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Mill repair
Enduring Performance
Stronger, with
Castolin Eutectic
Costs reduction
Increase productivity
Reliable partner
Flexibility
Experts of VRM maintenance
Vertical Roller Mill repair
Our long experience with Vertical Roller Mill repairs
In the 70s, vertical roller mills Maintenance and repair of VRMs
became increasingly dominant is a highly technical and special-
for grinding raw materials main- ized business, which should be
ly for the cement industry due performed by experts. With the
to their high energy efficiency experience gained from repairs
and excellent drying capacity. worldwide, Castolin Eutectic
For many years Castolin Eutectic has developed its own special-
expert know how together with ized Vertical Roller Mill program,
our state-of-the-art technologies using specialist equipment, high-
have been used to repair VRMs ly skilled technicians respecting
throughout the world, increasing our specific VRM welding proce-
dramatically their lifetimes. dure, and a unique TeroMatec
EO8338 (open arc) wire developed
in-house by our Castolin Eutectic
laboratories.
Excellent references
Together with our partners, during the last decades we have proved that preventive maintenance on VRMs
can extend the lifetime by as much as 100%. Such VRM maintenance operations have been performed on
over 60 VRMs , with 80% of on-site repairs but also repairs in our workshops. Our specialist are highly adapta-
ble experts having worked on more than 30 different models of vertical roller mills for more than 20 cement
and power companies throughout the world. From small VRM (roller: 1.65m and table: 2.75m) to huge
ones (roller: 3.2m and table: 5.5m), we have been successful on many types of VRM, from producers such
as Polysius, Loesche or FLS, and have worked with most of the known international cement companies.
Huge VRM repair in Middle East Atox 17.5 table being repaired
TeroLink
The unique TeroLink database of Castolin Eutectic contains more than
>> Enjoy the know-how
of thousands of Specialists 7,600 fully documented approved Case Studies from around the globe.
throughout the World >> Thanks to this unique database you will enjoy the know-how of thou-
sand of specialists coming from all parts of the world. The Case Studies
include pictures, application description and cost saving analyses. These
complete welding procedures can be exchanged and are updated on a
regular basis.
A typical VRM
case study
TeroLink
A Worldwide Application Database
ith CDP
Chutes done w
Separator disc
s
done with CD
P
CDP
Walls done with
Repairing rollers
with TM EO8338
cladded with
Air guide cone
NanoAlloy
es with
Repairing tabl
EO8338
Cone protector
Vertical mill sla
g protected
with CDP
On-site coating
Large CastoLab Services for major repairs Large component manufacturing with
CDP plates
Repairing Worldwide
With more than 2,000 people
worldwide in over 100 countries
and more than 700 internatio-
nal Application Specialists in the
field, we can provide unbeatable
services all over the world. Our
Applications experts can literal-
ly be at your plant in very short
times, allowing us to give you
unsurpassed services and sup-
port.
Cement plant
From the quarry all the way to ready
mix blenders, we have innovative so-
lutions for many applications: roller
press, kiln tyre, hammer crushers, fan
blades, fan housing, buckets, drag
chain beds, clinker breaker disks, raw
mill fans...
Mining
From the extreme cold of Canada to
the heat of Chile and Australia, we
have a deep knowledge of application
solutions for the wear problems in this
industry: boring tools, crushers, press
rolls, sieves, impact liners, excavation
teeth, shovel liners, scraps, conveyors.
Power generation
We have a detailed understanding of
the major wear problems within the
power generation industry and can
provide you with industry-tested ap-
plication on: screws, boiler nozzles,
coated preheater tubes, breaker arms,
conveyor bed, coal mill, water panel,
ignition umbrella for the oil burner,
boiler tubes, fans...
Steel industry
From raw material processing through
the blast furnace and to steel forming,
we have innovative solutions for: coo-
ling roller trains, pumps, run-out ta-
ble rollers, rolling mills, rolling cones,
manipulator jaws, hot shear blades,
mandrel shafts, guide rollers, sinter
crushers...
CDP manufacturing
One becomes leader in Wear 60% Tungsten Carbide, the first include novel ways to design and
and Fusion Technologies by lis- impact resistant plates and first construct complex components
tening to customers and provi- oriented crystal structure. and ready for service prepared
ding new solutions. Responding Today, our new innovations also parts with these new materials.
to the need to produce large
wearfaced surfaces quicker than
by manual welding, we manu-
factured our first WearPlate
with a robotized unit 15 years
ago. Today we run more than
26 such units around the world
and provide the widest range
of wearplates on the market
under the brand name Casto-
Dur Diamond Plates (CDP).
Innovations have included the
patented powder fused plate,
the first XuperWave weld bead
concept, PTA overlay plates with
CDP production cell in China
www.castolin.com www.eutectic.com
Stronger with...
Castolin Eutectic
WEAR & FUSION TECHNOLOGY