Disassembly & Assembly

4. Disassembly & Assembly

4-1. Precautions & Main Tools

Be sure to turn off the Power Switch before disassembling or as sembling the unit.
Be sure to use the rated parts when replacing electronic compon ents (check the Model
Name, the Rated Voltage/Current, the operating temperature, etc)
When repairing the unit, be sure to keep water away from the ha rness and assemble it
firm.
The assemble wire harness connectors should not be slipped out when pulling out
with moderate force.
When repairing the unit, be sure to remove dust or foreign subs tances completely from
the connector housing, the wire connection parts, the terminal contacts, etc.
It is to prevent any fire possibilities such as tracking, short , etc.
Check if there is any trace of water penetrated to the electric al components : If so,
replace the components or seal up the area with insulation tapes.
Check the assembled status of the components after repairing th e unit : Keep the
assembled status the same as the previous status.
Check its using environments (The Robot Cleaner is for domestic & indoor use.) :
When it is used for other purposes, it may cause major damages to the unit (operation
error, broken down, etc).
Do not Use : Attics, Underground Floor, Warehouse, Industrial B uilding, Watery Area,
Fire hazard area, Narrow & High Laying Areas s uch as Table, other not residential
area.
Do not have the customers repair the unit by themselves.
Tools for disassembly and assembly : Flat Head Screwdriver, Phi llips Screwdriver.

4-1

AUTOBOTSM(DJ68-00201G).indd37 2010.6.2512:56:13PM
 Disassembly & Assembly

4-2. Main Body Disassembly & Assembly

Category Description Visual Description

(1)
Flip over the Main Body and turn
Turn off
off the Power Switch (OFF).
main power

Press the Eject Button and Eject Button

separate the Dust Bin by pulling it
(2)
out.
ASSY CASE
BASKET
(Dust Bin) Be sure that the dust in the
Dust Bin not get spilled out.

 Press the locking tap (2ea)

with fingers and separate the
Power Brush Cover.

(3)
ASSY DRUM
BRUSH
Lift up the Power Brush from
(Power Brush)
the Main Body and separate it.

Power Brush

4-2

AUTOBOTSM(DJ68-00201G).indd38 2010.6.2512:56:15PM
 Disassembly & Assembly

Category Description Visual Description

Remove the screw with the

Phillips Screwdriver and separate
the left Side Rotating Brush
(4) (Separate the right one in the
ASSY BRUSH same way)
CORNER L/R
(Side Rotating
When the rotating brush is
Brush) bent or dirty, hold it with a
lukewarm steam towel and
clean it.

Remove the screws (2ea) with

the Phillips Screwdriver and
separate the Battery Cover.

Battery Cover
(5)
ASSY
BATTERY
Lift up the ASSY BATTERY and
(Battery)
disassemble the Connector
from the Main Body.

Remove the screws (2ea) and

separate the CAP-SCREW

(6)
ASSY BODY
BUMPER

4-3

AUTOBOTSM(DJ68-00201G).indd39 2010.6.2512:56:17PM
 Disassembly & Assembly

Category Description Visual Description

 Remove the ASSY BODY

BUMPER by pulling it out

(6)
ASSY BODY Separate the Connector from
BUMPER the Main Body.
When reassembling, push the
ASSY BODY BUMPER in all
the way to the CAP SCREW
ASSY Hole.

(7) Unlock the tab and separate the

COVER SIDE COVER SIDE L (Separate the
L /R other side in the same way).

COVER SIDE L

Remove the screws (2ea)

fastened to the PANNEL
CONTROL.

(8)
PANEL
CONTROL Press the two locking tabs and
remove the PANEL CONTROL
by flipping it over backwards.

PANEL CONTROL

4-4

AUTOBOTSM(DJ68-00201G).indd40 2010.6.2512:56:18PM
 Disassembly & Assembly

Category Description Visual Description

Remove the screws (6ea) and

(9)
separate the BODY MID by lifting
BODY MID
it up.

BODY MID

Remove the PBA-DISPLAY by

lifting it up

PBA
DISPLAY

(10)
ASSY PBA
Remove all the connectors from
the PBA MAIN and the screws
MAIN
(4ea). And then, separate the
PBA MAIN.

PBA MAIN

Remove the HOLDER DISPLAY

(11) DISPLAY
and separate the PBA TOUCH
PBA TOUCH COVER
assembled under the INLAY
(Touch
DISPLAY (only for VC-RA8*
Sensor)
Series)

4-5

AUTOBOTSM(DJ68-00201G).indd41 2010.6.2512:56:20PM
 Disassembly & Assembly

Category Description Visual Description

(12) Remove the screws (3ea) and

ASSY remove the ASSY WHEEL
WHEEL DRIVING L (Remove the other one
DRIVING L in the same way)

Remove the screws (2ea)

and remove the ASSY CASE
SENSOR by lifting it up

 Remove the screw (1ea)

and separate ASSY MICRO
(13) SENSOR (Bumper Sensor).
ASSY CASE (Remove the other one in the
SENSOR same way)

Flip over the ASSY CASE

SENSOR, remove the screws
(5ea), and separate the
Obstacle Sensor (7ea) and the
Cliff Sensor (3ea).

4-6

AUTOBOTSM(DJ68-00201G).indd42 2010.6.2512:56:21PM
 Disassembly & Assembly

Category Description Visual Description

(14) Remove the two screws and

ASSY separate the Side Rotating Brush.
MOTOR (Remove the other one in the
CORNER same way)

(15) Remove the screw (1ea) and

PBA separate the PBA REAR RECIVER
REAR (Remove the other one in the same
RECIVER way)

(16) Lift up the Speaker from the Main

SPEAKER Body and separate it.

4-7

AUTOBOTSM(DJ68-00201G).indd43 2010.6.2512:56:23PM
 Disassembly & Assembly

Category Description Visual Description

(17)
ASSY
Remove the screw (1ea) and
SWITCH
separate the MICRO S/W.
MICRO
DUST

(18)
WIRE Press the side locking tap with the
HARNESS Flat Head Screwdriver and
MAIN separate the Power Switch.
SWITCH

(19)
ASSY Remove the screws (2ea) and
MOTOR separate the Suction Motor.
FAN

4-8

AUTOBOTSM(DJ68-00201G).indd44 2010.6.2512:56:25PM
 Disassembly & Assembly

Category Description Visual Description

(20) Take care not to break the left /

ASSY right locking tabs and separate
CASE the ASSY CASE DRUM by sliding
DRUM it down.

(21) By tipping over the locking tab

ASSY with the Flat Head Screwdriver and
ROLLER separate the ASSY ROLLER FRONT
FRONT downwards.

4-9

AUTOBOTSM(DJ68-00201G).indd45 2010.6.2512:56:26PM
 4-3. Charger Disassembly & Assembly

Category Description Visual Description

Remove the screws

(4ea) on the back of the
Charger and separate
the BODY CHARGER.

(1)
BODY
Remove the screws
(2ea) and separate the
CHARGER
COVER CHARGER
&
FRONT.
COVER
CHARGER
FRONT
Remove the WIRE
HARNESS CHARGER
MAIN.

Remove the screws (4ea)

(2)
and separate the
PBA-SMPS
PBA SMPS

(3)
CBF Separate the CBF POWER

POWER CORD
CORD

4-10

AUTOBOTSM(DJ68-00201G).indd46 2010.6.2512:56:29PM
 Disassembly & Assembly

4-4. Virtual Guard Disassembly & Assembly

A Type B Type

4-4-1. A Type

Category Description Visual Description

(1) Open the COVER BATTERY
BATTERY and remove the batteries.

Remove the screws (4ea) on

the CASE SMART LOW

Separate the HOLDER-PBA

(2) OUT by pushing it in
PBA
SWITCH

Remove the WIRE

4-11

AUTOBOTSM(DJ68-00201G).indd47 2010.6.2512:56:32PM
 Disassembly & Assembly

Category Description Visual Description

Remove the screw (1ea) from
the HOLDER BUTTON
(2)
PBA
SWITCH
Separate the PBA SWITCH

(3)
Remove the screw (1ea) and
PBAS/
separate the PBA-S/G MAIN
G MAIN

 Remove the screws (4ea)

and separate the COVER-
REFLECTOR

 Remove the screw (1ea) and

separate the PBA-S/G SUB
(4)
PBA TOP

 Separate the WIRE

HARNESS-SIGNAL S/G

4-12

AUTOBOTSM(DJ68-00201G).indd48 2010.6.2512:56:35PM
 Disassembly & Assembly

4-4-2. B Type

Category Description Visual Description

(1) Open the COVER BATTERY

BATTERY and remove the batteries.

Remove the screws (5ea) on

the CASE SMART LOW.

Remove the WINDOW

SMART.

(2) PBA
Virtual Guard

Disconnect the PBA Virtual

Guard and detach it.

Remove the screws (4ea) on

the PBA Virtual Guard.

4-13

AUTOBOTSM(DJ68-00201G).indd49 2010.6.2512:56:42PM