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Article history: An investigation is reported of the thermodynamic performance of the gasification process
Received 19 June 2009 followed by the steam-methane reforming (SMR) and shift reactions for producing
Received in revised form hydrogen from oil palm shell, one of the most common biomass resources. Energy and
26 August 2009 exergy efficiencies are determined for each component in this system. A process simula-
Accepted 31 August 2009 tion tool is used for assessing the indirectly heated Battelle Columbus Laboratory (BCL)
Available online 7 October 2009 gasifier, which is included with the decomposition reactor to produce syngas for producing
hydrogen. A simplified model is presented here for biomass gasification based on chemical
Keywords: equilibrium considerations, with the Gibbs free energy minimization approach. The
Biomass gasifier with the decomposition reactor is observed to be one of the most critical compo-
Gasification nents of a biomass gasification system, and is modeled to control the produced syngas
Hydrogen yield. Also various thermodynamic efficiencies, namely energy, exergy and cold gas effi-
Thermodynamics ciencies are evaluated which may be useful for the design, optimization and modification
Energy of hydrogen production and other related processes.
Exergy Crown Copyright 2009 Published by Elsevier Ltd on behalf of Professor T. Nejat Veziroglu. All
Efficiency rights reserved.
Oil palm shell
SMR
1. Introduction gasification [1]. Such a fuel can be used for various tasks,
including producing hydrogen, which can be used cleanly and
Biomass, a relatively large energy source globally which efficiently as a fuel in combustion engines and fuel cells.
includes wood, municipal solid wastes and agricultural resi- Hydrogen is likely to be an important energy carrier in the
dues, is being investigated in various countries as a potentially future. Presently, it can be produced by the steam reforming of
significant renewable resource. Biomass is derived from solar natural gas, coal gasification and water electrolysis among
energy. Biomass is relatively clean compared to other sources other processes. However these current processes are not
of energy, as it releases no net CO2 emissions when carefully sustainable because they use fossil fuels or electricity from
managed since CO2 is fixed by photosynthesis during biomass non-renewable resources. Hydrogen production can be made
growth and is released during utilization. This form of energy more sustainable if it is produced from sustainable energy
can be converted to gaseous fuel through thermochemical resources. In this regard, alternative thermochemical
* Corresponding author.
E-mail addresses: mehmet.cohce@uoit.ca (M.K. Cohce), ibrahim.dincer@uoit.ca (I. Dincer), marc.rosen@uoit.ca (M.A. Rosen).
0360-3199/$ see front matter Crown Copyright 2009 Published by Elsevier Ltd on behalf of Professor T. Nejat Veziroglu. All rights reserved.
doi:10.1016/j.ijhydene.2009.08.066
international journal of hydrogen energy 35 (2010) 49704980 4971
2.1. Balances X
exch xi exch
i RT0 ln xi (8)
i
Mass and enthalpy values are evaluated with Aspen Plus. For
Here, xi is the mole fraction and exch
i the standard chemical
a general steady-state process, we can write mass and energy
exergy of component i. Standard chemical exergy values used
balances, respectively, as
here are taken from model 2 in Szargut et al. [26].
X X
_i
m _o
m (1) The entropy balance for a steady-flow reacting system can
i o be written as
X X X Q_ j X X
E_ in E_ out (2) _ i si
m _ o so S_ gen 0
m (9)
i o _Tj
An overall exergy balance can be written for a steady-state The exergy destroyed due to irreversibility can be expressed
process as follows: as follows:
X X X
_ i
Ex _ j
Ex _
Ex (3) _ dest T0 S_ gen
Ex (10)
in out dest
COMP Outlet SMR outlet HTS Outlet LTS outlet PSA inlet Off-gas
T ( C) 43.5 850 518 241 43 40
P (bar) 31 28 27 26.5 25.2 1
Flow rate (kg/h) 52.06 121.23 121.23 120.90 70.695 69.70
content. The cold gas energy efficiency of the BCL hydrogen where Ex _ in respectively are the exergy destruc-
_ dest and Ex
i i
plant is determined as tion rate and the exergy input rate for component i.
The steambiomass ratio (STBR) can be expressed as
m_ prodg LHVprodg
hcg (15)
_ drybio LHVdrybio
m m_ st
STBR (20)
_ drybio
m
Hydrogen is the desired product in this simulation, so the
production efficiency can be described as the system effi- Also, the ratio of exergy destruction xdest for a component
ciency in general. Energy efficiency h and exergy efficiency j can be evaluated by dividing its exergy destruction by the total
values are often evaluated for steady-state processes, and can exergy provided to the system. Here, we can write
be written here as follows:
_ dest
Ex i
xdest P (21)
E_ prodg W_ turb Ex _ i
in
hsys (16)
_Eair E_ drybio E_ biomoist E_ st E_ meth
_ dest is the exergy destruction for each component
where Ex i
P_
and Exi in is the exergy flow of all input material streams.
_ prodg W
Ex _ turb
jsys (17)
_ air Ex
Ex _ drybio Ex
_ biomoist Ex
_ st Ex
_ meth
where E_ prodg is the rate of product energy output, Ex_ prodg is the
3. Case study
rate of product exergy output and W _ turb is the turbine work
rate. Also the energy efficiency of component i may be written Heating and drying are endothermic processes that require
as follows: a source of heat. Heat can be supplied by an external source
via indirect heating. In gasification, indirect heating allows us
E_ out i
hi 1 (18) to have indirectly heated gasification. More often, a small
E_ in
i
amount of air or oxygen, typically not more than 25% of the
where E_ out i and E_ in i are the energy output and input rates stoichiometric requirement for complete combustion of the
for component i. Similarly, the exergy efficiency for compo- fuel, is input for the purpose of partial oxidation, which
nent i may be written as releases sufficient heat for drying and pyrolysis as well as for
the subsequent endothermic chemical reactions. These
_ dest
Ex
ji 1 i
(19) include the carbonoxygen, boudovard, carbonwater and
_ in
Ex i hydrogenation reactions [35].
The system simulated in this paper includes the gasifica-
tion plant and the hydrogen plant. Related energy efficiency
and economic analyses have been performed [38]. In this
Table 3 Simulation results for cases 1 and 2. investigation, the system analyzed by those authors is modi-
Quantity Case 1 Case 2 fied and energy and exergy efficiencies are evaluated for
varied conditions (e.g., water streams and the amount of
Biomass flow rate (wet) (kg/h) 166.67 166.67
entered biomass).
Biomass flow rate (dry) (kg/h) 88.40 88.40
Steam input to gasifier (kg/h) 33.17 33.17 In this study, we focus on the gasifier. The R-GIBBS block
Syngas fraction to SMR-COMB 0.196 0.0 reactor uses single-phase chemical equilibrium, or simulta-
CH4 input to SMR-COMB (kmol/h) 0.0 0.475 neous phase and chemical equilibrium, by minimizing the
Hydrogen production rate (kg/h) 5.53 6.91 Gibbs free energy, subject to atom balance constraints. This
Steam-biomass ratio (STBR) 0.38 0.38 block reactor is useful when the temperature and pressure are
Cold gas efficiency, hcg 0.30 0.40
known and the reaction stoichiometry is unknown. The latter
System energy efficiency, hsys 0.24 0.27
System exergy efficiency, jsys 0.22 0.25
reactor and the decomposed (RYIELD) reactor combined have
been used to model the BCL low-pressure indirectly heated
4974 international journal of hydrogen energy 35 (2010) 49704980
wet
1 biomass SYNGAS
GASIFIER
HOPPER FLUEGAS
RYIELD
DRY-REAC DRY-FLSH
3
4 DRYBIO
CYCLONE
8
BIOGAS
QCOMB RGIBBS
WHB COMB1
7 CHAR
CH4 AIR
SP 1 CH4 addition
52 STEAM
13
WHB2
14
SYN-COMP 9
SCRUBBER MIX5
STEAM2 49 TURBINE
15 55
W
HE1 50 ELECT
ZNO-BED MIX2 SMR
16 17 19 51
21
HEATER1
32
48
SMR-COMB Q2
22
WHB3
38 SP3
39 SP2
18
54 34 23
HE2
HTS
40
74
35
Q1 47 46
24
HE3
HE6
53
41 25
HE4
SH
37
26
42 EC2
HE5
MIX3
36
27
TOSTACK
LTS
33
PSA
EC 1 EC3
MIX4 COOLER
73 31
30 29 28
44
72 L6 43
H2-REC 45
SP4
P2 P1
H2 WATER1 WATER2
Fig. 1 Aspen Plus simulation flow diagram of a process for hydrogen production by biomass indirectly heated gasification.
4976 international journal of hydrogen energy 35 (2010) 49704980
HE1
Table 5 Conditions at the gasifier outlet. SMR
Quantity Value 21
H2 3.52 22
CO 31.87
CH4 5.93
CO2 22.98
NH3 0.08 40 54
H2S 0.08
N2 0.70
C (solid) 18.02
Ash 0.77 Split syngas
and off gas AIR from HE2
from HE3
efficiency of the gasifier is approximately 72% while the cor- destructions are very low, leading to high exergy efficiencies
responding exergy efficiency is 66% based on Eqs. (18) and (19). for these devices. It is observed that significant heat is trans-
Normally the energy efficiency at these conditions may be ferred to water to produce steam in heat exchangers, boilers
expected to be around 80%; the value here is lower since the and economizers. The results suggest that the low-pressure
system assessed has unconverted solid carbon as char and indirectly heated gasifier requires improvements in terms of
catalysis is not used to promote the gasifier reactions. In energy recovery.
addition, the fuels are over-oxidized in the gasifier in order to For this system, with its feed rate of 4000 kg per day of wet
attain the required gasification temperature [41], and this biomass to the gasification process, the hydrogen production
process may reduce the gasifier efficiency. The gasifier exergy energy efficiency is 24% (see Table 3). It is determined with the
efficiency is lower than the energy efficiency, mainly due to simulation that 132.7 kg hydrogen can be produced from
chemical reactions and oxidization. Both combustion reactors 4000 kg biomass with an energy rate of 4.5 MW. For the second
operate with high energy and low exergy efficiencies. The case, also with a feed rate of 4000 kg per day of wet biomass to
latter are associated primarily with internal irreversibilities. the gasification process, the hydrogen production energy
For the steam-methane reformer, the energy efficiency is efficiency is improved to 27% (see Table 3). Also, it can be
found to be 83% and the exergy efficiency 77%. These values found that 165 kg hydrogen is produced from 4000 kg biomass
are consistent with those reported in the literature [34,42]. with an equivalent thermal input 5.6 MW.
Note that in the HTS and LTS units, the shift reactions occur It can be seen in Fig. 5 that the reactors with the highest
but there is no combustion. Therefore internal exergy exergy destruction rates based on Eq. (21) are the gasifier
Fig. 4 Energy and exergy efficiencies for main system components for Case 1.
4978 international journal of hydrogen energy 35 (2010) 49704980
(R-GIBBS), in which 34% of the total exergy inlet is destroyed. fractioned syngas in one case, and by external methane gas
This observation implies that the gasifier is an important (CH4) supply in the other. Assessments are required to
component for efficiency system improvement, especially understand better how hydrogen production is affected by
since the biomass can be gas, solid and liquid. The combustion changing this parameter, with the aim of investigating the
reactors are also responsible for large exergy destructions, feasibility of producing hydrogen from biomass and better
mainly due to irreversibilities associated with the combustion understanding the potential of biomass as a renewable energy
reactions. These exergy losses mainly relate to chemical source. As pointed out earlier, detailed energy and exergy
exergy destructions, and for both combustion units 1 and 2 are assessments were performed for just one system (Case 1). For
around 11%. It is also interesting that the dry reactor has Case 2, the improvement of the system performance was
a high exergy destruction rate, which is approximately 4.5% gauged by altering one parameter and observing the impact
due to the 50% moisture content of the inlet biomass. Thus, on hydrogen production and system overall energy and exergy
the heat demand is high for this process, resulting in high efficiencies. The energy and exergy efficiencies and exergy
exergy destruction rates. destruction ratios for the main system components for Case 2
Exergy destruction ratios (on a percentage basis) for Case 1 are similar to those for Case 1, so performance figures are not
are shown in Fig. 5 for the system components and in Fig. 6 for presented for Case 2. Also, the exergy destruction ratios for
components with lower exergy losses. The exergy destruction auxiliary components for Cases 1 and 2 are similar. However,
ratio is the ratio of the exergy destruction for a component to improvements are observed for Cases 1 and 2 in hydrogen
the overall system exergy destruction. The exergy destruction production rate and overall system energy and exergy
ratio in Fig. 5 shows that the HE2 and WHB units are each efficiencies.
responsible for about 1% of the exergy destruction rate, and On a broader scale, the results of this study support the
the SMR, HTS and LTS reactors, which do not include contention by many that biomass may contribute to a future
combustion, also have very low exergy destruction rates. hydrogen economy. Although biomass has the advantage of
There are two cases of note in this assessment. The steam- being renewable if managed properly, it has challenges; large
methane reforming (SMR) heat demand is supplied by quantities of biomass need to be grown and transported to
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