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NV6503
Operating Manual
Ver 1.1
Rectifier Trainer
NV6503
Table of Contents
1. Introduction 3
2. Features 3
3. Technical Specifications 4
4. Theory 5
5. Experiments
Experiment 1 30
Study of Half-wave Rectifier
Experiment 2 34
Study of Full-wave Center-tapped Rectifier
Experiment 3 37
Study of Full-wave Bridge Rectifier
Experiment 4 40
To calculate the Ripple Factor and Efficiency of various Rectifiers
6. Datasheet 44
7. Warranty 45
8. List of Accessories 45
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Introduction
Rectifier Trainer NV6503 is a compact system designed to explain students very
first block of low voltage DC power supply. This board is useful for students to
understand Half-wave, Full-wave Center Tap, Full-wave Bridge Rectifier circuits and
their working.
This system includes various sections like Transformer section, Rectifier section,
Filter section and Load Section and is represented in such an easy way so that each
section can be studied individually and easily. The transformer section steps down the
voltage from 230 to 9 volt. Students can easily observe this transformation themselves
using test points provided. They can understand how step-down transformer works.
Rectifier section is converting this low AC to DC voltage. Here also students can
observe the change. They can understand two types of rectifiers- 1. Half-wave 2. Full-
wave (Center-Tap and Bridge Rectifiers) which are the main blocks of DC supplies.
Next is the Filter Section. Filter will remove AC component from rectifier output.
Next is the Load Section that contains a resistance required to calculate the DC load
current.
Features
Real time appearance of components
Test points are provided in different sections of power supply
Designed by considering all the safety standards
Provided with a briefly described manual
Low cost kit including many experiments
Two years warranty
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Technical Specifications
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Theory
It is a well known fact, that all the electronic devices (i.e. diodes, transistors,
integrated circuits etc.) and circuits require a constant DC voltage for their operation.
The DC voltage supplied from dry cells or batteries. But these are expensive as
compared to conventional regulated DC power supplies. The regulated DC power
supply is made by converting the domestic AC supply to DC supply. The essential
elements, which constitute a regulated DC power supply, are given below :
1. Transformer : Step-down transformer is used to step-down the high voltage
domestic AC supply to low voltage AC Secondly, AC power source is
electrically isolated from the rectifier circuit. It reduces the chances of getting a
shock.
2. Rectifier : A rectifier is a circuit, which uses one or more diodes to convert AC
voltage into pulsating DC voltage. It may be broadly categorized in the
following two types:
a. Half-wave Rectifier
b. Full-wave Rectifier : Full-wave Rectifier is again subdivided into
i. Center-tapped Rectifier
ii. Bridge Rectifier
3. Filter : The output of a rectifier contains DC component as well as an AC
component. The presence of an AC component is most undesirable and
therefore must be removed from the rectifier output. It is achieved by a circuit
called filter.
4. Voltage Regulator : The DC output voltage fluctuates (or changes) whenever
the AC input voltage or the load resistance varies above or below the normal
values.
This fluctuating DC voltage is removed by a voltage regulator. The voltage
regulator is connected between the filter and the load.
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Half-wave Rectifier:
Figure 3 (b) shows the half-wave rectifier circuit. It consists of a single diode in a
series with a load resistor. The input to the half-wave rectifier is an AC waveform as
shown in Figure 3 (a). The working of a half-wave rectifier circuit may be studied by
considering separately the positive and negative half cycles of the AC input voltage.
(a) (b)
(c)
Figure 3
During the positive half-cycle of the AC input voltage, the diode is forward biased
and conducts for all instantaneous voltages greater than the threshold voltage (0.7 V
for silicon and 0.3 V for germanium diodes). However, for all practical purposes, we
assume that the diode is forward biased, whenever the AC input voltage goes above
zero. While conducting, the diode acts as a short- circuit, so that the circuit current
flows and produces a voltage across the load resistor (RL). The voltage produced
across the load resistor has the same shape as that of the positive input half cycle of
AC input voltage as shown in Figure 3 (c). The waveform of diode current (which is
equal to load current) is also shown in Figure 3 (c).
During negative half-cycle, the diode is reverse biased and hence it does not conduct.
Thus, there is no current flow or voltage drop across load resistor (RL) i.e. iD = 0 and
VO=0. The net result is that only the positive half cycle of the AC input voltage
appears across RL. It means that only the positive half cycle of the AC input voltage is
utilized for delivering AC power. It is evident that output voltage (VO) is not a steady
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DC But it is pulsating DC wave having a ripple frequency equal to the input voltage
frequency. The waveform of output voltage can be seen on an cathode ray
oscilloscope (CRO) connected across RL. If we measure the output voltage (or output
current) by a multimeter, it will indicate some average positive value for both voltage
and current.
It is evident from the above discussion that as the circuit uses only one-half cycle of
the AC input voltage, therefore it is popularly known as a half-wave rectifier.
Average Values of Output Voltage and Load Current in a Half-Wave Rectifier :
Consider a half-wave rectifier circuit with a sinusoidal AC input voltage. We know
that instantaneous value of the sinusoidal AC input voltage is given by the relation,
(a) (b)
Average values of output voltage and load current in a half-wave rectifier
Figure 4
Figure 4 (a) shows the waveform of an output voltage of a half-wave rectifier. It
indicates that there is an output voltage (varying sinusoidally) for a period from 0 to
and nothing for a period from to The average or DC value of the output voltage
is given by the relation,
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The above expression indicates that the average or DC value of the load current is
31.8 percent of the maximum load current. This value is indicated by a broken
horizontal line in Figure 4 (b).
Peak Inverse Voltage of a Diode in Half-wave Rectifier :
We know that during negative half-cycle of the AC input voltage, the diode in a half-
wave rectifier of Figure 3 is reverse biased. And it does not conduct. As a result of
this, there is no current in the circuit and hence no voltage drop across the load
resistance RL. Now, if we apply Kirchoff's Voltage Law to the circuit, then we find
that whatever be the voltage at the input, the same amount appears as a reverse voltage
across the diode. The maximum value of reverse voltage occurs at the peak of the
negative alternation of the input cycle, which is equal to Vm. This maximum reverse
voltage is called peak-inverse voltage (abbreviated as PIV). Thus, peak inverse voltage
of a diode in a half- wave rectifier,
PIV = Vm
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(a)
(b)
(c)
Full wave Rectifier, with input and output voltage waveforms
Figure 5
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There are two types of full-wave rectifiers namely center-tapped and bridge rectifier.
These are discussed in detail as follows.
Center-tapped Full-wave Rectifier :
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We know that the equation for the voltage across each half of the secondary winding
VS = Vm sin wt = Vm sin Q = t
Where VS = Instantaneous value of the voltage across each half of the secondary
winding.
We also know that the average or DC value of the output voltage,
Area under the curve over a half-cycle
Vdc =
Base
v . d Vm sin d
= 0 s = 0
1
= Vm . sin d
0
Vm V
Vdc = = (-cos) 0 = m + 1 - ( -1)
2 Vm
= = 0.636 Vm
It is evident from the above relation that the average value of a full-wave rectifier is
0.636 Vm and is shown in Figure 10. It may be noted that this value is twice that of a
half-wave rectifier.
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Ripple Factor :
The output voltage (or load current) of a rectifier consists of two components namely]
DC component and AC component. The AC component present in the output is called a
ripple. As a matter of fact, the ripple is undesirable and accounts for pulsations in the
rectifier output. The effectiveness of a rectifier depends upon the magnitude of ripple in
the output. Smaller the ripple, more effective will be the rectifier. Mathematically, the
ripple factor,
The r.m.s. value of a.c. component of output voltage
=
The d.c. component of output voltage
V I
= r (rms) = r(rms)
Vdc Idc
where Vr (rms) = The r.m.s. value of the AC component of the output voltage.
Vdc = The average or DC value of the output voltage.
Ir(rms) = The r.m.s. value of the AC component of current, and
Idc = The average or DC value of the load current.
We know that the r.m.s. value of the rectified load current,
2 2
Irms = Idc + Ir(rms)
Id2 c + Ir(rms)
2 2
I rms I r(rms)
= = 1
Idc Idc I dc
= 1
Idc I dc
Or
2
Irms
= 1
I dc
Now we will find out the ripple factor for half-wave and full-wave rectifier circuits
using the above relation.
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From the above result it is evident that the ripple factor of a full-wave rectifier is
0.482 and is much smaller than that of a half-wave rectifier. Because of this reason,
full-wave rectifier is used more commonly in actual practice.
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Efficiency of a Rectifier :
It may be defined as the ratio of DC power delivered to the load to the AC input
power from the secondary winding of the transformer. Mathematically, the rectifier
efficiency,
D.C. Power delivered the load
=
A.C. input power from the transformer secondary
(i)
P
= dc
Pac
where Pdc = Idc2 x RL
Pac = Irms2 (Rf + RL)
Where RL = Load Resistance, and
Rf = Forward resistance of a diode.
Substituting the values of Pdc and Pac in equation (i),
2
I R
= dc L
2
Irms ( Rf + RL)
4 RL
=
2 Rf + R L
0.406
=
R
1+ f
RL
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8 RL
=
2 Rf + R L
0.812
=
R
1+ f
RL
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Comparison of Rectifiers :
The characteristics of the three rectifiers, which we have discussed previously are
summarized in the table below :
S. No. Item Half-wave Full-wave Rectifier
Rectifier
Center- Bridge
tapped
1. Number of diodes 1 2 4
2. Peak-inverse Vm 2 Vm Vm
voltage of diode
Filters :
The output of a rectifier contains DC component as well as an AC component. The
presence of an AC component is most undesirable and therefore must be removed
from the rectifier output. It is achieved by a circuit called filter.
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A filter circuit consists of passive circuit elements i.e. inductors, capacitors, resistors
and their combination. The filtering action depends upon the basic electrical
properties of passive circuit elements. An inductor allows the direct current to pass
through it but it blocks the alternating current. On the other hand, a capacitor allows
the alternating current to pass through it but it blocks the direct current. Some of the
important filters used in the field of electronics are as given below:
1. Inductor Filter
2. Capacitor Filter
3. Inductor-Capacitor or LC Filter
4. Filter
In NV 6503 Rectifier Trainer we have used LC Filter which is a combination of L
and C Filter as shown in Figure 20.
Figure 20
In an inductor filter, the ripple factor is directly proportional to the load resistance. On
the other hand in a capacitor filter, it is varying inversely with the load resistance.
Hence, if we combine inductor (L) and the capacitor (C), the ripple factor will
become almost independent of the load resistance. The LC filter is also known as
inductor input filter, choke input filter, L input filter or L-C Section.
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Experiment 1
Objective :
Study of Half-wave Rectifier.
Equipments Needed :
1. CRO
2. Digital Multimeter (DMM)
3. 2mm Patch cords
Procedure :
1. Make the connections on the Rectifier Trainer NV6503 as shown in Figure 21.
Figure 21
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Calculation of I dc:
10. Now you can calculate the average or DC value of load current, Idc which is
given by
Vdc
Idc =
RL
where RL is the value of load resistor.
Vm Im
Idc = = = 0.318 Im
R L
The above expression indicates that the average or DC value of the output
current is 31.8 percent of the maximum load current .
11. To measure Idc you can also connect Digital multimeter(DMM) at TP6 or TP7
and TP19 or TP20.
Note :
To calculate Idc, remove the patch cord from TP6 or TP7 and TP19 or
TP20.
Set the DMM at DC position of current.
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Experiment 2
Objective :
Study of Full-wave Center-tapped Rectifier.
Equipments Needed :
1. CRO
2. Digital Multimeter (DMM)
3. 2mm Patch Cords
Procedure :
1. Make the connections on the Rectifier Trainer NV6503 as shown in Figure 25.
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Calculation of Vdc:
6. With the help of CRO, you can also measure the maximum value of AC input
voltage,Vm.
Vm for full-wave rectifier can also be calculated by the formula,
Vm = Vrms x 2
7. Now calculate the average or DC value of the output voltage ,Vdc which is given
by
2Vm
Vdc = = 0.636Vm
It may be noted that this value is twice that of a half-wave rectifier.
The above expression indicates that the average or DC value of the output
voltage is 63.6 percent of the maximum AC input voltage.
8. To measure DC output voltage(Vdc), you can also connect Digital
Multimeter(DMM) across TP19 and TP20. Note that it is half of the secondary
voltage(which is around 18V).
Note : Set the DMM at DC position of voltage.
Calculation of I dc :
9. Now you can calculate the average or DC value of load current, Idc which is
given by
Vdc
Idc =
RL
where RL is the value of load resistor.
2Vm 2I m
Idc = = = 0.636Im
R L
It may be noted that this value is twice that of a half-wave rectifier.
The above expression indicates that the average or DC value of the output
current is 63.6 percent of the maximum load current.
10. To measure Idc you can also connect Digital multimeter(DMM) at TP2 or TP10
and TP19 or TP20.
Note :
To calculate Idc, remove the patch cord from TP2 or TP10 and TP19 or
TP20.
Set the DMM at DC position of current.
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Experiment 3
Objective :
Study of Full-wave Bridge Rectifier.
Equipments Needed :
1. CRO
2. Digital Multimeter (DMM)
3. 2mm Patch Cords
Procedure :
1. Make the connections on the Rectifier Trainer NV6503 as shown in Figure 28.
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Experiment 4
Objective:
To calculate the Ripple Factor and Efficiency of various Rectifiers.
Equipments Needed :
1. CRO
2. Digital Multimeter (DMM)
3. 2mm Patch cords
Ripple Factor of a Half-wave Rectifier :
Procedure :
1. Make the connections on the Rectifier Trainer NV6503 as shown in Figure 31.
Half-wave Rectifier
Figure 31
a. Connect output of transformer (0-9 Vrms) to the input of half-wave
rectifier i.e. connect TP1 and TP2 across TP4 and TP5 using 2mm patch
cords.
b. Now connect output of rectifier to the load i.e.connect TP6 and TP7 across
TP19 and TP20.
2. Connect the mains cord to the Rectifier Trainer and switch on the mains supply.
3. Now switch on the power switch of the trainer.
4. Connect CRO across TP19 and TP20.
5. Now by the formula of ripple factor, calculate its value.
Vrms 2
= 1
Vdc
6. Calculate Vrms for half-wave rectifier by the formula,
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Vm
Vrms =
2
(Note here Vrms is just half of Vm for the half wave rectifier case.)
7. Calculate Vdc as explained in experiment 1 under the topic Calculation of Vdc.
8. Now by formula of ripple factor, we can calculate ripple factor which will be
approximately 1.21.
Hence, ripple factor of half-wave rectifier expressed in terms of percentage is 121%.
Ripple factor of Full -wave Center-tapped Rectifier :
Procedure :
1. Make the connections on the Rectifier Trainer NV6503 as shown in Figure 32.
Figure 32
a. Connect output of transformer (9-0-9 Vrms) to the input of center-tapped
full-wave rectifier i.e. connect TP1 and TP3 across TP8 and TP9 using
2mm patch cords.
b. Now connect output of rectifier TP10 and center-tap of transformer TP2
across load i.e. TP19 and TP20.
2. Connect the mains cord to the Rectifier Trainer and switch on the mains supply.
3. Now switch on the power switch of the trainer.
4. Connect CRO across TP19 and TP20.
5. Now by the formula of ripple factor, calculate its value.
Vrms 2
= 1
Vdc
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Data Sheet
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Warranty
1) We guarantee the product against all manufacturing defects for 24 months from
the date of sale by us or through our dealers. Consumables like dry cell etc. are
not covered under warranty.
2) The guarantee will become void, if
a) The product is not operated as per the instruction given in the operating
manual.
b) The agreed payment terms and other conditions of sale are not followed.
c) The customer resells the instrument to another party.
d) Any attempt is made to service and modify the instrument.
3) The non-working of the product is to be communicated to us immediately giving
full details of the complaints and defects noticed specifically mentioning the
type, serial number of the product and date of purchase etc.
4) The repair work will be carried out, provided the product is dispatched securely
packed and insured. The transportation charges shall be borne by the customer.
List of Accessories
1. Mains Cord....1 No.
2. Patch cord (2mm).8 Nos.
3. Operating Manual......1 No.
4. Accessories Bag.1 No.
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