ALTERNATOR LEFT SIDE 16PK
30
DASH MOUNTED A4
R A17H ROCKER START SWITCH
DUAL POST STUD
16PK (1105) CH5_08
K14H
2RD
B3
87
G B W/ ROCKER START
K2
BLOCK TYPE
2RD B4
FUSE
BODY
200A
86
SEE NOTE A3 CONTROLLER#J3
85
A17C
16PK
(1600)
2WH
K2-G
FUSIBLE N/ THERMAL CLUTCH

LINKS OVERCRANK SWITCH
B4
INPUT
SEE NOTE
IP / ENGINE AIN4
(1702-16)
ENGINE BODY
LEFT SIDE JUMP W/ THERMAL CONTROLLER#J5
GROUND START OVERCRANK (1602)
STUD PROTECTION
A9AA
2/ORD
E5 ZVR
3/ORD 18GY
16PK
18GY
A97A
A17D
A17A
18PK
18PK
K17
18PL
A9V
B
B S S
16PK
K17D
16PK
K17
1/ORD
+ +
S
M
A4 IP / DCM
D7 D8 C11
A (1800)
- 1/OBK
- 2/0BK
G B
ZVR GROUND
ADAPTER
B96A
18PK
18PK
B17H
18PL
B17J
2BK (1009)
BATTERIES
THERMAL 1
OVERCRANK B9V
4WH
K11-G
(6304) 18GY
2WH
2/0BK
2
B9VB
18GY
LEFT SIDE
CLUTCH SWITCH
DASH MTD A B C D
(1807)
DUAL POST
GND PLATE
LEFT SIDE
FRAME GROUND
1200 OHM
1200 OHM
(LOCATED AT LEFT FRAME

RAIL NEAR STARTER)
NOTE:
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS

59974G 03AUG06 AE08056611 002
Figure 79 Cat Cummins Engines with Manual Transmission
S08322
80 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
5.3. I6 / V8 ENGINES WITH ALLISON TRANSMISSION, P. 3

CHAPTER 5
STARTING & CRANKING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. I6 / V8 ENGINE W/ ALLISON TRANSMISSION
KEY SWITCH
(1100 / 1100MA)
BATTERY FUSE F3-A (1012)
FEED A14 A14P A14PB
8RD 12RD BATT
CH3_01 6RD D1 10A
C1
ALTERNATOR
16RD
18RD
COMMON IN OFF
A15
A15
BATTERY CENTER PANEL S IGN ACC
R FEED
CH3_01 A B D C
G B
K2 N/ ROCKER START
4RD START RELAY
A17H
(1010)
16PK
K14H
4RD
W/ AUTO NEUTRAL
A17 CRANK INHIBIT RELAY
87A
SEE NOTE 18PK
30
(1019) CH11_17
4WH
K2-G
A17BA ROCKER START SWITCH

16PK (1105) CH5_08
SEE NOTE B3 87 A4
W/ ROCKER START
A17A
18PK
LEFT SIDE
ENGINE
BLOCK B4 W/ AUTO NEUTRAL
GROUND
86
A3
85
A17QR CRANK INHIBIT RELAY

A17C
16PK
A17M
18PK
FUSIBLE 18PK (1019) CH11_17

K11-GL
2WH
LINKS
A104CC HOOD SWITCH
18DKBL (8805) CH10_14
W/ V8 ENGINE
IP / ENGINE
16 18 (1702)
LEFT SIDE
DASH MTD
W/ REMOTE
DUAL POST
START STOP
GND PLATE
K17C
16PK
16VT
K17F
BATTERIES
K17M
K17M
K17K
18PK
18PK
18PK
1/ORD 2/ORD
+ + W/ V8 ENGINE
B
B S S
ECM
S N/ THERMAL
M (6020M)
- 1/OBK
- OVERCRANK
B PROTECTION
START
7 ENABLE
G A K17L RELAY
K10-GB
18PK
14WH
THERMAL
W/ THERMAL
OVERCRANK
OVERCRANK
(6304)
PROTECTION
2/0BK
2/0BK
LEFT SIDE FRAME GND

RAIL NEAR STARTER)
NOTE:
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL

RAW6 04DEC07 ADDED CONN 1100MA AND B 61000T PART NO.
OPTIONAL CIRC A15 59974G 29JUL06 AE08056611 003
Figure 80 I6 / V8 Engines with Allison Transmission
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 81
5.4. CAT CUMMINS ENGINES WITH ALLISON TRANSMISSION, P. 4

CHAPTER 5
STARTING & CRANKING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CAT - CUMMINS W/ ALLISON TRANSMISSION
KEY SWITCH
FUSE F3-A (1012)
BATTERY (1100 / 1100MA)
A14 A14P A14PB
FEED 6RD 8RD 12RD
CH3_01 D1 BATT
10A C1
GND ADAPTER
1 5 COMMON IN
16RD
18RD
(1003)
A15
A15
CENTER PANEL OFF
S IGN ACC
W/ ROCKER START A B
A17-GW
D C
A11-GE
12WH
18WH
START RELAY
(1010) N/ ROCKER START
LEFT SIDE
DASH MOUNTED
A17H
87A
DUAL POST STUD
30
16PK
ALTERNATOR A4 A17H ROCKER START SWITCH
16PK (1105) CH5_08
R SEE NOTE B3
87
W/ REMOTE START STOP
A104CC HOOD SWITCH
18DKBL (8805) CH10_14
G B B4
K2 A17R AUTO NEUTRAL LIGHT RELAY
86
CAB 2RD 18PK (1019) CH11_17
85
POWER
A3
STUD W/ AUTO NEUTRAL
A17C
16PK
2WH
K2-G
2X12BL
FUSIBLE N/ THERMAL A92#141 IP / ENGINE
LINKS OVERCRANK 18TN (1702)
SEE NOTE W/ EATON XMSN

K14H
1RD
16 20
EATON GEN 3
ENGINE TCM CONNECTOR
BLOCK (7105)
GROUND
BLOCK TYPE
JUMP START
K17B
32 ENABLE
FUSE
START
200A
16PK
18PK
2/ORD
K17
STUD RELAY +
3/ORD ALLISON TCU CONN

3/ORD W/ISM ENGINE
BATTERIES (7150F/7150F2(IN CAB))
K17D
16PK
16PK
B W/CAT ENGINE
K17
B S S
(7150/7151(IN CAB))
+ 1/ORD
+
S
M
B K92#141 NEUTRAL
41
18TN START
1/OBK 2/OBK
- - A
G
2BK W/ THERMAL OVERCRANK LEFT SIDE
THERMAL
PROTECTION FRAME GROUND
OVERCRANK
(LOCATED AT
(6304)
N14AZ
4WH
K11-G
2WH
10RD
LEFT FRAME RAIL

2/0BK
NEAR STARTER)
CAT TCM
(7150/7151(IN CAB))
A ALLISON XMSN ISM TCM
ECU CONN (7104F)
10A
(7150F/7150F2(IN CAB))
(9260-A) B
N92-G K92-G K92#109
B 9 GROUND
LEFT 12WH 14WH 18GY
SIDE
K92#169
CAB 69 GROUND
(9261-A) 18TN
GND A
N14BB N92A K92A170 K92#170 70 BATTERY +
10RD 12RD 14RD 18PK
NOTE: K92#110 10 BATTERY +

WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS 18PK

59974G 27JUL06 AE08056611 004
Figure 81 Cat Cummins Engines with Allison Transmission
S08322
82 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
5.5. I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND EATON HYBRID TRANSMISSION,

P. 5
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE STARTING & CRANKING I6 ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/AUTOSHIFT, ULTRASHIFT XMSN & EATON HYBRID
KEY SWITCH
(1100 / 1100MA)
FUSE F3-A (1012) BATT

BATTERY
A14 A14P A14PB
FEED
6RD 8RD 12RD
CH3_01 D1 10A C1
BATTERY
FEED OFF
18RD
ALTERNATOR
18RD
CH3_01 S IGN ACC
A15
A15
COMMON IN
SEE NOTE CENTER PANEL D C
R A B
G N/ ROCKER START,
B
EATON HYBRID
K14H
4RD
K2 A17H
4RD 16PK
W/ EATON HYBRID
A17H
87A
CH3_01
16PK
30
START RELAY
(1010) A4 A17BA ROCKER START SWITCH
16PK (1105) CH5_08
4WH
K2-G
FUSIBLE B3 87 W/ ROCKER
LINKS START (W/ I6)
A17A
18PK
START ENABLE RELAY
SEE NOTE B4 (1017)
86 N/ EATON
A3 HYBRID
85
87A
LEFT SIDE
ENGINE
30
A17J J1
BLOCK
GROUND 16PK
W/HYBRID
A17B
87
18PK G2
A17HB
16PK
K11-GL
A17EB
2WH
16PK
A17L
18PK G1
85
86
A17C
16PK
A17M
18PK
J2
LEFT SIDE
DASH MTD CH11_20 A17K
DUAL POST 18PK
GND PLATE 16 18 15 IP / ENGINE
D1
21 20 19 (1702)
FUSE F5-E (1014)

2/ORD
10A
EATON TCM
(7909)
K17K
18PK
18PK
16PK
K17L
K17J
BATTERIES
K17C
16PK
C1
18PK
K17F
START
4
K17K
18PK
1/ORD
+ + B S S
B ENABLE RLY-
START
S 32
A1
M ENABLE RLY+
1/OBK B START
- - 26
A13FB
ENABLE
12PK
LATCH
K17M
18PK
G A
K10-GB
14WH N/ THERMAL ECM
THERMAL A2
OVERCRANK (6020M)
2/0BK
OVERCRANK
2/0BK
PROTECTION
(6304)
G2
START
W/ THERMAL
65 ENABLE
OVERCRANK
RELAY
18PK
K17L
PROTECTION
ENGINE
(A13FB)
7 CRANK
LEFT SIDE FRAME GND INHIBIT
RAIL NEAR STARTER)
NOTE:
W/ 4 GAUGE CHARGE CIRCUITS K2 - G & K2 FUSIBLE LINKS ARE 2 - 12BL
W/ 2 GAUGE CHARGE CIRCUITS K2A - G & K2A FUSIBLE LINKS ARE 2 - 10RS IGN RELAY #2
(1012 / 1014)
W/ 1 GAUGE CHARGE CIRCUITS K2 - GB & K2B FUSIBLE LINKS ARE 3 - 10RS
CH3_05
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2 - 12BL

RAW6 04DEC07 ADDED CONN 1100MA AND C 61000T PART NO.
OPTIONAL CIRC A15 59974G 03AUG06 AE08056611 005
Figure 82 I6 Engine with Autoshift, Ultrashift, and Eaton Hybrid Transmission
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 83
5.6. CAT CUMMINS ENGINES WITH AUTOSHIFT AND ULTRASHIFT TRANSMISSION,

P. 6
CHAPTER 5
STARTING & CRANKING
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CAT - CUMMINS W/ AUTOSHIFT ULTRASHIFT
KEY SWITCH
(1100 / 1100MA)
FUSE F3-A (1012)
BATTERY FEED A14 A14P A14PB BATT
CH3_01 6RD 8RD 12RD
D1 10A C1
COMMON IN
18RD
OFF
16RD
A15
A15
CENTER PANEL S IGN ACC
ALTERNATOR START RELAY A B D C

(1010)
R N/ ROCKER
SEE NOTE A17H START
87A
30
16PK
G B ROCKER START
A17H
K2 SWITCH
A4 16PK
2RD CH5_08
87
B3
W/ ROCKER START
CAB
POWER SEE NOTE
86
2WH
B4
K2-G
STUD
85
A3
A17K
18PK
16PK
A17J
A17C
16PK
18PK
A17L
FUSIBLE
LINKS
IP / ENGINE
K14H
2RD
(1702)
ENGINE 16 21 19 20
LEFT SIDE FREEDOMLINE XMSN
GROUND JUMP MAIN CONN
START (7104)
STUD
BLOCK TYPE
K17-GC
FUSE
C
200A
2/ORD
16WH
16PK
K17
N/ THERMAL
OVERCRANK
EATON GEN3
TCM CONNECTOR
(7105)
3/ORD
START
K17B ENABLE
3/ORD 32
+ 1/ORD
+ 18PK RELAY +
START
K17-GC
4 ENABLE
18WH
RELAY -
1/OBK B
- - B S S
16PK
K17D
16PK
START
K17
K17C
26 ENABLE
S 18PK
M LATCH
BATTERIES
A
2/0BK
G B
4WH
K11-G
2WH
2BK
THERMAL
OVERCRANK
(6304)
W/ THERMAL
LEFT SIDE OVERCRANK
2/0BK
DASH MTD PROTECTION

DUAL POST
GND PLATE
LEFT SIDE
FRAME GROUND
RAIL NEAR STARTER)
NOTE:

59974G 29AUG06 AE08056611 006
Figure 83 Cat Cummins Engines with Autoshift and Ultrashift Transmission
S08322
84 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
5.7. I6 POWER PACK, P. 7
Figure 84 I6 Power Pack
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 85
5.8. ROCKER START, P. 8
Figure 85 Rocker Start
S08322
86 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
6. FANS AND ENGINE ACCESSORIES (CHAPTER 6)

6.1. FAN WIRING, I6 / V8 2007 ENGINES, P. 1
Figure 86 Fan Wiring, I6 / V8 2007 Engines
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 87
6.2. FAN WIRING, ISM, C11C13 2007 ENGINES, P. 2

CHAPTER 6
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. FAN WIRING - ISM, C11 - C13 2007 ENGINE
W/ ISM 2007 ENGINE

FAN
SOLENOID
ECM CONNECTOR
(6000)
(6400)
A
FAN CONTROL K23
38
OUTPUT 16TN
B
K23-G
ECM RETURN 29
16WH
W/ C11-13 2007 ENGINE
ECM CONNECTOR
(6010)
(6400)
FAN
A SOLENOID
K23
21
16TN
GND ADAPTER
(6701)
C B
K23-G
16WH
A
K10-GA
12WH
ENGINE LEFT SIDE

GND STUD

RAW6 04DEC07 CONN 6010 WAS 6013 & B 61000T PART NO.
CONN 6400 WAS 6409 59974G 20APR06 AE08056612 002
Figure 87 Fan Wiring, ISM, C11C13 2007 Engines
S08322
88 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
6.3. STARTING AID ETHER START, P. 3

CHAPTER 6
STARTING AID - ETHER START
W/ ISM 2007 ENGINE
ECM CONNECTOR
ETHER START
(6000)
(6550)
ETHER BOTTLE
ETHER A CONTROL VALVE
INJECTION K21
40
SOLENOID 16TN
GND ADAPTER
(6701)
E B
K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND
W/ C11-13 2007 ENGINE
ECM CONNECTOR
ETHER START
(6010)
(6550)
ETHER BOTTLE
A CONTROL VALVE
K21
10
16TN
GND ADAPTER
(6701)
D B
K21A
16TN
A
K10-GA
12WH
ENGINE LEFT
SIDE GROUND

RAW6 04DEC07 CONN 6010 WAS 6013 B 61000T PART NO.
59974G 20APR06 AE08056612 003
Figure 88 Starting Aid Ether Start
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 89
6.4. SNOW VALVE, P. 4
Figure 89 Snow Valve
S08322
90 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
7. ELECTRONIC ENGINES (CHAPTER 7)

7.1. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 1

ELECTRONIC ENGINE CONTROLS (CAT ENGINES)
ECM CONNECTOR W/ AUTOSHIFT, ULTRASHIFT &

(6010) W/ ALLISON GEN4 XMSN
FREEDOMLINE XMSN
K3BB(+)
J1708 (+) 8 18DKBL
K3BA(+)
18DKBL J1708 PUBLIC J1708 PUBLIC
DATA LINK DATA LINK
K3BA(-) CH3_09 CH3_09
18GY AMBIENT AIR
J1708 (-) 9 TEMPERATURE
K3BB(-)
18GY (6714)
1
18 K41-G
16TN A
2
B
K41A
17
16TN
TCU CONNECTOR
W/ ALLISON GEN4 XMSN (7150/7151(IN CAB))
K92A125 K92#125 SPEEDO

32 25
18TN 18TN METER
W/ MANUAL XMSN
(7600)
A
K47
16GY
SPEED
B SENSOR
33 K47A
16GY
GROUND K10A-G
63
14WH
K10B-G K10-G ENGINE LEFT
GROUND 65
14WH 10WH SIDE GROUND
K10C-G ECM BATTERY
GROUND 67 ENGINE ECM FEED
14WH
K10D-G FUSE (6712)
GROUND 69 K97D K97DF
14WH
18VT A 10VT
B
K97DA 40A
BATTERY 48
14VT ENGINE / IP
(1702)
BATTERY K97DB
52
14VT
1 FUSE F8-H (1017)
BATTERY K97DC A97D A14PD A14P A14 BATTERY
53
14VT 10PL A4 10RD 8RD 6RD CH3_01
B4
BATTERY K97DD 20A
55
14RD 37 FUSE F4-D (1013)
K97F A97UA IGN RELAY #1
IGNITION 70 (A13FC) (1011 / 1013)
18VT 16PL H4 G4
10A CH3_05
EATON GEN 3
TCM CONNECTOR N/ ULTRASHIFT W/ ULTRASHIFT
(7105) A97UA
16PL
25 W/ ULTRASHIFT
MEIIR K92E A92E
CONTACT 20
18LTBL 16TN
27
K92H A92H
MEIIR + 22
18WH 18TN
A3 B4 A4
26 85
K92F A92F 87A CRANK
MEIIR - 21 18LTGN 18TN 87 INHIBIT
RELAY
(1019)
30
86
C4 C3
A97AA
16PL

59974G 02AUG06 AE08056613 001
Figure 90 Electronic Engine Controls, Cat Engines
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 91
7.2. ELECTRONIC ENGINE CONTROLS, CAT ENGINES, P. 2

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS (CAT ENGINES)
ECM LOW COOLANT SENDER

(6010) (6403)
K34C
49 D
16TN
K34B
2 C
16TN
K34D
54 A
16TN
K34-GA
B ACCELERATOR
16WH
IP / DCM PEDAL MODULE
ENGINE / IP (1800) (1827)
(1702)
ACCELERATOR 23 B4
K97BA K97B A97B B97Y
POSITION 5 B RETURN
18VT 18VT 18PL 18PL
RETURN
22 C5
ACCELERATOR A97C B97P
K97C SUPPLY
POSITION 4 18PL 18PL A
18VT
SIGNAL 1
28 C4
ACCELERATOR K99B A99B B99V
POSITION 66 C SIGNAL
18VT 18PL 18PL
SUPPLY 1
HEAT SHRINK
38 ENGINE BODY BUILDER
K47T A47T ENGINE SPEEDO SIGNAL
36
18GY 18GY (LOCATED BEHIND CENTER PANEL)
ENGINE BLOCK
GROUND ADAPTER
(6701)
D
K21A
16TN
FAN CONT K23
21 C
OUTPUT 16TN K23-G
FAN
SOLENOID 16WH
ETHER W/ VARIABLE
K21 (6400) SPEED FAN
INJECTION 10 ETHER START
16TN
SOLENOID (6550)
A B A
K10-GA
A B 12WH
ENGINE LEFT
SIDE GROUND
VARIABLE SPEED
FAN DRIVE
(6402)
K23-G
D
W/ VARIABLE SPEED FAN 16WH
FAN CONT K23

21 A
OUTPUT 16TN
ZERO VOLT E
REFRENCE K9AD
B
(6702) 18GY
A
K9AA
16GY
BODY CONTROLLER #J5
(1602) IP / ENGINE
(1702)
2
ZVR A9AA A9E
E5
18GY 20GY
18
K23A
C
16TN

59974G 20APR06 AE08056613 002
Figure 91 Electronic Engine Controls, Cat Engines (Cont.)
S08322
92 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
7.3. ENGINE BODY BUILDER REMOTE ENGINE CONTROL (CAT/IBBE ENGINE), P. 3

ENGINE BODY BUILDER - REMOTE ENGINE CONTROL
(CAT / IBBE ENGINE)
(MALE)
ECM CONNECTOR
(6010) REAR THROTTLE CONTROL
(1069)
3 56 58 60 A B C D (FEMALE)
K46A
18GY
K46B
18GY
K46E
18GY
18GY
18GY
K46D
K46C
ENGINE / IP
5 38
(1702)
18GY
18GY
A46C
A46D
BODY CONTROLLER#J4
(1601)
PARK BRAKE
A44 RELAY
F1
18GY RD21 (HSD)
D3 C3
85
PARK BRAKE
87
RELAY - R2
(1015)
30
86
C4 D4
GND ADAPTER
(1006)
7
A44-G
18WH
1
A11-GD
10WH
RIGHT SIDE DASH

MOUNTED DUAL POST
GROUND PLATE

RAW6 04DEC07 CONN 6010 WAS 6013 B 61000T PART NO.
59974G 02AUG06 AE08056613 003
Figure 92 Engine Body Builder Remote Engine Control (Cat/IBBE Engine)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 93
7.4. ELECTRONIC ENGINE CONTROLS, ISM ENGINES, P. 4

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (ISM ENGINE)
ECM POWER CONNECTION

(6001) BATTERY A
FEED STUD K14AF
10RD
K97DB ECM FUSE
BATTERY 4 (6712)
12VT 30A
B
K97DA K14
BATTERY 3 10RD
12VT
K10-G ENGINE LEFT

GROUND 1
12WH SIDE GROUND
K3BB(+) K3BA(+)
ECM CONNECTOR
18DKBL 18DKBL
(6000)
K3BA(+)
K3BB(+)
18DKBL W/ FREEDOMLINE
18DKBL
W/ MANUAL & XMSN
J1708 (+) 10 ALLISON XMSN
K3BA(+)
18DKBL J1708 PUBLIC J1708
J1708 PUBLIC
DATA LINK DATA LINK
DATA LINK
CH3_09 CH3_09
K3BA(-) CH3_09
18GY
J1708 (-) 20 W/ AUTOSHIFT AND
K3BB(-) K3BA(-) ULTRASHIFT XMSN
18GY 18GY
K3BB(-) K3BA(-)
18GY 18GY
K5D128
18YL
W/ MANUAL XMSN
K5B(+)
J1939 (+) 46 W/ ALLISON XMSN
18YL
K5S(+)
18YL J1939 J1939 J1939
DATA LINK
DATA LINK DATA LINK
K5S(-) CH3_15
CH3_15 CH3_15
18GN
K5B(-)
J1939 (-) 47 18GN W/ AUTOSHIFT &
K5D108 ULTRASHIFT XMSN
18GN
COOLANT MODULE
(1378) CH7_06
ENGINE / IP N/ ULTRASHIFT
K97FB
18VT
(1702)
FUSE F4-D (1013)

37
K97FA A97UA IGN RELAY#1
IGNITION 39 K97F (A13FC)
18VT 16PL (1011 / 1013)
18VT H4 G4
10A CH3_05
EATON GEN 3
TCM CONNECTOR A97UA
(7105) 16PL
W/ ULTRASHIFT
W/ ULTRASHIFT
25
MEIIR K92E A92E
CONTACT 20
18LTBL 16TN
27
K92H A92H
MEIIR + 22
18WH 18TN
A3 B4 A4
26 85
K92F A92F 87A
MEIIR - 21 CRANK
18LTGN 18TN 87 INHIBIT
RELAY
(1019)
30
86
C4 C3
A97AA
16PL

59974G 28JUL06 AE08056613 004
Figure 93 Electronic Engine Controls, ISM Engines
S08322
94 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
Figure 94 Electronic Engine Controls, ISM Engines (Cont.)
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 95

CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS (ISM ENGINE) (CONT)
LOW COOLANT SENSOR COOLANT MODULE

(6403) (1378)
ECM CONNECTOR K34 B A

K34 PROBE
(6000) B
16TN 16TN
K34A K34A2
ECM RETURN 42 D GROUND
16TN 16TN
COOLANT K34E
28 C OUTPUT
LEVEL SIGNAL 16TN
ECM CONNECTOR K97FB
(6000) CH7_04 A POWER
18VT
W/ ALLISON GEN4 XMSN
K92#125 SPEEDO TCU
25
18TN METER (7150F/
(7602) 7150F2(IN CAB))
W/ MANUAL XMSN
A
MAGNETIC K47D
27
PICKUP VSS(+) 18GY MANUAL SPEED
K47R SENSOR
B
16GY
(7601M)
A
K47E MERITOR G
18GY SPEED SENSOR
MAGNETIC W/ MERITOR G
36
PICKUP VSS(-) B
K47S GND
16GY E ADAPTER
A
(6701)
K23-G
ECM RETURN 29 16WH
(GENERAL)
K21A
16TN
K23
FAN CONT OUTPUT 38
16TN
K10-GA
12WH
FAN SOLENOID B A
(6400)
A B
ENGINE LEFT
SIDE GROUND
VARIABLE SPEED
FAN DRIVE
ETHER START
ETHER INJECTION K21 (6402)
40 (6550)
SOLENOID 16TN
38 K23 A
16TN
K23-G
29 D
16WH
ZERO VOLT E
K94D
REFRENCE B
18GY
(6702)
A K9AA
BODY CONTROLLER#J5
16GY
(1602)
2
A9AA A9E
2VR E5
18GY 20GY
18
K23A
C
16TN
ENGINE/IP
(1702)

59974G 02AUG06 AE08056613 006
Figure 95 Electronic Engine Controls, ISM Engines (Cont.)
S08322
96 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
7.7. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 7
Figure 96 Electronic Engine Controls, I6 Engines
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 97
Figure 97 Electronic Engine Controls, I6 Engines (Cont.)
S08322
98 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
ECM
(6020M)
W/ RIGHT SIDE RIGHT SS SURGE TANK

SURGE TANK (6403)
A
K34A
COOLANT LEVEL 42
18TN
SENSOR
W/ LEFT SIDE SURGE TANK MAG
B
K34-G
18WH
LEFT MD SURGE TANK

(6400)
A
K34A
18TN
MAG
E B
K34-G
18WH
C
K10-GB ENGINE LEFT
14WH SIDE GROUND
STUD
GND ADAPTER
(6704M)
XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)
K92#141 NEUTRAL
41
18TN START
W/ AUTO NEUTRAL XMSN
AUTO NEUTRAL
K17B
LIGHT RELAY
18PK
(1019) CH11_17
W/ MANUAL XMSN
START ENABLE K17E CLUTCH SWITCH (1807)

65
RELAY 18PK CH5_01
W/ AUTOSHIFT & ULTRASHIFT XMSN

XMSN
K17F START ENABLE RELAY (1017) CONTROL MODULE
18PK (1017) CH5_05 (7151)
K92#141 NEUTRAL
41
18TN START
K17B CLUTCH SWITCH

18PK (1807) CH5_01
N/ AUTO NEUTRAL XMSN
RESUME ACCEL K46A

SWITCH 49
18GY ENGINE ECM BODY BODY BUILDER
BUILDER CONNECTION
REMOTE PEDAL K99F (4110)

SENSOR 50 18PL

RAW6 04DEC07 ADDED CIRC K46A AND B 61000T PART NO.
K99F 59974G 02AUG06 AE08056613 009
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 99

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
HORTON FAN / BORG

GROUND ADAPTER WARNER FAN
(6704M) (4111M / 6406)
F B
K23-G
18WH
C
K10-GB
14WH FAN AIR
SOLENOID
FAN RELAY
(1015)
ENGINE LEFT
87A
SIDE GROUND
IP / ENGINE
30
FUSE F10-A C4 (1702)

A23
(1019)
18TN
CH7_07 24 A
D3 A23A K23A
87
18TN 18TN
A23C
18TN
ECM
C3 A23B (6020)
18TN
86
D4 29
85
ENGINE
K23B
58 FAN
18TN
ECM CONTROL
(6020M)
ENGINE / IP
(1702-38) FUSE F11-B
VEHICLE SPEED QK47T A97DF INTAKE AIR TEMP
72 (1020) ZERO VOLT
OUTPUT 18GY 18PL (6703)
CH3_08 REFERENCE
B (6747)
K97S K97SA
INTAKE AIR 66
TEMP 18PL 16VT
A B
K97E
16PL
A
SIGNAL K97ZD
37
GND 2 18PL
KQ97EW
WARN ENGINE 22 1
18PL BODY
LAMP BUILDER
STOP ENGINE KQ97SE (7208M)
21 2
LAMP 18PL
PRESET PTO KQ97CB

16 1 BODY BUILDER CONNECTION
ENABLE 18PL
PRIOR TO NOV2008:
RESUME PTO KQ46A BLUNT CUT WIRES LOCATED
49 2
SPEED 18GY BY 42-WAY IP/ENGINE (1702)
VARIABLE PTO KQ97CC
60 3
ENABLE 18PL AFTER NOV 2008:
12-WAY (7207) & 2-WAY (7208)
SET PTO KQ46B
68 4 LOCATED BY CAB GROUND STUD
SPEED 18GY
CLEAN TACH KQ97AR
71 5 BODY
OUTPUT 18PL
BUILDER
VEHICLE SPEED KQ47B
72 6 (7207M)
OUTPUT 18GY
VOLTAGE KQ97FV
27 8
5V REF 18PL
IGNITION
KQ97WA
SIGNAL RETURN 35 10 RELAY #3
18PL
CH3_05
TRANSFER CASE KQ97XC
11 11
STATUS 18PL
REM KQ99F
50 12
18PL
A13FA
ACCELERATOR
12PK
KQ97DF A97DF F2 E2 E3 A4
A13FS A13FR
(A13FA)
18PL 18PL 12PK 12PK
ENGINE / IP 5A (1014) (1014)
(1702-38) FUSE F11-B
(1020)

CNA1 30MAR09 ADDED: CONN R/D 7207M, D 61612M PART NO.
7208M. 59974G 31AUG06 AE08056613 010
S08322
100 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
ECM DOCT SENSOR BLACK

(6020M) (6260)
MAGNETIC ZERO VOLT

MAGNETIC K95K
8 2 PICKUP REFERENCE
PICKUP 18TN
VSS(+) ADAPTER
VSS(+)
K95F4 (6747)
1 ZVR
18TN
D
DPFT1 SENSOR
LIGHT GREY IP / ENGINE
(6261) (1702-2) J
K9E
18GY
K95J
DPFT1 17 18TN 2 DPFT1
K95F3
1 ZVR
20GY
18TN
A9E
BODY
CONTROLLER#J5
EXHAUST DELTA P (1602)
DPFDP SENSOR
(6263)
A9AA
K95A1 K95F1 E5 ZVR
1 ZVR 18GY
18TN 18TN
K95
VREF2 51 18TN 3 VREF2
K95H
DPFDP 19 2 DPFDP
18TN
DPFTI SENSOR
DARK GREY
(6262)
K95F2 1 ZVR
18TN
K95L XMSN CONTROL MODULE
DPFT2 67 2 DPFT2
18TN (7151)
K47#125 SPEEDO
VSS+ 54 18TN 25
METER
W/ LCT XMSN
K47#125
N/ BODY BUILDER
18TN ALLISON 1/2/3/4000
BULKHEAD
(7205M)
K47B125 K47C125 SPEEDO

18TN D
18TN METER
W/ LCT XMSN XMSN MODULE

W/ BODY BUILDER (7150)
XMSN MODULE IN CAB
W/ WTEC XMSN (7152)
K47A125 SPEEDO
18TN 25
METER
SPEED SENSOR
(7601;7601M;7611;7609M)
A
K47
18GY
7601 : W/ MERITOR G XMSN
B 7601M: W/ MANUAL XMSN
K47A
VSS- 53 7611 : W/ AUX XMSN
18GY
7609M: W/ EATON GEN3

RAW6 04DEC07 CONN 7609M WAS 7609 B 61000T PART NO.
59974G 31AUG06 AE08056613 011
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 101
7.12. ELECTRONIC ENGINE CONTROLS V8 ENGINES, P. 12
Figure 101 Electronic Engine Controls V8 Engines
S08322
102 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built

CHAPTER 7
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
ENGINE ECM
(6020M)
AFTERTREATMENT SYSTEM
(6259)
K95K
EGT1 8 5 DOCT
18VT
K95L
EGT3 67 6 DPFT_OUT (T2)
18VT
K95J
EGT2 17 4 DPFT_OUT (T1)
18VT
EXHAUST K95H
19 3 DPFDP
DELTA P 18VT
K95-B
5V REF 51 1 VREF
18VT
K95R-E K95R-A
SIG GND 37 2 GND2
18VT 18VT
INTAKE AIR TEMPERATURE

(6703M)
K97R GND2
1
18VT
INTAKE K97S INTAKE
66 2
AIR TEMP 1 18VT AIR TEMP 1
LEFT MD SURGE TANK

(6400)
LOW COOLANT
SENSOR K34A A
42 18VT
MAG
B
K34G
18VT
TRANSFER CASE K97XCS

11
STATUS 18VT
PRESET PTO K97RPRE
16
ENABLE 18VT
21 K97OWL
STOP ENGINE LAMP
18VT
WARN ENGINE LAMP 22 K97WEL
18VT
REM K97RPS
50
ACCELERATOR 18VT
RESUME PTO 49 K46A BODY BUILDER BLUNT
SPEED 18VT CUT WIRES
VARIABLE 60 K97RVAR LOCATED NEAR ENGINE ECM
PTO ENABLE 18VT
SET PTO SPEED 68 K46B
18VT
VOLTAGE 5V REF 32 KVREF3

18VT
KVREF3-RTN
SIGNAL RETURN 38
18VT
VEHICLE SPEED K47B
72
OUTPUT 18VT
CLEAN TACH K97CTO
71
OUTPUT 18VT

CNA1 30MAR09 REVISED BODY BUILDER C 61612M PART NO.
PIN DESCRIPTIONS. 59974G 08SEP06 AE08056613 013
S08322
3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built 103
S08322
104 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models Built
7.15. CRUISE CONTROL, P. 15

CHAPTER 7
CRUISE CONTROL
STEERING WHEEL SWITCHES
SET
RESUME
CRUISE OFF
CRUISE ON
1210 OHM
2370 OHM
6190 OHM
B A
CLOCK SPRING
(1809)
B A
ZVR GROUND
ADAPTER
(1009)
3
B9R
18PL
B96
18GY
1
B9V
18GY
DCM B12 A4
(1800)
20GY
18GY
A9V
A97
A9AA
20GY
B16 E5
CRUISE
SWITCH ZVR
INPUT
AIN17
BODY CONTROLLER BODY CONTROLLER

#J3 #J5
(1600) (1602)
300357 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

60782A 21MAR07 AE08-56613 15
Figure 104 Cruise Control
S08322

International Service Manual ELECTRICAL CIRCUIT DIAGRAMS PDF

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SERVICE MANUAL

SERVICE MANUAL SECTION

1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3.30. J1939 DATA LINK WITH V8 ENGINE, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

6.4. SNOW VALVE, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89

7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136

10.45. ABS ESP / RSP, P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180

11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181

12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213

13.12. CONNECTOR COMPOSITE (1015), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .224

13.63. CONNECTOR COMPOSITES (3100), (3200), (3201), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275

1. TABLE OF CONTENTS (CHAPTER 1)

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

ABBREVIATIONS LIST 59974G 12SEP06 AE08056608 001

INTERNATIONAL TRUCK AND ENGINE CORPORATION

DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ACCELERATOR PEDAL MODULE APM INJECTOR DRIVE MODULE IDM

ACCELERATOR POSITION SENSOR APS INPUT/OUTPUT I/O

AUXILIARY POWER UNIT APU INTEGRATED MOBILE

EXHAUST GAS RECIRCULATION EGR THERMAL OVERCRANK PROTECTION TOCP

EXHAUST GAS TEMPERATURE EGT THROTTLE POSITION SENSOR TPS

ELECTRO MAGNETIC INTEFERENCE EMI TURBINE SPEED SENSOR TSS

END OF FRAME EOF VEHICLE SPEED OUTPUT VSO

ELECTRIC TRAILER BRAKE ETB VEHICLE SPEED SENSOR VSS

FRONT AXLE FA WORLD TRANSMISSION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

59974G 12SEP06 AE08056608 002

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

Figure 3 Circuit Diagram Instructions

2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

59974G 20APR06 AE08056608 004

Figure 4 Circuit Number Identification and Color

2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

59974G 12SEP06 AE08056608 005

Figure 5 Circuit Number Identification and Color (Cont.)

2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

59974G 12SEP06 AE08056608 006

Figure 6 Circuit Number Identification and Color (Cont.)

2.7. LAMP BULB CHART, P. 7

INTERNATIONAL TRUCK AND ENGINE CORPORATION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00K640 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS