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Received 21 June 2007; received in revised form 29 November 2007; accepted 29 November 2007
Available online 29 January 2008
Abstract
The Freundlich model was evaluated for use to assess the eect of heat on the adsorption capacity of an activated carbon for decol-
orizing/deodorizing corn zein. Because zein protein and its color/odor components are all adsorbed by activated carbon, a method to
monitor their removal was needed. Yellow color is due to xanthophylls; a contributor to o-odor is diferuloylputrescine. The o-odor
component absorbs ultraviolet (UV) light at about 325 nm and its removal coincides with removal of yellow color. A spectrophotometric
method based on UV absorbances 280 nm for protein and 325 nm for the o-odor component was used to monitor their adsorptions
onto activated carbon. Equilibrium studies were performed over temperature range from 25 to 60 C for zein dissolved in 70% aqueous
ethanol. Runs made at 55 C adsorbed signicantly more of the color/odor components than the protein.
Published by Elsevier Ltd.
Keywords: Activated carbon; Adsorption; Freundlich isotherm; Thermal eects; Zein decolorization/deodorization
1. Introduction 1941; Starling et al., 1951; McInnis and Tang, 2003). Acti-
vated carbon is a non-specic adsorbent that not only
Zein, a class of proteins known as prolamins, is the binds the color components but also the protein
major group of proteins in corn as well as corn gluten meal, components.
a co-product of the ethanol industry generated by wet-mill- The objective of this investigation is to determine if a
ing corn. Its use in the medical, pharmaceutical, and cos- change in temperature can be used to enhance the binding
metic elds and also in applications as a paper coating, capacity of color/odor components onto activated carbon
packaging material and biodegradable chewing gum base while limiting that of protein adsorption. A means of mon-
is limited by its inherent yellow color and o-odor. Sessa itoring protein versus color/odor components is required to
et al. (2003) devised a colorimetric assay to quantify resid- measure the eect of heat on the kinetics of adsorption of
ual color in decolorized zein products and performed a sta- those components onto activated carbon. In a column
tistical assessment for color removal by a variety of chromatographic scheme for decolorizing zein in aqueous
processing methods. Color removal with an activated car- ethanol (Sessa et al., 2003) column eluates were monitored
bon was the best decolorization method. by ultraviolet (UV) spectroscopy at wavelengths 280 and
Activated carbons have been used in the past to decolor- 325 nm. Those researchers demonstrated that pooled
ize zein (Mason and Palmer, 1934; Swallen, 1938; Pearce, eluates with low UV absorbance at 325 nm possessed
slight yellow coloration, whereas, pooled eluates with
*
Corresponding author. Tel.: +1 309 681 6351; fax: +1 309 681 6686.
increased absorbance at 325 nm were intensely yellow.
E-mail address: David.Sessa@ARS.USDA.GOV (D.J. Sessa). The colored components coelute with a polyamine
conjugate characterized as diferuloylputrescine, a com- tion retained on the screen was washed three times with an
pound found in corn oil by extracting ground corn with excess volume of 70% aqueous ethanol to further remove
ethanol (Moreau et al., 2001; Moreau and Hicks, 2005). powdered carbon adhering to the surface of the carbon
Yellow zein extracts processed with activated carbon (Sessa granules. The drained, washed granules, after evaporation
et al., 2003) yielded a white zein product with trace UV of ethanol, were dried overnight in a hot air oven at 105 C.
absorbance at wavelength 325 nm. Odor evaluations by The dried carbon granules were measured into eleven
two international companies interested in a decolorized/ 250 mL Erlenmeyer asks as follows: 0, 0.1, 0.2, 0.3, 0.4,
deodorized zein declared that the white zein produced 0.5, 1.0, 2.0, 4.0, 7.0, and 10.0 g. A stock solution of
was odor free (unpublished data). Therefore, monitoring 0.4% commercial zein, 100 mL each ask, was added and
adsorption of yellow aqueous alcohol solutions of zein the asks then sealed with a rubber stopper. The asks
onto an activated carbon at wavelength 280 nm for tyro- were gently shaken at 50 rpm on an Innova 4000 Incubator
sine in zein protein and 325 nm for diferuloylputrescine Shaker, New Brunswick Scientic Co. Inc., Edison, NJ,
provided the means to evaluate the kinetics of adsorption where equilibrium conditions were established at 24 h.
at several temperatures. We applied the Freundlich iso- Multiple adsorption experiments were run at 25, 40, 45,
therm model (Crittenden et al., 1985) for this evaluation. 50, 55, 60 C with shaking. The volume of the liquid por-
tion from each ask was measured to ensure accurate con-
2. Experimental centration calculation, then decanted into separate tared
evaporating dishes. The respective carbon solids from each
2.1. Materials ask were likewise transferred to tared evaporating dishes.
The ultraviolet absorbances of each liquid fraction were
Commercial yellow zein (FC4000) with proximate anal- measured at wavelengths 280 and 325 nm. Solvents from
ysis, dry-basis: 93.09% crude protein (Dumas N 6.25), the zein decantates as well as residual solvents remaining
5.26% crude fat, 0.04% crude ber, 0.05% ash, was pur- on the carbon solids were each evaporated by air drying
chased from Freeman Industries, Tuckahoe, NY. A granu- followed by completely drying in a hot air oven at 105 C
lar activated carbon from coal, type CPG-LF 12 40 for 3 h. The mass of zein as well as carbon solids in each
(acid-washed) was provided by Calgon Carbon Corp., of the evaporating dishes were measured.
Pittsburgh, PA. Ethanol, ACS reagent, 200 proof,
P99.5% was obtained from SigmaAldrich Inc., St. Louis, 2.4. Analyses
MO. The aqueous ethanol concentrations used in this
investigation were measured on a weight/volume basis. The test adsorptions were designed to permit a general
linear model regression consisting of three replicate trials
2.2. Preparation of colorless zein product measuring log (qe) as a function of log (Ce) at two wave-
lengths and six temperatures.
A highly puried zein product was essential in order to The dependent variable qe (equilibrium solid phase con-
develop the analytical procedure for our model system. To centration from the Freundlich isotherm qe = KfCe1/n) was
accomplish that task yellow zein was processed using a examined as a function of Ce (liquid phase solute concen-
combination of the activated carbon treatment and ultral- tration for weights of activated carbon) for zein at two
tration/dialtration on a tangential ow system (Sessa wavelengths (A280 nm and A325 nm) and six temperatures
et al., 2003). An activated carbon lter device with pleated (25, 40, 45, 50, 55, 60 C). Data from three replicate trials
HEPA (i.e. high eciency particulate air) lter, Carbon- were averaged and log (qe) and log (Ce) values were used
Cap 150 with area equivalent 82,000 m2, Whatman Inc., for developing simple linear regression equations (SLR).
Clifton, NJ, was hooked in tandem with a Pall Centramate Protein (A280 nm) and contaminants (i.e. color/odor
equipped with a 5000 Da MWCO OMEGA membrane. A assessed at A325 nm) equations were compared at each tem-
yellow, 10% zein solution in 70% ethanol (350 mL) was dia- perature using full and reduced model regression tech-
ltered at room temperature (i.e. 25 C) with 12 1-L niques (Neter et al., 1990).
batches of 70% aqueous ethanol at a rate of 800 mL/h by The original Freundlich isotherm equation qe = KfCe1/n
use of a feed pressure of 220 kPa and retentate pressure was linearized with the resulting SLR form: log (qe) =
of 110 kPa. Solvent was stripped from the retentate on a log (Kf) + (1/n)log (Ce). Adsorption capacity estimates (Kf)
rotary evaporator until zein started to precipitate. Remain- were calculated as the antilog of the intercept from the lin-
ing alcohol was removed by dialyzing the milky zein disper- earized SLRs. Adsorption bond strength estimates (1/n)
sion contained in 1000 Da MWCO dialysis casing against were obtained directly as the slope from the linearized
water; the precipitated zein was freeze-dried. SLRs. Values, where Ce = 0, were deleted from the analy-
ses because the log transformation is undened at that
2.3. Sample protocol point.
For each wavelength, intercepts and slopes of the linear-
The activated carbon granules were sieved through a ized equations for all six temperatures were compared to
number 30 screen to remove ne carbon powder. That por- determine which temperature had the largest adsorption
6362 D.J. Sessa, D.E. Palmquist / Bioresource Technology 99 (2008) 63606364
capacity and bond strength. When the 95% condence Based on these ndings the spectral trend line for puri-
intervals of the regression parameters overlap, the inter- ed zein was used as the default calculation concerning
cepts or slopes for each temperature are not signicantly the A280 nm and A325 nm values. Hence, the A280 nm used in
dierent from one another. this investigation for zein protein standard is dened by a
straight line y = 4.7466x + 0.0281 with an R2 = 0.9994
3. Results and discussion and the A325 nm contaminant is dened by y =
3.0384x + 0.0032 with an R2 = 0.9987, where x represents
3.1. Yellow and white zein standards the concentration. Removal of the xanthophylls, that cause
the yellow color in zein (Sessa et al., 2003), accompanies
Processing yellow zein using a combination of activated the removal of diferuloylputrescine. Therefore, x or Ce in
carbon treatment and ultraltration/dialtration on a tan- our linearized Freundlich isotherm model for the protein
gential ow system yielded a white zein product with an components is dened by Eq. (1) and the Ce for the
average Dumas nitrogen of 15.31, which when adjusted color/odor components is dened by Eq. (2):
for 4.90% moisture, gave 100% protein. Spectral analysis y 0:0281
of that product (Fig. 1), dissolved in 70% aqueous ethanol Ce at k280 nm 1
4:7466
from 250 to 400 nm showed one major absorbing peak at y 0:0032
wavelength 280 nm and no absorbance at wavelength Ce at k325 nm 2
3:0384
325 nm. The UV absorbing peak at about 325 nm found
in yellow zein solutions (see Plot #1, Fig. 1) is caused by
a polyamine conjugate which has been isolated and identi- 3.2. Adsorption isotherms
ed as diferuloylputrescine by UV and mass spectroscopy
(Sessa, unpublished data). The UV absorption spectrum Kinetics of adsorptions of protein and color/odor com-
of diferuloylputrescine gave a dual peak with maximum ponents onto activated carbon at two temperatures, 25 and
absorbance at 317 nm and a smaller peak at 293 nm (data 60 C, were performed over a 27 h period to establish the
not shown) which UV absorbances are similar to that equilibration times needed to maximize their adsorptions.
reported in the literature (Moreau et al., 2001). The spec- At either temperature, maximum adsorption of protein
trum of yellow zein is a convolution of all the components, measured by A280 nm and odor components represented
whereas, the spectrum of pure zein (see Plot #2 in Fig. 1) by A325 nm occurred at 24 h and thereafter. With that equil-
lacks the impurities found in yellow zein. Because the UV ibration time at 25 C, the A280 nm diminished from 3.34 to
spectrum of diferuloylputrescine overlaps with the protein 1.41 while A325 nm dropped from 1.78 to 0.17; at 60 C, the
component, we monitored its contribution at wavelength A280 nm changed from 3.29 to 1.07 and A325 nm decreased
325 nm, where the zein absorbance contribution is essen- from 1.75 to 0.07.
tially zero. Standard curves were developed using pure zein Table 1 data demonstrate the adsorption capacity (Kf)
and yellow zein at a variety of weight percents from 0.4% comparisons and bond strength (1/n) comparisons between
to 0.05%. With our pure zein as a reference, subtraction temperatures for each wavelength (k). The adsorption
of the impure yellow zein was used to quantify the amount capacity for zein protein did not change signicantly over
of impurities present in zein solutions. the entire temperature range from 25 to 60 C. However,
adsorption capacities for the color/odor components did
increase signicantly at 55, where the Kf value is well
1.8
above all other values while at all other temperatures eval-
#1
1.5 uated only slight increases were observed.
#2
1.3
Absorbance
1.0 Table 1
Adsorption capacity (KF) comparisons and bond strength (1/n) compar-
0.8 isons between temperatures for each wavelength (k)
Temp. (C) A280 k (nm) A325 k (nm) A280 k (nm) A325 k (nm)
0.5
1 1
KF KF /n /n
0.3 A A B
25 166.5a 155.3d 1.4791a 0.7137aB
40 170.8a 177.5cd 1.0850ab 0.5335bc
0.0
45 190.9a 224.1bc 1.1477ab 0.6659ab
250 275 300 325 350 375 400
50 182.6a 196.4bcd 0.8878b 0.4681c
Wavelength
55 218.2a 291.2a 1.1079ab 0.6998a
60 193.8a 233.1b 0.7550b 0.4362c
Fig. 1. Spectral analysis of yellow zein (#1) at 20 mg/ml and colorless/
A
odorless zein (#2) at 24 mg/ml each in 70% aqueous ethanol over the KF values within a column (k) followed by the same letter are not
wavelength region 250 to 400 nm. (For interpretation of the references in signicantly dierent based on overlap of the 95% condence intervals.
B
colour in this gure legend, the reader is referred to the web version of this Slopes (1/n) within a column (k) followed by the same letter are not
article.) signicantly dierent based on overlap of the 95% condence intervals.
D.J. Sessa, D.E. Palmquist / Bioresource Technology 99 (2008) 63606364 6363
2.5
Linear (60280) y = 0.755x + 2.2874 R2 = 0.9075
Linear (55280) y = 1.1079x + 2.3388 R2 = 0.9355
Linear (50280) y = 0.8878x + 2.2614 R2 = 0.8976
Linear (45280) y = 1.1477x + 2.2808 R2 = 0.9315
Linear (40280) y = 1.085x + 2.2325 R2 = 0.9404
Linear (25280) y = 1.4791x + 2.2215 R2 = 0.9348
2.0
Log Q
1.5
1.0
Log Ce
Fig. 2. Eect of temperatures on the adsorption of zein protein at k280 nm by a coal-based activated carbon with linearized trend lines from Freundlich
isotherms.
6364 D.J. Sessa, D.E. Palmquist / Bioresource Technology 99 (2008) 63606364
2.5
Linear (60325) y = 0.4362x + 2.3675 R2 = 0.9905
Linear (55325) y = 0.6998x + 2.4642 R2 = 0.9942
Linear (50325) y = 0.4681x + 2.2932 R2 = 0.984
Linear (45325) y = 0.6659x + 2.3504 R2 = 0.9771
Linear (40325) y = 0.5335x + 2.2491 R2 = 0.9776
Linear (25325) y = 0.7137x + 2.1911 R2 = 0.98
2.0
Log Q
1.5
1.0
-2.0 -1.8 -1.6 -1.4 -1.2 -1.0 -0.8 -0.6 -0.4 -0.2 0.0
Log Ce
Fig. 3. Eect of temperature on the adsorption of color/odor components of zein at k325 nm by a coal-based activated carbon with linearized trend lines
from Freundlich isotherms.