Beruflich Dokumente
Kultur Dokumente
02
TECO
INVERTER
Spe ec
on
7200M
A
USER MANUAL
3Hp
220V Class 3Φ 5
~10Hp
440V Class 3Φ 1
~10Hp
1
Please hand this manual to the
end-users. It will be of great
help for their daily
operation, maintenance,
inspection and
troubleshooting.
2
NOTE FOR SAFE OPERATION
■ "WARNING" or "CAUTION"
WARNING
‧ Always turn off the input power supply before wiring terminals.
‧ After turning OFF the main circuit power supply, do not touch the circuit
components until the
“CHARGE” lamps extinguished.
‧ Never connect the main circuit terminals U, V, W to AC main power supply.
CAUTION
3
This inverter has been gone thorough all the demanding tests at the factory
before shipment. After unpacking, check for the following:
1. Verify the model numbers with the purchase order sheet and/or packing
slip.
2. Do not install any inverter which is damaged in any way or missing parts.
3. Do not install or operate any inverter that has no QC marking.
Contact our representative, if you find any irregularities mentioned
above.
4
Thank you so much of adopting the TECO multi-function IGBT inverter Speecon
7200MA (hereafter referred as 7200MA).
This manual firstly describes the correct application of handling,
wiring, operating, specification, and maintenance/inspection. Then, the
manual explains the digital operator performance, constants setting,
operation, troubleshooting, etc. Before using the 7200MA, a thorough
understanding of this manual is recommended for daily maintenance,
troubleshooting and inspection. Please keep this manual in a secure and
convenient place for any future reference.
5
Contents
1. 7200MA Handling
Description . . . . . . . . . . . . . . . . . . . . . . . . . P.4
1.1 Inspection Procedure upon Receiving . . . . . . . . . . . . . . . .
. . . P.4
1.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . P.5
1.3 Removing/Attaching of LCD Digital Operator and Front Cover . . . .
. . . P.6
1.4 Wiring between Inverter and Peripheral devices and notice . . . . .
. . . P.8
1.5 Description of Terminal Function . . . . . . . . . . . . . . . . . .
. . . P.11
1.6 Wiring Main Circuit and Notice . . . . . . . . . . . . . . . . . . .
. . . P.14
1.7 Inverter Specification . . . . . . . . . . . . . . . . . . . . . .
. . . P.17
1.8 Physical Dimension . . . . . . . . . . . . . . .. . . . . . . . . .
. . . P.19
1.9 Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . .
. . . P.20
2. Description of using
7200MA . . . . . . . . . . . . . . . . . . . . . . . . . P.25
3. Setting User
Constants . . . . . . . . . . . . . . . . . . . . . . . . . . . P.32
3.1 Frequency Command . . . . . . . . . . . . . . . . . . . . . . . . .
. . . P.32
3.2 Parameters Can Be Changed during Running . . . . . . . . . . . . .
. . . P.33
3.3 Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . .
. . . P.41
3.4 System Parameters . . . . . . . . . . . . . . . . . . . . . . . . .
. . . P.59
3.5 Monitoring Parameters . . . . . . . . . . . . . . . . . . . . . . .
. . . P.97
6
4. Fault Display and
Troubleshooting . . . . . . . . . . . . . . . . . . . . . P.102
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . P.102
4.2 Error Message and Troubleshooting . . . . . . . . . . . . . . . . .
. . . P.103
Appendix
A1. PID Parameter Setting . . . . . . . . . . . . . . . . . . . . . . .
. . . P.108
A2. Notes for circuit protection and environment ratings . . . . . . . .
. . . P.111
7
1. 7200 MA Handling Description
1.1 Inspection Procedure upon Receiving
Before delivery, Every 7200 MA inverter have been properly adjusted and
passed the demanding function test. After receiving the inverter, the
customer should take it out and follow the below procedure:
‧Verify that the Type No. of the inverter you’ve received is the same as the
Type No. listed on your purchase order. (Please refer the Nameplate)
‧Observe the condition of the shipping container and report any damage
immediately to the commercial carrier that have delivered your inverter.
■ Inverter nameplate:
IN V E R T E R M O D EL
M O DEL JN TM BG BB0001AZ- - -
4 4 0 C L A S S IN V E R T E R
IN P U T A C 3 P H 3 8 0 -4 6 0 V 5 0 /6 0 H z IN P U T S P E C IF IC A T IO N
O UTPUT A C 3 P H 0 -4 6 0 V 2 .2 K V A 2 .6 A O U T P U T S P E C IF IC A T IO N
SER. NO . S E R IE S N O .
■ Inverter model number:
J N T M B G B B 0 0 0 1 J K ---
R ESERVED
7200M A JK : 2 2 0 V , 6 0 H z ( 2 0 0 V , 5 0 H z )
R ATED V O LTA G E
S E R IE S A Z :4 4 0 V ,6 0 H z(3 8 0 V ,5 0 H z)
M A X . A P P L IC A B L E M O T O R C A P A C IT Y ( H P )
0 0:0 1 1 H P
~
S P E C IF IC A T IO N 0 0:1 0 10H P
B G :S T A N D A R D
S P E C I F IC A T IO N ( C E m a r k )
E N C L O S U R E A N D M O U N T IG N
B B :E N C L O S E D ,W A L L - M O U N T E D T Y P E
(N A M A -1 )
8
1.2 Installation
When installing the inverter, always provide the following space to allow
normal heat dissipation.
CAUTION
9
or air conditioner
to maintain the air temperature below +45oC.
10
1.3 Removing/Attaching the Digital Operator and Front cover
d ig it a l o p e ra to r
a
fro n t c o v e r 2
fro n t c o v e r
1 2
c 1
11
‧Mounting the front cover and digital operator
Insert the tab of the upper part of front cover into the groove of the
inverter and press the lower part of the front cover onto the inverter
until the front cover snaps shut. Hook the digital operator at A on the
front cover in the direction of arrow 1 as shown in the following
illustration. Press the digital operator in the direction of arrow 2
until it snaps in the place B. Then, tighten the screws in the place c
and d. (on the front cover)
a
d ig it a l o p e r a t o r
b
fro n t c o v e r
1 2
e
d
12
1.4 Wiring between Inverter and Peripheral devices and notice
Caution
1. After turning OFF the main circuit power supply, do not touch the circuit
components or change
any circuit components before the “CHARGE” lamps extinguished. (It indicates
that there is still
some charge in the capacitor).
2. Never do wiring work or take apart the connectors in the inverter while the
power is still on.
3. Never connect the inverter output U、V、W to the AC source.
4. Always connect the ground lead E to ground.
5. Never apply high voltage test directly to the components within the inverter.
(The semiconductor devices are vulnerable to high voltage shock.)
6. The CMOS IC on the control board is vulnerable to ESD. Do not try to touch the
control board.
7. If Sn-03 is 7,9,11 (2-wire mode) or is 8,10,12 (3-wire mode), except parameter
settings of Sn-01 and Sn-02, the other parameter settings will return to their
initial settings at factory. If the inverter is initially operated in 3-wire
mode (Sn-03= 8,10,12), the motor will rotate in CCW sense after setting changed
to 2-wire mode. (Sn-03= 7,9,11). Be sure that the terminals 1 and 2 are OPEN so
as not to harmful to personal or cause any potential damage to machines.
Caution
1.Determine the wire size for the main circuit so that the line voltage drop is
within 2% of the rated voltage. If there is the possibility of excessive
voltage drop due to wire length, use a larger wire (larger diameter) suitable
to the required length
-3
Line voltage drop(V) = 3 ×wire resistance (Ω/km) ×wire length(m) ×current(A) ×10
2.If the cable wire between the inverter and the motor is long enough, use a
lower carrier frequency for PWM (adjust the parameter Cn-34). Refer to Page
16.
13
Example of connection between the 7200MA and typical peripheral devices are
shown as below.
E le c t r o m a g n e t ic ■ Electromagnetic contactor
.In normal operation, you don’t need an electromagnetic contactor.
c o n ta c to r However, you need to install an electromagnetic contactor while in
the case of sequence control through the external device or
automatically re-start after power outage.
.Do not use the electromagnetic contactor as the switch that control
the operation of running or stop.
■ AC reactor
A C re a c to r .The AC-side reactor on the input AC side can improve the power
factor and suppress the surge current.
■ 7200MA inverter
.Input power supply can be connected to any terminal R, S, T on
the terminal block. The phase sequence of input power supply
7 2 0 0 M A in v e r t e r is irrelevant to phase sequence.
.Please connect the ground terminal E to the site ground
securely.
■ Induction Motor
.If one inverter is to drive more than one motors, the inverter’s
rated current should be much greater than the sum of total
current of motors while in operation.
In d u c t io n .The inverter and motors should connect to the ground
separately.
M o to r
14
■Connection diagram
high-duty braking
resistor(*1)
short-CKT bar
B 1 /P B 1 /R B2
NFB M C
R U
MAINN CKT S V
POWER SUPPLY IM
T W
E
G R O U N G IN G L E A D
( < 1 0 Ω0 )
F W D /S T O P 1 FW D ("C L O S E ":F W D )
A NALO G AO1
O U T PU T 1
R E V /S T O P 2 REV (" C L O S E " : R E V )
A NALOG AO2 A N A L O G M O N IT O R 1 , 2
O UT PU T 2 (D C 0 ~ 1 0 V )
EX TERN A L FA ULT 3 Eb
GND
F fa u lt r e s e t 4 RESET
A
C
M U L T I-S T E P 5
T
S P E E D R E F .1
O
R M U L T I-S T E P
S P E E D R E F .2
6
Y M U L T I - F U N C T IO N
C O N T A C T IN P U T
P J O G G IN G 7
R RA
E
S EX TERNA L BA SEB LO C K 8
RB M U L T I - F U N C T IO N C O N T A C T O U T P U T
E SC 250V A C, < 1A
D I G IT A L S I G N A L C O M M O N
T 30V D C, < 1A
RC
E
S H IE L D S H E A T H
2 KΩ , 1 /2 W
15V PO W ER SU PPLY FO R (+ 1 5 V , 2 0 m A )
SPEED R EF. DO1
2 KΩ 0 ~ + 10V
V IN M ASTER SPEED R EF. 0 ~ 1 0 V , ( 2 0Ω K )
1 /2 W DO2 M U L T I-F U N C T IO N O U T P U T 1 , 2
4 ~ 20 m A (O P E N C O L L E C T O R 4 8 V , 5 0 m A )
A IN M ASTER SPEED R EF. 4 ~ 2 0 m A , ( 2Ω5 )0
P
P 0 ~ 1 0 V , ( 2 0Ω K )
0 ~ + 10V A U X M U L T I- F U N C T I O N DOG
P A N A L O G IN P U T
0V
S(+ )
G N D A N A L O G S IG N A L C O M M O N
R S -4 8 5 P O R T
S (-)
PG PO W E R SU PPLY IP 1 2
IG 1 2
IP 1 2
A (+ )
P G IN P U T (A P H A S E )
A (-)
( * 1 ) W H E N B R A K IN G R E S I S T O R I S U S E D , D IS C O N N E C T T H E
S H O R T - C I R C U IT B A R
(* 2 ) P
IN S U L A T E D IN S U L A T E D
W IR E T W IS T E D W IR E
15
1.5 Description of terminal function
E R
(L1 )
S
(L2 )
T
(L 3 )
B1
P
B1
R B2 U
(T1 )
V
(T2 )
W
(T3 )
P o w e r In p u t M o to r O u tp u t
CHARG E
220V / 440V 7 .5 / 1 0 H p M o d e l
E R
(L 1 )
S
(L2 )
T
(L 3 )
B1
P
B1
R B2 U
(T 1 )
V
(T 2 )
W
(T3 ) E
P o w e r In p u t M o to r O u tp u t
CHARGE
F a c t o r y :s e t t i n g B 1 / P a n d B 1 / R s h o r t c ir c u it
16
Table 2 Control circuit terminals
Terminal Functions
1 Forward Operation – Stop Signal
2 Reverse Operation – Stop Signal
3 External Fault Input
4 Fault Reset
5 Multifunction Input Terminal:
6 3-Wire Operation, Load/Remote Control, Multi-speed select,
7
8 Forward/Reverse Select, ACC/DEC choice, ACC/DEC Halting, Base
Block, Overheat Warn, PID control, DC Brake, Speed Search,
Up/Down function, PG feedback control, External Fault, Timer
function, Multifunction analog input setting
SC Digital Signal Ground
E Connection to shield signal lead (Frame Ground)
+15V Power supply for external device
VIN Master speed Voltage reference (0~10V)
AIN Master speed Current reference (4~20mA)
AUX Auxiliary Analog Input:
Auxiliary frequency Command, Frequency Gain, Frequency Bias,
Overtorque Detection, Output Voltage Bias, ACC/DEC ramp, DC-
brake Current, Stall Prevention current level during running
mode, PID control, Lower-Bound of Frequency, frequency-Jump-4,
etc
GND Analog signal Common
IP12 Power source for PG feedback use
IG12
A (+) Phase-A signal input of PG
A (-)
AO1 Analog multifunction output port: Frequency Commend, Output
AO2 Frequency, Output Current,Output Voltage, DC Voltage, PID
controlled value, Analog Command Input of VIN, or AIN or AUX.
GND Common lead for Analog Port
RA Relay Contact Output A
RB Relay Contact Output B Same function as terminal
RC Relay Contact Common
D01, D02
DO1 Digital Multi-Function (Open Collector) output “1”, “2”
DO2 terminal.
During-Operation, Zero-speed, Agreed-frequency, Agreed-
frequency-setting, Frequency-output, Inverter-operation-ready,
During-undervoltage-detection, Baseblock, control-command,
Frequency-reference-mode, Overtorque detection, Frequency-
reference-missing, Fault, UV, OH, OL1, OL2 output, During-Retry,
Communication-Fault, Timer-Function-Output
DOG Common terminal of Open Collector Terminal
S (+) RS-485 Port
17
S (-)
18
Caution
‧Do not use the control circuit terminals VIN,AIN at the same time. (If the
signals applied at
these 2 inputs at the same time, the resulted signal is the addition of them
inside the inverter.)
‧The MAX. Output current at terminal (+15V) is 20mA.
‧The multi-function analog output terminals AO1,AO2 is a dedicated meter output
for a frequency meter, ammeter, etc. Do not use this 2 analog outputs for
feedback control or any control purpose.
‧7200 MA series have installed a low-duty braking resister (100% braking torque,
2%ED,5sec). If
more braking torque is needed, an external high-duty braking resister is
added. However, the
short-circuit bar need to be taken off.
19
1.6 Wiring main circuit and notice
20
■ External circuit wiring precaution:
A rm o r
s h ie ld s h e a t h
c o n n e c t t o s h ie ld s h e a t h
t e r m in a l E
d o n o t c o n n e c t h e re
in s u la te w it h t a p e
fr e e _ w h e e lin g d io d e
g
(1 0 0 V , > 1 0 0 m A )
g
7200M A e x t e r n a l w ir in g c ir c u it
21
(1) Input power supply can be connected to any terminal R, S or T on the
terminal block. The phase sequence of input power supply is irrelevant
to the phase sequence.
(2) Never connect the AC power source to the output terminals U, V and.
W.
22
(3) Connect the output terminals U, V, W to motor lead wires U, V, and W,
respectively.
(4) Check that the motor rotates forward with the forward run source.
Switch over any 2 of the output terminals to each other and reconnect
if the motor rotates in reverse with the forward run source.
(5) Never connect a phase advancing capacitor or LC/RC noise filter to
an output circuit.
(C) GROUNDING:
(1) Always use the ground terminal (E) with a ground resistance of less
than 100Ω.
(2) Do not share the ground wire with other devices, such as welding
machines or power tools.
(3) Always use a ground wire that complies with the technical standards
on electrical equipments and minimize the length of ground wire.
(4) When using more than 1 inverter, be careful not to loop the ground
wire, as shown below.
(a ) O K (b ) O K (c ) N O
Fig 5 7200MA ground winding
‧Determine the wire size for the main circuit so that the line voltage drop is
within 2% of the rated
voltage. If there is the possibility of excessive voltage drop, use a larger
wire suitable to the required length)
-3
Line voltage drop(V) = 3 ×wire resistance (Ω/km) ×wire length(m) ×current(A) ×10
‧Installing an AC reactor
If the inverter is connected to a large-capacity power source (600kVA or
more), install an optional
23
AC reactor on the input side of the inverter. This also improves the power
factor on the power supply side.
‧If the cable between the inverter and the motor is long, the high-frequency
leakage current will increase, causing the inverter output current to increase
as well. This may affect peripheral devices. To prevent this, adjust the
carrier frequency, as shown below:
24
1.7 Inverter Specification
5) ) ) ) ) 5) ) ) ) )
25
function, Installed Low-Duty brake resistor for all
series, 2 Analog Output Port
Extra Function Cumulative Power_on & Operation Hour memory, Energy-
Saving, Up/Down Operation, 4 different sets of fault
status record (include latest one),
Modbus Communication, Multiple-Pulse Output Ports, etc.
Protec Stall Prevention Current level selectable for Stall Prevention during
tion Accelerating and Running, disable/enable during
Functi Decelerating
Instantaneous Stopped if above 200% Rated Current
on Overcurrent
Motor Overload Electronic Overload Curve Protection
Protection (OL1)
Inverter Overload Stopped if 150% Rated Current for 1 Min.
Protection (OL2)
Overvoltage Motor will stop if VDC≥410V (220 Class) or VDC≥820V (440
Class)
Undervoltage Motor will stop if VDC≤200V (220 Class) or VDC≤400V (440
Class)
Momentary power ≤15ms, stop otherwise
loss ride-through
time
Overheating Protection by thermistor
Protection
Grounding Protection by DC current sensor
Protection
Charge Indication Lit when the DC bus voltage above 50V
(LED)
Mechanical Construction Enclosed, Wall-Mounted Type (NEMA-1)
Cooling Self Forced Self Forced
Weight (kg) 3.8 3.8 3.9 3.9 5.6 5.6 3.8 3.8 3.9 3.9 5.6 5.6
Environm Application Site Indoor (no corrosive gas and dust present)
ental Ambient -10ºC ~ +40ºC (not frozen)
conditio Temperature
n Storage -20ºC ~ +60ºC
Temperature
Ambient Humidity Below 90%RH (Non-condensing)
Height, Vibration Below 1000M, 5.9m/S2 (0.6G), (JISC0911 Standard)
Communication Function RS-485 installed
EMI Meet EN50081-2 (1994) with specified EMI filter
EMC Compatibility Meet Pr EN 50082-2
Option Profibus Card
26
1.8 Physical Dimension
27
1.9 Peripheral Devices
‧Brake resistor
All 7200MA (220V/440V, below 10HP) model have installed a standard low-
duty braking resistor (braking torque 100%,on-duty 2% for 5 sec)
inside. If more braking capacity is needed, an external high-duty braking
resistor should be added.
‧ All 7200MA (220V/440V, below 5HP) model can have an external high-duty
braking resistor attached on the back of heat sink of inverter.
‧ All 7200MA (220V/440V, below 1HP) model should take off the short-
circuit bar between the terminal B1/P and B1/R first. Then an external
resistor can be added. As shown below:
High-duty braking resistor
B 1 /P B 1 /R B2
Fig 7
28
3φ 2 4H333D00800 150W/400Ω 125%,3%ED 95Ω
05
3 4H333D00900 150W/300Ω 115%,3%ED 95Ω
01
5.4 4H333D00100 150W/200Ω 110%,3%ED 46Ω
07
7.5 4H333D01000 520W/100Ω 135%,10%ED 46Ω
06
10 4H333D01100 780W/75Ω 130%,10%ED 34Ω
01
29
■ AC reactor
‧ an AC reactor can be added on the power supply side if the inverter is
connected to a much larger capacity power supply system, or the inverter
is within short distance (<10m) from power supply systems, or to
increase the power factor on the power supply side.
‧ Choose the proper AC reactor according to the below list.
Table 5 AC reactor list
Model AC reactor
V HP Rated Product NO Specification
current (mH/A)
220V 1 4.8A 3M200D1610021 2.1mH/5A
1φ /3 2 6.5A 3M200D1610030 1.1mH/10A
3 9.6A 3M200D1610048 0.17mH/15A
φ
220V 5.4 17.5A 3M200D1610056 0.53mH/20A
3φ 7.5 24A 3M200D1610064 0.35mH/30A
10 28A 3M200D1610072 0.265mH/40A
440V 1 2.6A 3M200D1610137 8.4mH/3A
3φ 2 4A 3M200D1610145 4.2mH/5A
3 4.8A 3M200D1610153 3.6mH/7.55A
5.4 8.7A 3M200D1610161 2.2mH/10A
7.5 12A 3M200D1610170 1.42mH/15A
10 15A 3M200D1610188 1.06mH/20A
(Note) The AC reactors are applied only to input side. Do not applied to
output side.
30
■ Noise filter
A. Installing a noise filter on power supply side to eliminate noise
transmitted between the power line and the inverter
‧ 7200MA has its specified noise filter to meet the EN55011 class A
specification
31
B、EMI SUPPRESSION FERRITE CORE
‧According to the required power rating and wire size, select the matched
ferrite core to suppress the zero sequence EMI filter.
‧The ferrite core can attenuate the frequency response at high frequency
range (from 100KHz to 50MHz, as shown below). It should be able to
attenuate the RFI from inverter to outside.
.The zero-sequence noise filter ferrite core can be installed either on
the input side or
on the output side. The wire around the core for each phase should be
winded by following the same convention and one direction. The more
winding turns, the better attention effect. (without saturation). If
the wire size is too big to be winded, all the wire can be grouped and
go through these several cores together in one direction.
0
alue(dB)
-1
0
atteuatoinv
-2
0
-3
0
-4
0
1 2 3 4 5
10 1
0 10 1
0 1
0
In
te
rfe
re
nc
eFre
qu
en
cy(k
Hz)
Frequency attenuation characteristics (10 windings case)
D R IV E F W D R E V R E M O T E
D IG IT A L O P E R A T O R J N E P -3 1
32
P R G M
D R I V E D S P L
E D I T
J O G E N T E R
F W D
R E V R E S E T
R U N S T O P
33
‧ LCD operator with extension wire
L Item number
1m 4H332D0010000
3m 4H332D0020005
變 頻 器
Fig 8
‧Analog operator
All 7200MA have the digital LCD digital operator. Moreover, an analog
operator as JNEP-16 (shown in Fig 9) is also available and can be connected
through wire as a portable operator. The wiring diagram is shown below.
B 1 /P B2
B REAKER
7200M A
R R
U
S V IM
L
S
W
T T
FW D R UN
1
STO P 2
RA
3
RB M U L T I-F U N C T IO N C O N T A C T O U T P U T
2 5 0 V A C以, 下 1 A
4
RC 3 0 V D C 以, 下 1 A
SC
M A ST ER FR EQ . R EF. D O1
2 8 0Ω , 1 / 4 W D U R IN G
(+ 1 5 V , 2 0 m A ) R U N N IN G
1 5V PO W E R SU PPLY FO R DO2 SPEED M U L T I-F U N C T IO N O U T P U T 1 , 2
SPE ED R EF. (O P E N C O L L E C T O R 4 8 V /5 0 m A )
0 ~ 10V AG REE
2 kΩ V IN M A STER SPEED
DOG
GND 0V
FM
A01
G ND A N A LO G O U T PU T
A N LO G O PE R A TO R
( JN E P - 1 6 )
Fig 9
34
2. Description of using 7200MA
JNEP-31 LCD digital operator has 2 modes: DRIVE mode and PRGM mode. When
the inverter is stopped, DRIVE mode or PRGM mode can be selected by
PR G M
pressing the key D R IV E . In DRIVE mode, the operation is enabled.
Instead, in the PRGM mode, the parameter settings for operation can be
changed but the operation is not enabled. The component names and function
are shown as below:
o p e r a t io n m o d e in d ic a t o r s
D R IV E FW D RE V R EM O TE
S E Q
D R :I V E l i t w h e n i n o p e r a t i o n m o d e
R EF
F W :D lit w h e n t h e re is a fo rw a r d ru n c o m m a n d in p u
R E V: lit w h e n t h e re is a re v e rs e r u n c o m m a n d in p u
S E Q: lit w h e n t h e r u n c o m m a n d fr o m t h e c o n tr o l c
te rm in a l is e n a b le d
R E F: lit w h e n t h e fr e q u e n c y re fe r e n c e fro m t h e c o n
D IG IT A L O P E R A T O R J N E P -3 1
c ir c u it t e r m in a ls V IN o r A IN is e n a b le d
L C D D is p la y
C h in e s D is p a y : 2 r o w , e a c h r o w h a s 8 c h a r a c t e rs a t
E n g lis h D is p a y : 2 r o w , e a c h r o w h a s 2 0 c h a r a c t e r s a t
P R G M
D R IV E D S P L
E D IT
JO G EN T E R
K e y s ( K e y f u n c t io n s a r e d e f in e d in T a b le 4 .1 )
F W D
R E V RESET
R U N S TO P
35
Table 7 Key's functions
Key Name Function
PR G M PRGM/DRIVE key Switches between operation (PRGM) and
D R IV E operation (DRIVE).
In v e r t e r o u t p u t fre q u e n c y
STOP
RUN
STO P
F re q u e n c y s e tt ig n
ON B lin k O FF
36
■ DRIVE mode and PRGM mode displayed contents:
Pow er on
PRGM
PRG M m ode D R IV E D R IV E m o d e *1
DSPL DSPL
F re q u e n c y r e fe re n c e v a lu e
An- m /o n i t o r se t
d is p la y e d
DSPL DSPL
DSPL DSPL
Sn- m /o n i t o r se t Un- m o n it o r
DSPL DSPL
DSPL
Bn- m on/
it o r se t
DSPL *3
DSPL + R ESET
Sn- m o n it o r
DSPL
Cn- m o n it o r
*1 When the inverter is put into operation, the inverter system immediately
PR G M
enters into DRIVE mode. Press the D R IV E key, the system will switch
PR GM
into PRGM mode. If the fault occurs, press the D R IV E key and enter into
R ESET
key and reset the fault.
37
*3 When in the DRIVE mode, press the D SPL key and R ESET
key, the setting
values of Sn- and Cn-□□ will only be displayed for monitoring but not for
changing or setting.
38
■ Parameter description
The 7200MA has 4 groups of user parameters:
Paramete Description
rs
An-□□ Frequency command
Bn-□□ Parameter settings can be changed during running
Sn-□□ System parameter settings (can be changes only
after stop)
Cn-□□ Control parameter settings (can be changed only
after stop)
*1:Factory setting
*2:When in DRIVE mode, the parameter group Sn-, Cn- can only be monitored
if the RESET
key and the D SPL key are to be pressed at the same time
。
*3:After a few trial operation and adjustment, the setting value Sn-03 is
set to be “1” so as not be modified again.
39
Sample example of using LCD digital operator
Note:
Before operation: Control parameter Cn-01 value must be set as the
input AC voltage value. For example, Cn-01=380 if AC
input voltage is 380.
This sample example will explain the operating of 7200MA according to the
following time chart.
■ OPERATION MODE
(6 ) (7 ) (8 )
FW D
60 Hz
(1 ) (2 ) (3 ) (4 ) (5 )
STOP
■ Sample operation
d ig ita l o p e r a to r
D e s c r ip t io n Key sequence R e m a rk
d is p la y
.S e l e c ft r e q u e n c y
W hen Pow er on r e f e r e n c e v a lu e
(1 ) F r e q . C o m . 0 0 0 .0 0 H z
d is p la y e d TECO
.S e l e c t P R G M m o d e PR G M A n -0 1
L E D D R IV E
D R IV E F re q . C o m . 1
C n -0 1 -
OFF
p re s s 3
(2 ) I n p u t v o l t a g e .S e l e c t C O N T R O L D SPL tim e s In p u t V o lt a g e
s e t t i n g: ( e . g . A C PARAM ETER C n -0 1 = 4 4 0 .0 V
E D IT
in p u t v o lt a g e is EN TER In p u t V o lt a g e
380v) . D is p la y C n -0 1 C n -0 1 = 3 8 0 .0 V
s e t t in g R ESET In p u t V o lt a g e
E D IT
d is p la y
EN TER E n try A cc e p te d fo r 1 s e c
.I n p u t V o l t a g e
( c o n t in u e d ) 380V
40
d ig ita l o p e r a to r
D e s c r ip t io n Key sequence R e m a rk
d is p la y
( c o n t in u e d )
PR G M F r e q . C o m . 0 0 0 .0 0 H z
(3 )
FW D
.S e l e c t D R I V E m o d e D R IV E TECO L E D D R IV E
JO G
ON
.S e l e c t o u t p u t f r e q u e n c y
d is p la y e d
D SPL
F r e q . C o m . 0 .0 0 H z LE D FW D
O / P F r e q . 0 .0 0 H z
.S e l e c t d i r e c t i o n o f r o t a t i o n ON
( W h e n p o w e r o n ,
in it ia lly d e f u lt e d F W D )
.J o g o p e r a t i o n
O /P F r e q . 6 .0 0 H z
JO G F r e q . C o m . 6 .0 0 H z
.S e l e c t f r e q u e n c y c o m m a n d
d is p la y e d
p re ss F r e q . C o m . 0 0 0 .0 0 H z
(4 ) F re q u e n c y s e ttin g D SPL 6 tim e s TECO
.C h a n g e f r e q u e n c y c o m m a n d
15 Hz
F r e q . C o m . 0 1 5 .0 0 H z
.S e t n e w f r e q u e n c y c o m m a n d TECO
R ESET
.S e l e c t O / P f r e q u e n c y E D IT F r e q . C o m . 0 1 5 .0 0 H z
d is p la y e d EN TER TECO
.R u n n i n g o p e r a t i o n F r e q . C o m . 1 5 .0 0 H z
D SPL O / P F r e q . 0 .0 0 H z
.S e l e c t f r e q u e n c y c o m m a n d
d is p la y e d
O / P F r e q . 1 5 .0 0 H z
(5 ) F W D ru n .C h a n g e r e f e r e n c e v a l u e RU N F r e q . C o m . 1 5 .0 0 H z LE D R U N
ON
.E n t e r N E W f r e q u e n c y
c o m m a n d s e t t in g
(6 ) F r e q . C o m . 0 1 5 .0 0 H z
F re q u e n c y D SPL TECO
c o m m a n d c h a n g .e S e l e c t f r e q u e n c y c o m m a n d
d is p la y e d F r e q . C o m . 0 6 0 .0 0 H z
60 H z R ESET TECO
.C h a n g e t o R E V
E D IT F r e q . C o m . 0 6 0 .0 0 H z
.D e c r e m e n t t o S T O P EN TER TECO
O / P F r e q . 6 0 .0 0 H z
D SPL F r e q . C o m . 6 0 .0 0 H z
(7 ) REV RUN
FW D O / P F r e q . 6 0 .0 0 H z LE D R EV
R EV F r e q . C o m . 6 0 .0 0 H z
ON
O / P F r e q . 0 .0 0 H z LE D STO P
(8 ) STO P STO P F r e q . C o m . 6 0 .0 0 H z
ON
R UN
( B lin k in g
w h ile
d e c re m e n t)
41
■ Sample operation (use keys to display monitored items/contents)
D e s c r ip t io n K e y o p e r a t io n L C D d is p la y R e m a rk
.D i s p l a y F r e q . C o m . 0 6 0 .0 0 H z
F re q u e n c y C om m a n d TECO
.D i s p l a y F r e q . C o m . 6 0 .0 0 H z
D SPL F r e q . C o m . 6 0 .0 0 H z
.D i s p l a y F r e q . C o m . 6 0 .0 0 H z
O u tp u t C u rre n t O / P I 1 2 .5 A
.D i s p l a y F r e q . C o m . 6 0 .0 0 H z
O u t p u t V o lt a g e O / P V o lt . 2 2 0 .0 V
.D i s p l a y F r e q . C o m . 6 0 .0 0 H z
D C V o lt a g e D C V o lt . 3 1 0 .0 V
.D i s p l a y F r e q . C o m . 6 0 .0 0 H z
O / P V o lt 2 2 0 ..0 V
O u t p u t V o lt a g e
F r e q . C o m . 6 0 .0 0 H z
.D i s p l a y O /P I 1 2 .5 A
O u tp u t C u rre n t
42
3. Setting User Constant
3.1 Frequency command (in Multi-speed operation) An-□□
Under the DRIVE mode, the user can monitor the parameters and set their
values.
43
Functio Paramete Name LCD display Setting Settin Factor Page
n r range g y
No. unit settin
g
V/F An-01 Frequency An-01= 0.00~ 0.01Hz 0.00Hz 80
pattern Command 1 000.00Hz 400.00Hz 91
Freq. Com. 1 (51
An-02 Frequency An-02= 0.00~ 0.01Hz 0.00Hz 52)
Command 2 000.00Hz 400.00Hz
Freq. Com. 2
An-03 Frequency An-03= 0.00~ 0.01Hz 0.00Hz
Command 3 000.00Hz 400.00Hz
Freq. Com. 3
An-04 Frequency An-04= 0.00~ 0.01Hz 0.00Hz
Command 4 000.00Hz 400.00Hz
Freq. Com. 4
An-05 Frequency An-05= 0.00~ 0.01Hz 0.00Hz
Command 5 000.00Hz 400.00Hz
Freq. Com. 5
An-06 Frequency An-06= 0.00~ 0.01Hz 0.00Hz
Command 6 000.00Hz 400.00Hz
Freq. Com. 6
An-07 Frequency An-07= 0.00~ 0.01Hz 0.00Hz
Command 7 000.00Hz 400.00Hz
Freq. Com. 7
An-08 Frequency An-08= 000.00Hz 0.00~ 0.01Hz 0.00Hz
Command 8 Freq. Com. 8 400.00Hz
An-09 Frequency An-09= 0.00~ 0.01Hz 0.00Hz
Command 9 000.00Hz 400.00Hz
Freq. Com. 9
An-10 Frequency An-10= 0.00~ 0.01Hz 0.00Hz
Command 10 000.00Hz 400.00Hz
Freq. Com. 10
An-11 Frequency An-11= 0.00~ 0.01Hz 0.00Hz
Command 11 000.00Hz 400.00Hz
Freq. Com. 11
An-12 Frequency An-12= 0.00~ 0.01Hz 0.00Hz
Command 12 000.00Hz 400.00Hz
Freq. Com. 12
An-13 Frequency An-13= 0.00~ 0.01Hz 0.00Hz
Command 13 000.00Hz 400.00Hz
Freq. Com. 13
An-14 Frequency An-14= 0.00~ 0.01Hz 0.00Hz
Command 14 000.00Hz 400.00Hz
Freq. Com. 14
An-15 Frequency An-15= 0.00~ 0.01Hz 0.00Hz
Command 15 000.00Hz 400.00Hz
Freq. Com. 15
An-16 Frequency An-16= 0.00~ 0.01Hz 0.00Hz
Command 16 000.00Hz 400.00Hz
Freq. Com. 16
An-17 Jog Frequency An-17= 0.00~ 0.01Hz 6.00Hz 82
Command 000.00Hz 400.00Hz
Jog Freq. Com.
*1. The displayed “Setting Unit” can be changed through the parameter Cn-28.
44
*2. At factory setting, the value of “Setting Unit” is 0.01Hz.
*3. The setting of An-01~16 should be with the multi-function analog
terminals ~.
45
3.2 Parameters Can Be Changed during RunningBn-□□
Under the DRIVE mode, the Parameter group can be monitored and set by the
users
Function Paramete Name LCD display Setting Setting Factory Page
r range Unit Setting
No.
First Bn-01 Acceleration time Bn-01= 0010.0S 0.0~6000.0S 0.1S 10.0S 36
Acc/Dec 1 Acc. Time 1
46
*1. The displayed “Setting Unit” can be changed through the parameter Cn-28.
*2. At factory setting, the value of “Setting Unit” is 0.01Hz.
47
Functio Parameter Name LCD display Setting Setting Factory Page
n No. range Unit Setting
PID Bn-18 PID integral time Bn-18= 10.00S 0.00~1.00S 0.01S 0.00S 38
control PID I_Time
Bn-19 PID differential Bn-19= 0.00S 0~109% 1% 0%
time PID D_Time
Bn-20 PID bias Bn-20= 0% 0.0~6000.0S 0.1S 0.0S
PID Bias
Auto_ru Bn-21 1st_step time under Bn-21= 0.0S 0.0~6000.0S 0.1S 0.0S 39
n auto_run mode Time 1
time Bn-22 2nd_step time under Bn-22= 0.0S 0.0~6000.0S 0.1S 0.0S
functio auto_run mode Time 2
n Bn-23 3rd_step time under Bn-23= 0.0S 0.0~6000.0S 0.1S 0.0S
auto_run mode Time 3
Bn-24 4th_step time under Bn-24= 0.0S 0.0~6000.0S 0.1S 0.0S
auto_run mode Time 4
Bn-25 5th_step time under Bn-25= 0.0S 0.0~6000.0S 0.1S 0.0S
auto_run mode Time 5
Bn-26 6th_step time under Bn-26= 0.0S 0.0~6000.0S 0.1S 0.0S
auto_run mode Time 6
Bn-27 7th_step time under Bn-27= 0.0S 0.0~6000.0S 0.1S 0.0S
auto_run mode Time 7
Bn-28 8th_step time under Bn-28= 0.0S 0.0~6000.0S 0.1S 0.0S
auto_run mode Time 8
Bn-29 9th_step time under Bn-29= 0.0S 0.0~6000.0S 0.1S 0.0S
auto_run mode Time 9
Bn-30 10th_step time Bn-30= 0.0S 0.0~6000.0S 0.1S 0.0S
under auto_run mode Time 10
Bn-31 11th_step time Bn-31= 0.0S 0.0~6000.0S 0.1S 0.0S
under auto_run mode Time 11
Bn-32 12th_step time Bn-32= 0.0S 0.0~6000.0S 0.1S 0.0S
under auto_run mode Time 12
Bn-33 13th_step time Bn-33= 0.0S 0.0~6000.0S 0.1S 0.0S
under auto_run mode Time 13
Bn-34 14th_step time Bn-34= 0.0S 0.0~6000.0S 0.1S 0.0S
under auto_run mode Time 14
Bn-35 15th_step time Bn-35= 0.0S 0.0~6000.0S 0.1S 0.0S
under auto_run mode Time 15
Bn-36 16th_step time Bn-36= 0.0S 0.0~6000.0S 0.1S 0.0S
under auto_run mode Time 16
Timer Bn-37 Timer Function Bn-37= 0.0S 0.0~6000.0S 0.1S 0.0S 39
functio On_delay time ON_delay
n Setting
Bn-38 Timer Function Bn-38= 0.0S 50~150% 1% 100%
Off_delay time OFF_delay
Setting
48
Energy Bn-39 Energy_saving gain Bn-39= 100% 0.00~1.00S 0.01S 0.00S 40
saving Eg.Saving Gain
49
(1) Acceleration time 1 (Bn-01)
(2) Deceleration time 1 (Bn-02)
(3) Acceleration time 2 (Bn-03)
(4) Deceleration time 2 (Bn-04)
O u tp u t
fre q u e n c y
C n -0 2
C o n t r o l c ir c u i t t e r m in a ls ( 5 ) ~ ( 8 )
O p e n :s e l e c t t h e 1 s t s e c t o r A C C / D E C t i m e
(P a r a m e t e r s B n - 0 1 , B n - 0 2 s e t )
C l o s e :s e l e c t t h e 2 n d s e c t o r A C C / D E C t i m e
B n -0 1 B n -0 2 (P a r a m e t e r s B n - 0 3 , B n - 0 4 s e t )
T im e
B n -0 3 B n -0 4
50
multi-function analog
inputs, their corresponding gain and bias should be specified
respectively.
51
com m and
v a lu e
M a x o u tp u t g a in
fr e q u e n c y 100
M A x o u tp u t b ia s
fr e q u e n c y 100 I n p u t v o lt a g e
(In p u t c u rre n t)
0V 10V * ( ) I f c u r r e n t c o m m a n d is
(4 m A ) (2 0 m A ) used
torq u e
d e c re a se
B a s e fre q u e n c y
Fig 13 Adjust the auto torque boost gain Bn-11 to increase the
output torque.
‧If the driven motor capacity is less than the inverter capacity (Max.
appliable motor capacity), raise the setting.
52
‧If the motor generates excessive oscillation, lower the setting.
53
(12) Monitor 1 (Bn-12)
(13) Monitor 2 (Bn-13)
.Under the DRIVE mod, 2 inverter input/output statuses can be monitored
at the same time.
The specified items can be set through the setting of Bn-12 and Bn-13.
For more details, refer to Table 7.
Example:
Note:1. While in the MONITOR mode, use the or key to show the
next lower-row displayed. But the setting Bn-13 does not change.
2.
Table 7
Setting Monitoring Setting Monitoring
contents contents
Bn-12= 01 Freq.Com. Bn-14= 01 Freq.Com.
Bn-12= 02 O/P Freq. Bn-14= 02 O/P Freq.
Bn-12= 03 O/P I Bn-14= 03 O/P I
Bn-12= 04 O/P V Bn-14= 04 O/P V
Bn-12= 05 DC Volt Bn-14= 05 DC Volt
Bn-12= 06 Term. VIN Bn-14= 06 Term. VIN
Bn-12= 07 Term. AIN Bn-14= 07 Term. AIN
Bn-12= 08 Term. AUX Bn-14= 08 Term. AUX
Bn-12= 09 ~ Output Bn-14= 09 ~ Output
Bn-12= 10 ~ Output Bn-14= 10 ~ Output
Bn-12= 11 I/P Term Bn-14= 11 I/P Term
Bn-12= 12 O/P Term Bn-14= 12 O/P Term
Bn-12= 13 Sp. Fdk Bn-14= 13 Sp. Fdk
Bn-12= 14 Sp. Comp. Bn-14= 14 Sp. Comp.
Bn-12= 15 PID I/P Bn-14= 15 PID I/P
Bn-12= 16 PID O/P Bn-14= 16 PID O/P
Bn-12= 17 PID O/P Bn-14= 17 PID O/P
54
(14) Multi-function Analog output AO1 gain (Bn-14)
(15) Multi-function Analog output AO1 gain (Bn-15)
‧Multi-function analog output AO1 and AO2 can be set for their individual
voltage level respectively.
M u l t i - f u n c t i o n a l a n a l o g oAuOt p1 u t
( o u tp u t c o n te n ts d e p a n d e d u p o n S n -3 3 ) 1 0 .0 V * B n -1 4 AO1
M u lt i- fu n c t io n a l a n a lo g o u t p u t A O 1
( o u tp u t c o n te n ts d e p a n d e d u p o n S n -3 4 ) 1 0 .0 V * B n -1 5 AO2
B ia s
T a rg e t (P )
B n -2 0
v a lu e
B n -1 7
( m u lt i- f u n c t io n a l a n a lo g
o u t p u t t e r m in a l A u x in t e g r a l U p p e r _ lim it 1 s t o r d e r d e la y
w h e n S n -2 9 = 0 9 ) (I) (+ /- 1 0 9 % )
u p p e r _ lim it c o n s ta n t
B n -1 8 C n -5 6 F re q . C o m .
D e t e c t e d v a lu e B n -1 6
C n -5 5
(D )
R e f . C o m :. t e r m i n a l V i n 0 ~ 1 0 V
A i n 4: ~ 2 0 m A
B n -1 9 P ID c o n tr o l O /P 1
P ID e n a b l e d
(U n -1 6 ) P ID c o n tr o l O /P 2
P ID c o n tr o l o u tp u t (U n -1 7 )
(U n -1 5 )
55
D e v ia t io n
T a r g e t v a lu e
D e v ia t io n
D e t e c t e d v a lu e
(P )
B n -1 8
D e v ia t io n
(I)
(D )
t
2 0 m sec
56
Bn-37 (timer function ON_delay time), the timer function output turns
ON.
.When the timer function input OFF times is longer than the value set
for Bn-38 (timer function OFF_delay time), the timer function output
turns OFF. An example is shown below.
57
T i m e r f u n c t i o n i n p u tO N O N
T im e r fu n c t io n o u t p u t O N O N
B n -3 7 B n -3 8 B n -3 7 B n -3 8
Fig 16 An operation example of timer function
Run
com m and
V /f(C n -0 2 & C n -0 8 ) * B n -3 9
O u tp u t
v o lt a g e
0 .1 s e c 0 .1 s e c
58
3.3 Control Parameters Cn-□□
Freq.
Cn-03 Max. Output Cn-03= 220.0Hz 0.1~255.0V 0.1V 220.0V
Voltage Max. Voltage
Cn-04 Max. voltage Cn-04= 060.0Hz 0.1~400.0Hz 0.1Hz 60.0Hz
frequency
Max. Volt
Frequency
Cn-05 Middle Output Cn-05= 003.0Hz 0.1~400.0Hz 0.1Hz 3.0Hz
Frequency Middle O/P Freq.
Cn-06 Middle voltage Cn-06= 016.5Hz 0.1~255.0V 0.1V 16.5V
frequency Middle Voltage
Cn-07 Min Output Cn-07= 001.5Hz 0.1~400.0Hz 0.1Hz 11.0V
Frequency Min O/P Freq.
Cn-08 Voltage at Min. Cn-08= 011.0V 0.1~255.0V 0.1V 11.0V*1
Output Frequency Min. Voltage
Motor Cn-09 Motor rated Cn-09= 0013.5V 10~200% 0.1A 30% 45
Paramete current Motor Rated I
r Cn-10 No Load Current Cn-10= 30% 0~99% 1% 0.0% 45
of Motor Motor No-Load
I
Cn-11 Rated Slip of Cn-11= 0.0% 0~9.9% 0.1% 0.0% 45
Motor
Motor Rated
Slip
Cn-12 Line-to-line Cn-12= 01.000Ω 0~65.535Ω 0.001Ω 5.732*1 46
Resistance of Motor Line R
Motor
Cn-13 Torque Cn-13= 0010W 0~65535W 1W 64*1
Compensation of Core Loss
Core Loss
DC Cn-14 Dc Injection Cn-14= 01.5Hz 0.1~10.0 H z 0.1Hz 1.5Hz 46
Braking Braking Starting DC Braking Start F
Function frequency
Cn-15 DC Braking Cn-15= 050% 0~100% 1% 50%
Current
DC Braking Current
Cn-16 Dc Injection Cn-16= 00.5S 0.0~25.5S 0.1S 0.5S
Braking Time at DC Braking Stop
Stop Time
Cn-17 Dc Injection Cn-17= 00.0S 0.0~25.5S 0.1S 0.0S
Braking Time at DC Braking Start
Start Time
Frequenc Cn-18 Frequency Command Cn-18= 100% 0~109% 1% 100% 46
y Upper Bound Freq.Com. Up-Bound
Cn-19 Frequency Command Cn-19= 000% 0~109% 1% 0%
59
Limit Lower Bound Freq. Com. Low-
Bound
Frequenc Cn-20 Frequency Jump Cn-20= 000.0Hz 0.0~400.0Hz 0.1Hz 0.0Hz 47
y Point 1 Freq. Jump 1
Cn-21 Frequency Jump Cn-21= 000.0Hz 0.0~400.0Hz 0.1Hz 0.0Hz
Jump
Point 2 Freq. Jump 2
Cn-22 Frequency Jump Cn-22= 000.0Hz 0.0~400.0Hz 0.1Hz 0.0Hz
Point 3 Freq. Jump 3
Cn-23 Jump Frequency Cn-23= 01.0Hz 0.0~25.5Hz 0.1Hz 1.0Hz
width
Freq. Jump Width
60
Function Paramete Name LCD Display Setting Setting Factory Page
r No. Range Unit Setting
Retry Cn-24 Number of Auto Cn-24= 00 0~10 1 0 49
Function Restart Attempt
Retry Times
Stall Cn-25 Stall Prevention Cn-25= 170% 30~200% 1% 170% 49
Preventi During
on Acceleration Acc. Stall
Cn-26 Stall Prevention Cn-26= 160% 30~200% 1% 160%
During Running Run Stall
Display Cn-28 LCD digital Cn-28= 1 0-39999 1 1 49
Unit Operator display
unit Operator Disp.
Unit
Frequenc Cn-29 Frequency Agree Cn-29= 000.0Hz 0.0~400.0Hz 0.1Hz 0.0Hz 50
y Agree Detection Level Acc. Freq.
Detectio During Det.Level
n Acceleration
Cn-30 Frequency Agree Cn-30= 000.0Hz 0.0~400.0Hz 0.1Hz 0.0Hz
Detection Level Dec. Freq. Det.
During Level
Deceleration
Cn-31 Frequency Agree Cn-31= 02.0Hz 0.1~25.5Hz 0.1Hz 2.0Hz
Detection Width Agree F Det.
Width
Over- Cn-32 Overtorque Cn-32= 160% 30~200% 1% 160% 52
torque Detection Level Over Tq. Det.
Level
Detection Cn-33 Overtorque Cn-33= 00.15S 0.0~25.58 0.1S 0.1S
Detection Time Over Tq. Det.
Time
Carrier Cn-34 Carrier Cn-34= 6 1~6 1 6 53
Frequenc Frequency Carry_Freq.
y Setting Setting
Speed Cn-35 Speed Search Cn-35= 150% 0~200% 1% 150% 54
Search Detection Level
Control Sp-Search Level
Cn-36 Speed Search Cn-36= 02.0S 0.1~25.5S 0.1S 2.0S
Time
Sp-Search Time
Cn-37 Min. Baseblock Cn-37= 0.5S 0.5~5.0S 0.1S 0.5S
Time Min. B.B. Time
Cn-38 V/F Curve in Cn-38= 100 10~100% 1% 100%
Speed Search
Sp-search V/F
Gain
Low Cn-39 Low Voltage Alarm Cn-39= 190V 150~210V 1V 190.0V 56
*1
Voltage Detection Level Low Volt. Det.
Detection Level
Slip Cn-40 Slip Cn-40= 02.0S 0.0~25.5S 0.1S 2.0S 56
Comp. Compensation Slip Filter
Control Primary
Delay Time
S-curve Cn-41 S-curve Cn-41= 0.0S 0.0~1.0S 0.1S 0.0S 56
time Characteristic
time at S1 Curve Time
Acceleration
Start
61
Cn-42 S-curve Cn-42= 0.0S 0.0~1.0S 0.1S 0.0S
Characteristic
time at S2 Curve Time
Acceleration End
Cn-43 S-curve Cn-43= 0.0S 0.0~1.0S 0.1S 0.0S
Characteristic
time at S3 Curve Time
Deceleration
Start
Cn-44 S-curve Cn-44= 0.0S 0.0~1.0S 0.1S 0.0S
Characteristic
time at S4 Curve Time
Deceleration end
62
Function Paramete Name LCD Display Setting Setting Factory Page
r Range Unit Setting
No.
Speed Cn-45 PG Parameter Cn-45= 0000.0 0.0~ 0.1P/R 0.0P/R 58
feedback PG 3000.0P/R
control Parameter
Cn-46 Pole no. of Cn-46= 04P 2~32P 2~32P 4 P
Motor
Motor Pole
Note:
(*1) These are for a 220V class inverter. Value(*2) for a 440V class inverter is
double.
63
(1) Input voltage setting (Cn-01)
‧Set inverter voltage to match power supply voltage at input side (e.g.:
200V/220V,380V/415V/440V/460V)
V o lt a g e ( F a c t o r y s e t t in g )
V o lt a g e
C n -0 3
C n -0 3 2 2 0 V
C n -0 6
C n -0 8
( C n -0 8
= C n -0 6 )
13 Freq u en cy
0 C n -0 7 C n -0 5 C n -0 4 C n -0 2 0 1 .5 H z 60 Hz
( )
F re q u e n cy
( C n -0 7
= C n -0 5 ) C n -0 4
= C n -0 2
64
output frequency
(Cn-02) (Cn-04) (Cn-05) (Cn-07)
(2)
Max. output voltage≧Mid. Output voltage>Min. output voltage
(Cn-03) (Cn-06) (Cn-08)
65
(3)
If Mid. Output frequency (Cn-05)= Min. output frequency (Cn-07), the
setting (Cn-06) is not effective.
Load
to rq u e
f1 f2
la r g e r
to rq u e
s m a ll e r
torq u e
sp e e d
66
(5) Motor rated slip (Cn-11)
‧This setting is used as a reference value for torque compensation function.
See Fig 19. The setting
is 0.0~9.9% as a percentage of motor Max. voltage frequency (Cn-04) as
100%.
‧The setting is shown in Fig 20 in the constant torque and constant output
range.If setting Cn-11 is zero, no slip compensation is used.
67
‧There is no slip compensation in the cases when the frequency command is
less than the Min. output
frequency or during regeneration.
Motor rated frequency ( Hz ) × ( Rated speed ( rpm ) × ( Motor NO.of poles ) /120 )
Motor rated slip(Cn - 11) =
Max. voltage frequency ( Cn - 04 )
C n -1 1
C n -0 4 C n -0 2
68
current (Cn-15).
69
.For the DC injection braking current (Cn-15), set the value for the
current that is output at the time of DC injection braking. DC injection
braking current is set as a percentage of inverter rated output current,
with the inverter rated output current taken as 100%.
.For the DC injection braking time at start (Cn-17), set the DC injection
braking operating time when the motor is started.
‧For the DC injection braking starting frequency (Cn-14), set the frequency
for beginning DC injection braking for deceleration. If the excitation
level is less than the Min. output frequency (Cn-07), the DC injection
braking will begin from Min. output frequency.
.If the DC injection braking time at start (Cn-17) is 0.0, the motor starts
from the Min. output frequency and no DC injection braking are enabled.
‧If the DC injection braking time at stop (Cn-14) is 0.0, no DC injection
braking is enabled. In this case, the inverter output will be blocked off
when the output frequency is less than the DC injection braking starting
frequency.
C n -0 7
M in . o u t p u t fr e q u e n c y C n -1 4
D C in je c tio n b ra k in g
s t a r t in g f re q u e n c y
C n -1 7 C n -1 6
D C in je c t io n b r a k in g a t s t o p D C in je c t io n b r a k in g a t s t o p
70
operates at the frequency command lower bound (Cn-19). The motor will
not operate, however, if the lower limit is set lower than the Min.
output frequency (Cn-07).
71
In t e r n a l f r e q u e n c y c o m m a n d
100%
C n -1 8
C n -1 9
S e t fr e q u e n c y c o m m a n d 100%
C n -2 3
C n -2 1
Cn - 20 ≥ Cn - 21 ≥ Cn - 22
C n -2 2 C n -2 3
C n -2 3
S e t fre q u e n c y c o m m a n d
72
Setting error” is displayed. For Cn-23, set the jump frequency bandwidth.
If Cn-23 is set as
0.0Hz, the jump frequency function is disabled.
73
(18) Number of auto restart attempt (Cn-24)
‧The fault restart function will restart the inverter even when an internal
fault occurs during inverter operation. Use this function only when
continuing operation is more important than possibly damaging the
inverter.
.The fault restart function is effective with the following faults. With
other faults, the protective operations will engage immediately without
attempting to restart operation.
.Over-current
.Ground fault
.Main circuit over-voltage
.The fault restart count will automatically increase upon the restart
activated and will be cleared in the following cases:
1) When the operation is normal for 10 minutes after a fault restart
is performed.
2) When the fault reset input is received after the protection
operation has been activated and the fault confirmed. (e.g., by
pressing R ESET
or enable Fault reset terminal )
74
load is applied suddenly. Accelerate again when the current level is lower
than Cn-26.
75
L o a d c u rre n t
C n -2 5
T im e
O u tp u t
fr e q u e n c y
T im e
T h e o u t p u t f r e q u e n c y is
c o n t r o l le d t o p r e v e n t s t a llin g
L oa d cu rre n t
C n -2 6
T im e
O u tp u t D e c e le r a t io n t im e
f re q u e n c y u p o n B n -0 2 , B n -0 4
T im e
T h e o u t p u t fr e q u e n c y is
c o n t r o lle d to p r e v e n t s ta llin g
76
Table 8
Cn-28 Setting/Displayed contents
setting
0 0.01Hz unit.
1 0.01% unit. (Max. output frequency is 100%)
2~39 Rpm unit. (Cn-28 sets the motor poles.)
rpm= 120 × frequency command (Hz) / Cn-28
00040~ Set the decimal point position using the value of the fifth
39999 digit.
The display when the fifth digit= 0 will be XXXX
The display when the fifth digit= 1 will be XXX.X
The display when the fifth digit= 2 will be XX.XX
The display when the fifth digit= 3 will be X.XXX
Setting Displa Displayed examples
y
00040~ XXXXX 100% speed will be displayed 0200
09999 →Cn-28= 00200
10000~ XXXX.X 100% speed will be displayed 200.0
19999 →Cn-28= 12000
60% speed will be displayed 120.0
20000~ XXX.XX 100% speed will be displayed 65.00
29999 →Cn-28= 26500
60% speed will be displayed 39.00
30000~ XX.XXX 100% speed will be displayed 2.555
39999 →Cn-28= 32555
77
The time chart for Frequency Detection operation is described as follows:
78
(25)Overtorque Detection Level (Cn-32)
(26)Overtorque Detection Time (Cn-33)
.The Overtorque detection function detects the excessive mechanical load
from an increase in
output current. When an overtorque detection is enabled through the
setting Sn-12, be sure to set Overtorque Detection Level (Cn-32) and
Overtorque Detection Time (Cn-32). An overtorque
79
condition is detected when the output current exceeds the Overtorque
Detection Level (Cn-32)
for longer than the Overtorque Detection Time (Cn-33). The multi-function
output terminals (control circuit terminals RA-RB-RC-DO1-DO2) can be set
to indicate an overtorque condition has been detected.
M otor
c u rre n t
C n -3 2
H y s t e r e s is w id t h 5 %
O v e rto rq u e
d e t e c t io n s ig n a l ON ON
C n -3 3 C n -3 3
C a r r ie r fr e q u e n c y ( k H z ) = 2 .5 k H z * C n -3 4 s e tt in g
C n -3 4 = 1 2 3 4 5 6
(2 .5 k H z ) (1 5 k H z )
C a r r ie r fr e q u e n c y
( lo u d e r ) A u d io n o is e ( in s e n s ib le )
80
.The output frequency does not normally need to be adjusted, but making
adjustment in
the following cases.
1) If the wiring distance between the inverter and motor is long, lower
the carrier
frequency as shown below to allow less leakage current.
.The speed search function finds the speed of a coasting motor and starts
up smoothly from
that frequency or max. frequency. It is effective in situations such as
switching from a
commercial power supply to an inverter without tripping.
‧The timing of speed search function as shown below:
81
< 0 .5 s e c
F W D (o r R E V )
run co m m a n d
S p e e d s e a rch co m m a n d
M a x o u tp u t fre q u e n c y S y n c h r o n o u s s p e e d d e c t e c t io n
( o r r u n n in g f r e q u e n c y
w h ile t h e s p e e d s e a r c h is
b e in g p e r fo r m e d )
O u tp u t fr e q u e n c y
M in b a s e b lo c k t im e
v o lt a g e a t s p e e c h s e a r c h r e t u e n t o v o lt a g e a t
n o r m a l o p e r a t io n
o u p u t v o lt a g e
s p e e d s e a r c h o p e r a t io n
Fig 27 Speed search timing chart
82
.The speed search command can be set through the multi-function contact
input terminal
.After the inverter output is blocked, the user should input speed search
command then enable run operation, the inverter will begin to search the
rotor speed after the min. baseblock time Cn-37.
.Speed search operation, if the inverter output current is less than Cn-35,
the inverter will take the output frequency as the real frequency at that
time. From those values of real frequency, the inverter will accelerate or
decelerate to the set frequency according to the acceleration or
deceleration time.
.While the speed search command is being performed, the user can slightly
decrease the setting of V/F curve (Cn-38) in order to prevent the OC
protection function enabled. Normally, the V/F curve need not be changed.
(As below)
Speed search operating V/F curve= Cn-38 * (normal operating
V/F curve )
Note:
from the Max. frequency and the setting frequency. (i.e., Sn-
25=20, Sn-26=21 and multi-function input terminals , is used at
the same time).
83
R y1
Speed search
command
Ry1 R y2
RWD/REV
run command
84
When the speed search and DC injection braking are set, set the Min.
baseblock time (Cn-37). For the Min. baseblock time, set the time to
wait for the motor’s residual voltage to dissipate. If an overcurrent
is detected when starting a speed search or DC injection braking,
raise the setting to prevent a fault from occurring. As a result, the
Cn-37 setting cannot be set too small.
.In most cases, the setting Cn-39 need not be changed. If an external AC
reactor is used,
In most cases, the setting Cn-40 need not be changed. If the motor speed
is not stable, increase the Cn-40 setting. If the speed response is
slow, decrease the setting of Cn-40.
to the machinery when stopping and starting. With the inverter, S-curve
characteristic
85
Run ON O FF
com m and
O u tp u t
fr e q u e n c y
C n -4 2
C n -4 3
C n -4 1
C n -4 4
T im e
Fig 28 S curve
86
After the S-curve time is set, the final acceleration and deceleration time will be as follows:
p r o p o r t io n a l In te g r a l
g a in t im e
C n -4 9 C n -5 0
C n -4 7 C n -4 8
O u tp u t o u tp u t
fr e q u e n c y fre q u e n cy
0 % 100 % 0 % 1 00 %
Fig 29
87
(44) ASR upper bound (Cn-51)
.These settings of Cn-51 and Cn-52 will limit the ASR range. See Fig 44 on
page 85.
.This parameter set the level of detecting PG speed deviation. The value of
Cn-02 is referred as 100%, the default unit setting is 1%.
.The parameter Cn-55 prevents the calculated value of the integral control
of PID from exceeding the fixed amount. The value is limited within 0-109%
of Max. output frequency (100%). Increase Cn-55 will improve the integral
control. If we cannot reduce the hunting by decreasing the Bn-18 or
increasing Cn-56, we have to decrease Cn-55. If the setting of Cn-55 is
too small, the output may not match the target setting.
.The parameter Cn-56 is the low-pass filter setting for PID control output.
If the viscous friction of the mechanical system is high, or if the
rigidity is low, causing the mechanical system to oscillate, increase the
setting Cn-56 so that it is higher than the oscillation frequency period.
It will decrease the responsiveness, but it will prevent the oscillation.
88
3.4 System Parameters Sn-□□
Function Paramete Name LCD display Description Factor Pag
r y e
NO. Settin
g
Capacity Sn-01 Inverter Sn-01= 01 Inverter capacity selection *1 66
setting capacity 220V 1HP
selection
V/F curve Sn-02 V/F curve Sn-02= 01 0~14:15 fixed V/F curve 67
selection V/F curve pattern
15:arbitrary V/F pattern
selection
Operator Sn-03 Operator Sn-03= 00 0:An-□□, Bn-□□, Cn-□□, Sn-□□ 70
status display Setting Valid setting & reading enabled
1:An-□□,setting& reading
enabled
only
2~5:reserved
6:clear message
7:2-wire initialization
(220V/440V)
8:3-wire initialization
(220V/440V)
9:2-wire initialization
(200V/415V)
10:3-wire initialization
(200V/415V)
11:2-wire initialization
(200V/380V)
12:3-wire initialization
(200V/380V)
13~15:reserved
Operation Sn-04 Run Source Sn-04= 0 Run source 0 70
mode select selection Run source 0:Operator
2:RS-485 communication
Sn-05 Frequency Sn-05= 0 Freq. Com. 0 70
Command Ref. Com. 0:Operator
selection
Operator 1:Control circuit terminal
2:RS-485 communication
Sn-06 Stopping Sn-06= 0 0:Deceleration to Stop 0 71
method
89
selection Dec. Stop 1:Coast to Stop
operator
operator
Sn-08 Prohibition Sn-08= 0 0:reverse run enabled 0 73
of REV run Allow 1:reverse run disabled
Reverse
Operation Sn-09 Output Sn-09= 0 0:Reference frequency is 0 73
control frequency Inhibit UP/DOWN changed through the key
Up/Down ”UP/DOWN” pressing, later
mode followed by key “EDIT/ENTER”
function pressing, and then this
selection output frequency will be
acknowledged.
1:reference frequency will be
acknowledged immediately
pressing.
Sn-10 Frequency Sn-10= 0 0:Reference command has 0 73
command Ref. Com. Fwd. forward
characterist characteristics
ics Char.
selection 1:Reference command has
reverse characteristics
Sn-11 Scanning Sn-11= 0 0:scan and confirm once per 5 0 73
times at Scan Time 5 ms ms
input 1:continuously scan and
terminal
confirm twice per 10 ms
g
Sn-12 Overtorque Sn-12= 0 0:Overtorque detection 0 74
detection Overtorque function is not effective.
selection 1:Overtorque is detected only
Invalid
at
90
will sustain operation even
detected
been detected.
3:Overtorque is detected
detected.
4:Overtorque is detected
detected.
Sn-13 Output Sn-13= 0 0:V/F output voltage is 0 74
voltage V Limit Invalid limited
limit 1:V/F output voltage is not
selection
limited
Protection Sn-14 Stall Sn-14= 1 0:invalid (Too much a torque 1 75
Characterist prevention Acc. Stall Valid may cause the stall)
during Acc. 1:valid (stop acceleration if
ics function
selection current exceeds Cn-25
selection
setting)
Sn-15 Stall Sn-15= 1 0:invalid (installed with 1 75
prevention Dec. Stall external brake unit)
during Dec.
function Invalid 1:valid (no external brake
91
running (no external brake
unit used)
Sn-17 Fault retry Sn-17= 1 0:Do not output fault retry. 1 76
setting Retry Not O/P (The fault contact does not
operate.)
operates.)
Sn-18 Operation Sn-18= 0 0:stop running 0 76
selection at PwrL_to_ON Stop 1:continue to run
power loss
O/P
Sn-19 Zero speed Sn-19= 0 (analog) Speed reference is 0 0 76
braking Z_braking Invalid during running on, the braking
operation function selection
selection 0:invalid
1:valid
Sn-20 External Sn-20= 0 0:A-contact (normally open 0 76
fault Term.3 input)
contact 1:B-contact (normally close
contact NO_Cont.
selection input)
g
Protection Sn-21 External Sn-21= 0 0:detect all time 0 77
Characterist fault All Time Ext. 1:detect only during operation
contact
ics detection Fault
selection
selection Sn-22 External Sn-22= 1 0: deceleration to stop (upon 1 77
fault Ext. Fault Free deceleration time1
operation Bn-02)
run
selection 1:coast (free run) to stop
deceleration time1
Bn-04)
3:continue operating
Sn-23 Motor Sn-23= 1 Electronically motor overload 77
overload Cold Start Over protection selection
protection 0:Electronically motor
selection Load
overload protection invalid
overload protection
characteristics
92
2:standard motor hot start
overload protection
characteristics
overload protection
characteristics
overload
protection characteristics
Sn-24 Frequency Sn-24= 0 Frequency command 0 78
command ~ Com. VIN characteristics selection at
characterist external analog input terminal
ics 0:voltage signal 0~10V (VIN)
selection at
external 1:addition of voltage signal
analog input
terminal 0~10V and current signal 4~20
mA (VIN+AIN)
2:subtraction of current
selection
Sn-27 Multi- Sn-27= 06 02~ Terminal as jog command1 06 78
function Jog Command 25
input
terminal
function
selection
93
Function Paramete Name LCD display Description Factor Pag
r y e
NO. Settin
g
Sn-28 Multi- Sn-28= 07 03~ Terminal as Acc. & Dec. 07 78
function Acc. &Dec. Switch 27 Interrupt
input
terminal
function
selection
Multi- Sn-29 Multi- Sn-29= 00 00~ Multi-function analog input 00 87
function function Auxiliary Freq. 25 terminal (AUX) as Auxiliary
Analog input analog frequency command. (factory
input (AUX) Com. setting)
function
selection
Sn-30 Multi- Sn-30= 00 00~ Terminal (Ra-Rb-Rc) as 13 88
function Fault 31 fault output (factory
output setting)
terminal
(Ra-Rb-Rc)
function
selection
Sn-31 Multi- Sn-31= 01 00~ Terminal (DO1-DOG) as 00 88
function Running 31 digital output during
output running (factory setting).
terminal
(DO1)
function
selection
Sn-32 Multi- Sn-31= 00 00~ Terminal (DO2-DOG) as 01 88
function Zero 31 digital output at
output zero speed (factory
Speed
terminal setting)
(DO2)
function
selection
Multi- Sn-33 Multi- Sn-33= 01 0:Freq. Com. (10V:MAX 00 91
function function Term. AO1 Freq. frequency command, Cn-02)
Analog analog 1:Output frequency (10V/MAX.
output (AO1) Com.
output function output frequency)
selection
selection Sn-34 Multi- Sn-34= 01 2:Output current (10V/input 01 91
function Term. AO2 O/P rated current)
analog
output (AO2)
94
function Freq. 3:Output voltage (10V/input
selection
voltage Cn-01)
10V/800V)
command
VIN (0~10V/0~10V)
(0~10V/0~20mA)
(AUX) (10V/10V)
1:6X
2:10X
3:12X
4:36X
95
Function Paramete Name LCD display Description Factor Pag
r y e
NO. Settin
g
RS_485 Sn-36 Inverter Sn-36= 01 Inverter address can be set as 01 92
communicatio Address Inverter Address 1~31
3:9600 bps
Sn-38 RS-485 Sn-38= 0 0:no parity 0 92
communicatio Remain Bit 1:even parity
n
transmission 2:odd parity
parity
setting
Sn-39 RS-485 Sn-39= 0 0:deceleration to stop 0 92
communicatio Fault Dec.stop 1:coast to stop
n
Fault stop 2:continue to run (stop
selection running if
Acc/Dec.
Acc/Dec.
Sn-41 Operation Sn-41= 0 0:deceleration to stop (Bn-02) 0 93
selection at 1st. Dec. Stop 1:coast to stop
PG open
circuit 2:deceleration to stop (Bn-04)
3:continue to run
Sn-42 Operation Sn-42= 0 0:deceleration to stop (Bn-02) 0 93
selection 1st. Dec Stop 1:coast to stop
at PG large
2:deceleration to stop (Bn-04)
speed
3:continue to run
deviation
Sn-43 Operation Sn-43= 0 0:deceleration to stop (Bn-02) 0 93
selection 1st. Dec. Stop 1:coast to stop
at PG
2:deceleration to stop (Bn-04)
overspeed
3:continue to operate
detection
deviation
Auto_Run Sn-44 Operation Sn-44= 0 0:Auto_Run mode not effective 0 93
96
mode mode Auto_Run Invalid 1:Auto_Run mode for one single
selection
during cycle.
Auto_Run
2:Auto_Run mode be performed
periodically
97
Function Paramete Name LCD display Description Factor Pag
r y e
NO. Settin
g
Auto_Run Sn-45 Auto_Run Sn-45= 0 0:stop (Bn-02) 0 93
mode mode Auto_Run Stop 1:forward
operation
selection1 2:reverse
Sn-46 Auto_Run Sn-46= 0 0
mode Auto_Run Stop
operation
selection2
Sn-47 Auto_Run Sn-47= 0 0
mode Auto_Run Stop
operation
selection3
Sn-48 Auto_Run Sn-48= 0 0
mode Auto_Run Stop
operation
selection4
Sn-49 Auto_Run Sn-49= 0 0
mode Auto_Run Stop
operation
selection5
Sn-50 Auto_Run Sn-50= 0 0
mode Auto_Run Stop
operation
selection6
Sn-51 Auto_Run Sn-51= 0 0
mode Auto_Run Stop
operation
selection7
Sn-52 Auto_Run Sn-52= 0 0
mode Auto_Run Stop
operation
selection8
Sn-53 Auto_Run Sn-53= 0 0
mode Auto_Run Stop
operation
selection9
Sn-54 Auto_Run Sn-54= 0 0
mode Auto_Run Stop
operation
selection10
Sn-55 Auto_Run Sn-55= 0 0
mode Auto_Run Stop
operation
selection11
Sn-56 Auto_Run Sn-56= 0 0
mode Auto_Run Stop
operation
selection12
Sn-57 Auto_Run Sn-57= 0 0
mode Auto_Run Stop
operation
selection13
Sn-58 Auto_Run Sn-58= 0 0
mode Auto_Run Stop
operation
selection14
Sn-59 Auto_Run Sn-59= 0 0
98
mode Auto_Run Stop
operation
selection15
Sn-60 Auto_Run Sn-60= 0 0
mode Auto_Run Stop
operation
selection16
Applied load Sn-61 Applied Sn-61= 0 0:constant torque 95
selection torque mode Const. Tq. Load 1:derating torque
Language Sn-62 Language Sn-62= 1 0:English 96
selection selection Language: 1:Traditional Chinese
Chinese
99
Function Paramete Name LCD display Description Factor Pag
r y e
NO. Settin
g
Parameter Sn-63 Parameter Sn-63=0 0:not loaded (copied) 96
copy Copy Not Load 1:upload from digital operator
function
to inverter
digital operator
digital operator
inverter
PID function Sn-64 PID Function SN-64=0 0:PID invalid 0 96
selection PID Invalid 1:PID valid
100
(1) Inverter capacity selection (Sn-01)
‧The inverter capacity has already been set at factory according to the
following tables.
Whenever the control board is replaced, the setting Sn-01 must be set
again according to the following tables.
‧Whenever the setting Sn-01 has been changed, the inverter system parameter
settings should be changed based upon the constant torque load (setting of
Sn-61= 0) or variable torque load (Sn-61= 1).
101
Table 10440VClass Inverter Capacity Selection
Sn-01 setting 20 21 22 23 24 25
CT (Sn-61= CT VT CT VT CT VT CT VT CT VT CT VT
0)
VT (Sn-61=
1)
Item name
Inverter rated capacity 2.2 3.4 3.4 4.1 4.1 7.5 7.5 10.3 10.3 12.3 12.3 20.6
(KVA)
Inverter rated current 2.6 4 4 4.8 4.8 8.7 8.7 12 12 15 15 24
(A)
Max. applicable capacity 1 2 2 3 3 5 5 7.5 7.5 10 10 15
(HP)
Facto Cn- Motor rated 1.7 2.9 2.9 4 4 6.8 6.8 10.2 10.2 12.6 12.6 18.6
ry 09 current (A)
Setti Cn- Motor line 22.9 9.62 9.62 6.33 6.33 2.73 2.73 1.76 1.76 1.15 1.15 0.63
12 Impedance (Ω) 7 8 8 3 3 5 5 6 6 1 1 4
ng
Cn- Core loss 64 108 108 142 142 208 208 252 252 285 285 370
13 torque
compensation
(W)
Cn- Carrier 15 15 15 15 15 15 15 15 15 15 15 15
34 frequency (KHz)
Cn- Min. baseblock 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.7 0.7 0.7 0.7
37 time (sec)
Sn- V/F curve 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
02
‧Set the inverter input voltage (Cn-01) first to match the power supply
voltage. The V/f curve can be set to ant of the following.
Sn-02= 00~14 :one of 15 preset curve patterns
= 15 :V/F pattern can be set by the user through setting of
Cn-01~Cn-08
102
Table 11 V/F curve of 1~2 HP, 220V Class inverter
103
Specifications Sn- V/F Pattern † Specificatio Sn- V/F Pattern †
02 ns 02
50Hz 00 (V ) 50Hz Low 08 (V )
General Propose
(0 3 ) (1 2 )
1 4 .8 1 4 .8
7 .9 7 .9
0 1 .5 3 6 0 7 2 (H z) 0 1 .5 3 6 0 7 2 (H z)
220 220
torque 1
(0 5 ) (1 3 )
55
Variable 05 3 8 .5 (0 4 )
torque 2 1 4 .8
7 .9
7 .1 7 .9
0 1 .3 25 5 0 (H z) 0 1 .5 3 6 01 2 0 ( H z )
104
(3) AC reactor is inserted in the input or output of the inverter.
(4) A motor smaller than the maximum applicable inverter is used.
(V ) torque (V )
60Hz 60Hz 01 220
60Hz Low 10 220
Saturatio 15 startin
n (0 2 ) g (1 1 )
torque 1 5 .2
50Hz 02 High 11 (1 0 )
1 4 .6
Saturatio 14 (0 1 ),(1 5 ) startin 7 .7
7 .6
n 7 .5 g
0 1 .53 5 0 6 0(H z) 0 1 .5 3 6 0 (H z)
(V )
torque (V )
72Hz 03 90Hz 12
Rated Output Operation (Machine Tool)
220 220
(0 3 ) (1 2 )
14 14
7 .5 7 .5
0 1 .5 3 6 0 7 2 (H z) 0 1 .5 3 6 0 7 2 (H z )
220 220
torque 1
(0 5 ) (1 3 )
55
Variable 05 3 8 .5 (0 4 )
torque 2 7 .5 14
6 .8 7 .5
0 1 .3 25 5 0 (H z ) 0 1 .5 3 6 01 2 0 ( H z )
105
(1) The winding distance is long [492 ft (150m) and above].
(2) Voltage drop at startup is large.
(3) AC reactor is inserted in the input or output of the inverter.
(4) A motor smaller than the maximum applicable inverter is used.
106
(3) Operator display(Sn-03)
.Parameter code (Sn-03= 0 or 1)
Set the parameter Sn-03 as 0 or 1 to determine the access level as
follows.
107
1 : control circuit terminal
2 : RS-485 communication
108
(6) Stopping method selection (Sn-06)
.Setting the stopping method used when a stop command is input.
Setting Function
0 Deceleration to stop
1 Coast to stop
O N
Run com m and O N
O FF Run com m and
O FF
D e c t im e
O u tp u t O u tp u t T h e in v e r t e r o u t p u t is
fre q u e n c y fre q u e n c y sh u t o ff w h e n th e sto p
c o m m a n d is in p u t
D C in je c t io n
b e g in n in g f r e q u e n c y
(C n -1 4 ) D C in je c t io n
b r a k in g t im e
109
After the stop command is input, run sources are disregarded until
the minimum baseblock time (Cn-37) has elapsed.
D C in je c t io n
ON b r a k in g t im e
Run Com m . OFF
C n -1 6 * 1 0
D E C t im e
O /P F re q .
D C in je c t io n
b r a k in g t im e a t
R u n S o u rc e o ff O /P fr e q . w h e n t h e s t o p
(C n -1 6 ) c o m m a n d is in p u t
D C in je c t io n 10 % 1 0 0 %( M a x . f r e q u e n c y )
M in . b a s e b lo c k t im e
b r a k in g t im e
(C n -3 7 )
‧ After the stop command is input and the minimum baseblock time (Cn-
37) has elapsed, DC injection braking is applied and the motor
stopped.
‧ The DC injection braking time depends upon the output frequency when
the stop command is input and the “DC injection time at stop”
setting (Cn-16) as shown in Fig 32.
D e c e le r a t io n t im e
R u n S o u rce ( T 1 t im e )
ON OFF ON OFF ON
O u tp u t
fre q u e n c y (B n -0 2 o r
B n -0 4 )
In p u t S t o p C o m m a n d . ,
in v e r t e r s t o p O u t p u t
O u tp u t fre q u e n c y
T1
1 0 0 % ( M a x fre q u e n c y )
O u tp u t fre q u e n c y a t R u n S o u r c e o ff
110
Figure 33 Coast to Stop with Timer
111
‧ After the stop command is input, run sources are disregarded until
the time T1 has elapsed. The time T1 depends upon the output
frequency when the stop command is input and the deceleration time
(Bn-02 or Bn-04).
.This parameter enable or disable the STOP key on the digital operator when
the run source is from an control circuit terminal or RS-485 communicate
port while the motor is running.
Sn-07= 0 : enabled. (The STOP key is enabled at all time during
running)
= 1 : disabled (The STOP key is disabled when the run source is
from control terminal or RS-485 port)
.While the parameter Sn-08 is set as 1. The reverse run of motor is not
allowed
E D IT
key ENTER has been pressed.
E D IT
inverter if the ENTER key has been pressed at that time.
112
Sn-10 = 0 : Forward characteristic s of frequency command (0~10V or
4~20mA)
= 1 : Reverse characteristics of frequency command (0~10V or
4~20mA)
113
(12) Overtorque detection selection (Sn-12)
‧ Sn-12 Setting
.In low speed region, if the output voltage from V/f pattern is too high,
the inverter will be driven into fault status. As a result, the user can
use the option to set the upper bound limit of output voltage.
114
(14) Stall prevention selection during acceleration (Sn-14)
.If a high rating braking resistor unit is installed, the Sn-15 setting
must be disabled (Sn-15= 0).
‧ If no external high rating braking resistor unit is installed, the
inverter has a standard braking resistor (100% rated current, 2%
ED, 5sec). If the load inertia is so large that it exceeds the
regenerative braking torque, the parameter Sn-15 is set as “1”.
When setting Sn-15= 1 (enabled) is selected, the deceleration time
(Bn-02 or Bn-04) is extended so that a main circuit overvoltage
does not occur.
‧
Sn-16 = 0 : Disabled (Run accruing to the setting. Stall may occur with
large load)
= 1 : Enabled (Deceleration is started if the current of the
stall prevention level during operation continues for more
than 100ms. The motor is accelerated back to the reference
frequency again when the current falls below this level Cn-
26).
‧Please refer to “Stall prevention level during running” on page 49.
115
(17) Operation selection at fault contact during fault retrying (Sn-17)
Sn-17 = 0 : Do not output fault retry. (The fault contact does not
operate)
= 1 : Output fault restart. (The fault contact operates)
‧ Please refer to “Fault retry function” on page 49.
.The run-source and frequency command is input from control circuit under
the setting of Sn-04=1 & Sn-05=1, If Sn-19 is enabled, blocking torque
will be generated in DC-braking mode when the frequency command is 0V and
forward –run source is “ON”.
‧ A time-chart shown the above action is shown below. The zero-
braking selection Sn-19= 1 and the DC-braking current Cn-15 is
limited within 20% of rated current.
R u/n S t o p s i g n a l O FF ON O FF
(e x te r n a l te r m in a l) t
F re q u e n c y c o m m a nd t
(e x te r n a l te r m in a l)
D C in je c tio n b r a k in g (2 0 %
M a x .)
t
116
Fig 36 Zero speed braking operation selection
117
(21) External fault contact detection selection (Sn-21)
Sn-21 = 0 : Always detect.
= 1 : Detect only during running.
118
Fig 37 Motor overload protection curve (Cn-09 setting= 100%)
119
Table 13 Multi-Function Input Setting
Settin Function Description
g
00 Forward/Reverse 3-wire operation mode
command
01 2-wire key- 2-wire key-pressing operation mode
pressing input (self-protection function)
stop command
02 Multi-speed Multi-speed frequency command switch
command1
03 Multi-speed
command2
04 Multi-speed
command3
05 Multi-speed
command4
06 Jogging ON: select jogging frequency
07 Acc/Dec time OFF: the first stage Acc/Dec time (Bn-01,
switch command Bn-02),
ON: the second stage Acc/Dec time (Bn-03,
Bn-04),
08 External base- ON: inverter output baseblock
block command
(input at A-
contact)
09 External base- OFF: inverter output baseblock
block command
(input at B-
contact)
10 Inhibit Acc/Dec Inhibit Acc/Dec (hold frequency)
command
11 Inverter overheat ON: blink show overheat (inverter can
warning proceed running)
12 FJOG ON: forward jog
13 RJOG ON: reverse jog
14 PID integration ON: Reset PID integration
reset
15 PID control ON: PID control not effective
invalid
16 External fault (A- ON: External fault input (normally open)
contact) OFF: External fault input (normally close)
17 External fault (B-
contact)
18 Multi-function ON: multi-function analog input (AUX)
analog input effective
setting
19 Timer function ON: signal with delay input
input
20 DC braking command
21 Speed search 1 ON: speed search is performed from MAX.
command output frequency
22 Speed search 2 ON: speed search is performed from
command reference frequency
120
23 Local/Remote ON: local mode control (through LCD
control operator)
OFF: control mode according to Sn-04
setting
24 Speed control ON: speed control without PG
without PG OFF: speed control with PG
25 Reset integration ON: Reset integration of speed control
of speed control with PG
with PG
26 Frequency Up/Down Terminal take up command, terminal take
function down command only when Sn-28=26
27 Force operation only when Sn-28=27
signal
sto p Run
(b c o n ta c t) (a c o n ta c t)
1 Run Com m .
(O N :r u n )
2 s to p C o m m .
(O F F :s to p )
5 FW / D REV Com m .
(M u lti-F u n c . In p u t T r e m in a l)
SC
121
> 50 m s
ru n S o u rc e
O N or O FF
sto p C o m m . O F F (S to p )
F W /D R E V
Com m and O F F (F W D ) O N (R E V )
ro to r S p d .
s to p FW D REV s to p FW D
122
1
FW D
2
R EV
5
STOP
SC
Note:1. For the other setting value (except “00”, “01”), the external
operation mode is defaulted
as 2-wire mode and no self-protecting function. (that is, the inverter
will stop when contact (1) and (2) are not close.)。
2. Under the 2-wire mode, the error message “Freq. Comm. Error” will be
displayed in the
digital operator, the inverter will stop. After the above case
cleared, the inverter will return normal.
123
0 0 1 1 Frequency Command 4 (An-
04)*1
0 1 0 0 Frequency Command 5 (An-
05)*1
0 1 0 1 Frequency Command 6 (An-
06)*1
0 1 1 0 Frequency Command 7 (An-
07)*1
0 1 1 1 Frequency Command 8 (An-
08)*1
1 1 1 1 Frequency Command 16 (An-
16)*1
124
Note: “0”:terminal is “OFF”, “1”:terminal is “ON”
‧An example shows the operation sequence of a multi-step and jog command is
as below.
125
F W /D REV O FF ON O FF ON
A C C /D E C
p r o h ib it i o n O FF O N O FF O N
fre q u e n c y
com m and
t h i s f r e q u e n c y w il l
o u tp u t
b e m e m o r iz e d
fre q u e n c y
H O LD H O LD
126
.This setting can be used in the test run. To disable the PID function (PID
control invalid
is “ON”),an open-loop operation or jog operation can be performed in the
test. The system can be set up properly after some test runs. Then, the
system can be changed into PID control mode. Moreover, if the feedback
signal is not usable, the PID function is disabled through this setting.
127
R u n S o u rc e O FF O N
D C in je c t io n
b ra k in g O FF ON
O u tp u t
fre q u e n c y
DC
b r a k in g
DC
D C b ra k in g s ta rt
b r a k in g M in . O u t p u t fr e q u e n c y
fre q u e n c y
.To change the operation mode from LOCAL to REMOTE mode is effective only
when the inverter stops.
fre q u e n c y o u tp u t
com m and
s o ft s a trt fre q u e n c y
( o p t io n a l)
lim it e r
C n -4 7 , 4 9 PG speed
d e te cte d C n -5 1 fe e d b a c k
ra m p
ro to r sp e e d g a in
lim it C n -5 2
C n -5 1 , 5 2
in t e g r a l
t im e
Ts
C n -4 8 , 5 0
128
input terminals (terminal or ) to set output frequency upward or downward.
.By setting the parameters of (Sn-04= 1,Sn-05= 1), the run source and
frequency command is set through the control circuit terminal. Next, set
the parameter Sn-28= 26 (terminal will now have the function “UP”, its
original function is disabled). Then, terminal and can be used for “UP”
and “DOWN” function to control the output frequency.
.Operation sequence as below:
129
t e r m i n a l ( 1 ) o r ( 2 F) W /D REV
t e r m in a l ( 7 ) UP
t e r m in a l ( 8 ) DO W N
u p p e r l im it
o u tp u t
fre q u e n c y
lo w e r lim it
D1 H U H D H U H D D1 H U U1 H D D 1 H
U = U P (A C C ) sta tu s
D = D O W N (D E C ) sta tu s
H = H O L D (C o n s ta n t) s ta tu s
U 1 = b o u n d e d f r o m u p p e r _ lim it w h ile A C C
D 1 = b o u n d e d fr o m lo w e r _ lim it w h ile D E C
.When the UP/DOWN function is being used, the output frequency will be
accelerated to the lower_limit (Cn-19) if a run source is input.
.The output frequency held by the UP/DOWN function will be stored in
memory. The output frequency will be retained even after a power loss, and
operation will be re-started at this frequency the next time that a run
source is input.
.When the UP/DOWN function and jog frequency command are both assigned to
multi-function inputs, an ON jog frequency command input has the highest
priority.
130
(29) Multi-function analog input function selection (Sn-29)
.The settings and functions for the multi-function analog input (terminal
AUX) are listed in Table 14.
Table 14Multi-function analog input function list
Settin Function Description (100% output is 10 V)
g
00 Auxiliary frequency (Max. output frequency)
command
01 Frequency command Total gain= Bn-09 ×FGAIN
gain (Voltage_frequency command, terminal VIN
(FGAIN) frequency command)
02 Frequency command Total bias= Bn-10 + FBIAS1
bias 1
(FBIAS1)
03 Frequency command Total bias= Bn-10 + FBIAS2
bias 2 (FBIAS2)
04 Overtorque detection According to analog input voltage (0~10V),
level change
overtorque detection level (setting of Cn-32
is
disabled)
05 Output frequency Total output voltage= V/F pattern voltage +
bias VBIAS
(VBIAS)
06 Scaling of ACC/DEC Real ACC/DEC time= ACC/DEC time (Bn-0~24) / TK
time (TK)
07 DC injection braking According to analog input voltage (0~
10V),change
the level of DC injection current (0-100%).
[inverter rated current=100%, the setting of
DC injection current Cn-15 is disabled]
08 Stall prevention According to analog input voltage (1.5V~10 V) ,
level during running
change the level of stall prevention during
running
(30%~200%)
[inverter rated current=100%, the setting Cn-
26 is disabled].
09 PID control Multi-function analog input (terminal AUX)
reference input used as PID control reference input (0~10V).
10 Frequency command According to analog input voltage (0-10V),
lower- limit change the frequency command lower-limit (0-
100%).
[Max. output frequency (Cn-02)= 100%. The real
frequency command lower-limit is the Maximum
131
of (Cn-19, analog input)].
11 Jump frequency According to analog input voltage (0~10V) set
setting4 the jump frequency4.
[can be used to set jump frequency4, while
(Cn-20~Cn-23) can be used to set jump
frequency0~3.]
132
(30)Multi-function output terminal (RA-RB-RC) function selection(Sn-30)
(31)Multi-function output terminal (DO1-DOG) function selection (Sn-31)
(32)Multi-function output terminal (DO2-DOG) function selection (Sn-32)
Multi-function output terminal setting and its function as shown in Table
13.
133
21 Timer function Signal delay output (.vs. timer function
output input)
134
‧ During running (Setting:00)
OFF Run source OFF,inverter is off.
ON Run source ON,或 Run source OFF but residues
output exists
135
‧Overtorque detected (Setting:11)
.See page 52/74 for overtorque detection function.
‧Frequency command missing (Setting:12)
.Run source (RUN) is ON and frequency command is 0, the output at the multi-
function output terminal
is ON.
‧Fault (Setting:13)
.If a fault occurs, the multi-function output terminal is ON. However, no
response will be if a communication fault occurs.
‧Pulse signal output (Setting:14)
.Only multi-function output terminal DO1-DOG (Setting Sn-33) can be set
as the pulse signal output.
.DO1,DO2 is a photo-coupler output, its pulse output frequency is set by
parameter Sn-35.
The wiring is:
D O 1 + V (1 2 V o r 2 4 V )
p u ls e d u ty (T 1 = T 2 )
1 KΩ
D O 2 +
p u ls e
D O G - tim e r
T1 T2
136
.See “Fault retry function” (Cn-24) on page 49. Upon re-start, the multi-
function output terminal is ON.
‧RS-485 communication fault (Setting:20)
‧Timer function output (Setting:21)
.If the multi-function input terminal~ be set as the timer input terminals
(Sn-25-28= 19),the input signal will be output through the corresponding
multi-function output terminals as specified by the ON-delay and OFF-delay,
as shown below. See “Timer function” on page 39.
in p u t
t e r m in a l
(5 ) ~ (8 )
o u tp u t
t e rm in a l O N d e la y O F F d e la y
(B n -3 7 ) (B n -3 8 )
Fig 47
(33) Multi-function analog output (terminal A01) selection (Sn-33)
(34)Multi-function analog output (terminal A02) selection (Sn-34)
‧The multi-function analog output can be set to monitor the following (11)
status items as
shown below:
137
command
08 PID input
09 PID output1
10 PID output2
‧ For the output gain (Bn-14 and Bn-15), set what multiple of 10V will
correspond to 100% output monitored item.
138
.MODBUS protocol is used.
.Parameter definition is as follows:
‧Sn-36 :inverter station address, setting range 1~31。
‧Sn-37 = 0:1200bps (bps:bit/sec)
= 1:2400bps
= 2:4800bps
= 3:9600bps
‧Sn-38 = 0:no parity
= 1:even parity
= 2:odd parity
‧Sn-39 = 0: Deceleration to stop with Bn-02 (deceleration time), when RS-
485 has communication error.
1: Deceleration to stop with Bn-04 (deceleration time), when
RS-485 has communication error.
2: coast to stop
3: continue to run (will stop if the key stop is pressed)
.Every data has a data length of 11 bits : 1 start_bit,8 Data_bits,1
parity_bit and 1 stop_bit. If Sn-38= 0, the parity_bit is “1”。
‧3 different commands are used for communication between the inverter and
external units:
(1) Read command: external units to read the memory address of the
inverter.
(2) Write command:external units to write the memory address of the
inverter in order to control the inverter.
(3) Circuit test command: To test the communication status between the
inverter and external units.
‧The change of setting Sn-36,Sn-37,Sn-38 will be effective in the next
start time after turning off the inverter.
‧Forbid the DRIVE/PRGM change while writing through RS-485.
‧For more details of RS-485 communication, refer to “7200MA RS-
485communication manual”。
139
Sn-41= 0:deceleration to stop
(Bn-02) Display “PG Open”alarm.
1:coast to stop
2:deceleration to stop
(Bn-04) Blinking display “PG
3:continue to run
Open”alarm.
140
.Some example in auto_run mode:
(A) Single cycle running (Sn-44= 1)
The inverter will run based upon the specified setting mode for a
single full cycle. Then, it will stop.
Example:
Sn-44= 1 An-01= 15Hz
Bn-21= 20S An-02= 30Hz
Bn-22= 25S An-03= 50Hz
Bn-23= 30S An-04= 20Hz
Bn-24= 40S An-05~16= 0
Bn-25= 36S Sn-45~48= 1
fre q u e n c y
A n -0 3
50 H z
A n -02
30 H z
A n -0 4
A n -0 1
15 H z
141
fre q u e n c y
A n -03 A n -03
50 H z
A n -02 A n -02
30 H z
A n -0 1 A n -0 1
15 H z
t im e
A n -0 4 A n -0 4
20 H z
20s 25s 30s 40s 20s 25s 30s
(B n -2 1 ) (B n -2 2 ) (B n -2 3 ) (B n -2 4 ) (B n -2 1 ) (B n -2 2 ) (B n -2 3 )
(C) Auto_Run mode for one single cycle, then hold the speed of final
step to run. (Sn-44
= 3)
Example:
Sn-44= 2
Bn-21~36:same setting as (a)
Bn-28= 15S
An-01~07:same setting as (a)
An-08= 10Hz An-09~An-16= 0
Sn-45~Sn-60= 1
fre q u e n c y
50H z
(A n -0 3 )
30H z
(A n -0 2 )
20H z
(A n -0 4 )
15H z
(A n -0 1 ) 10H z
(A n -0 8 )
142
(Sn-61=1). The inverter will automatically choose the proper V/F pattern
and change the inverter overload protection curve.
(47) LCD language displayed selection (Sn-62)
.Sn-62= 1: Chinese
0: English
143
3.5 Monitoring parameters Un-□□
output
level
Un-11 Input Un-11= 0 0 0 0 0 0 0 0 0: " O N "
terminal 00000000 1: " O F F "
status I/P Term. Status
In p u t t e r m in a l ( 1 )
In p u t t e r m in a l ( 2 )
In p u t te rm in a l (3 )
In p u t t e r m in a l ( 4 )
In p u t t e r m in a l ( 5 )
In p u t t e r m in a l ( 6 )
In p u t t e r m in a l ( 7 )
In p u t t e r m in a l ( 8 )
144
Message3 Message3 before2
Un-21 Fault Overtorque Fault message occurred
Message4 Message4 before3
level
Un-22 The Un-22= 2400Hr 1Hr The parameter
paramete Last Fault Run Time will be cleared
r of after fault has
time been reset.
period
between
last
fault
and the
nearest
fault.
Un-23 Frequenc Un-23= 60.00Hz 0.01Hz
y Last Fault
command
when Freq.Com.
fault
occurred
Un-24 Output Un-24= 60.00Hz 0.01Hz
frequenc Last Fault O/P
y when
fault Freq.
occurred
Un-25 Output Un-25= 12.5A 0.1A
current Last Fault O/P I
when
fault
occurred
Un-26 Output Un-26= 220.0V 0.1V
voltage Last Fault O/P V
when
fault
occurred
Un-27 DC Un-27= 310.0V 0.1V
voltage Last Fault O/P V
when
fault
occurred
Un-28 I/P Un-28= 310.0V Same as Un-29,
terminal Last Fault I/P display terminal
status status
when Term.
fault
occurred
Un-29 O/P Un-29= 310.0V Same as Un-28,
terminal Last Fault O/P display terminal
status status
when Term.
fault
occurred
Un-31 Time Un-31= 1Hr Display total
elapsed 00002Hr time elapsed
after R Elapsed Time after pressing
run RUN
145
Un-31 Time Un-31= 1Hr Display total
elapsed 00002Hr time elapsed
after R Elapsed Time after pressing
run RUN
Un-32 EPROM Un-32= 00001 -Manufacturing
Soft Number use-
146
.Frequency command (Un-01)
.Output frequency (Un-02)
.Output current (Un-03)
.Output voltage (Un-04)
147
.Output terminal status (Un-12)
The parameter will monitor the status of input terminal RA-RC, DO1-DOG,
DO2-DOG: ‘ON’ or ‘OFF’.
.Message1 (Un-18)
.Message2 (Un-19)
.Message3 (Un-20)
.Message4 (Un-21)
These parameters are used to display the fault messages whenever the
fault occurred. The user can take proper action for trouble-shooting
based upon the displayed message.
148
.When fault occurs, the output terminal status (Un-29)
The above parameters will display the inverter status when the fault
occurred lately. The contents of parameters Un-15~21 will be cleared
after the faults have been cleared and the system reset again.
149
4. Fault display and troubleshooting
4.1 General
150
4.2 Error Message and Troubleshooting
(A)Protective Function
capacity (11 kW
or greater)
connected to the
.Defective
electromagnetic
contractor.
Fault The inverter output Operation .Extremely rapid .Extend the accel.
Over Current current becomes Accel. Short- time.
approx. 200% and circuit or .Check the load
above the inverter ground- fault at
rated current. the inverter wiring.
output side.
.Motor of a
capacity greater
started.
.High-speed motor
151
voltage compared
to motor rated
voltage.
Fault The temperature of Operation .Detective cooling .Check for the fan,
Over Heat the cooling fin fan. filter and the
reaches 90°C .Ambient ambient
temperature.
temperature rise
.Clogged filter.
Fault Motor overload is Operatio .Overload, low .Measure the
Motor Over Load detected by the n speed operation temperature
electronic or extended rising of the
thermal relay. acceleration motor.
(motor time. .Decrease the
protection) .Improper V-f
output load.
characteristic
.Set proper V-f
setting
characteristic.
152
Ext. Fault6 signal 6
Fault External fault
Ext. Fault7 signal 7
Fault External fault
Ext. Fault8 signal 8
Fault NVRAM (SRAM) Operatio .Disturbance of .Reset NVRAM by
Inverter EEPROM fault n external noise running Sn-03.
NVRAM (BCC, no.) .Excessive impact .Replace the
is bad.
Fault A/D converter or vibration control board if
Inverter A/D (inside the CPU) the fault can’t
fault
be removed.
Fault Excessive PG Operatio .Improper setting .Check parameters
PG Over Sp. speed fault n of ASR of ASR and
parameters or protection
over-speed level.
protection
level.
Fault PG is open- Operatio .The PG wiring is .Check the PG
PG Open circuit n not properly wiring.
connected
or open-circuit.
Fault Excessive speed Operatio .Improper setting .Check parameters
Sp.Deviat Over deviation n of ASR of ASR and speed
parameters or deviation level.
speed deviation
level.
Fault EEPROM of Operatio .Defective EEPROM .Replace the
Inverter inverter fault n of the inverter. control board.
PROM_TEST
153
B). Warning and Self-Diagnosis Functions
temperature
rises.
.Clogged filter.
(blinking) Over torque is Operation .Machine errors or .Check the use of
Alarm detected while the overload the machine.
output current is .Set a higher
Over Torque larger than or
equal to the protection level
setting of Cn-26.
However, the Sn-12 (Cn-32).
has been set such
that the inverter
continue to run and
disregard the
overtorque warning.
Stall prevention No .Insufficient .Expand
operates while operation accel./Decel. accel./Decel. Time.
acceleration. Time .Check the load.
.Overload
Stall prevention .Excessive load
operates while
operating. impact occurs
while operating
Stall prevention
operates while
Deceleration.
(blinking) Forward and No .Operation .Check the circuit
Freq. Com. reverse rotation operatio sequence error of system
commands are n ‧3-wire/2-wire .Check the setting
Error simultaneously
detected for a selection error of system
period of time parameters Sn-25,
exceeding 500ms.
(The inverter is 26, 27, and 28.
154
stopped according
to the stop
method preset by
Sn-04.)
155
LCD display Protection function Fault .Error causes Action to be taken
contact
output
(blinking) MODBUS No .External noise .Check the setting
RS-485 Interrupt Communication fault operation .Excessive of all parameters,
occurs .The including Sn-01,
inverter remains vibration or Sn-02.
operating. .Restart, if fault
impact
remains, please
Communication
contact to us.
wire
.Check if the
.Not properly
communication wire
contacted
is
not properly
contacted
Commu. Fault Transmission fault No . Communication .Re-plug the
of digital operator operation between digital connector of the
operator and digital operators.
inverter has not .Replace the control
been established
after system board.
starts for 5
seconds.
. Communication is
established after
system starts,
but transmission
2 seconds.
(blinking) External B.B. No .External B.B. .After external bb
Alarm signal is input operation signal is input. signal is removed,
(The inverter stops execute the speed
B.B. and the motors search of the
stops without inverter.
brake)
Input Error Improper inverter No .Inverter KVA .Set proper KVA
capacity operation setting error. value. Be aware of
(Sn-01) setting. the difference of
220V and 440V
Improper setting of No .The value of Sn- .Set these values by
multi-function operation 25~Sn-28 is not order (the value of
input signal (Sn- in order (Ex. Sn- Sn-25 must be
25, 26, 26 and 28). 25= 05, Sn-28= smaller than those
02, those are of Sn-26, 27, 28)
improper .Command 21 and 22
setting).
.Set speed search can not be set on
22 input contacts
simultaneously. simultaneously.
156
Improper setting of No .The values of Cn- Change the settings.
V/F characteristic operation 02~Cn-08 do not
(Cn-02~08) satisfy
Fmax≥ FA≥ FB≥ Fmin.
.Upper limit and
lower limit
setting is
incorrect.
Improper inverter No .Inverter KVA .Set proper KVA
capacity operation setting error. value. Be aware of
(Sn-01) setting. the difference of
220V and 440V
(blinking) Excessive speed No .Improper ASR .Check the ASR
Over Speed (operation operation parameter setting parameter and over-
remains) or over-torque torque protection
protection level. level.
(blinking) PG Open-circuit No .The circuit of PG .Check the wiring of
PG Open (operation operation is not properly PG.
remains) connected
or open-circuit.
157
LCD display Protection function Fault .Error causes Action to be taken
contact
output
Sp.Deviat Over Excessive speed No .Bad communication .Check if the
deviation operation during operator connector
(operation remains) and inverter. is not properly
.The connector is
connected
not properly
connected.
Load Fail Error during upload No .Improper ASR .Check the ASR
and download operation parameter setting parameter and over-
(operation remains) or over-torque torque protection
protection level. level.
EEPROM Fault Operator EEPROM No .Operator EEPROM .Disable load
error. operation error. function of
operator.
.Replace the
operator.
LCD display Protection function Fault .Error causes Action to be taken
contact
output
Upload Error Data incorrect No .Incorrect .Download the data
during operation inverter data to the operator
Communication from format again.
the operator to the .Communication .Check if the
inverter.
noise. connector
is not properly
connected.
Download Error Data incorrect No .Communication .Check if the
during operation noise connector
Communication from is not properly
the inverter to the connected.
operator.
158
Appendix 1.
Adjusting PID controller
Use the following procedure to activate PID control and then adjust it
while monitoring
the response.
1.Enable PID control.
2.Increase the proportional gain Bn-17 as far as possible without
creating oscillation.
3.Reduce the integral time Bn-18 as far as possible without creating
oscillation.
4.Increase the derivative time Bn-19 as far as possible without creating
oscillation.
Select the PID control feedback signal from external terminal AIN for a
current signal
(4-20mA DC) or from VIN for a voltage (0-10 VDC or –10 to +10 VDC).
159
system. A lower
setting will result in a more stable yet slower system.
The Integral Time is a parameter that determines how fast the PID
controller will seek to
eliminate any steady-state error. The smaller the setting, the faster the
error will be eliminated. To eliminate the integral function entirely, set
this parameter to 0.0 seconds. A lower setting will result in a more
responsive system. A higher setting will result in a more stable yet slower
system.
The Integral Upper Limit is a parameter that will limit the effect that
the integrator can have. It works if the PID controller output is positive or
negative. It can also be used to prevent integrator “wind-up.”
The PID bias (Bn-20) is a parameter that will add a fixed percentage to
the PID output. It can be used to tune out small system offsets. NOTE: This
parameter is set as a percentage of maximum output frequency.
The above parameters are factory set for optimum results for most
applications, and generally do not need to be changed.
The PID Primary Delay Time is a parameter that adds a filter to the PID
output to keep it from changing too quickly. The higher the setting, the
slower the PID output will change.
160
until the control loop is properly tuned, i.e. stable with minimal steady-
state error. A general procedure for tuning these parameters is as follows:
1. Adjust Proportional Gain until continuous oscillations in the
Controlled Variable are at a minimum.
2. The addition of Integral Time will cause the steady-state error to
approach zero. The time should be adjusted so that this minimal error
is attained as fast as possible, without making the system oscillate.
3. If necessary, adjust derivative time to reduce overshoot during
startup. The drive’s Acceleration and Deceleration rate times can also
be used for this purpose.
161
O u tp u t B e fo re
A fte r
I f o v e r s h o o t o c c u r s , s h o r t e n t h e d e r iv a t iv e
t im e ( D ) a n d le n g t h e n t h e in t e g r a l t im e ( I)
T im e
O u tp u t A fte r
T o r a p id ly s t a b liz e t h e c o n t r o l c o n d it io n s
B e fo re
e v e n w h e n o v e r s h o o t in g o c c u r s , s h o r t e n t h e
in t e g r a l t im e ( I) a n d le n g t h e n t h e d e r iv a t iv e
t im e ( D ) .
T im e
O u tp u t B e fo re I f o s c illa t io n o c c u r s w it h a lo n g e r c y c le t h a n t h e
t im e ( I) s e t t in g , it m e a n s t h a t t h e in t e g r a l o p e r a t
s t r o n g . T h e o s c illa t io n w ill b e r e d u c e d a s t h e in t
A fte r
t im e ( I ) is le n g t h e n e d
T im e
B e fo re If o s c illa t io n c y c le is s h o r t a n d o s c illa t io n o c c u r
O u tp u t
w it h a c y c le a p p r o x im a t e ly t h e s a m e a s t h e d e
t im e ( D ) s e t t in g , it m e a n s t h a t t h e d e r iv a t iv e
A fte r o p e r a t io n is s t r o n g . T h e o s c illa t io n w ill b e r e d u
t h e d e r iv a t iv e t im e ( D ) is s h o r t e n e d . I f o s c illa t i
c a n n o t b e r e d u c e d e v e n b y s e t t in g t h e d e r iv a t
( D ) t o " 0 .0 0 " , t h e n e it h e r t h e p r o p o r t io n a l g a in
r a is e t h e P ID p r im a r y d e la y t im e c o n s t a n t .
T im e
Appendix A2
162
Notes for circuit protection and environment ratings
■ Circuit Protection
The MA series are “suitable for use on a circuit capable of delivering not
more than rms symmetrical amperes, V maximum.” Where the rms
value symmetrical amperes and V maximum are to be as follows :
■ Environmental Ratings
The MA series are intended for use in pollution degree 2 environments.
163
(a) 220V class
Circui Inverter Terminals Mark Cable Termina Tightening
t Size ls Torque
Rating (mm2) (Pound-Inch
)
(HP)
Main 1 L1, L2, L3, T1, T2, T3, B1/ , 2 ~ 5.5 M4 10
Circui B2,
t
2 ~ 5.5 M4 10
2 L1, L2, L3, T1, T2, T3, B1/ , 2 ~ 5.5 M4 10
B2,
3.5 ~ M4 10
5.5
3 L1, L2, L3, T1, T2, T3, B1/ , 3.5 ~ M4 10
B2, 5.5
3.5 ~ M4 10
5.5
5 L1, L2, L3, T1, T2, T3, B1/ , 5.5 M4 10
B2,
5.5 M4 10
7.5 L1, L2, L3, T1, T2, T3, B1/ , 8 M5 21
B2,
5.5 ~ 8 M5 21
10 L1, L2, L3, T1, T2, T3, B1/ , 8 M5 21
B2,
5.5 ~ 8 M5 21
Contro All 1 ~ 33 0.2~2 M3 5
l series
Circui
t
164
5 L1, L2, L3, T1, T2, T3, B1/ , 2 ~ 5.5 M4 10
B2,
3.5 ~ M4 10
5.5
7.5 L1, L2, L3, T1, T2, T3, B1/ , 3.5 ~ M4 10
B2, 5.5
3.5 ~ M4 10
5.5
10 L1, L2, L3, T1, T2, T3, B1/ , 5.5 M4 10
B2,
5.5 M4 10
Contro All 1 ~ 33 0.5 ~ 2 M3 5
l series
Circui
t
165