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UNIFLAIR

Instruction manual

PROGRAMME OF REGULATION
FOR UNIT ISA/ISC

EN
Programme for Unit ISA/ISC

UNIFLAIR SpA policy is one of continuous technological innovation.


The Company therefore reserves the right to amend any data herein
without prior notice.

Disposal: the product is made up of metal parts and plastic parts.


In reference to European Union directive 2002/96/EC issued on 27
January 2003 and the related national legislation, please note that:
WEEE cannot be disposed of as municipal waste and such waste
must be collected and disposed of separately;
The public or private waste collection systems defined by local
legislation must be used. In addition, the equipment can be
returned to the distributor at the end of its working life when
buying new equipment.
The equipment may contain hazardous substances: the improper
use or incorrect disposal of such may have negative effects on
human health and on the environment;
The symbol (crossed-out wheeled bin) shown on the product or
on the packaging and on the instruction sheet indicates that the
equipment has been introduced onto the market after 13 August
2005 and that it must be desposed of separately;
In the event of illegal disposal of electrical waste, the penalties are
specified by local disposal legislation.
READ AND SAVE
THESE
INSTRUCTIONS

Drafted by: Checked by: Approved by:


Munari Andrea
26/09/2011

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CONTENTS

GENERAL DECRIPTION ............................................................................................................................................................... 4

PROGRAMME IDENTIFICATION .................................................................................................................................................. 5

LANGUAGE OPTION ..................................................................................................................................................................... 5

INFORMATION DISPLAYED WITH THE UNIT IDLE ..................................................................................................................... 6

CONDITIONS FOR UNIT START................................................................................................................................................... 7

UNIT SWITCH ON/OFF .................................................................................................................................................................. 7

INFORMATION DISPLAYED WITH THE UNIT RUNNING ............................................................................................................ 8

SWITCH ON/OFF USING MANUAL OVERRIDE ........................................................................................................................... 9

VIEWING UNIT STATUS.............................................................................................................................................................. 10

ACCESS TO DATA IN CONSULTING OR PROGRAMMING MODE...........................................................................................11

ACCESS LEVELS ........................................................................................................................................................................ 12

EDITING PARAMETERS ............................................................................................................................................................. 13

PROGRAMME VERSION............................................................................................................................................................. 14

SPECIAL FEATURES .................................................................................................................................................................. 14

HOUR-METER READING AND PROGRAMMING....................................................................................................................... 14

CONSULTING INPUT AND OUTPUT STATES ........................................................................................................................... 16

CONFIGURING THE UNITS DEVICES: "HARDWARE CONFIG."..............................................................................................17

DELAY SETTINGS ....................................................................................................................................................................... 25

MANUAL CONTROL .................................................................................................................................................................... 26

EXV PARAMETERS..................................................................................................................................................................... 27

UNITS REMOTE CONTROL ....................................................................................................................................................... 30

UNIT IN LOCAL AREA NETWORK (LAN) .................................................................................................................................... 31

WORKING PARAMETERS........................................................................................................................................................... 32

SETBACK MODE ......................................................................................................................................................................... 33

SUMMER / WINTER SWITCH OVER .......................................................................................................................................... 34

CLOCK-CALENDAR - TIME BANDS............................................................................................................................................ 35

ALARM ADDRESSING................................................................................................................................................................. 37

CONSULTING ALARMS .............................................................................................................................................................. 38

DEFAULT VALUES ...................................................................................................................................................................... 42

EXV DEFAULT VALUES .............................................................................................................................................................. 44

APPENDIX SCREENS FLOW CHARTS ................................................................................................................................... 45

GENERAL INFORMATION AND DEFINITIONS .......................................................................................................................... 48

MOST COMMON PLAN NETWORK CONFIGURATIONS........................................................................................................... 49

PLAN CONNECTION BETWEEN UPCO BOARDS ..................................................................................................................... 49

REMOTE TERMINAL CONNECTIONS ........................................................................................................................................ 50

CABLE FOR LAN AND SUPERVISION CONNECTION .............................................................................................................. 51

EXAMPLE OF A CONNECTION TO THE REMOTE TERMINAL FROM THE BOARD................................................................52

CONFIGURATION OF THE TERMINAL AND THE UPCO BOARD ADDRESSING THE LOCAL NETWORK ............................53

LAN ADDRESS OF THE UPCO BOARD ..................................................................................................................................... 54

LAN PARAMETER CONFIGURATION ........................................................................................................................................ 56

VISUALIZATION OF THE NETWORK FROM THE TERMINAL ................................................................................................... 57

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GENERAL DECRIPTION

The microprocessor control manages the units operation autonomously.


The controller basically consists of:
microprocessor control card, which the probes are connected to;

user interface.

All control algorithms are resident in the microprocessor control card, and all operating parameters, which can be viewed

and set via the user terminal, are stored there.

The control system provides the following functions:


control of delivery water temperature based on a settable set point;

option of setting a double set point (for cooling mode);

option of calculating the set point based on external temperature compensation;

complete alarm detection system with visual and audible indicators, and messages regarding measures to be taken;

logging of all alarm events;

alarm warning contacts divided up by type;

programmable automatic restart when power is restored;

remote unit switching on/off;

control of all compressor operating time settings, pump-down mode management, compressor operation rotation, to
assure their efficiency and reliability;
three types of cooling control: modulating, by steps and by steps in ultra-low-noise mode;
suction pump management;
antifreeze heating element management;
management of unit operating as heat pump;
defrosting management;
password on 2 programming levels (setting, hardware and software configuration);
possibility of communicating with a supervision system by means of a the following types of protocol: Netvisor, Modbus,
Bacnet, Lon, Metasys, SNMP (TCP/IP) and Trend;
clock/calendar management (clock card optional);
counter totalling hours of operation of most important components;
counter totalling number of times the compressors start up;
display of operating status of all unit components and display of all values detected by sensors connected to the control
card;
option of setting separate weekly switch on/off time bands (with optional clock card):
Weekdays - Saturdays - Sundays and holidays
management of the local network with the possibility of setting the rotation of a unit in stand-by and the operation of this
unit in set-back mode, regulation based on the average temperatures and regulations steps;
override facility via which operation of main components can be controlled manually without disabling remote control,
where operating;
optimised control algorithm that constantly measures external temperature to manage free cooling mode in the best
way possible;

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PROGRAMME IDENTIFICATION

This manual describes standard control characteristics for Chiller and Heat pump. Some of the characteristics of
special-version units might differ from those described herein.

Famiglia Release Date of Version


Updating For LAN Network

ISA v 1.5 01-09-2011 LAN

LANGUAGE OPTION

You have the option of selecting one of the available languages at any time by pressing the key combination

and .

12:22 26.3C EST 12:22 26.3C EST 12:22 26.3C EST


Raffreddamento Cooling Kuehlung
+ + +
LAN01 LAN01 LAN01

12:22 26.3C EST 12:22 26.3C EST


Refroidissement Enfriamento .
+ +
LAN01 LAN01

NOTE: The only exceptions to this rule are the forms for service engineers ("Hardware Configurations"), which
always appear in English.

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INFORMATION DISPLAYED WITH THE UNIT IDLE

As soon as power is supplied to the control, the following forms appear:

#################
Selftest Initiating
please wait Please Wait
#################

When the unit is powered but not running, 3 fields are active on the user terminal display:

A 12:30 LU 28/01/02
B Water OUT: C 23.0
C C


A. Time and current date (only in units featuring a clock card); To Start Unit
B. Outlet water temperature. Press On Key
1.
C. One of the following messages indicating what has switched
the unit off: Warning : Stopped
by Remote Control!
1. ON/OFF button; 2.
2. Remote control;
3. Supervision system; Warning : Stopped
4. Timed switch-off - in units with clock card - indicating what time by Supervisor !
3.
the next restart is programmed for;
5. Automatic unit inversion cycle; Programmed Stop
6. Switch-off using manual override feature; Restart at 13:15 LU
7. Setback mode; 4.
8. Forced switch-off subsequent to water flow alarm.
Warning : Stopped
on Standby !
5.

Programmed Stop
Press On Key
6.

Warning : Unit
in Set Back Mode
7.

Warning : Stopped
by Water Flow Alarm
8.

If you have chosen the holidays programme, the following form


will appear: 12:30 MO 28/01/02
Holiday Program
Restart in : 10 days
(with prog. cycle)

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CONDITIONS FOR UNIT START

In order to switch the unit on it is necessary for the operator to follow the operations listed below:

check that the yellow light on the key is switched on (to check supply);

check that the red light on the key is switched off (no alarm activated);
ON

check the unit is switched on with a green light on the OFF


key after pressing it, or alternatively:

check the unit is switched on via the remote digital input contact ID1 (see Screen 140), which should
be in the closed contact position;
check the unit is switched on via a supervision system if connected and configured for same (see
Screen 140);
check the unit is switched on via the daily or weekly time bands displayed (see Screen 130).

UNIT SWITCH ON/OFF

The unit can be switched on in the following ways:

ON
ON

LOCAL mode via keypad: unit is controlled with the OFF pushbutton (the OFF

first time it is pressed, the unit starts; the second time, it switches off). 12:30 31/05/00
Audible feedback tells you that the ON/OFF key has actually been pressed. T. water OUT: C 23.0
The controller commands compressor start so that the units on and off
Start Delay
cycles are not too close together (no more than 6 starts an hour). Hence the Please Wait
compressors start may be delayed after the ON/OFF key is pressed.
The units new state is stored. When power is restored, the unit returns to ON

OFF
the state it was in before the power was cut, meaning it will restart if it was
running at the time. 12:45 31/05/00
T. water OUT: C 23.0
Switching Off
Please Wait

AUTOMATIC mode: the controller is configured so that the unit switches on and off with:
1. a remote ON/OFF contact (only possible if said feature is enabled);
2. a supervision system (only possible in units featuring a serial card);
3. programmed automatic time bands (only in units featuring a clock card);
4. the automatic rotation cycle for units on standby.

If programmed in setback mode, the unit also starts automatically when the set temperature and humidity limits are

exceeded.

ON

NB: when operating in automatic mode, the OFF push button can only be used by switching the unit on or off using
the override feature by entering the "SETTINGS" password (see section entitled "SWITCH ON/OFF USING
MANUAL OVERRIDE").

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INFORMATION DISPLAYED WITH THE UNIT RUNNING

STATUS SCREEN
A
When the unit is running, the STATUS SCREEN appears on the display B
featuring 6 active fields:
C D E F

A. Current time (only in units featuring a clock card), delivery water


temperature, summer o winter mode (only for the heat pump mode);

B. Functions in progress; the following messages are given depending on


work conditions:
"COOLING"/"HEATING"/"RECOVERY HEAT";
"PUMP-DOWN CIRC. 1/ "PUMP-DOWN CIRC. 2
"PUMP-DOWN CIRC. 1-2/DEFROST CIRC.1
DEFROST CIRC.2/DEFROST CIRC.1-2

C. Where applicable, it indicates automatic cycle operation override:


MAN in operating mode with manual control;
FORCE when switching on using manual forcing;
WATCH when the unit enters setback mode to keep temperature

and humidity parameters within the set limits.

D. indicates units slave status, which can be one of the following:


ON : to ON/OFF key on user terminal
REMOTE: to a remote contact;
SUPERV.: to a Supervisor;
CYCLE: to automatic cycle inverting standard units and standby units;
TIME: to a programme for operation based on time bands.

E. indicates trouble status, which can be one of the following:


ALARM: when there is an alarm;
"SERV": when a meter totalling hours of operation exceeds the threshold.

F. indicates the unit, identified with "LAN 01", "LAN 02", . when a number of units are connected in a LAN and
their operating status is displayed on a shared terminal.
P
In this latter case, pressing keys and at the same time allows you to skip to the next unit in the order
they have been addressed in.

12:22 26.3C EST 12:22 26.1C EST


Cooling Cooling
P P
LAN 01 LAN 02

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SWITCH ON/OFF USING MANUAL OVERRIDE

A unit switched on or off respectively can be stopped or started manually using


one of the automatic operation devices: ON

Remote ON/OFF contact;


OFF

Switch-On/Off
Supervision system; Manual Ovverdie
Automatic inversion of unit on standby; Please Type-in
Password: _ 00000
Automatic mode based on time bands. (Screen 190)
ON

When the OFF button is pressed, form 190 automatically appears on the display
indicating, where applicable, that automatic operation has been overridden.
To call up the subroutine, enter the digits making up the password to enter
SETTINGS level (the password is contained in the envelope supplied with this

manual) and press the key.

IMPORTANT NOTE: after an incorrect password has been entered three times,
an alarm state is activated and logged (see section entitled "CONSULTING
ALARMS").
MANUAL OVERRIDE PROCEDURE
If the unit is running subsequent to a command from one of the automatic devices,

form 200 is called up.

UNITA ACCESA DA
If the unit is idle subsequent to a command from one of the automatic devices,
()
form 201 is called up.
PER FERMATA FORZATA
PREMERE TASTO ON/OFF
(Screen 200)
The second line () features the description of the device the unit is slaved to:
REMOTE ON/OFF; UNITA SPENTA DA
SUPERVISOR; ()
PER AVVIO FORZATO
STAND-BY CYCLE; PREMERE TASTO ON/OFF
TIME PROGRAMME . (Screen 201)

ON
ON
OFF

To switch the unit off or on using the override feature, simply press the OFF key
again. In this case:

if the unit is forced to switch off, the display reads UNIT MANUALLY OFF
PRESS ON KEY;
if the unit is forced to start, the STATUS form reads FORCE. UNITA FORZATA SPENTA
PER TORNARE AL
()
PREMERE TASTO ON/OFF
(Screen 203)
EXITING MANUAL OVERRIDE

UNITA FORZATA ACCESA


To exit manual override, indicated in field C on the STATUS FORM with FORCE,
PER TORNARE AL
ON ()
PREMERE TASTO ON/OFF
you will need to press the
OFF button and key in the password to enter

(Screen 202)
SETTINGS level.

If the unit is forced to switch off, form 203 is called up.


ON

If the unit is forced to switch on, form 202 is called up.


OFF

As described above, the line with the asterisk () features the description of the

device the unit is slaved to.

Once you have exited manual override, the FORCE message disappears from

the STATUS form.

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VIEWING UNIT STATUS

The units operating parameters (temperatures, humidity, ) can be consulted by pressing the key and

scrolling through the forms with the and . keys. When the consultation cycle ends, the initial STATUS
FORM returns.

Press the key to go to the STATUS FORM directly.

Note: the status of compressors and circulation pumps may feature four kinds of information:
1. : device not running
2. ON : device running
3. AL : alarm
4. PD : device in pump-down state (for compressors only).
When it comes to compressors, the alarm warning may be the result of one of the three events below:
- high pressure alarm
- low pressure alarm
- contact of compressors thermal cut-out opened
For water circulation pumps, on the other hand, the alarm warning is generated when the contact of the pumps
thermal cut-out opens.

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ACCESS TO DATA IN CONSULTING OR

PROGRAMMING MODE

Control parameter consulting and programming modes can be entered directly using the keys on the user terminal:

1. ACCESS IN READ-ONLY MODE: allows you to consult data, whilst you are not allowed to edit them;

2. ACCESS IN PROGRAMMING (READING AND WRITING) MODE allows you to alter stored data and entails:
P
2.a. pressing the key for a second (until you hear audible feedback);
I/O
2.b. immediately pressing one of the following keys: , , , , , ;
2.c. entering the PASSWORD contained in the sealed envelope supplied with this manual intended for the
head of maintenance (see section entitled "ACCESS LEVELS").

The yellow LED associated with each key has the following function:
- LED lit: access to forms in read-only mode;
- LED flashing: access to forms in programming mode (when one of the membrane keys has been pressed in
sequence with the "P" key)

CONSULTATION MODE PROGRAMMING MODE


(LED on) (LED flashing)
Consultation of the counter for the unit and Access to the reset Screen for the
its devices regarding the number of
P
+ counters and for modification of the
compressor start-ups. threshold values of the counter;
access to the Screens connected to
standard maintenance operations
(manual override of defrosting only
for heat pump).
Sequential reading of the last 100 alarm To call up forms to set level-2
events.
P
+ alarms.
To consult state of cards inputs and To access unit configuration and
I/O
outputs
P
+ I/O
manual controls.
To consult clock/calendar and time bands To call up forms containing functions
(only if optional clock card is fitted).
P
+ related to clock card: setting of time
bands for units switching on and off..
To consult set points To call up forms to edit set points
P
+
To consult remote control settings To call up forms to set remote
P
+ commands (issued by remote control
or supervisor), standby mode and
LAN.

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ACCESS LEVELS

What forms appear depends on the chosen configuration (e.g.: forms relating to the hour-meter for heating

elements do not appear if the unit is not fitted with said elements).

User interaction with the microprocessor is based on 3 levels:

1. CONSULTING MODE consisting in displaying parameters and reading the following data:
current time and date (only if system features a clock card);
environmental conditions;
values measured by sensors connected to system;

operating parameter set points;

logged alarm events (with time and date of event only if system features a clock card).

2. OPERATING PARAMETERS PROGRAMMING MODE, via which you can edit settings for:

: thresholds for the number of hours of operation accumulated by individual components at which
servicing is requested;

: alarm addressing;

: clock/calendar and time bands;

: operating parameters;

: parameters for remote controls, local area network, supervision and rotation between units.

This level is accessible with the "SETTINGS" password.

3. CONFIGURATION PARAMETERS and MANUAL CONTROL PROGRAMMING MODE, via which the units
various components can be run manually (regardless of environmental conditions) and the following operations
performed:
I/O
: setting unit type and configuring devices connected, editing passwords, operations on data in the
microprocessors memory;

This level is only accessible by entering the "CONFIGURATIONS"/"SERVICE" password contained


in the sealed envelope supplied with this instruction manual intended for the head of maintenance.

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EDITING PARAMETERS

Setting and/or configuration parameters in a subroutine (set points, differential) are edited as follows:

1. call up the forms in programming mode;

2. use the or key to select the form containing the parameter; the cursor ( _) flashes in the top left
corner;

3. press the key to move the cursor onto the parameter to be edited;

4. edit the value of the parameter - whether numerical or Boolean (YES/NO) - using the
or
key

(numerical values can only be edited within the controllers set range);

5. lastly, press the key to confirm the value.

To return to the main form, press the key. When configuring the units hardware, on the other hand,

pressing the key just once calls up the initial "Hardware Configuration" menu (Screen 180);

To edit parameters on other forms, keep pressing the key until the cursor is positioned at the start of the

first line. Then press the or key to move to the desired form.

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PROGRAMME VERSION

By pressing the key, you can view the version of the control programme
contained in the Flash EPROM. Program Version
This information is essential when you want to add a new unit to a group of units ISA 1.5 01/09/2011
connected in a Local Area Network as all programmes of units connected with 06ST021@N2015T2A00
LAN: Unita n. 1
each other in a LAN must have the same version. When contacting a service (Screen 135)
centre, it is important to quote the version of the control programme contained in
the Flash EPROM accurately.
/
Vers. Date
Bios: 4.22 01/01/10
Boot: 3.03 01/01/10

(Screen 136)

SPECIAL FEATURES

#
In some programme versions, pressing the
key displays a number of special

features tailored to the customers specifications.

Special features, where included, may be illustrated in the APPENDIX.

P +

HOUR-METER READING AND PROGRAMMING

This part of the programme is used to determine service intervals for the units components: when the device in
question exceeds the hours of operation threshold indicated, the microprocessor reports the service request by
activating the alarm condition and sending the SERV message up on the main form.
There are also two forms featuring the number of times the compressor starts (with the option of resetting the
count).
The forms give the number of hours accumulated and operation thresholds. To edit limits and/or reset the hour-
meter, you must call up the subroutine in programming mode.

The functions regard the following unit components:


Access to
1. Compressors;
Settings
2. Water circulation pumps; P + Enter Password :
3. Compressors starting number; _00000
4. Command manual Defrost circuit; (screen 150)

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For each, you can:


COMPRESSOR 1
Tot. Run Hours 00000
read the accumulated number of hours of duty; Alarm Limit H 00000
set operation thresholds - setting the threshold to 0 inhibits the SERVICE Reset --
(Screen 20)
request warning;
reset the hour-meter (RESET = "OK"), e.g. once the component has been /
serviced and/or replaced. COMPRESSOR 2
Tot. Run Hours 00000
Parameters can only be edited within the permissible setting ranges. Alarm Limit H 00000
Reset --
(Screen 21)
The screen 25 feature the progressive number of starts of the units compressors,
with the option of resetting the count. /
PUMP 1
Tot. Run Hours 00000
Alarm Limit H 00000
Reset --
(Screen 22)

/
PUMP 2
Tot. Run Hours 00000
Alarm Limit H 00000
Reset --
(Screen 23)

/
PUMP FC
Tot. Run Hours 00000
Alarm Limit H 00000
Reset --
(Screen 24)

/
Starting Number
Compr.1 00000 res.
Compr.2 00000 res.
(Screen 25)

/
Minimun Run Time Err
Compressor 1 00000
Compressor 2 00000
(Screen 26)

/
Manual Defrost
Circ.1 Defrost - No

(Screen 27)

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I/O

CONSULTING INPUT AND OUTPUT STATES

I/O
This part of the programme, which can be called up directly by pressing the
key, allows you to check the state

of the cards inputs and outputs.

The codes given on the display are the same ones used to identify components in the unit and in the relevant

literature (wiring diagrams, ).

1. Digital inputs (ID1 - ID14):


Remote On-Off = On-Off remote contact I/O

SO1/SO2 = Oil pressure sensor compressor


HP1-TP1 = high pressure switch for circuit 1 and thermo protector for ID1 Remote On/Off C
compressor 1
ID2
HP2-TP2 = high pressure switch for circuit 1 and thermo protector for
ID3
ID4 HP1-TP1(DGT1) C
compressor 2
(Screen 40 - 43)
Heat Recover = start up contact of heat recovery

AL Inverter = alarm contact inverter compressor


A = input open
C = input closed
THPES = thermo protectors for the water circulation pump Free-Cooling

FS = flow meter

THPE1-2 = thermo protectors for the water circulation pump

Change SETP. = commutation contact for the working setpoint

Ter. Fan = thermo protectors fan

RSF = phase sequence relay

I.V.LimitSw. = limit switch free-cooling valve


/
Inv.Pump Al. = alarm contact inverter pump

B1 Press.Cond. 1 00.0
Rem. SUM/WIN = commutation contact for SUMMER/WINTER operation
B2 --
B3 Press.Evap. 1 00.0
2. Analogue inputs (B1 - B8) B4 --
(Screen 44 - 45)
Supplies the readings of the TEMPERATURE and PRESSURE sensors connected
to the board.
3. Analogue outputs digital outputs (C1 - C13)
CC1,CC2 = compressor contacts
CPE1,CPE2 = pump contacts /
ETV Cond. = solenoid valves condensing circuit
RAT-RAC = anti-freeze heaters C1 CC1 OFF
C2 CC2 OFF
A Alarm = digital output for A type alarm signals C3 ET V Cond. OFF
ETF1,ETF2 = solenoid valves on 2 circuits C4 CPFC OFF
CPFC = free-cooling pump control (Screen 46 - 49)

VO1- VO2 = solenoid valve, compressor oil


VIC = cycle inversion valve /

FC STDBY = Free-cooling valve contact

Isol Valve = isolating valve contact


C13 'B' Alarms OFF
Y2 ---
B Alarm = digital output for B type alarm signals
Y3 ---
Y4 ---
4. Analogue outputs (Y1-Y4) (Screens 49 - 50)

Y1 Fan ramp.= Radial fan speed


Y2 Comp. Inv = control signal of the inverter compressor
Y3 Fan ramp. = axial fan speed axial /

Y4 Pump Inv. = control signal of the inverter pump

pCO e Expansion Board.


B1 W.In Pres . 0150
5. UpCOe Expansion Analogue inputs (B1 B4) B2 W.O ut Pre. 0150
Supplies the readings of the sensors connected to the UpCOE expansion board.

(Screens 51)

B1 = Water inlet pressure


B2 = Water outlet pressure

B3 = Rem Offset summer setpoint

When a sensor is added or an optional sensor is added connected to the card, the "HARDWARE SETUP"
command must be executed, which enables the card to read the inputs and outputs. Serial card RS-485 and the
clock card are exceptions to this rule.
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P + I/O

CONFIGURING THE UNITS DEVICES: "Hardware Config."


P _ Hardware Config.
You enter the units configuration mode by pressing programming key Delay Settings
I/O
Manual Control
EVX Parameters
repeatedly until you hear a short audible signal and then pressing the key
(Screen 180)
(waiting no more than a few seconds).
Once you have entered the password, the relevant form is called up, comprising
three options: move the cursor vertically to the line you are interested in using the

key and then call up the forms by pressing the key.

HARDWARE CONFIGURATION
The unit control programme needs to be configured, i.e. adapted to the unit it is installed in. During this stage, you
must define all elements making up the unit that the microprocessor will be required to control. This operation is
generally only required when the controller is installed actually on the unit, in which case, therefore, it is performed
at the factory during final testing. Nonetheless, configuration may be required as a result of later changes made to
the unit.
Consequently, forms concerning configuration appear in English and are intended for use by service engineers
only.

Access to Access to _Hardware Config.


Configuration Menu Configuration Menu Delay Settings
P I/O Enter Password: Enter Password: Manual Control
+
_00000 _* * * * * EVX Parameters
(Screen 160) (Screen 160) (Screen 180)

* * * * *: Enter the "SERVICE" password ("CONFIGURATION PASSWORD") to be found in the envelope supplied with this manual.

SCREEN 60 - DEVICES CONNECTED TO THE UNIT


/
Allows you to:
set unit type depending on whether the unit in question is a: UNIT Type:
- standard-version chiller ER/ISAC 0251

- chiller for low temperatures Heat Recover: NO

- heat pump

- chiller with free cooling (Screen 60)

activate the heat recovery mode if included.

Only some of the following forms will be displayed, depending on the type of unit.

SCREEN 61 CONFIGURATION OF FAN SPEED REGULATOR


/
Screen 61 allows setting of the type of speed regulator used for the fans installed.

Fans
EC With Electronical
Commutated Motor

(Screen 61)

SCREEN 62 CONFIGURATION OF COMPRESSOR SPEED REGULATOR /


Screen 62 allows activation of the speed regulation of the compressor via the
inverter. Compressor variable
Speed: NO

(Screen 62)

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Programme for Unit ISA/ISC

SCREEN 63 PID SETTINGS /


Screen 63 allows the proportional band, integral time regulation and derivative
time to be set. PID Settings

Prop Band: C 00.0

Int. Time: sec 000

Der. Time sec 000

(Screen 63)

SCREEN 64 WINTER PID SETTINGS /


Screen 63 allows the proportional band, integral time regulation to be set of the
winter mode Inverter PID Sett.

Winter Mode

Prop Band: C 00.0

Int. Time: sec 000

(Screen 64)

SCREEN 65 WATER PUMP WITH INVERTER CONFIGURATION


/
Screen 65 allows to configure the functioning of the water circulation pump with

the aid of the inverter.


Circulator Pumps: 1
The frequency adjustment can be managed in two different logical:
Inverter: Y
CTRL Head Press: MAN
Inverter Req.% 100
Autoadaptive logical: With logic Auto the unit is equipped with additional
(Screen 65)
pressure transducers on the chiller water circuit. Once the chiller is installed the
required available pressure can be defined on the unit (see screen 65). Circulator Pumps: 1
The information from the sensors permits to the Uniflair control board to maintain Inverter: Y
this setting in all the different pressure drop conditions, and therefore constant CTRL Head Press:AUTO
Head Press. kPa: 150
water flow through the evaporator even 2-way valve or separate hydraulic circuits
are installed.
This solution is useful when the pressure drop of the system can vary during the
chiller operation like installations where the CRACs are fitted with 2-way valves or
there are separate water circuits. The control board monitors the pressure drop
through the unit and it modify the inverter speed and, consequently, the head
pressure of the pump. The settings for the required head pressure can be done
directly on the local user terminal or on the remote user terminal of the unit or from
the Building Management System.

Flexible logical: With the logic MAN, the Uniflair control board permits to set a
value for the inverter speed and, consequently, for the water flow. The unit
operates with this water flow until it is not modified. Modifications can be done
directly on the local user terminal (see screen 65) or on the remote user terminal
of the unit or from the Building Management System.
This solution is necessary when the pressure drop of the system is not completely
known or an extension is scheduled, expected or simply possible.
Once the chiller is installed the pressure drop / water flow is setted on the control
board according the site features and the required deltaT on the inlet / water
temperatures. In the event of any modifications on the site the operating
parameters can be changed in order to adjust the correct operation of the unit/s.

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SCREEN 66 PID PARAMETER CONFIGURATION /


Screen 66 is displayed when the inverter adjustment mode of the water pump is
set in AUTO. Set Head Pres: 150kPa
The pressure difference between water input and output (useful head), is Read Value: 100kPa
Prop.Band: 100
processed by a PID algorithm that generates a 0-10V ramp, useful for controlling Int.T.120s Der.T.00s
the inverter of the water pump. In this way, should the load losses to the utilities (Screen 66)
change, the system reacts by modifying the water flow rate to the load.
Allows setting:
- The available head set point to be maintained, calculating the difference
between the water input and water output pressures. When the head (DP
out-in unit) is greater than the wanted set, the pump starts decreasing the
water flow rate;
- The proportional band

- The integral time

- The derivative time

ATTENTION:
to avoid system hunting, it is advised to set the proportional band values and
integral time relatively high.
SCREEN 67 PUMP SPEED CONFIGURATION IN MANUAL MODE
/
Screen 67 is displayed when the water pump inverter adjustment mode is set to

MAN.
Circulation Pump

By setting the value to YES, the pump speed reduction is enabled when the heat
Speed Contr.Low Load

load is low. When the compressor with inverter operates above 33 %, the pump

operates at maximum speed; on the other hand,when it operates below 33% or is


(Screen 67)
off, the speed starts decreasing down to its minimum value.

The maximum and minimum values can be set in the corresponding screen in the

OPERATING PARAMETERS menu


Circulation Pump

Max. W.Flow R: 100.0%

Min. W.Flow R: 090.0%

(Screen 130)

SCREEN 68 LAN HEAD CONTROL CONFIGURATION


/
Screen 68 is displayed when the inverter adjustment mode of the water pump is

set in AUTO.
Usage of Pres.Values
In the event several units are connected to the LAN, you can choose whether the
Mode: Local
head control must be carried out on the local average of the read values.

If head control is attributed to the mean values of the connected units and a LAN
(Screen 68)
shortage occurs, all the pumps reach their maximum speed value.

The indications provided by the pressure sensor and the adjustments in progress

can be read in the screens of the synoptic panel.


W. press. In kPa 053
W. press. Out kPa 053
T. Head Mean kPa 053
Pump 100%

SCREEN 69 CONFIGURATION OF THE REFRIGERANT


/
Screen 69 allows setting of the type of refrigerant gas used and activation of the

electronic expansion valve present with associated model details.


Refrig.Circ.Option
Gas Type: R410a
EXV valves: Y
DANFOSS ETS25 12-1/2
(Screen 69)

SCREEN 70 COOLING SETPOINT LIMITS


/
Allows the minimum and maximum setpoint limits to be set.

Cool.SetPoint Limits

Min Value C 06.0

Max Value C 13.0

(Screen 70)

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SCREEN 71 FREQUENCY OF THE ELECTRIC NETWORK /


This Screen allows the frequency of the electric network.
Mains Frequency

50Hz

(Screen 71)

SCREEN 72 FAN REGULATION /


This Screen and the ones which follow it allow the fan modulation parameters to
be set on the basis of the condensing pressure: by setting the low-noise mode, the Fan Speed Setting
Low Noise Mode N
fan speed regulation is based on a ramp of 3 steps rather than 2, as illustrated in Min. speed % 12
the diagrams which follow. Max. speed % 100

(Screen 72)

Fan Speed Standard modulating control

100%

Min. Vel.

Fan Off Fan On Ramp begin Ramp end Press. Cond.

SCREEN 73 FAN REGULATION /


Screen 73 allows the parameters for fan modulation to be set depending on the

condensation pressure when in Chiller mode. Fan Speed Reg. (S)

On: 50C Off: 00C


Ramp begin. 00C
Ramp ending 20C

(Screen 73)

SCREEN 74 FAN REGULATION /


This Screen allows the parameters relating to the 2nd fan modulation regulation

step in low noise mode. Fan Speed Reg. (S)

LowNoise (High Ramp)


Ramp2 begin. 52C
Ramp2 ending 58C

(Screen 74)

Modulating control in low-noise mode


Fan Speed
100%

Max Vel.

Min Vel.

Fan Off Fan On Ramp1 begin Ramp1 end Ramp2 begin Ramp2 end Press. Cond.

SCREEN 75 FAN REGULATION /


Screen 75 allows the parameters for fan modulation to be set depending on the

condensation pressure in heat pump mode. Fan Speed Reg. (W)

On: 70C Off: 80C


Ramp begin. 50C
Ramp ending 20C

(Screen 75)

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SCREEN 76 FAN REGULATION IN FREE-COOLING /


This Screen allows the fan speed parameters to be set in free-cooling mode with
partial or total signal. FC Parameters

Max Speed Setting

Total FC Mode % 100

Partial FC Mode % 066

(Screen 76)

SCREEN 77 SETPOINT FREE-COOLING ACTIVATION /


In free-cooling units, this Screen appears which enables the activation delta T to
be set. When the external air temperature is lower than the inlet water FC Parameters

DT Water IN-Ambient

temperature, the unit enters free-cooling mode: the water circulation pump SetPoint C 05.0

activates by means of the free-cooling coil and the compressor steps change in
order to increase the efficiency of the air-water exchanger. (Screen 77)

SCREEN 78 TOTAL FREE-COOLING SETPOINT ACTIVATION /


Screen 78 allows setting of the delta T between the inlet and outlet water
temperature to enable total free-cooling. FC Parameters
Total FC Mode
DT Water In-Out
00.0 C

(Screen 78)

SCREEN 79 ACTIVATION OF FREE-COOLING WITH STAND-BY UNIT /


Screen 79 allows management of intelligent free-cooling with the unit in stand-by,
when there are more units connected to the LAN. FC on Stand-by Unit
(Hydr.Connected)
Enabled: N

(Screen 79)

In the diagram shown below, an example is shown where unit 1 is in stand-by and units 2 and 3 are running and
connected with intelligent free-cooling. If the external temperature is able to activate free-cooling, the control
system of the units running controls the start-up of the fans of the unit in stand-by (1) and the start-up of the free-
cooling pump (C) of the units which are running (2 and 3). In this way the water is sent to all of the available free-
cooling coils.

A : Main onboard pump E : Non return valve


B : Free-cooling coil
C : Free-cooling pump
D : Evaporator
: Supplied by Manufacturer

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Programme for Unit ISA/ISC

SCREEN 80 ANTI-FREEZE FUNCTION


/
This Screen gives the choice of activating the circulation pump or not through the

free-cooling coils in anti-freeze operation. If this function is activated in the stand


Antifreeze Function

FC Pump Activation

by unit, the FC pump is switched on as soon as the external temperature falls


On Stand-by: N

below 4,5C; it turns off when it rises above 5.5C.

N.B.: Only a correct mix of glycol ensures that the coils do not freeze if the
(Screen 80)
external temperature falls below zero: the function indicated cannot guarantee the

integrity of the coil, above all in freezing temperatures.

SCREEN 81 ANTI-FREEZE
/
The mask 81 sets the percentage of glycol in the circuit water and set the setpoint

to activate the antifreeze.


Antifreeze

Glycol %00

Setpoint AF C 00.0

(Screen 81)

SCREEN 82 WATER ISOLATING VALVE CONTROL


/
Screen 82 allows activation of the water isolating valve control by setting:

activation Control of Motorised

Isolating Valve: No

movement control (switch for end of run or run time) CtrlMode: LimitSwitch

late alarm activation (water flow absence) Alarm Delay s 000

Or

/
Control of Motorised

Isolating Valve: No

CtrlMode: Timed

ON Delay Time s 000

(Screen 82)

SCREEN 83 READING RANGE REGULATION /


Screen 83 allows the reading range of the high pressure transducer to be set.
High Press Sensor

Range Begin kPa 0000

Range End kPa 0000

(Screen 83)

SCREEN 84 READING RANGE REGULATION /


Screen 84 allows the reading range of the low pressure transducer to be set.
Low Press Sensor

Range Begin kPa 0000

Range End kPa 0000

(Screen 84)

SCREEN 85 READING RANGE ADJUSTMENT /


Screen 85 allows setting the reading range of the water pressure sensors when
the pump speed adjustment function is enabled according to the head read. Water Press Sensor

Range Begin kPa 0000

Range End kPa 0000

(Screen 85)

SCREEN 86/91 SENSOR ADJUSTMENT /


Screen 86 and the following Screens allow the temperature sensors which can be
found in the unit to be adjusted (read value), when there is a difference between Offset Adj.

Cond. 1 Temp Sensor

the value measured by the probe and the actual temperature, measured by a Read Value C 00.0

precision instrument. Adjustement 00.0

(Screens 86/91)

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SCREEN 92/93 WATER PRESSURE SENSOR ADJUSTMENT /


Screen 92 and the following Screens allow the water pressure sensors which can
be found in the unit to be adjusted (read value), when there is a difference Offset Adj.

W ater Pressure Inlet

between the value measured by the probe and the actual temperature, measured Read Value C 00.0

by a precision instrument. Adjustment 00.0

(Screens 92/93)

SCREEN 94 REMOTE SETPOINT 1 /


Screen 94 allows setting of the remote setpoint function through the UpCOE
expansion board or the RS485 serial card. Set Point Remote
Offset (positive) Y
By 0-10V Signal
With pCOE Exp.Board

Or

/
Set Point Remote
Offset (positive) Y
Serial RS485
With RS485 Card

(Screen 94)

SCREEN 95 REMOTE SETPOINT 2


/
Screen 95 allows the relative control parameters of the remote modulating control

of the unit operating values to be set.


Set Point Remote

Offset (positive)

The zero value is adjusted automatically using the Hardware setup function.
Zero Adj. mV 000

10V Signal = C 00.0

(Screen 95)

SCREEN 96 SETPOINT REMOTO 3


/
Screen 96 visible when the offset control is configured in By Serial RS485 in

screen 94 and allows setting of the remote setpoint through the supervision
Set Point Remote

Offset (positive)

variable Integer 49.

Integer 49 1000=00.0

(Screen 96)

SCREEN 97 TRASMISSION REMOTE SETPOINT


/
The mask 97 allows the transmission network capability pLAN offset from the

machine with an address 1 to all the others in the network.


Set Point Remote

From Unit 1 to All

Unit by LAN

No

(Screen 97)

SCREEN 98 HEAT RECOVERY


/
Screen 98 allows setting of the delta T between the condensation temperature

and the water temperature for heat recovery.


Heat Recovery

DT TcondTwater

C 00.0

(Screen 98)

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Programme for Unit ISA/ISC

SCREEN 99 EMERGENCY HEAT RECOVERY


/
Screen 99 allows activation of the Quick Start of the compressors after a power

supply interruption of at least 3 minutes and if the chilled water outlet temperature
Emergency Recovery

Enable : N

is above both the setpoint and the settable value.


Activ.At Power ON if

Twout > SetP + C 00.0

(Screen 99)

SCREEN 100 REFRIGERANT CHARGE CHECK


/
Screen 100 allows activation of the refrigerant charge check of the circuit.

Refrigerant charge

Check :

Disattiva

(Screen 100)

SCREEN 101 BUZZER ACTIVATION TIME /


Screen 101 allows the maximum activation time of the buzzer activation when an
alarm is active to be set. Alarm Buzzer Conf.
Activat.Time min 05
(0=never;99=ever)

(Screen 101)

SCREEN 102 SETTING THE ACCESS PASSWORD /


Screen 102 allows the access password to be set:
- At the settings ("SETTINGS" password). See paragraph "ACCESS LEVEL", SET-UP PASWORD

FOR ACCESSING TO :

point 2.; SETTINGS 00000

- At the configuration ("CONFIGURATIONS" password or "SERVICE" SERVICE 00000

password). See paragraph "ACCESS LEVEL, point 3. (Screen 102)

Since access to the SERVICE menu is not granted unless you know the relevant password, we recommend you
write the new password down before changing the existing one.

Screen 103, allows the data contained in the microprocessors EEPROM to be /


altered.
PROGRAM SET-UP NO
AL. PAGE CLEAR-UP NO
PROGRAMME SETUP. This operation is performed automatically if the HARDWARE SET UP NO
programme is replaced. It may prove useful if you find data (setpoints,
(Screen 103)
configurations etc.) are contaminated as it allows you to clear the memory
(including data concerning the units HARDWARE configuration): all setpoints
are automatically restored to their respective factory settings (see section /
entitled "DEFAULT VALUES"). PROGRAM SET-UP NO
AL. PAGE CLEAR-UP NO
Following this operation, the controller must be reconfigured and you will need to HARDWARE SET UP NO
adjust any setpoints that are to have a value other than the default value. Please Wait

AL. PAGE CLEAR-UP. By clearing the alarm log, you erase the all alarm events
stored in the memory.

HARDWARE SET-UP. Used to run an automatic procedure for detecting devices


connected to the controller. This operation is useful when you want to add an
option to the card, replace a sensor, or when the display features the "NC"
message instead of the temperature sensors reading.

To restore factory setpoints and reset other data in the memory (except "Hardware Configuration" parameters),
P
press keys and at the same time and hold them down for at least 5 seconds.
A short audible signal tells you that the operation has been performed successfully.

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Programme for Unit ISA/ISC

DELAY SETTINGS

Access to Access to
Configuration Menu Configuration Menu
P I/O

+ Enter Password: Enter Password:
_00000 _* * * * *
(Screen 160) (Screen 160)

* * * * *: Enter the "SERVICE" password ("CONFIGURATION PASSWORD") to be found in the envelope supplied with this manual.

_Hardware Config. Hardware Config.

Delay Settings
_Delay Settings
Manual Control Manual Control
EVX Parameters EVX Parameters
(Screen 180) (Screen 180)

Screen 150 concerns initial transient behaviour and gives you the option of setting:
length of delay before the unit restarts after a power cut (POWER ON
DELAY) - it is required to prevent simultaneous starts in multiple installations;
Power On Delay s 000
In LAN-connected units, a progressive start sequence (unit 1, unit 2, ) is run Start Trans. s 20
automatically, with 5-second intervals between one unit and the next. Temp. Al. Delay min 15
length of time between the unit switching on and control starting (START
(Screen 150)
TRANS.) - this is the initial period deemed necessary to give the control
system time to stabilize.
During this period, the FS water flow-switch reading is also disregarded. This
allows the unit to start without generating the "No waterflow" alarm, especially
in units with a motorized damper.
delay - from when the unit starts - before environmental condition alarms are
reported (T. Al Delay).
Screen 151 allows the anti-hunting time constant to be set to avoid excessive /
differences in temperature. The greater the heat inertia of the room being air-
Anti-Hunting Time
conditioned, the greater this value must be. Constant of Water
Temp. Control s 30

(Screen 151)

Screen 152 allows the water flow-switch (FS) reading parameters to be set: the /
first parameter is the acquisition delay for the signal issued by the flow-switch
FS Start Delay s 10
when the unit is started, whilst the second parameter is the length of the delay FS Run Delay s 03
before the alarm, if there is one, is reported after the pump starts. Lastly, the third Pump Changeover h 12
parameter (only displayed if there are two pumps) is the rotation time for the
(Screen 152)
pumps operation. (1)
The Screen 153 allows the compressor times to be set, i.e.: /
1. minimum time between two starts for a single compressor;
Compr. Timing
2. minimum time each compressor stays on; Cycle min. s 000
3. minimum time each compressor stays off; Run s 000 Off. s 000
4. minimum time between two consecutive starts by different compressors; Between 2 Diff. s 000
(Screen 153)

The Screen 154 allows the Low Pressure delay to be set, i.e.: /
LP-Start Delay: initial period - from when the compressor starts - during
Compr. Timing
which the low-pressure pressure switch reading is disregarded. It enables LP-Start Delay s 000
the compressor to start even in a harsh climate. LP-Run Delay s 000
LP-Run Delay: Low Pressure delay the normal working
(Screen 154)

Screen 155 allows the activation delay of the free-cooling pump to be set for when /
the FC water valve opens.
Free-Cooling Pump:
Start Delay: s 150

(Screen 155)

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MANUAL CONTROL

During regular operation, all components the unit is fitted with are managed automatically. Nonetheless, to make
maintenance and adjusting work easier, or if there is an emergency, individual components can be switched on
using the manual override feature, regardless of the control process.

In particular, it is possible to:


switch the unit on/off in manual mode
switch the compressors on/off
swap the two pumps over
switch on /off the FC pump
control the ramp for the fans modulating control.
The safety devices are also activated during manual operation.

To edit parameter values, you must call up the "MANUAL CONTROL" subroutine from the "HARDWARE" menu
until you reach form 160 prompting you to enter the CONFIGURATION password.

Access to Access to
Configuration Menu Configuration Menu
P I/O

+ Enter Password: Enter Password:
_00000 _* * * * *
(Screen 160) (Screen 160)

* * * * *: Introdurre la parola chiave "SERVICE" ("CONFIGURATION PASSWORD") riportata nella busta allegata al presente
manuale.

_Hardware Config. Hardware Config.


Delay Settings Delay Settings
Manual Control _Manual Control
EVX Parameters EVX Parameters
(Screen 180) (Screen 180)

AUTOMATIC / MANUAL OPERATING MODE


MANUAL OVERRIDE
(SCREENS 170-173) UNIT START-UP N
COMPRESSOR 1 N
To alter the operating mode of a component, simply move the cursor onto the relevant COMPRESSOR 2 N
(Screen 170)

line, press the or key to change from automatic ("No") to manual ("Yes") or
/
vice versa, and confirm by pressing the key. MANUAL OVERRIDE
PUMP 1 Y
PUMP 2 N
Switchover P1-2 N
Via form 103, you can also set the degree that devices connected to analogue output (Screen 171)
Y1, Y2, Y3 and Y4 must open, given as a percentage.
/
When you use manual override to start one or more components, field D on the MANUAL OVERRIDE
STATUS form reads MAN. Free-Cooling Pump N

(Screen 172)

/
MANUAL OVERRIDE
FAN SPEED % 000
OUT RAMP % 000
RAMP %:Y1 000 Y2 000
(Screen 173)

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EXV PARAMETERS

Access to Access to
Configuration Menu Configuration Menu
P I/O

+ Enter Password: Enter Password:
_00000 _* * * * *
(screen 160) (screen 160)

* * * * *: Enter the "SERVICE" password ("CONFIGURATION PASSWORD") to be found in the envelope supplied with this manual.

_Hardware Config. Hardware Config. EXV Work. Param.


Delay Settings Delay Settings _ Circuit 1 Values
Manual Control Manual Control Circuit 2 Values
EVX Parameters _EVX Parameters Settings
(screen 180) (screen 180) (screen 210)

The screens shown here allow the read only data and some operating parameters

of the electronic expansion valve on circuit 1 to be displayed.


Capacity req. % 000
Opening steps n 0000
The screens are the same for the valve on circuit 2, but it is necessary to enter the
Evap. Press. bar 00.0
screen dedicated to Circuit 2 Valves
Evap. Temp. C 00.0
(screen 211)

Suct. Temp. C 00.0


SuperHeat C 00.0
SSH Set C 00.0
FW vers. HW: 000 SW: 000
(screen 212)

PROBES OFFSET ADJ.


C.1 Evap. Pressure
Read Value bar 00.0
Adjustment bar 00.0
(screen 213)

PROBES OFFSET ADJ.


C.1 Suction Temp.
Read Value C 00.0
Adjustment C 00.0
(screen 214)

C.1 MANUAL CONTROL


Opening steps 0000
Mode Aut

(screen 215)

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Programme for Unit ISA/ISC

_Hardware Config. Hardware Config. EXV Work. Param.


Delay Settings Delay Settings Circuit 1 Values

Manual Control
Manual Control Circuit 2 Values

EVX Parameters
_EVX Parameters _Settings
(screen 180) (screen 180) (screen 210)

Screen 230 allows the type of electronic expansion valve to be set. /


EXV Driver Set
Valve:
SEI50-SEH175
Refriger. Gas : R410
(screen 230)

Screen 231 allows the subcooling temperature to be set in the various operating /
modes.
SSH Set (Auto: 07.0)
Chiller Mode C 05.0
Heating Mode C 05.0
Defrost Mode C 06.0
(screen 231)

Screen 232 allows the Proportional Gain to be set in the various operating modes. /
Prop. Gain (Auto 28.0)
Chiller Mode 35.0
Heating Mode 13.0
Defrost Mode 19.0
(screen 232)

Screen 233 allows the set point of the Integral Time of the various operating /
modes to be set.
Integr. Time (A. s 030)
Chiller Mode s 028
Heating Mode s 028
Defrost Mode s 035
(screen 233)

Screen 234 allows the maximum number of opening steps and the set point of the /
neutral band of the subcooling.
Overclos. Steps 3000

SSH Dead Zone C 0.0


(Auto: 0.0)
(screen 234)

Screen 235 allows the set point of the Derivative time and the maximum suction /
temperature to be set.
Derivat. Time s 01.5
(Auto: 01.5)
Max Suct. T. C 30.0
(Auto: 01.5)
(screen 235)

Screen 236 allows the relationship in % of the power of the electronic expansion /
valve and the cooling circuit to be set where it has been inserted in the various
Circ./EXV Ratio
operating modes described. Chiller Mode 080
HP Mode 040
Defrost Mode 000
(screen 236)

Screen 237-238 allows the limits of low subcooling to be set: integral time and /
temperature in the various operating modes.
SSH LowL. (Auto: 02.5)
Chiller Mode C 00.1
Heating Mode C 00.1
Defrost Mode C 00.1
(screen 237)

/
SSH Low Limit
Integr. time s 02.0
(Auto: 01.0)

(screen 238)

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Screen 239 allows the setpoints of the MOP and LOP to be set in chiller mode.
/
Chiller Mode
MOP Set C 15.0
LOP Set C 00.0

(maschera 239)

Screen 240 allows the start up delay of the MOP and the integral time to be set. /
MOP Start Up Dly s 030
(Auto: 060)
Integr. Time s 04.0
(Auto: 02.5)
(maschera 240)

Screen 241 allows the integral time of the LOP to be set. /


LOP PROTECTION
Integr. Time s 01.5
(Auto: 01.5)

(maschera 241)

Screen 242 allows the setpoints of the MOP and LOP to be set in defrost mode. /
Defrost Mode
MOP Set C 00.0
LOP Set C 00.0

(maschera 242)

Screen 243 allows the setpoints of the MOP, LOP and kP factor to be set in heat /
pump mode.
Heating Mode
MOP Set C 00.0
LOP Set C 00.0
Dynamic kP factor NO
(maschera 243)

Screen 244 allows the start and finish of the range of the evaporating pressure /
sensor to be set.
Evap. Press. Sensor
Range Begin. bar -01.0
Range End bar 09.0

(maschera 244)

Screen 245 allows the delay time regarding the activation of the following /
parameter alarms to be set : Low subcooling, high suction temperature, LOP and
ALARM DELAY (s)
MOP. Low SSH 0120
High Suct. T. 0000
LOP 0000 MOP 0000
(maschera 245)

Screen 246 allows the delay time regarding the activation of the Pressure sensor /
failure to be set for the compressor start-up and during normal operation.
ALARM DELAY (s)
Press. Probe Failure:
At Compr. Start. 000
At Normal Working 00
(maschera 246)

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P +

UNITS REMOTE CONTROL

As an alternative, the unit can be started and stopped by means of:


1. a remote contact (or "remote control");
2. a "supervision system" connected to the microprocessor with a serial cable.
The microprocessor nonetheless retains control of the units resources.

ON/OFF VIA REMOTE CONTACT: the closing of a remote contact is responsible for starting the unit. The N.O.

contact is voltage-free and connected to the master card (see wiring diagram). In units with a standard control

programme, digital input 1 is the one specifically used for the on/off contact.

SUPERVISION SYSTEM: a supervision system exchanges data via a serial cable with the units master card,

which is controlled and monitored from a remote location. An optional Serial Card is available for this purpose,

used to enable optoisolated interfacing with an RS-485 network for data transfer (see manuals for Supervision

Systems).

Access to

Settings

P Enter Password

+
_00000
(Screen 150)

The Screen 140 you can establish whether the unit is slaved to a remote control.
More specifically, you can set:
the remote on/off command via clean contact (I/O via Contact);
the remote on/off command from a supervision system by means of RS-485 I/O via Contact N
serial line (I/O via Serial). Being mutually exclusive, if the setting is "I/O via I/O via Serial N
S/W via Contact Y
Serial Yes" , the "I/O via Contact" option is automatically disabled.
Moreover, with Screen 140 it is possible to set (only in heat pumps) the (Screen 140)
activation of the SUMMER/WINTER changeover remotely by means of a contact
connected to the digital input 14 (see the electrical diagram attached to the unit).

SETTING TRANSMISSION PARAMETERS FOR SUPERVISION


Screen 141 allows the basic parameters to be set (first three lines) for switching Serial Addr. : 001
via supervision, i.e. Serial Speed: 1200
1. serial address of the unit connected to the serial supervision network Protocol : Standard
(must match serial address set in supervision programme); LAN :Unit Number 01
2. data transfer rate (Ser. speed): 1200, 2400, 4800, 9600 and 19200 for (Screen 141)
RS-485.
3. protocol type (standard or Modbus).

In addition, the fourth line (should the unit be ready for connection in a Local
Area Network) is for setting the number of units connected in the LAN.
Remember that to prepare the unit for connection in a LAN, it must be
assigned a LAN address other than 0 as indicated in the relevant LAN guide.

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UNIT IN LOCAL AREA NETWORK (LAN)

Screen 142 concerns parameters for automatic rotation between running units
and standby units. Via said form, you can determine:
whether to activate this management feature (Yes/No). When automatic rotation /
ON Autom. Switch-over
on Std-by Unit N
is enabled, you have to press the OFF key on the unit with the lowest address in Cycle Time h 168
the network. N. Stand-by units N 1
automatic cycle time between one inversion and the next (CYCLE TIME) - if it (Screen 142)
has the value zero (" 0 "), the controller runs a test, rotating units at two-minute
intervals.
the number of units on standby (Num. UNIT STAND-BY).

Automatic rotation can be executed:

on a time basis (based on the above-mentioned cycle-time);

subsequent to a level-2 alarm, i.e. subsequent to an alarm for which AR or BR


has been set in the alarm addressing forms (see relevant section herein).

/
Screen 143 allows the unit operating in rotation to be switched-off, only when the Run. Unit in Rotat.
reserve unit has activated its own water circulation pump. Switching OFF After
Switch. ON Stand-by
Enabled: N
(maschera 143)
Screen 144, which is only seen if the local network is configured, allows the
temperature regulation to be set in three different ways:
- Independently: the unit independently controls the water temperature regulation;
- Connected: the unit control carries out the water temperature control by /
calculating the average temperature of the units which are operating. Reg.Step Calling
- Cascading: the control carries out an off-set on the regulation set point according Mode:
to the units connected in the network therefore allowing the units to be switched Standalone
on in succession. Each unit maintains its own regulation timings. (Screen 144)

Screen 145, which is only displayed if the local area network is configured, allows
the unit operation to be managed with the mean temperature value measured in
the room or with the "local" value measured just by the sensor inside the unit: /
- Mode: Local Unit control is based on temperature value detected by sensors on Usage of. Tamp. values
the actual air-conditioner. Model : local - mean
- Mode: Media Unit control is based on mean temperature value detected by Aut.Changeover
Mean/Loc. diff. C 2.0
sensors on active units connected in the local area network. (Screen 145)
If the difference between the mean value and its own sensor reading exceeds the
"MEDIA/LOC.DIFF." value (default setting 2C), the controller automatically
switches from "MEAN" mode to "LOCAL" mode.

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Programme for Unit ISA/ISC

P +

WORKING PARAMETERS

All variables are factory set to enable the controller to work correctly.

Setpoints and other setting parameters can be consulted by pressing the key (no parameter editing permitted

in this access mode).

To edit values, you will need to enter programming mode and enter the "SETTINGS" password (Screen 150).

Access to

Settings

P + Enter Password

:00000

(Screen 150)

COOLING SETPOINT (SCREEN 120)

No settings can be made to Screen 120. It gives the delivery water temperature

setpoint to which the unit is referring for control purposes.


Water OUT Regul.
Active SetP. C 07.0
The third and fourth line feature a message, where applicable, indicating the origin
Mode:
of the setpoint value when it deviates from the standard setting:
Ext.Temp.Compens.
- Compens. T.ext.: indicates that the setpoint given on the second line is
(Screen 120)
calculated based on external temperature (based on parameters set in the
forms described further on);
- SetPoint OpT.: indicates that the second setpoint is active by virtue of the
contact at digital input 10 switching;
- Setback Mode SetP.: indicates that the setback mode setpoint is active;
- Active SetP.: indicates that the setpoint is calculated based on the offset read
by analogue input 3 (option only possible if there is no evaporating pressure
sensor connected).
COOLING SETPOINT (SCREEN 121)
/
Screen 121 allows the main cooling setpoint to be set and, where applicable, the

Wat.Out Summer Reg.


second setpoint is activated when a contact connected to digital input 10
Std. SetP. C 00.0
switches.
Opt SetP. C 00.0
Max. Isteresi C 00.0
(Screen 121)

HEAT PUMP SETPOINT (SCREEN 122)


/
Screen 122 only allows the water temperature setpoint in winter mode to be set,

Wat.Out Winter Reg.


i.e. when the unit is working as a heat pump (hence this form only appears if the Set. Point C 00.0
unit is a heat pump). Max. Hysteresi C 00.0

(Screen 122)

SUMMER COMPENSATION (SCREEN 123)


/
Screen 123 allows summer compensation to be set for the cooling setpoint

depending on external temperature based on a ramp whose coordinates (of the


Set Point Compens.: NO
Summ. SetP. Ext.T
two angular points P1 and P2) must be entered here.
P1 00.0 C to 00.0 C
P2 00.0 C to 00.0 C

P2
(Screen 123)
Set Point

P1

External Temp.

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WINTER COMPENSATION (SCREEN 124) /


Screen 124 allows the winter compensation parameters to be set, i.e. heat pump
Winter Compens.
setpoint compensation depending on external temperature. Win. SetP. Ext.T.
P1 00.0 C to 00.0 C
P2 00.0 C to 00.0 C
(Screen 124)

ALARM THRESHOLDS (SCREEN 125 and 126) /


Screen 125 allows the inlet water temperature alarm thresholds to be set. If the
Alarme Thresolds
unit is in its heat pump version, the second line reads Water Inlet Summer Water INLET Temp
Temperature to distinguish summer mode thresholds from winter mode ones, Min. Temp. C 00.0
which can be set on the Screen 126. Max. Temp. C 00.0
(Screen 125)

/
Alarm Thresolds
Winter Water IN T.
Min. Temp. C 00.0
Max. Temp. C 00.0
(Screen 126)

SETBACK MODE

Setback mode, which can be activated or deactivated via the keypad, consists in starting the unit automatically
when it is idle - but powered - based on the setpoint settable for this operating mode.
Basically, setback mode is activated to ensure that environmental conditions are regulated - though in a wider
range - even when the system is off. Hence its activation does not depend on signals coming from remote control
systems, which it takes priority over.
Unit start as a result of setback mode is not considered an alarm condition.

BASIC PARAMETERS (SCREEN 127-127a) P +


Screen 127 (127a if unit is in its heat pump version) allows the setback mode to
be enabled/disabled as well as the setpoint for operation whilst said mode is
Setback Mode : Y
enabled. SetPoint C 00.0

(Screen 127)

Setback Mode Y
Summer SetP. C 00.0
Winter SetP. C 00.0

(Screen 127a)

CYCLIC PUMP START (SCREEN 128)


/
Screen 128 determines operation of the fan water circulation pump whilst setback

Setback Mode
mode is enabled for a period of 120 seconds. If set to "Yes", the pump is switched
Cyclical star
on cyclically based on the set time interval.
Of Pump (s120) Yes
Interval min. min. 00
(Screen 128)

SET POINT REGULATOR (SCREEN 129)


/
Screen 129 indicates:

SetP. Std C 00.0


SetP Std: the base setpoint setting; OffSet rem. C 00.0
OffSet Rem: the correction value to add to the setpoint Std; Active SetP. C 00.0
Active Setp: the final setpoint for regulation, active after the correction; (Screen 129)

MODULATING SET POINT (SCREEN 130)


/
Screen 130 is visible when the pump speed reduction setting is enabled when the

Circ ulation Pump


heat load is low. See screen 67 of the configuration menu.
Max. W.Flow R : 100.0%
Min. W.Flow R: 090.0%

(Screen 130)

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Programme for Unit ISA/ISC

SUMMER / WINTER SWITCH OVER

In the heat pump units it is possible to set the operating season Summer/Winter alternatively by means of three
possibilities:
1. from the user terminal keyboard;
2. from the digital input ID14 (see electrical diagram attached to the unit);
3. from the supervision system;

FROM THE USER TERMINAL KEYBOARD (SCREEN 18)


12:00 MO 01/01/07
Water OUT T. C10.0
Screen 18 (if the unit is in heat pump mode) allows the Summer/Winter switching
To Start Unit
to be set. In this case, it is necessary to turn the unit off using the ON/OFF key
Press On Key
and wait for the unit to stop. From the main Screen press the Up or Down key until (Screen 3)

Screen 18 is reached.

To change the mode press the ENTER key, change the value by using the UP or
/
DOWN key and press ENTER to confirm.
_ Mode:
Start up the unit again and the winter setpoint will automatically be used.
SUMMER
To Change Press
Enter Key
(Screen 18)

Mode:
SUMMER
To Change Press
Enter Key
(Screen 18)

/
Mode:
WINTER
To Change Press
Enter Key
(Screen 18)

_ Mode:
WINTER
To Change Press
Enter Key
(Screen 18)

FROM DIGITAL INPUT 14 (SCREEN 140) P +


Screen 140 (if the unit is in heat pump mode) allows the Summer/Winter switching

to be set. (N.O. Summer; N.C. Winter)


I/O via Contact N
I/O via Serial N
Screen 18 will display the operating mode from the remote control.
S/W via Contact Y
(Screen 140)

/
Mode:
SUMMER
(remote control)

(Screen 18)

FROM THE SUPERVISION SYSTEM /


Consulting the supervision manual is advised, along with the list of variables.
Mode:
SUMMER
(remote control)

(Screen 18)

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P +

CLOCK-CALENDAR - TIME BANDS

If the microprocessor features the optional clock card, the STATUS Screen displays the date, current time and day
of the week. The following actions can also be associated with a particular time:
unit starting and stopping based on a timer programme;

logging of alarm events.

Current time and date are set, and time bands programmed, by means of the following forms:

Access to
Clock - Calendar
Configuration Menu
Hours-Minutes 12:00
P Enter Password:
DD/MM/YY 01/01/08
+
_00000 Weekday MO
(screen 150) (screen 110)

CLOCK-CALENDAR SETUP

By means of the Screen 110, you can set:

time of day (hours, minutes);


date (day, month, year);
classification of the day of the week.

SETTING TIME BANDS (SCREEN 112-115)


Using this device, you can set times (time bands) for automatic unit starting and /
stopping, achieving: Unit On-Off Cycle
up to 3 on-off cycles a day, each with a start and stop time; (Max 3 On-Off Daily
a weekly cycle with different daily cycles split into weekdays N (default setting Enable
Cycles)
Y
from Monday to Friday), Saturdays P (default setting for Saturday, though it can (Screen 112)
be used for half-days etc.), and Sundays and holidays F (default setting for
Sunday).
/
Regular Day
Entering Yes on Screen 112 activates the time band device. Field D on the ON 08:15 OFF 12:30
STATUS form will read HOUR. ON 13:15 OFF 18:20
By using Screens 113, 114 and 115 you can programme time cycles - featuring a ON 20:00 OFF 22:30
(Screen 113)
start time (ON) and a stop time (OFF) - for normal days (N), Saturdays and pre-
holidays (P), and Sundays and holidays (H).

With the unit idle, the display reads UNIT SWITCHED OFF RESTART AT with
/
the time and day of the week programmed for the next start.
Satday/Pre-Holiday
If you enter 00:00 in both the ON and OFF fields, the cycle is disregarded.
ON 08:30 OFF 14:00
ON 00:00 OFF 00:00
ON 00:00 OFF 00:00
CLASSIFICATION OF DAYS OF THE WEEK (SCREEN 111) (Screen 114)
This is automatic, though it can be edited starting from Screen 111; the Screen is
called up when the time band device is activated (Screen 112 - "ENABLE:" YES.) /
The current day is identified - for the purpose of time band programming - as: Sunday and holiday
- N: normal or week day; ON 00:00 OFF 00:00
- P: Saturday or half-day; ON 00:00 OFF 00:00
ON 00:00 OFF 00:00
- F: Sunday or holiday; (Screen 115)

If you need to change this classification, press the key to call up the Screen
Programmed Cycle: N
(Normal Day)
111a, or press the key. To Change Press
Key ENTER"
(Screen 111)

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Programme for Unit ISA/ISC

WEEKDAY PROGRAMME OVERRIDE (SCREEN 111a)


Unless otherwise programmed, days are classified in the microprocessors Programmed Cycle: N
memory as follows: (Normal Day)
weekdays (N) all days during the week from Monday to Friday; To Change Press
Key ENTER
Saturdays or pre-holidays (P); (Screen 111)
Sundays and holidays (H) for Sunday

Screen 111a (called up from the Screen 111 by pressing the ) allows the
PROGRAM. MO 13/10/97
classification of the coming seven days, which will appear on the first line, today MO TU WE TH FR SA SU
included to be changed. N N >H N >P >H H
N=Normal P=PreH. H=Holyd.
(Screen 111a)
The stored classification (N or P or H) appears under each day and can be edited

by pressing key or until you reach the desired classification. Pressing

the key then confirms the classification entered and you are moved on to the
next day. If classification differs from the standard setting (override), the > symbol
automatically appears in front of it.
Time bands adopted when overriding will be the same as the ones for days with
that classification.

The override condition is cancelled automatically once the day for which it was activated is over.

To exit forms regarding the clock-calendar and time bands, press the key.

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P +

ALARM ADDRESSING

The following section ("CONSULTING ALARMS")


describes possible alarm events that may be P + /
detected by the controller, specifying the action
taken by the controller for each. Cond.Press.Sensors A
Access to
Setting Evap.Press.Sensors B
By using the Screens in this section, it is possible Enter Password: EXV valves B
_00000 EEPROM B
to assign a type to each of the alarms listed, (Screen 35)
(Screen 150)
i.e.:
type A: alarm is featured on the relay of
/
digital output 8;
type AR: alarm is featured on the relay of
Alarm Selection : Heat Recovery
digital output 8 and causes the standby unit A = relay 8 - Not POSSIBILE B
to take over; AR = relay 8 + Rotat. - Locked B
B/BR = relay 13
type B: alarm is featured on the relay of (Screen 30) (Screen 36)
digital output 13;
type BR: alarm is featured on the relay of /
digital output 13 and causes the standby unit /
to take over
Water Flow AR Pumps Run Hours --
Pumps Thermal B Compr. Run Hours --
Pumps FC Thermal B Wrong Password --
Phases Sequence A
(Screen 31) (Screen 37)

/
/
High Pressure AR
Compr. Thermal AR Inverter Compr. AR
Low Pressure B ETV OIL Inv. Comp. AR
Low Pressure Serious AR
(Screen 32)
(Screen 38)

/
/
High Water Thermal B
Low Water Temp. B
Inverter Pump AR
Water Pressure B
(Screen 33) pCOe Exp. Board A

(Screen 39)
/

Antifreeze AR
Water IN Sensor B
Water Out Sensor AR
Ext. Air Sensor B
(Screen 34)

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CONSULTING ALARMS

ACTIVE ALARMS

Pressing the key silences the alarm buzzer and the description of the alarm is shown on the display.

If the cause of the alarm has been eliminated, the last alarm message can be reset by holding down the key
for a few seconds. If the cause of the alarm has not been eliminated, the audible buzzer warning is switched on
again.

ALARM LOG SEQUENCE


To be able to reconstruct the sequence in which alarms occurred, the microprocessor keeps the last 100 events in

its memory. All logged alarms can be consulted in series by pressing the key while you are on the STATUS
Screen.

12:30 31/05/00 AL01

Loss of Water Flow

Events where the hour-meter threshold is exceeded ("SERV.") are not logged and hence not displayed.

In the sequence, the first event displayed is actually the last alarm encountered.

In control circuits featuring a clock card (optional extra), the data and time the alarm occurred are associated with

each alarm event logged.

DESCRIPTION OF ALARM EVENTS


All possible alarm messages that can be displayed on the user terminal are given below.

General information on solving the problem is given on the last two lines of the display for alarms that are still

active only (i.e. not for alarms that have been logged).

INCORRECT PHASE SEQUENCE ALARM


The SCROLL compressor must rotate the planned way or efficiency will be lost. Allarm
The mains phase sequence may call for a direction of rotation other than the Mains Phase Error/
Volt.Out of Limit
envisaged one in units with a three-phase power supply only. In this case, as soon (Aut. Reset)
as the unit is powered, the microprocessor immediately goes into an alarm state,
impeding any other manoeuvre.
In this case, disconnect the units power supply and swap two of the supply
phases over.
Alarm Alarm reporting no water flow from flow-switch
Loss of Water Flow

Check Hydraulic

Circuit

Alarm Alarm activated before starting up the pump. The control carried out a check of the state
Flowswitch Failure
of the flow switch contact before the pumps start; if the contact remains closed, the
Check Functionality/
Elctr.Connections control interprets it as an anomaly.
PreAlarm Circuit 1 Antifreeze pre-alert. Reporting the same for Circuit 2
Circ.1 Antifreeze

Check Evap.Cleaning

/Refrigerant Charge

Alarm Circuit 1 Antifreeze alarm. Reporting the same for Circuit 2


Circ.1 Antifreeze

Check Evap.Cleaning

/Refrigerant Charge

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Prealarm
Circuit 1 low-pressure pre-alert. This re-sets automatically after 60 seconds. If it is
Circ. 1 Low Pressure

Check Fridge Circuit

activated for 4 times in a row within the period of one hour, the alarm is activated (it is
Refrigerant Charge
necessary to reset it from the keyboard). Reporting the same for Circuit 2
Alarm
Circuit 1 low-pressure alarm. Reporting the same for Circuit 2
Circ. 1 Low Pressure

Check Fridge Circuit

Refrigerant Charge

Alarm
High pressure alarm for circuit 1 for the intervention of the high pressure switch with
Circ. 1 High Press.

Check Fridge Circuit

manual re-set. Reporting the same for Circuit 2


And/Or Condenser

Alarm
Alarm reporting no water flow from pump flow-switch
Loss Of water Flow

Check Pump/Hydraulic

Circuit
Alarm
Pump 1 thermal cut-out (or contactor fault) alarm. Reporting the same for Circuit 2.
Pump 1 Not Running

Check Safemotor/

Contactor
Alarm
Free-Cooling Pump thermal cut-out (or contactor fault) alarm
Pump FC Not Running

Check Safemotor/

Contactor

Alarm
Inlet water high temperature alarm
Water in Temperature

Above Max. Limit

Alarm
Inlet low water temperature alarm
Water in Temperature

Below Min. Limit

Prealarm
Compressor 1 thermal cut-out pre-alert. This re-sets automatically when the contact
Compr. 1 Thermal

closes. If this happens 3 times in row within the period of 3 hours, the alarm is activated
Check Electr. Input./

Discharge Temp.
(it is necessary to reset it from the keyboard). Reporting the same for the other
compressors.
Alarm
Compressor 1 thermal cut-out alarm. Reporting the same for the other compressors.
Compr. 1 Thermal.

Check Electr. Input./

Discharge Temp

Alarm Heat recovery not possible alarm. The alarm indicates if the recovery request has
Heat Recovery
Non Possible
caused the compressor operation to be outside the operating limits permitted of if the
(Out Of Limits) high pressure threshold has been exceeded 4 times in a row within the period of one
hour.
Alarm
Incorrect password entered alarm
Attempt to Access

With Wrong Password

(Min. 3 Occurrences)

Alarm
Inlet water temperature sensor fault alarm
Water in Sensor

Failed/Disconnected:

Check Sensor/Connect..

Alarm
Outlet water temperature sensor fault alarm
Water Out Sensor

Failed/Disconnected:

Check Sensor/Connect.

Alarm
Outlet water temperature sensor fault alarm circuit 2
Water Out Sensor 2

Failed/Disconnected:

Check Sensor/Connect.

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Alarm
External air temperature sensor fault alarm
Ext. Air temp. sensor

Failed/Disconnected:

Check Sensor/Connect.

Alarm
Circuit 1 evaporating pressure sensor fault alarm. Reporting the same for Circuit 2.
Circ. 1 Evap. P. Sensor

Failed/Disconnected:

Check Sensor/Connect.

Alarm
Circuit 1 condenser temperature sensor fault alarm. Reporting the same for Circuit 2.
Circ. 1 cond. T. Sensor

Failed/Disconnected:

Check Sensor/Connect.

Alarm
Circuit 1 and condensing pressure sensor fault alarm. Reporting the same for Circuit 2.
Circ. 1 Cond. P. Sensor

Failed/Disconnected:

Check Sensor/Connect.

Service Al.
Message indicating pump 1 has exceeded set hours of operation. Reporting the same
Pump 1

for Pump 2.
Exceeded 00000 Run

Hour

Service Al.
Message indicating FC pump has exceeded the set hours of operation.
Pump FC

Exceeded 00000 Run

Hour

Service Al.
Message indicating compressor 1 has exceeded set hours of operation. Reporting the
Compressor 1

same for the other compressors.


Exceeded 00000 Run

Hour

Service Al. EEPROM fault warning


EEPROM failure:
Replace
Control Board
Service Al.
Break in LAN warning
Lan Interrupted

Units Not Connected:

1,2,3,4,5,6,7,8,9,10

Alarm
tLAN communication alarm between the EXV 1 driver and the UpCO1m control. Check
Circ. 1 EXV Driver:

Not Responding

the connection. Reporting the same for Circuit 2.


(tLan Failure)

Alarm
EVX 1 evaporating temperature sensor fault alarm. Reporting the same for Circuit 2.
EXV1:Evap.T. Sensor

Failed/Disconnected:

Check Sensor/Connect.

Alarm
EVX 1 evaporating pressure sensor fault alarm. Reporting the same for Circuit 2.
EXV1: Evap. P. Sensor

Failed/Disconnected:

Check Sensor/Connect.

Alarm
EVX 1: This alarm is activated if there is an excess in evaporation pressure, or when the
Circ. 1 EXV Driver

MOP is higher than the threshold which has been set, for a period of time longer than
MOP Failed

the MOP Alarms Delay. Reporting the same for Circuit 2.


Alarm
EVX 1: This alarm is activated if there is a lack of evaporation pressure, or when the
Circ. 1 EXV Driver

LOP is lower than the threshold which has been set, for a period of time longer than the
LOP Failed

LOP Alarms Delay. Reporting the same for Circuit 2.


Alarm
EVX 1: The alarm is activated if there is low superheating, for a period longer than the
Circ. 1 EXV Driver:

Low SH Alarms Delay. Reporting the same for Circuit 2.


Low Suct. SuperHeat

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Programme for Unit ISA/ISC

Alarm
EVX 1: The alarm is activated if the suction temperature taken by the EVD400 sensor,
Circ. 1 EXV Driver:

High Suction Temp.

is higher than the threshold set for the High SH. Reporting the same for Circuit 2.

Alarm EVX 1: This alarm is activated following an error in the memory of the EEPROM.
Circ. 1 EXV Driver:
EEPROM Error
Reporting the same for Circuit 2.

Alarm
Alarm activated if the evaporating pressure at compressor start-up (monitored for 30
Possibile break down of

compressor 1

seconds), does not fall below the set limit. The same alarm occurs for the other
Thermal-magnetic check
compressors.
Alarm This alarm is activated by the digital inlet connected to the thermal condensing fans.
Fans Thermal
Check Electrical
Bridging
Alarm This alarm is activated in case of possible leakage of refrigerant gas in circuit 1.
Possible loss
Reporting the same for Circuit 2.
refrigerant circ. 1
Verify charge
Alarm Alarm activated when there is an interruption via tLAN between the UpCO board and
pCOe:
the UpCOe board.
Expansion board
Not Connected
Prealarm Compressor 1 Inverter Fault pre-alert. This re-sets automatically after 60 seconds. If it is
Inverter Fault
activated for 4 times in a row within the period of one hour, the alarm is activated (it is
Compressor 1
necessary to reset it from the keyboard).
Alarm Compressor 1 Inverter Fault alarm.
Inverter Fault
Compressor 1

Alarm
Alarm activated when, during opening, the isolating valve has not reached the contact of
Isolating Valve Not

(Fully) Opened:Check

the limit switch within a set time.


Valve/Limit Switch

Pre-alarm Low oil level pre-alarm for compressor 1. It automatically resets after 60 seconds. If it
Low Oil Level
Compr.1 Check
occurs 3 times consecutively in an hour then the alarm is activated (it is necessary to
Level/Sensor rest the keyboard). Check the oil level or check that the infra-red sensor is working. The
same alarm occurs for the other compressors.
Alarm Low oil level alarm for compressor 1. The same alarm occurs for the other compressors.
Low Oil Level
Compr.1 Check
Level/Sensor
Alarm Alarm for problems regarding the water circulation inverter driven pumps.
Inverter
Circulation pump

Alarm
Inlet water pressure sensor fault alarm
Water Pressure Input

Failed/Disconnected:

Check Sensor/Connect

Alarm
Outlet water pressure sensor fault alarm
Water Pressure Out

Failed/Disconnected:

Check Sensor/Connect

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DEFAULT VALUES

CONFIGURATION NUMERICAL PARAMETERS


Screen PARAMETERS DEFAULT Screen. SETTINGS PARAMETERS U.M. PRE-SET

Modes Set-points
60 Heat recovery NO 121 Standard summer setpoint C 7
62 Inverter compressor enabling Yes 121 Optional summer setpoint C 10
65 Inverter water pump enabling NO 121 Max.Hysteresi C 1.6
67 Low speed pump enabling NO 122 Winter setpoint C 45
69 EXV valve NO 122 Max.Hysteresi C 1.6
72 Low Noise enabling NO 70 Summer setpoint minimum value C 6
79 FC stand-by enabling NO 70 Summer setpoint maximum value C 13
80 Antifrezze pump FC enabling NO Compensation parameters
82 Isolating valve enabling NO 123 P1 summer: setpoint C 7
94 Setpoint remote enabling NO 123 P1 summer: external temp. C 18
97 Setpoint remote by Lan enabling NO 123 P2 summer: setpoint C 7
98 Emergency recovery enabling NO 123 P2 summer: external temp. C 32
112 ON/OFF Daily cycles NO 124 P1 winter: setpoint C 45
127/a Set Back mode enabling NO 124 P1 winter: external temp. C -5
128 Cyclical Start of pump enabling NO 124 P2 winter: setpoint C 45
Alarm addressing 124 P2 winter: external temp. C 10
31 Water flow AR Alarm thresholds
31 Pump thermal cutout B 125 Min. summer water inlet temp. C 5
31 Pump Fc thermal cutout B 125 Max. summer water inlet temp. C 18
32 High pressure AR 126 Min. winter water inlet temp. C 20
32 Compressor thermal cutout AR 126 Max. winter water inlet temp. C 58
32 Low pressure B Set back mode parameters
32 Low pressure serious AR 127 Summer setpoint C 12
33 High water temperature B 127a Winter setpoint C 40
33 Low water temperature B 128 Pump ON interval during setback mode min 30
34 Antifreeze AR Fan control parameters
34 In water temp. sensor B 72 Minimum fan speed % 12
34 Out water temp. sensor AR 72 Maximum fan speed % 100
34 External temp. sensor B 72 Low noise Minimum fan speed % 12
35 Condensing control sensor A 72 Low noise Maximum fan speed % 66
35 Evaporation control sensor B 73 Condensing fan ON temperature C 35
35 EXV valve B 73 Condensing fan OFF temperature C 30
35 EEPROM B 73 Condensing Ramp start temperature C 40
36 Heat recovery not possible B 73 Condensing Ramp end temperature C 52
36 Heat recovery impeded B 74 Low Noise 2 ramp start temperature C 52
37 Hours of operation -pumps -- 74 Low Noise 2 ramp end temperature 70 58
37 Hours of operation -compressors -- 75 Evaporation fan ON temperature C 17
37 Incorrect password -- 75 Evaporation fan OFF temperature C 18
37 Incorrect phase sequence A 75 Evaporation Ramp start temperature C 15
38 Inverter Compressor AR 75 Evaporation Ramp end temperature C 12
38 ETV OIL inverter compressor AR 71 Mains Frequency Hz 50
39 Inverter pump AR Free-Cooling parameters
39 Water pressure sensor B 72 Max Speed Setting total FC Mode % 100
39 pCOe Exp.Board A 72 Max Speed Setting partial FC Mode % 66
Remote control, supervision and Lan management 73 DT Water IN-Ambient SetPoint C 05
140 I/O command via contact NO 74 On FC Total DT Water IN-OUT Setpoint C 4.0
140 I/O command via serial NO 78 DeltaT. Water IN-OUT to total FC C 4.0
140 S/W command via contact NO Antifreeze parameters
141 Serial adress 01 81 Glycol % 00
141 Protocol Standard 81 Setpoint AF C 2.0
141 Serial speed (120019600) 1200 Pression and Temperature Sensor
141 Automatic standby rotation NO 83 High pressure ramp start kPa 0
142 Single unit only limit NO 83 High pressure ramp end kPa 5000
143 Off unit after ON Std-by enabling NO 84 Low pressure ramp start kPa 0
144 Regulation Step Calling Stand. 84 Low pressure ramp end kPa 3447
145 Usage of temp. value mode Local 85 High water pressure ramp start kPa -050
85 High water pressure ramp end kPa 700
86-93 Offset Adj. sensor C 0.0

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CONFIGURATION NUMERICAL PARAMETERS


Masch. PARAMETERS DEFAULT Screen. SETTINGS PARAMETERS U.M. PRE-SET

Remote Setpoint
95 Zero Adj. mV 0.0
95 Signal 0-10V C 5.0
96 Integer 49 variable n 00.0
Heat Recovery
98 Delta T. T.Cond-T.Water C 8.0
98 Emergency recovery C 8.0
Emergency Recovery
99 Active after to Power-ON if TWout-SetP C 8.0
Buzzer
101 Active time ON Min 5
Password
102 Password Settings 00000
102 Password Service *****
Delay Time
150 Power On Delay sec 00
150 Control start delay sec 20
150 Temp. alarms delay min 15
151 Anti-hunting time constant sec 30
152 Flow-switch: signal acquisition sec 10
152 Flow-switch: alarm warning sec 03
152 Pump rotation interval h 12
153 Minimum interval between two starts sec 300
153 Minimum on interval sec 60
153 Minimum off interval sec 30
153 Interval between two steps sec 75
154 LP pressure-switch tripping delay sec 90
154 LP pressure-switch normal work delay sec 15
155 Free-Cooling Pump Start Delay sec 150
142 Standby rotation interval h 168
Circulation Pump Speed Control Low Load
130 Max water flow regulation % 100.0
130 Min water flow regulation % 90.0

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EXV DEFAULT VALUES

Default Value
PARAMETERS
Unit Size

Description U.M. 621 921 1221

Modes
EXV type Carel E2V..E6V
Refrigerant type R410
Opening step n 1300
Overclosed step step 20
Opening step mode Auto
Circ./Evap Ratio
Chiller Mode % 40 40 40
Heating Mode % 40 40 40
Defrost Mode % 100 100 100
SSH Integral Time
Chiller Mode sec 28 28 28
Heating Mode sec 28 28 28
Defrost Mode sec 28 28 28
SSH Set
Auto Mode C 7.0 7.0 7.0
Chiller Mode C 5.0 5.0 5.0
Heating Mode C 5.0 5.0 5.0
Defrost Mode C 5.0 5.0 5.0
Derivative time sec 3 3 3
SSH dead band C 0 0 0
SSH KP
Auto Mode step/C 28 28 28
Chiller Mode step/C 10 10 10
Heating Mode step/C 10 10 8
Defrost Mode step/C 18 18 25
Low SSH Set
Chiller Mode C 2.0 2.0 2.0
Heating Mode C 0.5 0.5 0.5
Defrost Mode C 0.1 0.1 0.1
Low SSH Integral Time sec 20 20 20
LOP Set
Chiller Mode C -15 -15 -15
Heating Mode C -20 -20 -20
Defrost Mode C -10 -10 -10
LOP Integral Time sec 10 10 10
MOP Set
Chiller Mode C 15 15 15
Heating Mode C 15 15 15
Defrost Mode C 15 15 15
MOP star-up delay sec 30 30 30
MOP Integral Time sec 4 4 4
Alarm Delay
Low SSH s 0120
High Suct. Temp. s 0000
LOP s 0000
MOP s 0000
Press. Probe Failure at compress. start s 000
Press. Probe Failure at normal working s 00

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APPENDIX Screens Flow Charts

P P I/O
P I/O

PASSWORD PASSWORD PASSWORD


W.Press.In kPa 000 "TARATURE"/"SETTINGS" 12:30 28/01/02 AL01 "TARATURE"/"SETTINGS" ID1 Remote On-OFF C "SERVIZIO"/"SERVICE"
Initiating ... W.Press.Out kPa 000 No Alarm Recorded ID2
Please Wait Total Head kPa 000 ID3
Pump % 100 Alarms Selection: ID4 HP1-TP1 (DGT1) C
Compressor 1 _ Hardware Config.
A= relay 8 40 Delay Settings
01 11 Tot.Run Hours
00000 AR=relay 8 + Rotat. Manual Control
Alarm Limit H 00000 B/BR=relay 13 EVX Parameters
Reset --
00:00 00/00/00 External Air C 17 10:15 18/01/02 30 (SEQUENCE READING OF
20 180
Holiday Program Condens.Temp.1 C 40 Power Back THE BOARDS DIGITAL
Restart in: 00days Condens.Temp.2 C 40 After Failure INPUT)
(with progr.cycle) Fans: % 000 Water Flow AR
Compressor 2
02 12 Pump Therm.Switch B
Tot.Run Hours
00000 FC Pump Th-Switch B
Alarm Limit H 00000
Reset --
12:00 LU 01/01/08 Circuit 1 HISTORICAL SEQUENCE
31 B1 Press.Cond. 1 00.0
21
Unit On by bar C READING OF THE
B2 Press.Cond. 2 00.0
Std-by Freecooling Condens 00.0 00.0 MEMORIZED ALARMS
B3 Press.Evap. 1 00.0
Evapor 00.0 00.0 Pump 1 High Pressure AR B4 Press.Evap. 2 00.0
03 13 Tot.Run Hours Compr.Thermal AR 44
00000
Alarm Limit H 00000 Low Pressure B
Reset -- Low Press.Serious AR
12:00 MO 01/01/07 Circuit 2
22 32 (SEQUENCE READING OF
Water OUT T. C10.0
bar C THE BOARDS ANALOG
To Start Unit Condens 00.0 00.0 INPUT)
Press On Key Evapor 00.0 00.0 Pump 2
Tot.Run Hours High Water Temp. B

04 14 00000 Low Water Temp. B

Alarm Limit H 00000


Reset --
Exv Circuit 1 23
12:00 MO 01/01/07 C1 CC1 OFF
33
Cooling SuperHeat C 00.0 C2 CC2 OFF
Opening steps n 0000 Free-Cooling Pump C3 OffV. Cond OFF
MAN REMOTO LAN01 Tot.Run Hours C4 CPFC OFF
00000 Antifreeze AR
05 15 Alarm Limit H Water IN Sensor B 46
00000
Reset -- Water OUT Sensor AR
24 Ext.Air Sensor. B
12:00 MO 01/01/07 Exv Circuit 2

Water IN T. C 12.0
SuperHeat C 00.0 34 (SEQUENCE READING OF
Opening steps Starting Number THE BOARDS DIGITAL
Water OUT T. C 07.0 n 0000 OUTPUT)
Water Tank T. C 07.0 C.1 res. -
C.2 0000000 res. - Cond.T.Sensors. A
06 16 0000000 Evap.Press.Sensors B
25 EXV valves B
Compressor 1 Off Heat Recovery EEPROM B
Compressor 2 Off Water Temp 00.0 C 35 C13 All.tipo B OFF
OFF Minimun Run Time Err Y2 ---
Compressor 1 00000 Y3 ---
Compressor 2 00000 Y4 ---
07 17 Heat Recovery:
- Not Possible B 49
26
- Locked B
Compressor 1 Mode:
On 40.0Hz SUMMER Manual Defrost 36 (SEQUENCE READING OF
Compressor 2 To Change Press Circ.1 Defrost - No THE BOARDS ANALOG
On Enter Key OUTPUT)
08 18 Pumps Run Hours --
27 Compr. Run Hours
Wrong Password - --
Phases Sequence A
Free-cooling Off 37
(Partial)

09 Inverter Compr. AR

ETV OIL Inv.Comp. AR

Circul. Pump 1 Off


Circul. Pump 2 Off 38
Regulated Pump %% 100
Head Press kPa 150
10 Inverter Pump AR
Water Pressure B
pCOe Exp.Board A

39
HARDWARE CONFIGURATIONS
DELAY SETTINGS MANUAL CONTROL

Unit Type: Refrig.Circ.Option FC Parameters Set Point Remote Power On Delay s 000
ER/ISAC 0521 Gas Type: R410a Total FC Mode Offset (positive) Y Manual Override
Start Trans. s 000 Unit Start-Up N
Heat Recover NO EXV valves: No DT Water In-Out By 0-10V Signal Temp.Al.Delay min 000
0.0 C With pCOe Exp.Boa Compressor 1 N %000
Compressor 2 N
60 69 78 94 150 170

Fans Cool.SetPoint Limits FC on Stand-by Unit Set Point Remote


EC With Electronical Min Value C 06.0 Anti-Hunting Time
Manual Override
(Hydr.Connected) Offset (positive) Constant of Water

Commutated Motor Max Value C 13.0 Enabled: Zero Adj. mV 000 Pump 1 N
N Temp.Control s 000

10V Signal = C 00.0 Pump 2 N


61 70 SwitchOver P1-2 N
79 95 151 171

Compressor variable Mains Frequency Set Point Remote


Antifreeze Function FS Start Delay s
Speed: No Offset (positive) 000 Manual Override

FC Pump Activation FS Run Delay s 000


Hz 50 On Stand-by Free-Cooling Pump N

N Pump Changeover h
Integer 49 1000=00.0 000
62 71 96
80 152 172

Inverter PID Sett. Fan Speed Setting Antifreeze Set Point Remote
Prop Band C 00.0 Low Noise Mode From Unit 1 to All Compr.Timing
Manual Override

N Glycol %00
Int.Time sec 000 Min.Speed % 12 Unit by LAN Cycle min. s 000
Fan Speed % 000

Setpoint AF C 00.0
Der.Time sec 000 Max.Speed % 100 N Run s 000 Off s 000
Out Ramp % 000

Between 2 diff.s Ramp %:Y1 000 Y2 000

63 72 81 97 000

153 173

Inverter PID Sett. Fan Speed Reg. (S) Control of Motorised Heat Recovery
Winter Mode On: 00C Off: 00C Isolating Valve: No T TCond-Twater Compr.Timing

Prop Band C 00.0 Ramp begin. 00C CtrlMode: LimitSwitch C 00.0 LP-Start Delay s 000

Int.Time sec 000 Ramp ending 00C Alarm Delay sec 000 LP-Run Delay s 000

64 73 82 98
154

Ciculator Pumps: 1 Fan Speed Reg. (S) High Press.Sensor Emergency Recovery
Inverter: N LowNoise (High Ramp) Range Begin. kPa 0000 Enable: No Free-Cooling Pump:
CTRL Head Press: AUTO Ramp2 begin. 00C Range End. kPa 0000 Activ.At Power ON if Start Delay: s 000
Head Press. kPa: 150 Ramp2 ending 00C Twout>SetP+C 00.0
65 74 83 99
155

Set Head Pres. 150kPa Fan Speed Reg. (W) Low Press.Sensor Refrigerant charge
Read Value: 0000Kpa On: 00C Off: 00C Range Begin. kPa 000 Check
Prop.Band: 100 Ramp begin. 00C Range End. kPa 0000 Disattiva
Int.T. 000s Der.T.00s Ramp ending 00C
66 75 84 100

Circulation Pump FC Parameters Alarm Buzzer Conf.


Water Press.Sensor
Speed Contr.Low Load Max Speed Setting Activat.Time min 00
Range Begin. kPa 000
N Total FC Mode % 000 (0=never;99=ever)
Range End. kPa 0000
Partial FC Mode % 000
67 76 101
85

Set-Up Of Passwords
Usage of Pres.Values FC Parameters Offset Adj. For Accessing To: (*)
Mode: Local DT Water IN-Ambient (*) Settings
SetPoint C 00.0 00000 Water IN Temp.Sensor
Read Value C 00.0 Service 00000 Water OUT T. Sensor
Adjustment C 00.0 Water OUT2 T. Sensor
102
68 77 86-93 Water Tank T. Sensor
Ambient Temp.Sensor
Program Set up N Disch.C1 T. Sensor
Al.Page Clear-up N Water Pressure Inlet
Hardware Set up Water Pressure Outlet
N

103
EXV VALVE PARAMETERS SETTINGS
P P P
EXV Work. Param.

Circuit 1 Values
EXV Driver Set Chiller Mode
Circuit 2 Values
Valve: MOP Set C 00.0 PASSWORD PASSWORD PASSWORD
Settings
DANFOSS ETS25-1/2 LOP Set C 00.0 "TARATURE"/"SETTINGS" "TARATURE"/"SETTINGS" "TARATURE"/"SETTINGS"
210
Refriger.Gas: R410a
230
239
Water OUT Regul. Alarm Thresholds
I/O via Contact
Clock Calendar
Active SetP. C 07.0 Winter Water IN T. N
I/O via Serial N
Hours/Minutes 00:00
Mode: Min.Temp. C 00.0
SSH Set (Auto: 00.0) MOP Startup dly s 000 S/W via Contact
DD/MM/YY 00/00/00
Ext.Temp.Compens. Max.Temp. C 00.0 N
Chiller Mode C 00.0 (Auto: 00.0)
CIRCUIT 1/2 VALUES Heating Mode C 00.0 Integr.Time s 00.0
Weekday MO
120 126
140
110 YES
Defrost Mode C 00.0 Time band
231 240 activation Wat.OUT Summer Reg. Setback Mode: N
Capacity req. % 000 Serial Addr.: 001
Std SetP. C 00.0 Set Point C 00.0
Opening Steps Serial speed: 1200
n 0000 Opt SetP. C 00.0 Protocol: Standard
Evap. Press. bar 00.0 Prop .Gain (Auto 00.0) LOP PROTECTION Max.Hysteresi C 00.0 Delivery
Evap. Temp. C 00.0 Chiller Mode: 000 Integr. Time s 00.0 NO Programmemed Cycle:: LAN:Unit number 01
Time band Normal Day 121 127
211 Heating Mode: 000 (Auto: 00.0) 141
Defrost Mode: 000 activation To Change
Press Key ENTER
232 241 Wat.OUT Winter Reg. Setback Mode: N
111 Autom. Switch-Over
Suct .Temp. C 00.0
Set Point C 00.0 Summer SetP. C 00.0
of Std-by Unit: N
SuperHeat C 00.0
Max.Hysteresi C 00.0 Winter SetP. C 00.0
Cycle Time h 000
SSH Set C 00.0
Integr. Time (A.s 000) Defrost Mode Delivery
PROGRAMME. Mo N Stand-by units 01
FW ver.HW: 000 SW: 000 Chiller Mode s 000 MOP Set C 00.0 122 127a
00/00/00 142
212 Heating Mode s 000 LOP Set C 00.0
MO TU WE TH FR SA SU
Defrost Mode s 000
N P F
233 242 N N N N SetPoint Compens.: Set back Mode
111a Sum.SetP. Ext.T. Cyclical Start Run. Unit in Rotat.
PROBES OFFSET ADJ. Switching OFF After
C.1 Evap.Pressure
P1 00.0 C a 00.0 C of Pump (s 120)
N Switch. ON Stand-by
Read Value bar 00.0
Overclos. Steps Heating Mode P2 00.0 C a 00.0 C Interval min. 00
0000 Enabled: N
Adjustement bar 0.0 MOP Set C 00.0 123 128
SSH Dead Zone C 0.0 LOP Set C 00.0 143
213
(Auto: 0.0) Dynamic kP factor NO Only in
programmeming Winter Compens. SetP. Std C 00.0
234 243 Unit On-Off Cycle mode Reg.Step Calling
(Max 3 On-Off Daily Win.SetP. Ext.T. OffSet rem. C 00.0
PROBES OFFSET ADJ. P1 00.0 C a 00.0 C Active SetP. C 00.0 Mode:
C.1 Suction Temp.
Cycles) Standalone
Evap. Press. Sensor Enable: N P2 00.0 C a 00.0 C
Read Value bar 00.0
Derivat. Time s 00.0
Adjustement bar 0.0 (Auto: 00.0) Range Begin. bar 00.0 112 124 129
Max Suct.T. C 00.0 Range End. bar 00.0 144
214
(Auto: 00.0)
Alarm Thresholds Circulation Pump
235 244 Regular Day Water INLET Temp. Usage of Temp.Values

Max W.Flow R: 100.0%


C.1 MANUAL CONTROL
ON 00:00 OFF 00:00 Min.Temp. C 00.0 Min. W.Flow R: 090.0% Mode: Local

Opening Steps ON 00:00 OFF 00:00 Max.Temp. C 00.0


0000
ON 00:00 OFF 00:00
Mode AUTO
Circ./EXV Ratio ALARM DELAY (s)
Low SSH 0000 125 130
Chiller Mode 113 145
000 High Suct. T. 0000
215 HP mode 000
Defrost Mode LOP 0000 MOP 0000
000
236 245 Satday/Pre-Holiday
ON 00:00 OFF 00:00
ON 00:00 OFF 00:00
SSH LowL. (Aut. 00.0) ALARM DELAY (s) ON 00:00 OFF 00:00
Chiller Mode C 00.0 Press. Probe Failure: 114
HP mode C 00.0 AT Compr. Start. 000
Defrost Mode C 00.0 At Normal Working 00
237 246 Sunday and Holiday
ON 00:00 OFF 00:00
ON 00:00 OFF 00:00 Programme Version

SSH Low Limit ON 00:00 OFF 00:00 ISA 1.5 01/09/2011

Integr. time s 00.0 115 06ST021@N2015T2A00

(Auto: 00.0) LAN: Unit n.1

135
238 Holiday Programme

Till: 00/00/00

To Change
Vers. Date

Press Key ENTER


Bios: 4.22 01/01/10

Boot: 3.03 01/01/10

116

136
Programme for Unit ISA/ISC

PART II: LOCAL NETWORK

GENERAL INFORMATION AND DEFINITIONS

1. Several air conditioners installed in the same room or several liquid chillers connected in parallel in the same
system can be managed by connecting them to a local network.
2. The number of connected units depends on the programme managing the network, stored in the Flash Eprom
memory.
3. Units in a network can be connected at a max. 500 metres.
4. All the units connected to the network must have the same programme version on the Flash Memory on the
board.
5. A terminal can be configured as private or shared.
a private terminal shows the status of the single unit connected to it by a telephone cable;
a shared terminal shows the status of all the units connected to the network.
6. Each board can talk to 3 terminals at the most; there are usually no more than two in normal operating
conditions: one fitted in the unit and one possibly in a remote location.

Fig. 1.

Alarm signals always have priority over the terminal, even if the parameters of another unit are being viewed when
the alarm is triggered.

Fig. 2.

7. To communicate on the local network, the units must be configured so that each of them can convey the
information necessary to operate properly.
To achieve this, the separate units must first be numbered progressively (1,2,3,...10) and then the various
terminals and LAN boards correctly addressed to them. The electrical connections must also be made, step by
step, as described below.

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MOST COMMON pLAN NETWORK CONFIGURATIONS


1. Up to 10 units connected to the network with a single terminal.

Fig. 3.

In this configuration, should power fail in the first unit, the terminal would close down. It would therefore not be
possible to read any information regarding the units in the network. However, the other units in the network would
continue to operate normally.

2. Up to 10 units each with its own terminal.

Fig. 4.

3. Up to 10 units with a single shared remote terminal.

Fig. 5.

pLAN CONNECTION BETWEEN UpCO BOARDS


In figure 6, a simple parallel connection is shown for more than one UpCO boards of the pLAN network, using a
shielded cable with two twisted pairs and an internal screen. The cable is connected to all of the boards through the
J11 terminal respecting the indicated polarity.

Fig. 6

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WARNING: Network polarity must be respected: the RX/TX+ of one board must be connected to the RX/TX+ of
the other boards; the same applies to RX/TX- and the GND.

Board Terminal Cable Connection


GND First couple (both wires)
Rx+ / Tx+ Second couple
Rx- / Tx- Second couple

The screen should be connected to the earth on the first unit at a metal point using a screw and a washer and the
length of the screen should be as short as possible.

Braid

2 Coppia 1 Coppia

Fig. 7

REMOTE TERMINAL CONNECTIONS

IMPORTANT WARNINGS

Electrical connections must be carried out when the unit is switched off and unplugged.

The network can be configured differently depending on the maximum distance of the board and remote terminal

connections; it may be necessary to use a T shunt TCONN6J (as shown in Fig. 8) to connect the remote terminal

to the main board.

TERMINA

Fig. 8

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Programme for Unit ISA/ISC

Cable AWG24 3x2


Terminal Cable operation Connections
0 Earth (screen) shielded
1 + VRL ( 30 Vcc) 1 twin A
2 Gnd 2 twin A
3 Rx/Tx- 3 twin A
4 Rx/Tx+ 3 twin B
5 Gnd 2 twin B
6 + VRL ( 30 Vcc) 1 twin B

If both of the pin-strip jumpers are between 2 and 3, the passage of the current is interrupted between the
connectors which are separated by a dashed line. If power is needed to be supplied to all of the connectors, both of
the jumpers must be between 1 and 2.
The 0 terminal is support terminal which can be used to connect the screen to the earth of the shielded cable; the
T derivative may however be connected to a metallic part of the unit, already connected to the earth.

MAXIMUM DISTANCES BETWEEN THE TERMINAL AND THE BOARD

1. For local terminals the connection with the base board is already made with a 3 pair cable with a 6 way
telephone connector. The length of this cable should not be longer than 3 metres.
2. The remote terminals should be connected to the base board with a telephone cable such as that which has
been described in point 1 for a distance of up to 50 metres. For connections of up to 6 metres the cable can be
supplied, on request, by UNIFLAIR SpA.

Cable length Uniflair code


m 1,5 Meco 110X1A
m 3,0 Meco 130X1A
m 6,0 Meco 140X1A

3. For longer distances, up to a maximum of 200 metres, a screened cable must be used (a twisted pair cable
with a screen AWG24, resistance < 80ohm/M). The cable can be a three or two twisted pair depending on if it
has to transfer power to the terminals.

CABLE FOR LAN AND SUPERVISION CONNECTION

For connection to both LAN and supervision networks, it is advisable to use a cable which has the following
specifications:
Multi-coupled cables with internal flexible conductors made from tin plated copper (AWG 22/7), insulated with
polypropylene, singularly coupled, screened with aluminium/polyester tape + continuity wire in tin plated copper
(AWG 24/7) connected on a common axis to reduce the diameter and protected by an external sheath in PVC.

Technical features

Conduct. Operating
external Capacity Operating
Article resist. Impedence temp.
om. (pF/m) voltage
max.
(mm) (ohm/km) (ohm) C1 C2 (V) (C)
Y08723
4,50 54,8 50 108 198 300 -10/+60
2x2xAWG22/7

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EXAMPLE OF A CONNECTION TO THE REMOTE

TERMINAL FROM THE BOARD

In this configuration it is necessary to:

1. use the two TCONN6J 'T' joints: one installed on the unit and one near the remote terminal;
2. use a three pair screened cable for two, so that the remote terminal is also supplied by the board of unit 1 to
which it is connected by the TCONN6J;
3. place the ferrite near the terminal in order to reduce the possibility of electromagnetic disturbances.

Fig.9

Fig. 10

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CONFIGURATION OF THE TERMINAL AND THE UpCO


BOARD ADDRESSING THE LOCAL NETWORK
Before carrying out the configuration of the addresses, it is advised that the LAN connection between the boards
should be checked as well as the connection with the remote or shared terminal and the electric supply
connections of the unit.
It is possible to configure the address of the terminal only after having connected it to the power supply by using
the RJ11 telephone connector. To enter in configuration mode press the UP, ENTER and DOWN keys at the same
time for at least 5 seconds (these keys are present on all versions); the mask shown in Fig. 11 will be displayed
with a flashing curser in the left hand top corner:

To modify the address of the terminal (display address settings) press the ENTER key once and the curser
will move to the address field (nn).
By using the UP and DOWN keys, select the desired value and press ENTER to confirm. If the selected
value is different from that previously memorized in the mask in fig.12 will appear and the new value will be
memorized in the permanent memory of the display.

If 0 is entered as a value in the nn field, the terminal will communicate with the UpCO board using the point-point
protocol (not pLAN) and the field XX will disappear since it has no meaning.

Display address
Display address

settings..: nn
changed

I/O Board

address:xx

Fig. 11 Fig. 12

UpCO: assigning the list of private and shared terminals

If it is necessary at this point to modify the list of terminals associate to each single UpCO board, the following
procedure should be carried out:
enter in the configuration mode using the UP ENTER and DOWN keys as described in the previous paragraph;
press the ENTER key until the curser is positioned in the XX field (I/O board address) Fig. 11;
Use the UP and DOWN keys to choose the address of the desired UpCO board. The values which can be
selected will be only those of the UpCO boards which are effectively on line. If the pLAN network is not working
correctly, or if there are no UpCO boards connected, it will not be possible to modify the field and only will be
shown;
Pressing the key again will display the sequence of masks as shown in Fig. 13;
The ENTER key moves the cursor from one field to another and the UP and DOWN keys change the value of the
chosen field.
The Pxx field: this shows the address of the selected board; in the example in fig. 13, P01 has been selected. To
exit from the configuration procedure and memorize the data, select the OK ? field and set it to YES and then
press ENTER to confirm.
The fields in the Adr column represent the addresses of the terminals associated with the UpCO board, address
11 for the local terminal and 32 for the shared terminal, while the column Priv/Shared indicates the type of terminal.
Warning: the terminals of the MP20 line cannot be configured as Sp (shared printer) as they do not have a printer
output.
If the terminal remains inactive for more than 30 seconds (no key has been pressed) it exits automatically from the
configuration procedure without memorizing any eventual changes.

Assigning the list of private and shared terminals

P01: Adr

Priv/Shared

Terminal Config

Press ENTER
Trm1 11 Ph

Trm2 32 Sh

to continue
Trm3 None --

OK?NO

Fig. 13

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LAN ADDRESS OF THE UpCO BOARD

The address of the board is selected as illustrated below:


1. Disconnect the power supply to the UPCO board;
2. Disconnect the J11 terminal clamps (Rx/Tx-, Rx/Tx+, GND);
3. Connect a user terminal with the address = 0 to the board of unit 1; (see paragraph Configuration of the
Terminal);
4. Reconnect the power supply and press the ALARM and UP keys at the same time until the following mask
appears:

#####################

Self Testing

Please Wait

#####################

Fig. 14
and then:
pLAN address:1

up: increase

down: decrease

Enter: save & exit

Fig. 15

5. Press the ENTER key to accept the value of the address of the proposed board on the display or the UP and
DOWN keys to modify it: set the "pLAN address: 1" on unit n. 1.
(NOTE: if a key is not pressed within 15 seconds the mask will disappear from the display and it will be
necessary to repeat the procedure described in point 1.).
6. P ress ENTER to confirm;
7. Disconnect the power supply;
8. Repeat the procedure set out in points 1 to 6 on unit n. 2 and for the other units in the network;

pLAN address:2

up: increase

down: decrease

Enter: save & exit

Fig. 16
9. Reposition the J11 terminal clamps (Rx/Tx-, Rx/Tx+, GND) on the board.

Table for UpCO board addresses

Unit Address
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10

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Table for terminal and UpCO board addresses

Terminal Address UpCO Board Terminal Address UpCO Board


Address Address
11 1 16 6
12 2 17 7
13 3 18 8
14 4 19 9
15 5 20 10

Terminal Address UpCO Board


Address
32 All addresses

In Fig. 17 a network of 4 units each with its own local user terminal and a shared 32 remote user terminal
displaying the information of unit 1.
P
To move from showing the display of unit 1 to that of unit 2, press the + keys at the same time and in
succession for the other units.

Fig. 17

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LAN PARAMETER CONFIGURATION

After having carried out the configuration of the remote and shared user terminals, the operating parameters of the
LAN network must be set. This must only be carried out on the unit with the address LAN1, because the
information will automatically be passed on to the other units which are connected.

P
The required settings are inside the Remote Control Parameters Menu accessed by pressing the keys + ;
some of the information for the required settings is described below.

LAN:Unit number:
Set the number of units connected to the Lan network;;
no Lan

(screen 141)
Activate the automatic exchange of the unit in stand-by; Autom. Switch-Over
Set the cycle time to carry out the rotation of the units; if the hour is Of Std-by Unit Y
set at 000, a simple test will be carried out putting the units in rotation Cycle Time h 024
with an interval of 2 minutes; N- Stand-by units 1
Set the number of units in stand-by (max 2): (screen 142)

Run. Unit in Rotat.


Switching OFF After
allows the unit operating in rotation to be switched-off, only when the
Switch. ON Stand-by
reserve unit has activated its own water circulation pump.
Enabled: N
(screen 143)
Reg.Step Calling
Mode:
Activate management of the water temperature regulator. Standalone

(screen 144)
The mask shown here is shown only if the local network has been
configured, allowing management of the unit operation with the average
temperature value measured from the active units connected in the local Usage of T+H values
network or with the local value measured by the sensor present inside the Mode: Local
unit.
Method: Local Value: control of the unit is entrusted to the
temperature values read by the sensor present on the air (screen 145)
conditioner;
Method: Average Value: control of the unit is entrusted to the O
average temperature read by the sensor present on the active
units connected in the local network. If the difference between the Usage of T+H values
average value and the reading of the sensor itself is more than Mode: Mean
the AVERAGE/LOC.DIFF. value, the control will automatically Aut.Changeover
move from AVERAGE to LOCAL. Mean/Loc.Diff. C 00
(screen 145)
NOTE: This setting is not passed on to the other units, so it needs to be
set individually on each unit.

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VISUALIZATION OF THE NETWORK FROM THE TERMINAL

From any terminal in the network, the mask << NetSTAT >> will appear when the UP + ENTER + DOWN keys are pressed at

the same time for at least 10 seconds ( see Fig. 18).

The NetSTAT mask indicates all of the UpCO boards with a LAN address and all of the terminals present in the network,

including the remote shared terminal, and its relative addresses.

Board UpCO

NetStat: 1 ----- 8
T:11 9 ----- 16
Enter 17 -------- 24
To Exit 25 ------- 32
Private terminal
Fig. 18
Shared terminal

= board
= terminal
In the example the result is that the network is composed of 3 LAN boards with the address 1,2,3 and of 4 user terminals with the address
11,12,13 and 32.

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UNIFLAIR S.p.A.
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06MC00075@00B0120