Pre Commissioning Check List Yasref Refinery

Yanbu Export Refinery Project
PRE-COMMISSIONING CHECKLIST
Document No.: 111-EP3-CG-CG8-0003
Revision No.: 0 Issue Date : 26 November 2012
TABLE OF CONTENTS
1.0 INTRODUCTION .................................................................................................. 3
2.0 DEFINITIONS AND ACRONYM........................................................................... 3
3.0 REFERENCE ....................................................................................................... 4
3.0 RESPONSIBILITIES ............................................................................................ 4
3.1 CONTRACTOR .................................................................................................... 4
3.2 COMPANY PMT .................................................................................................. 5
3.3 YERP OPERATIONS ........................................................................................... 5
4.0 PRE-COMMISSIONING ACTIVITIES................................................................... 5
5.0 CONTRACTOR YERP PMT COORDINATION ................................................. 6
6.0 PRECOMMISSIONING RECORDS ..................................................................... 6
7.0 LIST OF YERP PRECOMMISSIONING FORMS ................................................. 6
8.0 PRE-COMMISSIONING CHECK LIST ................................................................. 9
General Confidential
Page 2 of 222
1.0 INTRODUCTION
This checklist is intended to define the Completion of Pre-commissioning activities prior

to the Commissioning of Plant..
2.0 DEFINITIONS AND ACRONYM
COMPANY : SAUDI ARAMCO
CONTRACTOR : Daelim Saudi Arabia
YERP : YANBU EXPORT REFINERY PROJECT

PMT : Project Management Team
Commissioning : Placement of a facility in service, after the scope of work

defined in the Project Proposal / Construction
documentation, drawings, specifications, and Pre-
commissioning is complete and Mechanical Completion
has been achieved. For a process Facility, commissioning
includes the testing of a plants system with test medium
in the line. After Commissioning, the plant is ready for
Start-Up, during which feedstock and other normal
operating liquids and gases are introduced in the lines.
Facility : The product of a Saudi Aramco project (capital or non-

capital) consisting of structures, equipment, materials,
fabrication and erection.
MC : Mechanical Completion is achieved when the facility in the

Approved scope, construction documentation, drawings,
specifications and material requisitions has been installed
and tested(Pre-commissioned) and is available for
commissioning and Start-Up.
Pre-commissioning : The steps required after construction of the facility,

unit, or system necessary to prepare that entity for
the introduction of process or utility materials. These steps
include cleaning, adjusting, testing, inspection, and
documentation.
The system components for continuity,
Operability and in the case of process plants
available for commissioning.
Page 3 of 222
Mechanical Completion: Achieved when the facility defined in the approved scope,
construction documentation, drawings, specifications and
material requisitions has been installed and tested and is
available for commissioning.
3.0 REFERENCE
YERP-SAEF-122 Project Records

YERP-SAGI-0002.710 Mechanical Completion and Performance
Acceptance of Facility
100-YER-PM-PPM-0787 Pre-commissioning Project procedure 487
100-YER-PM-PPM-0701 Mechanical Completion and Performance
Acceptance
3.0 RESPONSIBILITIES
3.1 CONTRACTOR
The Contractor is responsible for:
Creating a Contract Package specific Pre-commissioning and Mechanical

Completion Plan.
Having a software system capable of tracking all pre-commissioning activities.
Setting the schedule for pre-commissioning of the various segments of the
package and informing the COMPANY PMT of this schedule.
Creating the Pre-commissioning Checklists required for the Contract Package and
reviewing these lists with the COMPANY PMT.
Performing required inspections of items in the Contract Package and coordinating
with the COMPANY PMT when an inspection is to be witnessed by COMPANY
PMT and/or COMPANY Operations.
Performing required tests of items in the Contract Package and coordinating with
the COMPANY PMT when a test is to be is to be witnessed by COMPANY PMT
and/or COMPANY Operations.
Cleaning items in the Contract Package in preparation for the start of operation.
Preparing project drawings by markup to an as-built condition.
Preparing the dossiers needed for the documentation of systems completion and
subsequent turnover to COMPANY Operations.
Certifying the completion of pre-commissioning for items in the Contract Package
by completing and signing the appropriate Pre-commissioning Checklists.
Coordinating with and informing COMPANY PMT of the completion of pre-
commissioning of the entire Contract Package.
Page 4 of 222
3.2 COMPANY PMT
The COMPANY PMT is responsible for:
Approving the Pre-commissioning and Mechanical Completion Plan prepared by

the Contractor.
Approving the Pre-commissioning Checklists prepared by the Contractor.
Monitoring and witnessing (as required) inspections and testing performed by the
Contractor.
Performing inspections and witnessing tests as indicated in the appropriate
Inspection and Test Plans, or as required by any other contractual document.
Confirming the completion of pre-commissioning for items in the Contract
Package by co-signing the appropriate Pre-commissioning Checklists with the
Contractor.
Confirming the completion of pre-commissioning of the entire Contract Package
by starting the Mechanical Completion process.
3.3 YERP OPERATIONS
The COMPANY OPERATION is responsible for:
Performing the inspections indicated in YERP-SAGI-0002.710,

Mechanical Completion and Performance Acceptance of Facilities.
Witnessing the tests indicated in YERP-SAGI-0002.710, Mechanical
Completion and Performance Acceptance of Facilities.
4.0 PRE-COMMISSIONING ACTIVITIES
Pre-commissioning activities shall be performed in preparation for the certification of

mechanical completion per YERP-SAGI-0002.710, Mechanical Completion and
Performance Acceptance of Facilities.
Pre-commissioning includes making the required inspections or confirming that these

inspections have been made. Where documentation of an inspection is required, this
documentation will be completed or the existence of the completed documentation will
be confirmed.
Pre-commissioning includes performing the required tests or confirming that these tests
have been made. Where documentation of a test is required, this documentation will be
completed or the existence of the completed documentation will be confirmed.
Pre-commissioning includes completing the Contractors Pre-commissioning Checklists

where all of the items on the checklists are addressed, the Contractor indicates
Page 5 of 222
completeness and correctness of the activities by signature, and the COMPANY PMT
confirms completeness of the checklist by signature. Pre-commissioning includes
cleaning of equipment, piping, and other items in preparation for the start of operations.
Pre-commissioning includes the marking of drawings and other documents, which are
required to be as-built, to show the as-built condition.
Pre-commissioning includes completing the dossiers of documents needed for the

completion of the Contractors responsibilities.
5.0 CONTRACTOR YERP PMT COORDINATION
Toward the conclusion of construction activities there are inspections to be made by

YERP PMT and YERP Operations and tests to be witnessed by YERP PMT and YERP
Operations. The inspections to be performed by YERP PMT and tests to be witnessed
are identified in the Inspection and Test Plans used for construction. The YERP PMT, at
their discretion, may choose to make inspections and/or witness tests that are not listed
on any inspection plan.
The Contractor is responsible to lead the coordination of these inspections and tests
with the Contractors inspections and testing, through YERP PMT, in order to maximize
the efficiencies of these activities.
6.0 PRECOMMISSIONING RECORDS
After the pre-commissioning activity has been performed, the forms completed, and the
document dossiers assembled, the documents will be submitted as required by YERP-
SAEP-122, Project Records.
7.0 LIST OF YERP PRECOMMISSIONING FORMS
The list of the YERP Pre-commissioning forms is included in TABLE 1
Page 6 of 222
FORM NUMBER EQUIPMENT DESCRIPTION DATE

D-001 PRESSURE VESSEL
D-002 STORAGE TANKS
E-001A HEAT EXCHANGERS
E-001B FIN FAN
E-002 BLOWERS
F-001 FURNACES AND HEATERS
F-002 BOILERS
G-005 CENTRIFUGAL PUMPS
CENTRIFUGAL
G-006 POSITIVE DISPLACEMENT PUMPS (RECIPROCATING)
PUMPS 04/09
POSITIVDISPLACEM
G-007 04/09
SUBMERSIBLE PUMPS
ENT PUMPS
SUBMERSIBLE
G-110 GEARS
(RECIPROCATING)
PUMPS 04 CONVENTIONAL ELECTRONIC AND PNEUMATIC
04/09 J-001
J-002 TRANSMITTERS
TRANSDUCERS
J-003 SWITCHES
J-004 INDICATORS
J-005 ORIFICE PLATES, VENTURIS AND LO-LOSS TUBES
J-006 CONTROL VALVE
J-007 THERMOCOUPLES
J-008 RESISTANCE TEMPERATURE DETECTORS
J-009 CONTROLLERS
J-010 INSTRUMENT AIR LINE PRESSURE TEST
J-011 TURBINE POSITIVE DISPLACEMENT, AND MAGNETIC
J-012 FLOW
PILOTMETERS
TUBES/ANNUBAR FLOW METERS
J-013 INSTALLATION INSPECTION (INSTRUMENT
J-014 INSTALLATION)
LOOP CHECK COVER SHEET (LOOP CHECK)
J-015 INSTRUMENT AND CONTROL CABLES
J-016 VIBRATION
J-017 TEMPERATURE MONITOR
J-018 H2S MONITORING SYSTEMS
J-019 COMBUSTIBLE GAS MONITORING SYSTEM
K-001 HVAC
K-402 CENTRIFUGAL COMPRESSOR
K-403 POSITIVE DISPLACEMENT COMPRESSORS
K-501 (RECIPROCATING)
STEAM TURBINES
K-502 COMBUSTION GAS TURBINES
K-511 DIESEL ENGINE
K-600 MIXERS
L-001 PIPING, GENERAL
L-002 PIPING, SPECIAL PURPOSE
TABLE 1 LIST OF PRECOMMISSIONING FORMS (CONT)
Page 7 of 222
FORM NUMBER EQUIPMENT DESCRIPTION DATE

L-003 VALVES
L-004 PLUMBING & NON-ELECTRIC UTILITIES
P-000 TESTING GUIDELINES (ELECTRICAL TESTING)
P-001 BATTERY SYSTEM
P-002 UNINTERRUPTIBLE POWER SUPPLY SYSTEM
P-003 LOW VOLTAGE CABLES
P-004 MEDIUM VOLTAGE CABLES (5KV-15KV-35KV)
P-006 MOLDED CASE CIRCUIT BREAKERS
P-007 LOW VOLTAGE POWER CIRCUIT BREAKERS
P-008 MEDIUM VOLTAGE CIRCUIT BREAKERS
P-009 DEHYDRATOR-DESALTER TRANSFORMER
P-010 PROTECTIVE RELAYS
P-012 METERING
P-013 LIGHTING
P-014 METAL ENCLOSED BUS
P-016 LOW VOLTAGE MOTOR CONTROL CENTERS
P-017 MEDIUM VOLTAGE MOTOR CONTROL GEAR
P-018 NEMA FRAME, FORM WOUND INDUCTION AND
P-019 SYNCHRONOUS
OUTDOOR BUS MOTORS
STRUCTURES
P-020 SWITCHGEAR - GENERAL
P-023 AUTOMATIC TRANSFER SWITCHES
P-25 OIL FILLED POWER TRANSFORMERS
P-027 VOLTAGE AND CURRENT TRANSFORMERS
P-050 DRY TYPE POWER TRANSFORMERS
P-061 OUTDOOR SUBSTATIONS
P-062 SURGE ARRESTORS
P-071 VARIABLE FREQUENCY DRIVES FOR NEMA FRAME
P-080 MOTORS
GROUNDING SYSTEMS
P-082 HEAT TRACING
X-001 CATHODIC PROTECTION RECTIFIER
X-003 CATHODIC PROTECTION PLANT POTENTIAL SURVEY
X-004 CATHODIC PROTECTION EXTERNAL TANK BOTTOM
X-005 POTENTIAL PROTECTION
CATHODIC SURVEY TANK INTERNAL POTENTIAL
X-007 SURVEY
CATHODIC PROTECTION PIPELINE POTENTIAL
X-010 SURVEY
ONSHORE ANODE BED PERFORMANCE EVALUATION
TABLE 1 LIST OF PRECOMMISSIONING FORMS (CONT)
Page 8 of 222
8.0 PRE-COMMISSIONING CHECK LIST
Page 9 of 222
FORM YERP - D001 SHT 1 of 7
YERP PRE-COMMISSIONING CHECKLIST
EQUIPMENT TYPE: PRESSURE VESSELS USER REFERENCE:

EQUIP. NO.: DESCRIPTION:
BI/JO NO.: PLANT NO.
REF. DRAWINGS:
& DOCUMENTS
Columns and Drums
NOTE: The items listed below must be supplemented with any specific instructions for
commissioning and start-up, that may have been supplied by the manufacturer.
Internal
Yes No NA
- Check for physical damage that may have been caused
during shipment to or installation at the construction site.
- Review adequacy of restraint rings, or other tower packing

hold down devices for upset and reverse flow conditions.
- Confirm that all internals shown on the design drawings

have been correctly installed. Typically this includes baffles,
dividers, impingement plates, vortex breakers, nozzles,
flow distributors, piping, catalyst supports, and other
mechanical equipment.
- For vessels that are subject to vacuum conditions, ensure

that the stiffening rings are installed, and all welding is
complete.
- For vessels with piping, access ladders, or other similar

equipment that can experience thermal expansion or
contraction, different than the structure it is attached to, should
be checked for adequate flexibility.
Look for supports or restraints that can cause damage
from excessive restraint allow damage due to vibration.
WITNESS CONTRACTOR INSPECTION OPERATION/MAINTENANCE REMARKS
Signature & Date
Page 10 of 222

REF. DRAWINGS:
& DOCUMENTS
Internal (Continued)
Yes No NA
- Check support beams and their attachment to the shell, to ensure
that one end is free to move during differential thermal expansion
- For vessels with internals that must be removed, check for

adequate access and clearance. -Check that seal welding has
been completed under tray down comers, in pans, around draw-off
boxes, and for other installations of internals.
- If the vessel is to have catalyst installed, the type and its condition
should be checked before filling.
- Check that all internal nuts, bolts, and other fasteners are securely
constrained, and will not become loose during operation.
- Spot check adequacy and make-up of bolted joints in internal

distribution pipes. Check for proper support to avoid vibration
damage without thermal restraint.
- Spot check the material, size and that the methods of securing
demister pads, and other wire screens, over outlet collectors and
grids in catalyst beds are adequate. (NOTE: normally the screens
will be wired and/or banded in place.)
- Inspect cladding near seals, welds and structural attachments for

defects and provisions for thermal expansion.
Signature & Date
Page 11 of 222

REF. DRAWINGS:
& DOCUMENTS
Internal (Continued)
- For vessels with internal linings, ensure that they have been Yes No N.A
installed and tested per the construction drawings and specifications.
Especially note lining details at nozzles, manholes, and flange
surfaces for defects or other irregularities.
- Check that any field modifications or repairs to internally lined or

clad vessels have been properly completed and inspected.
- Ensure that clearance for thermal expansion of vertical thermo wells,

shrouds, grid beams, grids, etc., has been provided, especially in
internally insulated vessels or clad vessels with alloy internals.
- Confirm that all instruments have been installed in their proper

locations and checked-out.
- If stacked vessels (having a common head) are started at different

times, such that one is hot and the other is cold, check that internal
insulation is used to protect against differential expansion in the
common head.
- Prior to final close-out, confirm that vessel is free of all loose

debris or standing water, and meets the construction requirements
for internal cleanliness and dryness.
Signature & Date
Page 12 of 222

REF. DRAWINGS:
& DOCUMENTS
Trayed Vessels
Follow the general checklist above, for the inside of vessels, and supplement
with the items shown below.
- Visually check structural installation, orientation, level, Yes No N.A

clearance, and materials of trays, grids, and other tray support
systems. Compare details with construction drawings and
Company Standards.
- Measure weir elevations and confirm that they are all correct.
- Confirm that all tray sections are securely restrained.
- Confirm that all tray caps are installed and free to move.
- For those trayed vessels that utilize special nozzles or flow

distributors, confirm that their location and orientation are
correct.
- Ensure that draw-off trays have been leak tested, and that the
leakage rate is within specification limits.
Signature & Date
Page 13 of 222

REF. DRAWINGS:
& DOCUMENTS
External
Yes No N.A
- Check for physical damage that may have been caused during
shipment to or installation at the construction site.
- Check that vessel orientation agrees with construction drawings

and axial centerline is either plumb (vertical) or level
(horizontal).
- Check that vessel is properly installed on its foundation, anchor

bolts secured and grouting properly placed.
- For horizontal vessels that incorporate one, or more, sliding

supports, ensure that they have been installed as detailed on the
construction drawings.
- Check that vent holes are provided at the top of vessel support
skirts, as shown on the construction drawings.
- Confirm that vessel grounding straps have been properly

installed.
- Check suitability of flanges, facings, and gaskets for service

conditions.
- Visually check adequacy of nozzle reinforcement for obvious

omissions.
Signature & Date
Page 14 of 222

REF. DRAWINGS:
& DOCUMENTS
External (Continued)
Yes No N.A
- Check that all support brackets and clips for piping, ladders,
platforms, etc., have been properly installed, especially for
stress relieved vessels.
- Confirm that access ladders are properly fitted and securely

fastened to the support clips provided. Check provisions for
differential expansion between towers and ladders.
- Check that platforms have been installed to allow safe access to

all valves and instrumentation that's located on the vessel, and
that they have been fitted with guard rails.
- Confirm that all connecting piping and valves have been

Installed on the vessel, including isolation, control,
instrumentation, and relief. Also confirm that all instruments
(local and those with transmitters) are properly installed.
- Check that all lifting davits have been installed where required
and are working correctly
Signature & Date
Page 15 of 222

REF. DRAWINGS:
& DOCUMENTS
External (Continued)
Yes No N.A
- Check special designs, including refractory brick, metal and

Rubber linings, expansion joints, flexible hose and support
grids for adherence to construction drawings and Company
standards. Determine if previous inspections were adequate.
- Check all equipment for damage that could be caused by

unusual conditions. ( For example, leaving equipment
"blocked in" after steam-out and causing a vacuum.)
- Check that the vessel nameplate has been installed.
- Confirm that the Manufacturer's Test Certificate is available,

and the information on the vessel nameplate agrees with the
certificate and is legible.
- Confirm that the final external paint coating has been applied.
- Confirm that the color coding agrees with Company standards,

and the vessel identification numbers are clearly visible and
correct.
Signature & Date
Page 16 of 222
YERP PRE-COMMISSIONING FORM
EQUIPMENT TYPE: STORAGE TANK USER REFERENCE:
BI/JO NO.: PLANT NO:
REF. DRAWINGS & DOCUMENTS:
STORAGE TANKS
Yes No N.A
- Check that the name plate is installed correctly and that the
information on it is correct and legible.
- Note any modifications or alterations during construction and

erection and ensure that they are according to specifications. If
they are not according to specifications, record all deviations.
- Check the tank shell for any bulges or distortions and record
them.
- Make sure that non-destructive examination has been

conducted and the results are recorded on field welds.
- Make sure that welding procedures are documented and heat

treatment and stress relieving if required is conducted and
recorded.
- Inspect the shell wall thicknesses using ultra sonic

examinations and record them on a map to determine corrosion
rate for future monitoring.
- Check that welds in the tank bottom has been tested for leaks, a
vacuum box could be used, before hydro test is conducted and
coating is applied.
- Check that the coating has been applied according to

specification.
Signature & Date
Page 17 of 222
STORAGE TANKS (Continued)

Yes No N.A
- Check that the color coding complies with specifications.
- Check that the insulation, if required, has been applied in
accordance with the specifications.
- Check the roof drainage system is functioning properly.
- Check that the level of the floating roof while filling the tank
at different points. This can be done by measuring the
distance between the roof rim and a horizontal weld seam.
- Check that stable material has been provided under the tank
bottom and contour and that compacting has been done
properly.
- Check that cathodic protection has been provided if required.
- Check for any leak around the mixers and heaters after the tank
has been filled.
- Check that the sealing of the floating roof is functioning

properly.
- Check that stiffeners are provided, if required, on floating head,
- Check that the vacuum breaker, if required, is installed, tagged

and test certificate checked.
- Check the wind girder, if required, has been installed per

drawings.
Signature & Date
Page 18 of 222
STORAGE TANKS (Continued)

Yes No N.A
- Check that the ladders, platforms and stairways are installed per
drawings.
- Check that fireproofing, if required, has been provided and

applied in accordance with specifications.
- Check that all instruments have been installed in their proper

locations per drawings.
- Check that tank is internally cleaned and free of all debris

before final close out.
- Check that rain water is drained away from the tank bottom.
- Insure that temporary supports have been removed when spring

support are used.
- Check that safe access has been provided to all valves and
Signature & Date
Page 19 of 222
FORM YERP- E-001A SHT 1 of 4

HEAT EXCHANGERS
EQUIPMENT TYPE: USER REFERENCE:
EQUIPMENT TAG NO.: DESCRIPTION:
BI/JO NO.: PLANT NO. / LOCATION:
MANUFACTURER:
MODEL NO.: SERIAL NO.:
COMMISSIONING DATE:
HEAT EXCHANGERS
NOTE: The items listed below must be supplemented with any specific instructions for
commissioning and start-up, that may have been supplied by the equipment manufacturer.
SHELL & TUBE Yes No N.A
1. Check for physical damage that may have been caused during
shipment or installation at the construction site.
2. Check that the nameplate has been installed and ASME stamped for
OOK exchangers. Confirm that the Manufacturer's Test Certificate is
available, the information on the nameplate is legible and agrees
with the certificate. Check the data for correctness and proper
reference to process fluids and operating conditions.
3. Check that the exchanger and the nozzles' orientation agrees with the
construction drawings, and that the exchanger centerline is level and
at the correct elevation.
4. Check that the supports are grouted and foundation bolts properly
tightened.
5. For exchangers that incorporate one, or more, sliding supports,

ensure that they have been installed as detailed on the construction
drawings, lubricated, and are free to move as the exchanger is
subjected to its various operating conditions.
Signature & Date
Page 20 of 222
FORM YERP- E-001A SHT 2 of

HEAT EXCHANGERS
MANUFACTURER:
COMMISSIONING DATE:
SHELL & TUBE (Continued)

Yes No N.A
6. For exchangers with internal linings, ensure that they have been
installed and tested per the construction drawings and specifications.
7. Check that any field modifications or repairs, to internally lined or

clad exchangers, have been properly completed and inspected.
8. Check that all support brackets and clips for piping, ladders,
plat forms, etc., have been properly installed, especially for stress
relieved exchanger.
9. Confirm that lifting lugs and special davits or brackets used to pull
tube bundles are installed and properly located.
10. Where required, check anodic protection installation for adequacy, if

accessible.
11. Confirm that exchanger grounding connections have been properly

installed.
12. Review heat-up and cool-down sequence to ensure that the various
combinations of conditions (such as hot fluid or pressure on only one
side) will not cause structural damage or differential thermal growth
interference of floating head or U-tubes with shell cover.
13. Check suitability of flanges, facings, gaskets, etc. for service

conditions.
Signature & Date
Page 21 of 222
HEAT EXCHANGERS
MANUFACTURER:
COMMISSIONING DATE:
SHELL & TUBE (Continued)

Yes No N.A
14. Confirm that all connecting piping and valves have been connected
to the exchanger, including isolation, control, instrumentation, and
relief. Also, confirm that all instruments (local and those with
transmitters) are properly installed.
15. Prior to final close-out, confirm that exchanger is free of all loose
debris or standing water, and meets the construction requirements
for internal cleanliness and dryness.
16. Confirm that the final external paint coating has been applied,
where applicable.
17. Confirm that the insulation has been applied, where applicable.
18. Confirm that the color coding agrees with Company standards, and
the exchanger identification numbers are clearly visible and correct.
19. After heat-up, check that sliding end has moved and investigate
implications if movement has not occurred.
20. Check that restraining bars for shell expansion joints have been
removed and visually examine expansion joints for any damage.
Signature & Date
Page 22 of 222

HEAT EXCHANGERS
MANUFACTURER:
COMMISSIONING DATE:
FIN-FAN (AIR-COOLED)
Follow the checklist items for SHELL & TUBE exchangers above, plus the following:
Yes No N.A
1. Check that clips installed for shipment have been removed.
2. Check that the bundle is not welded down and is free to expand.
3. Check that there is provision for bundle movement in the direction

of header expansion, when several exchangers are joined by a
common header.
4. Check that the louvers operate freely, and that proper settings are
attainable.
5. Review long-term mechanical suitability of linkage and louver

bushings.
6. Confirm that access ladders are properly fitted and securely

fastened to the support clips provided. Check provisions for
differential expansion between ladders and equipment.
Signature & Date
Page 23 of 222
FORM YERP - E-001B SHT 1 of 1

FIN FAN
MANUFACTURER:
COMMISSIONING DATE:
Yes No
1 RECEIPT INSPECTION FOR DAMAGES AND SHORTAGES.
2 STORAGE PROTECTION (LUBRICATE FAN AND MOTOR BEARINGS.)

LUBRICANT_______________.
3 ROTATE SHAFT WEEKLY.
4 FAN SHAFT SHOULD BE CHECKED DIRECTLY ON THE SHAFT IN TWO

PLACES 90 DEG. APART TO SEE THAT IT IS VERTICAL/PLUMB.
5 FAN INSTALLED AND SHAFT TO HUB BOLTING TORQUED CORRECTLY.
6 FAN BLADE TO SHROUD CLEARANCE AND CONCENTRICITY CHECKED.
7 ALL BLADE PITCH ANGLES SET. YES___ NO___
8 THE MAX. DEVIATION OF THE TIP BLADE FOR EACH OF THE

BLADES RELATIVE TO EACH OTHER IS 9 mm (3/4").
9 THE TORQUE OF THE FAN BLADE HOLDING SCREWS/BOLTS CHECKED.
10 BLADE CONTROL INSTALLED AND FUNCTIONAL.
11 PITCH ANGLE SET (FIXED OR AUTO).
12 LUBE LINES INSTALLED.
13 FAN GUARD INSTALLED.
14 MOTOR AND SHEAVES INSTALLED.
15 SHEAVES ALIGNED.
Signature & Date
Page 24 of 222
FORM YERP-E-002 SHT 1 of 1

FIN FAN
MANUFACTURER:
COMMISSIONING DATE:
FIN-FAN (Continued) Yes No
16 BELTS INSTALLED AND TENSIONED.
17 BELT GUARD INSTALLED.
18 VIBRATION SENSOR SET.
19 GROUNDING STRAP INSTALLED.
20 START-STOP SWITCH AT MOTOR, GRADE, AND CONTROL ROOM CHECKED.
21 DIRECTION OF ROTATION CHECKED.
22 INDICATING LIGHTS FUNCTIONAL
23 MOTOR FOUR HOURS MECHANICAL RUN TEST COMPLETED.
24 VIBRATION LEVEL CHECKED AT DCS.
25 SHAFT AND SHEAVES ALIGNMENT RECHECKED.
26 MOTOR AMPS DURING OPERATION AT MIN, MAX AND

NORMAL FAN PITCH CHECKED.
27 EXCHANGER BUNDLETIE RODS ARE LOOSE.
Signature & Date
Page 25 of 222

BLOWERS
MANUFACTURER:
COMMISSIONING DATE:
Yes No
1 BASE PLATE CHECKED FOR LEVELING.
2 BASE PLATE CHECKED FOR GROUTING.
3 PROTECTIVE FLUID DRAINED OUT.
4 BEARING OIL FLUSH COMPLETED.
5 OILERS INSTALLED AND FILLED TO CORRECT LEVEL ( LUBE OIL USED).
6 COUPLING RUNOUT CHECKED ON ALL COUPLINGS. ( SHOULD BE WITHIN 0.001" )
7 COUPLING GAP CHECKED IN FOUR POSITIONS. ( SHOULD BE WITHIN 0.002" )
8 BLOWER AND DRIVER CHECKED FOR FREEDOM OF MOVEMENT.
9 SOFT FOOT CHECKED ON EACH HOLD DOWN BOLT. ( SHOULD BE WITHIN 0.002" )
10 COLD ALIGNMENT CHECKED AS PER REQUIRED.
11 JACKSCREWS REMOVED & FOUNDATION BOLTS TIGHTENED
12 THE COLD ALIGNMENT RECHECKED.
13 SUCTION AND DISCHARGE PIPING CHECKED FOR CLEANLINESS.
14 PIPE SUPPORTS, SPECIFICALLY SPRING SUPPORTS, CHECKED TO BE WITHIN THE
LOAD RANGE SPECIFIED ON THE PIPING DRAWINGS.
15 SUCTION STRAINER OR FILTER INSTALLED.
Signature & Date
Page 26 of 222

BLOWERS
MANUFACTURER:
COMMISSIONING DATE:
Yes No
16 FLANGE BOLT HOLE OFFSETS AND FACE PARALLELISM CHECKED.
- VERTICAL BOLT HOLE OFFSET :

- HORIZONTAL BOLT HOLE OFFSET :
- ROTATIONAL OFFSET :
- FLANGE FACE PARALLELISM :
- FLANGE FACE SEPARATION :
17 ALL PROCESS PIPING CONNECTED TO THE MACHINE AT THE SAME TIME.

( IT IS NOT ACCEPTABLE TO CONNECT ONE PIPE ONE DAY, ANOTHER
THE NEXT DAY, ETC.)
18 THE MAX MOVEMENT AT THE COUPLING DURING PIPING INSTALLATION IS 0.002
19 BLOWER DOWELED TO BASE PLATE.
20 GROUNDING STRAPS INSTALLED.
21 DRIVER DIRECTION OF ROTATION CHECKED. 22 ROTOR FLOATS CHECKED TO BE

WITHIN THE MANUFACTURERS TOLERANCES.
23 COUPLING LUBRICATION AS REQUIRED.
24 COUPLING HUB FIT ON THE SHAFTS CHECKED FOR DISTANCE PUSHED ON TO

THE SHAFT/ INTERFERENCE AND SQUARENESS TO THE SHAFT. ( FACE RUNOUT )
25 THE KEYS AND THE KEY WAYS CHECKED FOR THE CORRECT FIT.
26 MECHANICAL & ELECTRICAL RUNOUT CHECKED AT THE VIBRATION PROBE

AREAS INCLUDING THE THRUST PROBES IF FITTED.
27 COUPLING GUARD INSTALLED.
Signature & Date
Page 27 of 222
FORM YERP- F-001 SHT 1 of 8
FURNACES AND HEATERS
MANUFACTURER:
COMMISSIONING DATE:
GENERAL
NOTE: The items listed below are generic in nature, and must be supplemented with any specific instructions for
commissioning and start-up, that may have been supplied by the manufacturer.
Yes No N.A
1 Check that the name plate is installed correctly and that the
2 Note any modifications or alterations during construction and

erection and ensure that they are according to specifications.
All deviations should be recorded.
3 Make sure that non-destructive examination has been conducted

and the results are recorded on field welds.
4 Make sure that welding procedures are documented and heat

treatment and stress relieving are conducted and recorded.
5 Ensure that the safety instruction sheet is completed.
6 Check that hydro test is conducted in accordance with codes and

specifications.
7 Ensure that all exposed surfaces, easily accessible by operators,

and with a temperature above 660C are insulated for personnel
protection.
8 Ensure that safe access is provided to all valves and instruments.
9 Check that all spare parts, if any required, are provided.
Signature & Date
Page 28 of 222

MANUFACTURER:
COMMISSIONING DATE:
HEATER CASING Yes No N.A
1 Check for sources of air infiltration. Entry and exit points for all
tubes require sealing devices. Packing should be provided
around convection section tubes at the end of the tube sheets.
Convection section header boxes should be gasketed.
2 Check that large panels are adequately supported. Additional

stiffening may be required to prevent bowing.
3 Check that rain water cannot accumulate in arches, angles, or

channels.
ACCESS AND OBSERVATION DOORS Yes No N.A
1 Check that adequate radiant section observation doors have been

provided for the tubes, supports, walls, arch and burner
flames.
2 Make sure that convection section observation doors have been

installed to view representative tubes, extended surface, and
tube sheets.
3 Make sure that all doors fit properly, to minimize air infiltration.
4 Make sure that any explosion on pressure release doors will not
discharge flue gas in a direction where personnel exposure
could occur.
Signature & Date
Page 29 of 222

MANUFACTURER:
COMMISSIONING DATE:
BURNERS
Yes No N.A
1 Installed burners should be protected from mechanical damage and
all refractory material kept dry.
2 Make sure there is no serious refractory damage and that burner

internals are clear of debris.
3 Check for adequate clearance between burner tiles and floor

refractory.
4 Check gun size, position, and alignment.
5 Ensure that suitable ignition equipment has been provided. Check

that spares have been provided.
6 Make certain that both ignitor guns and burner assembly can be
removed while heater is in operation.
7 Check that burner support is adequate to ensure that burner

alignment does not change while in service.
8 Ensure that suitable flame scanners have been provided and that
spares are available.
Signature & Date
Page 30 of 222

MANUFACTURER:
COMMISSIONING DATE:
DAMPERS
Yes No N.A
1 Check operability of all dampers. Critical dampers, such as flue
gas/combustion air bypass dampers, must be thoroughly
checked, both internally and externally. (Tight closure and
ease of operation are essential if these dampers are to perform
their intended function.) Look for the possibility of thermal
growth problems.
2 Check that stack damper indicator corresponds with damper

position and that stops have been provided.
3 Make certain that forced draft heaters cannot be over pressured by

improper damper operation.
4 Check that mechanical bearings in hot service have been selected

for the expected operating conditions. Installing them
outboard to reduce their operating temperature is the preferred
practice.
5 Check for shaft leakage problems in forced or induced draft

systems.
6 Check that individual burner dampers are capable of locking in the

"fully open" or "fully closed" position.
Signature & Date
Page 31 of 222

MANUFACTURER:
COMMISSIONING DATE:
BURNER PIPING Yes No N.A
1 Review burner fuel valving system to ensure all burner startup,

operating and shutdown requirements are met.
2 Review the ignitor fuel and air valving system to ensure all ignitor
startup, operating and shutdown requirements are met
3 Ensure that all oil and atomizing steam connections are properly
connected (i.e., none are reversed at the burners).
4 Check that the insulation and steam tracing called for on the design
drawings has been properly installed.
5 Check that piping flexibility and support is adequate for gun height
repositioning, and that only minor thermal growth forces will
be imposed at the burner gun to piping junctions.
6 Check that fuel piping has been seal welded.
Signature & Date
Page 32 of 222

MANUFACTURER:
COMMISSIONING DATE:
RADIANT AND CONVECTION SECTION COILS Yes No N.A

1. Review support and guide system for freedom of movement.
Check that the inlet and outlet piping does not impose
excessive forces on the coil assemblies.
2. Check for adequate clearances for thermal movement inside

heater, at tube entry and exit points, and crossover piping.
3. Review the operability of any piping spring or counterweight

support systems.
SOOT BLOWERS Yes No N.A
1 Check that steam piping is properly sloped and trapped.
2 Ensure that blowers have been properly serviced for start-up, in

accordance with the manufacturer's instructions.
3 Conduct blower run-in test, in accordance with the manufacturer's

instructions, to ensure that limit switches are positioned
properly and that the lance has adequate clearances when in
the soot blower cavity. Make sure that all poppet valves are
adjusted to provide the required lance steam pressure.
Signature & Date
Page 33 of 222

MANUFACTURER:
COMMISSIONING DATE:
AIR PREHEATERS
Yes No N.A
1 The items to be checked will depend on the actual type of air
preheater used. Follow the instructions of the manufacturer.
In all cases, make certain that adequate instrumentation has
been installed to study the thermal performance of the air
preheater and provide for its safe operation. Also, make sure
that adequate cleaning facilities have been provided to
maintain thermal performance and that associated air/flue gas
dampers will provide for satisfactory operation of the fired
heater with the air preheat system bypassed.
FANS Yes No N.A
1 Ensure that instrumentation in accordance with the design

drawings has been installed. In all cases, the instrumentation
must provide for the operability and safety requirements for
the forced draft systems.
2 Check bearing lubrication and cooling systems.
3 Check operability of forced draft fan inlet guide vane assembly.
4 Make certain that ductwork does not impose loads on fans.
5 Check operability of automatic back-flow check for forced draft

fans operating in parallel.
Signature & Date
Page 34 of 222

MANUFACTURER:
COMMISSIONING DATE:
REFRACTORY PLACEMENT & INSULATION Yes No N.A

1 Ensure that the installation, curing and drying of refractory has
been carried out in accordance with the refractory
manufacturer procedures and all the work is done by qualified
2 Inspect refractory and insulation for quality of workmanship and

overall integrity.
3 Check that all expansion joint packing have been installed, and no
other thermal expansion problems are evident.
4 Make sure that convection section setting will not impose forces
on the arch nose area.
5 Ensure that all required field testing are carried out, for example
production, cold crushing and density tests.
DRYOUT Yes No N.A
1 Following the hydrotest, ensure that the test water has been
removed from the coils, to the maximum extent practical.
2 Ensure that all fuel lines have been steam blown dry, but not
through the burner guns.
4 Check the performance of all burners during the dryout operation.
5 Monitor the thermal movement of tubes, tube support systems and

refractory during dryout for evidence of any problems.
Signature & Date
Page 35 of 222
FORM YERP - F-002 SHT 1 of 9
BOILERS
MANUFACTURER:
COMMISSIONING DATE:
GENERAL
NOTE: The items listed below are generic in nature, and must be supplemented with any specific
instructions for commissioning and start-up, that may have been supplied by the
manufacturer.
Yes No N.A
1 Check that the name plate is installed correctly and that the
2 Note any modifications or alteration during construction and

erection and ensure that they are according to specifications.
All deviations should be recorded.
3 Make sure that non-destructive examination has been conducted

and the results are recorded on field welds.
4 Make sure that welding procedures are documented and heat

treatment and stress relieving are conducted and recorded.
5 Ensure that the safety instruction sheets for all pressure containing
parts are completed.
6 Ensure that hydrotest is conducted in accordance with codes and

specifications.
7 Ensure that cleaning and boiling procedures have been carried out
in accordance specifications. Ensure that oil and grease are
removed from the internal surfaces.
Signature & Date
Page 36 of 222
BOILERS
MANUFACTURER:
COMMISSIONING DATE:
GENERAL (Continued) Yes No N.A

8 Record the boiler thermal expansion during boiling procedure.
The direction and dimension of all pressure parts should be
checked and recorded. Also, monitor the thermal movement
of the refractory.
9 Check the explosion door for free and easy movement.
10 Ensure that all exposed surfaces, easily accessible by operators,

and with a temperature above 660C are insulated for personnel
protection.
11 Ensure that the boiler is provided with a noise control system in

accordance with the project specifications.
12 Ensure that the boiler is provided with flame monitoring and

burner management system in accordance with YERP-34-
SAMSS-619.
13 Ensure that the boiler is provided with package unit

instrumentation in accordance with YERP-34-SAMSS-831.
14 Ensure that all connections are provided in accordance with

YERP-32-SAMSS-021.
15 Check and adjust if necessary the set pressure and maximum

Relief pressure of the safety relief valves after start up.
16 Ensure that safe access is provided to all valves and instruments.
17 Check that all spare parts, if any required, are provided.
Signature & Date
Page 37 of 222
BOILERS
MANUFACTURER:
COMMISSIONING DATE:
CASING
Yes No N.A
1 Check for sources of air infiltration. Entry and exit points for all
tubes and pipes require sealing devices. Smoke-bomb test can
be applied to check for tightness.
2 Check that large panels are adequately supported. Additional

stiffening may be required to prevent bowing.
3 Check that rain water cannot accumulate in arches, angles, or

channels.
ACCESS AND OBSERVATION DOORS
Yes No N.A
1 Check that adequate observation doors have been provided for the
tubes, supports, walls, and burner flames.
2 Make sure that all doors fit properly, to minimize air infiltration.
3 Make sure that any explosion on pressure release doors will not
discharge flue gas in a direction where personnel exposure
could occur.
Signature & Date
Page 38 of 222
BOILERS
MANUFACTURER:
COMMISSIONING DATE:
BURNERS
Yes No N.A
1 Installed burners should be protected from mechanical damage and
all refractory material kept dry.
2 Make sure there is no serious refractory damage and that burner

internals are clear of debris.
3 Check for adequate clearance between burner tiles and refractory.
4 Check gun size, position, and alignment.
5 Ensure that suitable ignition equipment has been provided. Check

that spares have been provided.
6 Make certain that both ignitor guns and burner assembly can be
removed while heater is in operation.
7 Check that burner support is adequate to ensure that burner

alignment does not change while in service.
Signature & Date
Page 39 of 222
BOILERS
MANUFACTURER:
COMMISSIONING DATE:
DAMPERS
Yes No N.A
1 Check operability of all dampers. Critical dampers, such as flue
gas/combustion air bypass dampers, must be thoroughly
checked, both internally and externally. (Tight closure and
ease of operation are essential if these dampers are to perform
their intended function.) Look for the possibility of thermal
growth problems.
2 Check that stack damper indicator corresponds with damper

position and that stops have been provided.
3 Make certain that forced draft boiler cannot be over pressured by

improper damper operation.
4 Check that mechanical bearings in hot service have been selected

for the expected operating conditions. Installing them
outboard to reduce their operating temperature is the preferred
practice.
5 Check for shaft leakage problems in forced or induced draft

systems.
6 Check that individual burner dampers are capable of locking in the

"fully open" or "fully closed" position.
Signature & Date
Page 40 of 222
BOILERS
MANUFACTURER:
COMMISSIONING DATE:
Yes No N.A
BURNER PIPING
1 Review burner and ignitor fuel and air valving system to ensure all
burner startup, operating and shutdown requirements are met.
2 Ensure that all oil and atomizing steam connections are properly
connected (i.e., none are reversed at the burners).
3 Check that the insulation and steam tracing called for on the design
drawings has been properly installed.
4 Check that piping flexibility and support is adequate for gun height
repositioning, and that only minor thermal growth forces will
be imposed at the burner gun to piping junctions.
5 Check that fuel piping has been seal welded.
Tubes Yes No N.A
1 Ensure that the vertical tubes are properly supported or guided to

prevent sagging and vibration and to allow for thermal
expansion.
2 Ensure that the floor tubes are covered with refractory
Signature & Date
Page 41 of 222
BOILERS
MANUFACTURER:
COMMISSIONING DATE:
DRUMS AND HEADERS

Yes No N.A
1 Ensure that all internals are correctly installed and well fastened in
accordance with the design drawings..
2 Ensure that the internal is clean and free of debris prior to final
close out.
SOOT BLOWERS
Yes No N.A
1 Check that steam piping is properly sloped and trapped.
2 Ensure that blowers have been properly serviced for start-up, in

accordance with the manufacturer's instructions.
3 Conduct blower run-in test, in accordance with the manufacturers

instructions, to ensure that limit switches are positioned
properly and that the lance has adequate clearances when in
the soot blower cavity. Make sure that all poppet valves are
adjusted to provide the required lance steam pressure.
Signature & Date
Page 42 of 222
BOILERS
MANUFACTURER:
COMMISSIONING DATE:
AIR PREHEATERS
Yes No N.A
1 The items to be checked will depend on the actual type of air
Preheater used. Follow the instructions of the manufacturer. In all
cases, make certain that adequate instrumentation has been installed
to study the thermal performance of the air preheater and provide for
its safe operation.
Also, make sure that adequate cleaning facilities have been provided
to maintain thermal performance and that associated air/flue gas
dampers will provide for satisfactory operation of the fired heater
with the air preheat system bypassed.
FANS
Yes No N.A
1 Ensure that instrumentation in accordance with the design
drawings has been installed. In all cases, the instrumentation
must provide for the operability and safety requirements for
the forced draft systems.
2 Check bearing lubrication and cooling systems.
3 Check operability of forced draft fan inlet guide vane assembly.
4 Make certain that ductwork does not impose loads on fans.
5 Check operability of automatic back-flow check for forced draft

fans operating in parallel.
Signature & Date
Page 43 of 222
BOILERS
MANUFACTURER:
COMMISSIONING DATE:
REFRACTORY PLACEMENT & INSULATION

Yes No N.A
1 Ensure that the installation, curing and drying of refractory has
been carried out in accordance with refractory manufacturer
procedures and all the work is done by qualified people.
2 Inspect refractory and insulation for quality of workmanship and

overall integrity.
3 Check that all expansion joint packing have been installed, and no
other thermal expansion problems are evident.
4 Ensure that all required field testing are carried out, for example
production, cold crushing and density tests.
DUCT
Yes No N.A
1 Ensure that stiffeners are provided to prevent distortion and

vibration fans, if required. An analysis of the duct vibration
shall be supplied by the vendor and the design of the
stiffeners and supports verified.
2 Ensure that adequate provision are made for expansion and

contraction throughout the duct work.
3 Ensure that expansion joints are sealed to prevent leakage
Signature & Date
Page 44 of 222
FORM YERP - G-005 SHT 1 of 1

CENTRIFUGAL PUMPS
MANUFACTURER:
COMMISSIONING DATE:
Yes No
1. BASEPLATE LEVELED AND PROPERLY GROUTED.
2. JACKSCREWS REMOVED AND FOUNDATION BOLTS TIGHTENED.
3. SUCTION SCREEN INSTALLED.
4. PIPING STRAIN CHECKED.
5. FINAL COLD ALIGNMENT TO MANUFACTURER'S TOLERANCE.
6. PUMP AND DRIVER CHECKED FOR FREEDOM OF MOVEMENT.
7. DRIVER CHECKED FOR CORRECT ROTATION (UNCOUPLED)
8. BEARING HOUSING FLUSHED AND RE LUBRICATED.

LUBRICATOR FILLED AND OPERABLE.
LUBRICANT ___________
9. MOTOR BEARING LUBRICATION CHECKED
10. MECHANICAL SEAL OR PACKING INSTALLED. TYPE
11. COUPLING INSTALLED.
12. GUARD IN PLACE AND SECURED.
13. PUMP AND DRIVER DOWELED (WHEN SPECIFIED).
14. COOLING WATER PIPING INSTALLED (WHEN SPECIFIED)
15. SEAL FLUSH PIPING INSTALLED.
Signature & Date
Page 45 of 222
POSITIVE DISPLACEMENT PUMPS (RECIPROCATING)
MANUFACTURER:
COMMISSIONING DATE:
Yes No
1. BASEPLATE LEVEL AND PROPERLY GROUTED. JACKSCREWS
REMOVED AND FOUNDATION BOLTS TIGHTENED.
2. SUCTION SCREEN INSTALLED.
3. PIPING STRAIN CHECKED.
5. PUMP AND DRIVER CHECKED FOR FREEDOM OF MOVEMENT.
7. GEAR UNIT CHECKED PER GEAR UNIT CHECK LIST (WHEN

APPLICABLE).
8. BEARING HOUSING FLUSHED AND RE LUBRICATED.

LUBRICATOR FILLED AND OPERABLE.
LUBRICANT ___________
9. MOTOR BEARING LUBRICATION CHECKED.
10. PACKING INSTALLED. TYPE_________
11. COUPLING OR BELT INSTALLED.
12. BELT OR COUPLING GUARD IN PLACE AND SECURED.
13. PUMP AND DRIVER DOWELED (WHEN SPECIFIED).
Signature & Date
Page 46 of 222
SUBMERSIBLE PUMPS
MANUFACTURER:
COMMISSIONING DATE:
Yes No
1 PUMPS CHECKED PER DATA SHEET
2 NAME PLATE DATA CHECKED.
3 PUMP UNDAMAGED
4 POSITION & MOUNTING CHECKED PER _____
5 CAISSONS INSTALLATION CHECKED PER_____
6 PUMP LEVEL CHECKED
7 SEAL SYSTEM COMPLETED
8 SUCTION STRAINER FITTED
9 MOTOR WINDINGS MEGGER CHECKED
10 CABLE MEGGER CHECKED
11 ACCESS TO DISCHARGE VALVE CHECKED
12 INSTRUMENTATION SYSTEM VERIFIED
13 ELECTRICAL SYSTEM VERIFIED
14 VENDOR'S RECOMMENDATIONS FOLLOWED
Signature & Date
Page 47 of 222
GEARS
MANUFACTURER:
COMMISSIONING DATE:
Yes No
1 RECEIPT INSPECTION FOR DAMAGES AND SHORTAGES Y
2 SOFT FEET CHECKED.
3 INTERNAL ALIGNMENT CHECKED. ( TOOTH CONTACT CHECK WITH

BLUING).
4 COLD ALIGNMENT CHECKED.
5 LUBE OIL SUPPLY PIPING FLUSHED AND CASING CLEANED.
6 ALL BLIND FLANGES REMOVED.
7 DIRECTION OF ROTATION CHECKED.
8 DOWEL PINS INSTALLED.
9 COUPLING HUBS ARE INSTALLED PER DWG.
10 NAME PLATE DATA PER DWG.
11 COUPLING GUARD IN PLACE AND SECURED.
12 SHIMS MOUNTED PER SPEC.(MATERIAL, CONFIGURATION).
13 TEMPERATURE SENSORS INSTALLED.
14 VIBRATION SENSORS INSTALLED.
Signature & Date
Page 48 of 222
FORM YERP- J-001 SHT 1 of 1
CONVENTIONAL ELECTRONIC AND PNEUMATIC TRANSMITTERS
MANUFACTURER:
COMMISSIONING DATE:
FIELD CALIBRATION
OUTPUT
INPUT (%)
SIMULATED
PROCESS UPSCALE DOWNSCALE
INPUT READING ERROR READING ERROR
25
50
75
100
PROCESS INPUT RANGE: SIGNAL OUTPUT RANGE:
EXTERNAL SPAN: ZERO ADJUSTMENT:
ZERO ELEVATION: ZERO SUPPRESSION:
SPECIFIC GRAVITY (FOR LIQUID INTERFACE LEVEL MEASUREMENT):

FOR THE TEST EQUIPMENT USED, PLEASE ENTER THE FOLLOWING:
EQUIPMENT NAME:
MANUFACTURER: DATE CALIBRATED:
REMARKS:
Signature & Date
Page 49 of 222
TRANSDUCERS
MANUFACTURER:
COMMISSIONING DATE:
FIELD CALIBRATION
OUTPUT
INPUT (%)
SIMULATED
PROCESS UPSCALE DOWNSCALE
INPUT READING ERROR READING ERROR
25
50
75
100
INPUT RANGE: OUTPUT RANGE:
EQUIPMENT NAME:
REMARKS:
Signature & Date
Page 50 of 222
FORM YERP - J-003 SHT 1 of 1
SWITCHES
MANUFACTURER:
COMMISSIONING DATE:
SWITCH FUNCTION:
SWITCH SET POINT:
SWITCH ACTION AT SET POINT:
SPECIFIC GRAVITY (FOR LIQUID INTERFACE):
CHECKS TO BE PERFORMED RESULT
SWITCH ACTIVATES AT
SWITCH ACTION AT SET POINT
SWITCH RESETS AT
EQUIPMENT NAME:
MANUFACTURER:
DATE CALIBRATED:
REMARKS:
Signature & Date
Page 51 of 222
INDICATORS
MANUFACTURER:
COMMISSIONING DATE:
FIELD CALIBRATION
INPUT OUTPUT
INPUT (%)
UPSCALE DOWNSCALE
READING ERROR READING ERROR
25
50
75
100
INDICATOR RANGE: SCALE:
EQUIPMENT NAME:

REMARKS:
Signature & Date
Page 52 of 222
ORIFICE PLATES, VENTURIES, AND LO-LOSS TUBES
MANUFACTURER:
COMMISSIONING DATE:

PASS FAIL
CHECK UPSTREAM AND DOWN STREAM
PIPING FOR STRAIGHT RUN REQUIREMENTS
CHECK FLANGE TYPE AND RATING
CHECK LOCATION OF TABS
CHECK METER MATERIAL
CHECK DIRECTION OF FLOW
ORIFICE PLATE SIZE
BORE DIAMETER
PLATE THICKNESS
NO. OF WEEP HOLES AND THEIR DIAMETER
PLATE HOLDER MATERIAL
ORIFICE PLATE STAMP INFORMATION
INSTALLATION OF TRANSMITTER AND

IMPULSE LINES
REMARKS:
Signature & Date
Page 53 of 222
CONTROL VALVES
MANUFACTURER:
COMMISSIONING DATE:
VALVE TYPE AND SIZE: ANSI RATING:

INPUT SIGNAL RANGE: AIR SUPPLY:
ACTION ON SIGNAL FAILURE: ACTION ON SUPPLY FAILURE:
INCREASE AIR ACTION: POSITIONER ACTION (DIR./REV.):
ACTUATOR TYPE: POSITIONER GAUGES RANGE:
FIELD CALIBRATION
INPUT (%) VALVE TRAVEL

UPSCALE DOWNSCALE
0
25
50
75
100
CLOSING TIME (SEC): OPENING TIME (SEC):

CLOSING OR OPENING TIME CLOSING OR OPENING TIME
DURING AIR SUPPLY FAILURE: DURING SIGNAL FAILURE:
SEAT LEAKAGE TEST (FOR CLASS 5 AND CLASS 6 VALVES ONLY)
VALVE LEAKAGE CLASS

MAX. ALLOWABLE LEAKAGE RATE
TEST MEDIUM
TEST PRESSURE
LEAKAGE RATE
RESULT (PASS/FAIL)
NOTE: LEAKAGE TEST SHOULD BE DONE IN ACCORDANCE WITH ANSI/FCI 70.
Signature & Date
Page 54 of 222
CONTROL VALVES
MANUFACTURER:
COMMISSIONING DATE:
ANCILLARY EQUIPMENT
SOLENOID VALVE LIMIT SWITCHES
MANUFACTURER: MANUFACTURER
MODEL NO.: MODEL NO.:
VOLTAGE RATING: VOLTAGE RATING:
FREQUENCY: FREQUENCY:
TAG NO.: TAG No's.:
ZV OPERATION (PASS/FAIL) XLS OPERATION (PASS/FAIL):
EQUIPMENT NAME:
Signature & Date
Page 55 of 222
THERMOCOUPLES
MANUFACTURER:
COMMISSIONING DATE:
THERMOCOUPLE TYPE:
THERMOCOUPLE RANGE:

PASS FAIL
CHECK THERMOCOUPLE MATERIAL IS
CORRECT FOR SERVICE RANGE
CHECK THERMOCOUPLE TOUCHES

BOTTOM OF WELL
CHECK WELL LOCATION FOR

ACCESSIBILITY
CHECK IMMERSION LENGTH
CHECK EXTENSION WIRE AND TERMINAL

BLOCK MATERIAL
CHECK JUNCTIONS FOR CORRECT

POLARITY
CHECK GROUNDING OF THERMOCOUPLE
Signature & Date
Page 56 of 222
THERMOCOUPLES
MANUFACTURER:
COMMISSIONING DATE:
USE THE FOLLOWING TABLE TO CHECK THE RESPONSE OF THE
THERMOCOUPLE
INPUT (%) INPUT (C) VOLTAGE

UPSCALE DOWN SCALE
0
25
50
75
100
EQUIPMENT NAME:
REMARKS:
Signature & Date
Page 57 of 222
RESISTANCE TEMPERATURE DETECTORS
MANUFACTURER:
COMMISSIONING DATE:
RTD TYPE:
RTD RANGE:
CALIBRATION TABLE
PASS FAIL
CHECK RANGE IS ADEQUATE FOR SERVICE
CHECK BULB RESISTANCE AT AMBIENT

TEMPERATURE
CHECK WELL LOCATION FOR

ACCESSIBILITY
CHECK THERMOWELL IMMERSION

LENGTH
USE THE FOLLOWING TABLE TO CHECK THE RESPONSE OF THE RTD
INPUT (%) INPUT (C) RESISTANCE

UPSCALE DOWN SCALE
0
25
50
75
100
Signature & Date
Page 58 of 222
RESISTANCE TEMPERATURE DETECTORS
MANUFACTURER:
COMMISSIONING DATE:
EQUIPMENT NAME:
REMARKS:
Signature & Date
Page 59 of 222
CONTROLLERS
MANUFACTURER:
COMMISSIONING DATE:
CONTROLLER ACTION (INCREASE/ICREASE OR INCREASE/DECREASE):

CONTROLLER TYPE (PID, OVERRIDE, SELECTOR, etc.):
CONTROLLER SETTING
TYPE SETTING
PROPORTIONAL BAND
INTEGRAL
DERIVATIVE
INPUT SIGNAL: OUTPUT SIGNAL:
OUTPUT MANUAL SIGNAL RANGE:
INPUT INDICATION RANGE:
VERIFY OPERABILITY OF CHART
VERIFY BUMBLESS TRANSFER:
CHECK P&ID AND SAMA DIAGRAMS

VERIFY/CHECK INTERNAL SCALING, LOGIC, CONFIGURATION:
EQUIPMENT NAME:
REMARKS:
Signature & Date
Page 60 of 222
INSTRUMENT AIR LINE PRESSURE TEST
MANUFACTURER:
COMMISSIONING DATE:
TEST BOUNDERIES CATAGORY TEST TEST TEST

MEDIUM PRESSURE RESULT
FROM TO
CATEGORY CODES:
A: AIR SUPPLY LINE

I: PROCESS IMPULSE
P: PNEUMATIC SIGNAL TUBING
EQUIPMENT NAME:
REMARKS:
Signature & Date
Page 61 of 222
TURBINE, POSITIVE DISPLACEMENT, AND MAGNETIC FLOW METERS
MANUFACTURER:
COMMISSIONING DATE:
METER FACTOR: REPEATABILITY:
LINEARITY:

PASS FAIL
SPIN METER TO CHECK FREEDOM OF
MOVEMENT
VERIFY THAT MAGNETIC FLOW METER
WILL ALWAYS BE LIQUID FULL DURING
PROCESS OPERATION
CHECK METER RANGE AND SPAN
PIPING FOR STRAIGHT RUN
REQUIREMENTS
CHECK FLANGE TYPE AND RATING
CHECK DIRECTION OF FLOW
CHECK THAT INSTALLATION IS PER
MANUFACTURER'S RECOMMENDATION
OBTAIN 5 POINT MANUFACTURER
CALIBRATION, LINEARITY AND
REPEATABILITY CHECKS
CHECK MANIFOLD CONFIGURATION
REMARKS:
Signature & Date
Page 62 of 222
PITOT TUBE/ANNUBAR FLOW METERS
MANUFACTURER:
COMMISSIONING DATE:

PASS FAIL
CHECK THE ALIGNMENT OF THE SENSING
PORTS, i. e. THE PITOT TUBE IS INSTALLED
PERPENDICULAR TO THE AXIS OF THE PIPE
OR IT IS WITHIN ACCEPTABLE ALIGNMENT
LIMITS
CHECK THAT THE LINE DIAMETER AND

THICKNESS ARE THE SAME AS THOSE USED
IN THE TUBE SIZING

PIPING FOR STRAIGHT RUN REQUIREMENTS
CHECK THAT THE PORTS ARE CLEAN AND

NOT PLUGGED
CHECK FLOW DIRECTION
CHECK INSERTION LENGTH
REMARKS:
Signature & Date
Page 63 of 222
INSTALLATION INSPECTION
MANUFACTURER:
COMMISSIONING DATE:

PASS FAIL
FABRICATION AS PER
SUPPORT STANDARD DRAWING
DEBURRED, PRIMED AND

PAINTED
LOCATION AS PER LAYOUT
ACCESS IS NOT OBSTRUCTED
GROUNDING CONDUCTOR
INSTALLED
AREA CLEAR FOR

MAINTENANCE
FIXING ON STRUCTURAL
STEEL SECURE
FIELD CALIBRATION
INSTRUMENT COMPLETE
MOUNTING AS PER
APPROVED DRAWING
TABLE IS CONTINUED IN NEXT PAGE
Signature & Date
Page 64 of 222
INSTALLATION INSPECTION
MANUFACTURER:
COMMISSIONING DATE:
INSTRUMENT SECURED
INSTRUMENT
(CONTINUED FORM
PAGE 1) ELEVATION CORRECT WITH
RESPECT TO TAPPING POINTS
SEAL FITTING INSTALLED AD

FILLED (IF REQUIRED)
SUNSHADE INSTALLED
IMPULSE MATERIAL AS PER

TUBING SPECIFICATION
ISOLATION AND EQUALIZING

VALVES INSTALLED
VENT AND DRAIN INSTALLED
PIPING SLOPE AS PER

STANDARDS
TUBES CONNECTED TO THE

CORRECT PORTS
LEAKAGE TEST
REMARKS:
Signature & Date
Page 65 of 222
LOOP CHECK COVER SHEET
MANUFACTURER:
COMMISSIONING DATE:

PASS FAIL
INSTALLATION INSPECTION (J-013)
PRIMARY ELEMENT INSTALLATION

AND CALIBRATION
TRANSMITTER (J-001)
IMPULSE LINES (J-010)
WIRING (J-015)
WIRES AND TERMINALS TAGGING

AT INSTRUMENT, JUNCTION BOX,
MARSHALING CABINET AND
INPUT/OUTPUT CABINET
CONNECTIONS AND SETTINGS ARE

DONE AS SHOWN ON THE ILD
ELECTRICAL/AIR SUPPLY
CONTROLLER (J-009)
TRANSDUCER (J-002)
TABLE IS CONTINUED ON THE NEXT PAGE
Signature & Date
Page 66 of 222
LOOP CHECK COVER SHEET
MANUFACTURER:
COMMISSIONING DATE:

PASS FAIL
CONTROL VALVE (J-006)
SWITCHES (J-003)
ALARM INDICATION
CONTROLLER SET POINT
IN ADDITION TO THE ABOVE, THE FOLLOWING SIMULATION SHOULD BE DONE
DRIVE SIGNAL INTO THE CONTROLLER FROM TRANSMITTER
DRIVE OUTPUT FROM CONTROLLER TO THE VALVE
WATCH ALARMS, SHUTDOWNS, ETC.
FAIL SENSOR AND WATCH ALARM AND SUBSEQUENT ACTION

EQUIPMENT NAME:
REMARKS:
Signature & Date
Page 67 of 222
INSTRUMENT AND CONTROL CABLES
MANUFACTURER:
COMMISSIONING DATE:
CABLE TAG NO.: CABLE GLANDING:
CABLE TYPE: CABLES EALING:
CABLE SIZE: CABLE ROUTING:
CABLE MARKING:
MEGGERING
PAIR INSULATION RESISTANCE M CONTINUITY RESULT
NO.
CORE TO CORE CORE TO SCREEN
EQUIPMENT NAME:
REMARKS:
Signature & Date
Page 68 of 222
VIBRATION
MANUFACTURER:
COMMISSIONING DATE:
TRANSDUCER TYPE:: TRANSDUCER OUTPUT

MONITOR TYPE: MONITOR RANGE:
ALARM SETTING ALARM RELAY CONTACT
TRIP SETTING: TRIP RELAY CONTACT:
BYPASS INDICATION: SENSOR GAP ADJUSTMENT
DOES THE EXTENSION CABLE LENGTH MATCH THE TRANSDUCER? YES NO
USE THE FOLLOWING TABLE TO CHECK THE RESPONSE OF THE

TRANSDUCER AND THE MONITOR
OUTPUT
INPUT (%)
SIMULATED
INPUT UPSCALE DOWNSCALE
READING ERROR READING ERROR
25
50
75
100
EQUIPMENT NAME:
REMARKS:
Signature & Date
Page 69 of 222
TEMPERATURE MONITOR
MANUFACTURER:
COMMISSIONING DATE:
TEMPERATURE ELEMENT TYPE: TEMPERATURE ELEMENT RANGE:

MONITOR TYPE: MONITOR RANGE:
ALARM SETTING: ALARM RELAY CONTACT:
TRIP SETTING: TRIP RELAY CONTACT:
BYPASS INDICATION:
USE THE FOLLOWING TABLE TO CHECK THE RESPONSE OF THE MONITOR

INPUT (%) INPUT OUTPUT
UPSCALE DOWN SCALE
0
25
50
75
100
EQUIPMENT NAME:
REMARKS:
Signature & Date
Page 70 of 222
FORM YERP - J - 0 1 8 SHT 1 o f 3
H2S MONITORING SYSTEM
MANUFACTURER:
COMMISSIONING DATE:
SENSOR TYPE: SENSOR RANGE :
MONI TOR TYPE: MONI TOR RANGE:
LOW ALARM SET POI NT: LOW ALARM RELAY CONTACT
HI GH ALARM SET POI NT: HI GH ALARM RELAY CONTACT:
BYPASS I NDI CATI ON: EQUI PMENT FAULT ALARM:
SENSOR OUTPUT
APPLY A KNOWN CONCENTRATION OF H2S TO THE SENSOR AND

CHECK READING AT THE FRONT PANEL OF THE MONITOR
INPUT (PPM) READING (PPM)
PERFORM THE FOLLOWING CHECKS TO THE SYSTEM:

PASS FAIL
IN A MULTI CHANNEL DESIGN, EVERY
SENSOR HAS ITS CONTROLLER
THE DETECTION SYSTEM IS FAIL SAFE
TABLE CONTINUES ON PAGE NO. 2
Signature & Date
Page 71 of 222
MANUFACTURER:
COMMISSIONING DATE:

PASS FAIL
SENSOR IS INSTALLED ON A VIBRATION
FREE SURFACE
POWER IS 120 V AC, 60 HZ FROM UPS. ELSE,

POWER IS FROM A RELIABLE 120 V AC
SOURCE AND A BACKUP BATTERY IS
AVAILABLE.
SENSOR IS INSTALLED CLOSE TO THE

GROUND
20 % CAPACITY IS AVAILABLE IN THE

CONTROL RACK
HOUSING IS EXPLOSION PROOF
IN MANNED FACILITY, A HORN AND A

BLUE BEACON IS LOCATED AT EACH
SENSOR AND ACTUATED ONLY BY THAT
SENSOR AT HIGH ALARM.
IN MANNED FACILITY, THE ALARM CAN

BE ACKNOWLEDGED IN THE CONTROL
ROOM ONLY.
Signature & Date
Page 72 of 222
MANUFACTURER:
COMMISSIONING DATE:

PASS FAIL
IN UNMANNED FACILITY, ALARM AND
BEACON ARE LOCATED AT EACH SENSOR
AND ACTUATED BY ANY CONTROL UNIT
AT LOW OR HIGH ALARM
IN UNMANNED FACILITY, A FLASHING

BEACONS IS INSTALLED AT THE GATE.
IN UNMANNED FACILITY, THE ALARM

CAN BE ACKNOWLEDGED AT EITHER THE
CONTROL ROOM OR AT THE SENSOR..
EQUIPMENT NAME:
REMARKS:
Signature & Date
Page 73 of 222
FORM YERP J - 0 1 9 SHT 1 o f 3
COMBUSTIBLE GAS MONITORING SYSTEM
MANUFACTURER:
COMMISSIONING DATE:
SENSOR TYPE: SENSOR RANGE:
MONI TOR TYPE: MONI TOR RANGE:
LOW ALARM SET POI NT: LOW ALARM RELAY CONTACT:
HI GH ALARM SET POI NT: HI GH ALARM RELAY CONTACT:
BYPASS I NDI CATI ON: EQUI PMENT FAULT ALARM:
SENSOR OUTPUT GAS COMPOSI TI ON:
APPLY A KNOWN CONCENTRATION OF H2S TO THE SENSOR AND CHECK READING AT

THE FRONT PANEL OF THE MONITOR
INPUT (% LEL) READING (% LEL)
PERFORM THE FOLLOWING CHECKS TO THE SYSTEM:

PASS FAIL
IN A MULTI CHANNEL DESIGN, EVERY
SENSOR HAS ITS CONTROLLER
THE DETECTION SYSTEM IS FAIL SAFE
Signature & Date
Page 74 of 222
FORM YERP J - 0 1 9 SHT 2 o f 3
MANUFACTURER:
COMMISSIONING DATE:

PASS FAIL
SENSOR IS INSTALLED ON A VIBRATION
FREE SURFACE
POWER IS 120 V AC, 60 HZ FROM UPS. ELSE,

POWER IS FROM A RELIABLE 120 V AC
SOURCE AND A BACKUP BATTERY IS
AVAILABLE.
SENSOR IS INSTALLED CLOSE TO THE

GROUND
20 % CAPACITY IS AVAILABLE IN THE

CONTROL RACK
HOUSING IS EXPLOSION PROOF
IN MANNED FACILITY, A HORN AND A

BLUE BEACON IS LOCATED AT EACH
SENSOR AND ACTUATED ONLY BY THAT
SENSOR AT HIGH ALARM.
IN MANNED FACILITY, THE ALARM CAN

BE ACKNOWLEDGED IN THE CONTROL
ROOM ONLY.
Signature & Date
Page 75 of 222
FORM YERP J 0 1 9 SHT 3 o f 3
MANUFACTURER:
COMMISSIONING DATE:

PASS FAIL
IN UNMANNED FACILITY, ALARM AND
BEACON ARE LOCATED AT EACH SENSOR
AND ACTUATED BY ANY CONTROL UNIT
AT LOW OR HIGH ALARM
IN UNMANNED FACILITY, A FLASHING

BEACONS IS INSTALLED AT THE GATE.
IN UNMANNED FACILITY, THE ALARM

CAN BE ACKNOWLEDGED AT EITHER THE
CONTROL ROOM OR AT THE SENSOR..
EQUIPMENT NAME:
REMARKS:
Signature & Date
Page 76 of 222
FORM YERP- K-001 SHT 1 of 2
HVAC
MANUFACTURER:
COMMISSIONING DATE:
HEATING VENTILATION & AIR CONDITIONING (HVAC)

Yes No N.A
1 Verify that engineering drawings, calculations, specifications,

data sheets, performance curves and diagrams are
provided and complete, in accordance with the design
documents and Saudi Aramco requirements.
2 Verify that all Vendor documentation including installation,

start-up, and operation and maintenance manuals are
provided and complete, in accordance with the
documents and Saudi Aramco requirements.
3 Verify that all design drawings are certified " as-built "
4 Verify that the following components and systems installed

in accordance with design documents, Saudi Aramco
Standards, and manufacturer's recommendations,
including: Packaged A/C units, Air Handling units,
Condensing units, Fans, Filters, Hydronic coils, Electric
coils, Humidifiers, Pumps, Chillers, Cooling Towers,
Hydronic Piping, Refrigerant Piping, Piping attachments
and accessories, Ductwork attachments and accessories,
Thermostats, Valves, and Fire dampers and operating
dampers.
Signature & Date
Page 77 of 222
FORM YERP- K-001 SHT 2 of 2
HVAC
MANUFACTURER:
COMMISSIONING DATE:
HEATING VENTILATION & AIR CONDITIONING (HVAC) (Continued)

Yes No N.A
5 Ensure that all equipment is clean and all debris and foreign
matter are removed.
6 Check if any of the equipment and components are damaged.
7 Ensure that adequate clearances are provided for service and

maintenance as required by the manufacturer and design
drawing.
8 Ensure that all nameplate data and equipment tags are in

accordance with the design documentation, certified
vendor's documents, and Saudi Aramco Standard.
9 Ensure that spare parts provided in accordance with the

design and vendor's documents, and spare parts are
original and the same as the parts they are to replace.
10 Check that all safety systems and devices are in place and
functional, in accordance with the design documents and
Saudi Aramco Standard.
11 Verify that Testing, Adjusting and Balancing (TAB) of the

HVAC System is completed in accordance with the
requirements of the design documentation.
Signature & Date
Page 78 of 222
FORM YERP - K-402 SHT 1 of 3
CENTRIFUGAL COMPRESSOR
MANUFACTURER:
COMMISSIONING DATE:
CENTRIFUGAL COMPRESSOR Yes No
2 STORAGE PROTECTION. ( INSPECT BEARINGS AND SEALS. RENEW

FLUSHING
OIL WHERE NECESSARY.)
3 BASE PLATE CHECKED FOR LEVELING.
4 BASE PLATE CHECKED FOR GROUTING.
5 COUPLING RUNOUT CHECKED ON ALL COUPLINGS. ( SHOULD BE WITHIN

0.001" ) 6 COUPLING GAP CHECKED IN FOUR POSITIONS. ( SHOULD BE
WITHIN 0.002" )
7 BLOWER AND DRIVER CHECKED FOR FREEDOM OF MOVEMENT.
8 SOFT FOOT CHECKED ON EACH HOLD DOWN BOLT. ( SHOULD BE WITHIN

0.002" )
10 JACKSCREWS REMOVED & FOUNDATION BOLTS TIGHTENED.
11 THE COLD ALIGNMENT RECHECKED.
12 SUCTION LINES CLEANED AND MAGNA-COATED AS REQUIRED.
13 PIPE SUPPORTS, SPECIFICALLY SPRING SUPPORTS, CHECKED TO BE WITHIN

THE LOAD RANGE SPECIFIED ON THE PIPING DRAWINGS.
14 SPECIAL SPOOL PIECES INSTALLED. NO PIPING STRAIN ALLOWED.
15 CONE SUCTION STRAINER INSTALLED.
(To be continued)
Signature & Date
Page 79 of 222
MANUFACTURER:
COMMISSIONING DATE:
16 FLANGE BOLT HOLE OFFSETS AND FACE PARALLELISM CHECKED. Yes No

- VERTICAL BOLT HOLE OFFSET :
- HORIZONTAL BOLT HOLE OFFSET :
- ROTATIONAL OFFSET :
- FLANGE FACE PARALLELISM :
- FLANGE FACE SEPARATION :
Yes No
17 LUBE AND SEAL OIL SYSTEM FLUSHED. RESERVOIR REFILLED WITH NEW
OIL AND FILTERS CHANGED. OIL TYPE_________.
18 RESERVOIR OIL HEATER CHECKED.
19 COOLING WATER SYSTEM CHECKED.
20 ALL PROCESS PIPING CONNECTED TO THE MACHINE AT THE SAME TIME.

( IT IS NOT ACCEPTABLE TO CONNECT ONE PIPE ONE DAY, ANOTHER
THE NEXT DAY, ETC.)
21 THE MAX MOVEMENT AT THE COUPLING DURING PIPING INSTALLATION IS

0.002".
22 GROUNDING STRAPS INSTALLED.
23 DRIVER DIRECTION OF ROTATION CHECKED.
24 ROTOR FLOATS CHECKED TO BE WITHIN THE MANUFACTURERS

TOLERANCES.
25 COUPLING LUBRICATION AS REQUIRED.
26 COUPLING HUB FIT ON THE SHAFTS CHECKED FOR DISTANCE PUSHED

ONTO THE YES SHAFT/ INTERFERENCE AND SQUARENESS TO THE SHAFT.
( FACE RUNOUT)
(To be continued)
Signature & Date
Page 80 of 222

MANUFACTURER:
COMMISSIONING DATE:
Yes No
27 THE KEYS AND THE KEY WAYS CHECKED FOR THE CORRECT FIT.
28 MECHANICAL & ELECTRICAL RUNOUT CHECKED AT THE VIBRATION
PROBE AREAS INCLUDING THE THRUST PROBES IF FITTED.
29 COUPLING GUARD INSTALLED.
30 COMPRESSOR AND DRIVER DOWELED
Signature & Date
Page 81 of 222
POSITIVE DISPLACEMENT COMPRESSORS (RECIPROCATING)
MANUFACTURER:
COMMISSIONING DATE:
Yes No
2 STORAGE PROTECTION (INSPECT CRANKCASE, CROSSHEADS

AND CYLINDERS. RENEW RUST PREVENTIVE, WHERE NECESSARY.
3 FOUNDATION INCLUDING GROUTING CHECKED PER DWG.
4 FRAME SET ON RAILS OR SOLEPLATE AND LEVELED.
5 CROSS-HEADS SET ON SOLE PLATES AND LEVELED WITH CHOCKS.
6 CROSS-HEAD SLIDE CLEARANCE CHECKED.
7 DISTANCE PIECES INSTALLED.
8 CYLINDERS INSTALLED.
9 CYLINDER DISCHARGE RELIEF VALVES INSTALLED.
10 PISTON ROD RUNOUT INSTALLED.
11 ROD WIPER PACKING INSTALLED AND CLEARANCE CHECKED.
12 ROD INTERMEDIATE PACKING INSTALLED AND CLEARANCE CHECKED.
13 ROD PRESSURE PACKING INSTALLED AND CLEARANCE CHECKED.
14 PISTON RADIAL CLEARANCE CHECKED.
15 PISTON END CLEARANCE CHECKED.
16 PISTON RING/RIDER BAND SIDE/END CLEARANCE CHECKED.
17 PISTON/PISTON ROD ATTACHMENT VERIFIED CORRECT.
(To be continued)
Signature & Date
Page 82 of 222
MANUFACTURER:
COMMISSIONING DATE:
Yes No
18 CONNECTING ROD BEARING CLEARANCE CHECKED.
19 COLD CRANKSHAFT WEB DEFLECTIONS CHECKED.
20 AIR GAP IN MOTOR (PER MANUFACTURER'S SPEC.)
21 MOTOR BEARING(S) CLEARANCE CHECKED. YES
22 MOTOR SHAFT END PLAY.(FLEXIBLY COUPLED MOTOR)
23 MOTOR DOWELS INSTALLED.
24 NITROGEN PURGE SYSTEM CHECKED.
25 SUCTION LINES CLEANED.(PER SPEC.)
26 PULSATION DAMPERS INSTALLED, AFTER CLEANLINESS CHECKED.
27 CONE SUCTION STRAINERS INSTALLED.
28 PIPING PULSATION ORIFICES INSTALLED. (IF APPLICABLE)
29 CYLINDER, PIPE AND PULSATION DAMPER SUPPORTS CHECKED. 30

JACKING GEAR OPERATION CHECKED.
31 UNLOADING SYSTEM SEQUENCING FUNCTIONAL CHECKED.
32 UNLOADERS ADJUSTED.
33 MAIN BEARING CLEARANCES CHECKED.
34 CRANKSHAFT AXIAL BEARING CLEARANCE CHECKED.
35 VIBRATION SYSTEM INSTALLED AND FUNCTIONAL.
(To be continued)
Signature & Date
Page 83 of 222
MANUFACTURER:
COMMISSIONING DATE:
Yes No
36 LUBE SYSTEM CHECKS COMPLETED.
37 LUBE OIL SYSTEM FLUSHED .
38 FILTER CHANGED
39 CYLINDER LUBRICATOR SYSTEM FLUSHED. (NOTE :LUBE OIL USED)
40 COOLING WATER SYSTEM CHECKED.
41 FRAME AND CYLINDER LUBRICATOR OIL HEATERS CHECKED.
42 LOCAL INSTRUMENTATION CHECKED.
44 DIRECTION OF ROTATION OF MOTOR DRIVER OR SOLO TURBINE YES

DRIVER CHECKED.
45 COUPLING AND GUARD INSTALLED.
Signature & Date
Page 84 of 222
STEAM TURBINES
MANUFACTURER:
COMMISSIONING DATE:
STEAM TURBINES Yes No

1. RECEIVING INSPECTION
CHECK FOR ANY EQUIPMENT DAMAGE DURING SHIPPING/TRANSIT
VERIFY MATERIALS RECEIVED AGREE WITH PACKING SLIPS/
SHIPPING DOCUMENTS.
2. REMOVE SHAFT MOVEMENT STOPS.
3. INSPECT BEARINGS.
4. APPLY NEW RUST PRESERVATIVE OIL TO EXPOSED

MACHINED SURFACES AND ANY MACHINED METAL
SURFACES INSIDE OF BEARING HOUSINGS,
APPLY STP OIL TREATMENT TO BEARING JOURNALS.
5. ROTATE SHAFT WEEKLY IF SHAFT MOVEMENT STOPS HAVE BEEN

REMOVED.
6. VERIFY FOUNDATION BOLTS ARE AT PROPER POSITION FOR

BASEPLATE ANCHOR BOLT LOCATIONS.
7. PREPARE FOUNDATION SURFACES FOR GROUTING.
8. PREPARE BASEPLATE BOTTOM SURFACES WITH APPROPRIATE PRIMER

FOR EPOXY GROUT.
9. LIFT BASEPLATE ONTO FOUNDATION.
10. LEVEL BASEPLATE.
11. PREPARE GROUT FORMS.
12. GROUT BASEPLATE AND ALLOW SUFFICIENT TIME FOR CURE.
13. REMOVE LEVELING SCREWS AND TIGHTEN ANCHOR BOLTS TO

SPECIFIED TORQUE.
(To be continued)
Signature & Date
Page 85 of 222
STEAM TURBINES
MANUFACTURER:
COMMISSIONING DATE:
Yes No
14. INSTALL COUPLING HUB AND VERIFY PULL-UP.
15. SET EQUIPMENT SHAFTS LEVEL BY ADJUSTING SHIMS AT SUPPORT

FEET.
16. CHECK DISTANCE BETWEEN SHAFT ENDS WITH

SHAFTS IN NORMAL RUNNING POSITIONS AND IF NECESSARY
MOVE EQUIPMENT POSITIONS.
17. ALIGN EQUIPMENT SHAFTS TO BE COLLINEAR, I.E. PERFECT

ALIGNMENT.
18. MAKE COLD OFFSET CORRECTIONS REQUIRED BY MANUFACTURERS TO

ALLOW FOR EQUIPMENT THERMAL GROWTH TO A HOT RUNNING
CONDITION WITH SHAFTS LEVEL.
19. CHECK COLD ALIGNMENT AND MAKE FINE ADJUSTMENTS.
20. TEMPORARY DOWEL EQUIPMENT FEET, SET CLEARANCE

ON EQUIPMENT HOLD DOWN BOLTS AND SPACERS AS REQUIRED,SET
CENTERLINE ALIGNMENT KEY CLEARANCES,SET RADIAL GROWTH KEY
CLEARANCES AS REQUIRED.
21. INSTALL STEAM SUPPLY AND EXHAUST PIPING MAKING LAST FIELD
WELD WELL AWAY FROM TURBINE.
22. BREAK MAIN PIPING FLANGES ONE AT A TIME YES

WHILE MONITORING SHAFT ALIGNMENT FOR ANY
POSITION CHANGES INDICATIVE OF PIPING STRAIN,
VERIFY FLANGES ARE PARALLEL.
DO NOT USE COME-A LONG'S TO PULL PIPING INTO

POSITION FOR BOLT UP OR TO HOLD PIPING
WHILE CHECKING FOR PIPING STRAIN.
(To be continued)
Signature & Date
Page 86 of 222
STEAM TURBINES
MANUFACTURER:
COMMISSIONING DATE:
Yes No
23. MAKEUP LUBE OIL INTERCONNECTING PIPING FOR OIL CONSOLE.
24. CLEAN INTERCONNECTING AND ANY OTHER FIELD FABRICATED OIL

PIPING PER AES-G-116.
25. INSTALL FLUSHING SCREENS AT EACH EQUIPMENT OIL CONNECTION

OR JUMPER EACH OIL CONNECTION TO DRAIN AND COVER AND
PROTECT ANY OPEN CONNECTION FROM THE ENTRANCE OF FOREIGN
MATERIAL.
26. FLUSH OIL SYSTEM.
27. FABRICATE ALL AUXILIARY PIPING FROM

BASEPLATE CONNECTION TO OFF SKID LOCATION,
BE CERTAIN AUXILIARY PIPING HAS ROOM FOR THERMAL EXPANSION
AND WILL NOT CAUSE PIPING STRAIN WHEN HOT.
28. CONNECT ALL INSTRUMENTS AND ELECTRICAL SIGNALS FROM

BASEPLATE JUNCTION BOXES TO REMOTE LOCATIONS.
29. CALIBRATE ALL INSTRUMENTS:

- VIBRATION PROBES, PROXIMETERS, AND PANEL READOUT
- RTD'S & T/C'S
- TRIP & THROTTLE VALVE POSITION MICRO SWITCH
- PRESSURE SWITCHES, DIFFERENTIAL PRESSURE SWITCHES,
AND TEMPERATURE SWITCHES
- SEALING AND LEAK OFF STEAM PRESSURE CONTROL LOOPS
AND VALVES
- BEARING AND CONTROL OIL PRESSURE CONTROL LOOPS AND
VALVES
- BEARING OIL TEMPERATURE CONTROL LOOP AND VALVE
- LEVEL SWITCHES
- I/P TRANSDUCER CALIBRATIONS
30. VERIFY ALL RESTRICTED ORIFICE'S ARE INSTALLED.

(To be continued)
Signature & Date
Page 87 of 222
STEAM TURBINES
MANUFACTURER:
COMMISSIONING DATE:
Yes No
31. SET TACHOMETER AND GOVERNOR MAGNETIC PICKUP CLEARANCES.
32. SET MECHANICAL OVERSPEED TRIP CLEARANCE.
33. VERIFY TOTAL SHAFT AXIAL FLOAT.
34. VERIFY RADIAL AND THRUST BEARING CLEARANCE ACCORDING TO

INSTALLATION MANUAL.
35. CHECK GOVERNOR DRIVE GEAR BACKLASH,BEARING CLEARANCE, AND

COUPLING.
36. CHECK TURNING GEAR, ADJUST ENGAGEMENT,

VERIFY MOTOR DIRECTION, ADJUST DISENGAGEMENT MECHANISM,
ADJUST INDICATING MICRO SWITCH
37. CHECK INSTRUMENT AND ELECTRICAL LOOPS BETWEEN LOCAL PANEL

AND CONTROL ROOM.
38. VERIFY GOVERNOR REMOTE SPEED SET POINT SIGNAL LOOP.
39. REMOVE ALL LUBE SYSTEM JUMPERS AND SCREENS, RECONNECT ALL
OIL PIPING FOR NORMAL SERVICE,DRAIN RESERVOIR AND CLEAN
OUT ALL DEBRIS,REPLACE FILTER CARTRIDGES, REFILL OIL
RESERVOIR WITH CLEAN OIL.
40. VERIFY LUBE SYSTEM PUMP STARTING/STOPPING

AND TEST SYSTEM PRESSURE CONTROLS DURING UPSET,
ADJUST ACCUMULATOR PRECHARGE PRESSURE TO MINIMIZE
SYSTEM UPSETS.
41. VERIFY LUBE SYSTEM RUNDOWN TANK FUNCTIONALITY.
42. PROGRAM GOVERNOR IF REQUIRED, STATIC TEST
(To be continued)
Signature & Date
Page 88 of 222
STEAM TURBINES
MANUFACTURER:
COMMISSIONING DATE:
Yes No
43. CHECK GOVERNOR VALVES, PREPILOT (GOVERNOR ACTUATOR), PILOT,
AND MAIN SERVOMOTORLINKAGE, VERIFY TOTAL TRAVEL OF VALVES
AGREES WITH PREPILOT TRAVEL.
44. VERIFY GOVERNOR ACTUATOR/PREPILOT ACTION ON TRIP AND

ACTION OF EMERGENCY SHUTDOWN CYLINDERFOR VALVE CLOSURE.
45. FABRICAT(D) BLOWDOWN PIPING WITH APPROPRIATE

ANCHORS AND TARGETS, BLOWDOWN MAIN STEAM SUPPLY,EXHAUST
STEAM HEADER, LEAKOFF AND SEALINGSTEAM HEADERS, GLAND
EJECTOR STEAM SUPPLY; AIR REMOVAL SYSTEM STEAM SUPPLY.
46. TEST EXHAUST PRESSURE RELIEF VALVE AND INSTALL IN EXHAUST

PIPING BETWEEN TURBINE AND FIRSTDOWNSTREAM BLOCK VALVE.
47. VERIFY OPERATION OF MAIN CONDENSER CONDENSATE PUMPS AND

LEVEL CONTROL LOOP WHEN APPLICABLE.
48. VERIFY OPERATION OF AIR REMOVAL SYSTEM EJECTORS,

INTER/AFTER CONDENSER, DRAIN TRAPSOR DRAIN PIPING LOOPS,
VENT SYSTEM; CHECK RELIEF VALVE OPERATION FOR EACH STAGE;
VERIFY HOGGER IS ABLE TO ACHIEVE VACUUM IN REASONABLE TIME.
49. CONNECT ALL PIPING WHILE MONITORING FOR PIPING STRAINS.
50. VERIFY ALL ALARMS AND TRIPS (ESD) ARE FUNCTIONAL, TEST
LOCAL PANEL AND CONTROL ROOM EMERGENCY STOP BUTTONS
SIMULATED TRIP, VERIFY ACTION OF TRIP AND THROTTLEVALVE
EXERCISING SYSTEM.
52 VERIFY OPERATION OF EXTRACTION/INDUCTION NON RETURN

VALVE SHUTDOWN CYLINDER AND VALVE DISK CLOSURE SYSTEM,
CHECK THAT DISK COUNTERWEIGHT IS FIXED IN POSITION AND
ADJUSTED PROPERLY.
Signature & Date
Page 89 of 222
COMBUSTION GAS TURBINES
MANUFACTURER:
COMMISSIONING DATE:
Yes No
1 RECEIPT INSPECTION FOR DAMAGES AND MISSING PARTS.
3 BASEPLATE GROUTED.
4 JACKSCREWS AND TIGHTEN FOUNDATION BOLTS REMOVED.
5 COLD ALIGNMENT RECHECKED. YES
6 SPECIAL SPOOL PIECES INSTALLED. NO PIPING STRAIN ALLOWED.
7 FILTERS FOR FUEL INSTALLED.
8 PIPE SUPPORTS CHECKED.
9 COLD ALIGNMENT RECHECKED.
10 FLUSH LUBE AND SEAL OIL SYSTEMS. REFILL RESERVOIR WITH NEW OIL AND CHANGE
FILTERS. OIL TYPE __________.
Yes No
11 RESERVOIR OIL HEATER CHECKED.
12 INSTRUMENTATION LOOPS CHECKED.
15 STARTER MOTOR AND DIRECTION OF ROTATION CHECKED.
16 COUPLING AND GUARD INSTALLED.
(To be continued)
Signature & Date
Page 90 of 222
COMBUSTION GAS TURBINES
MANUFACTURER:
COMMISSIONING DATE:
Yes No
17 INLET PLENUM CHECKED AND VACUUM CLEANED.
18 CLEAN AIR HOUSE INSPECTED.
19 ALL SITE FABRICATED PIPE WORK PRESSURE TESTED. Y
20 ALL FABRICATED PIPE WORK CHEMICALLY CLEANED.
21 C.G.T. OIL PROTECTION UNIT SET UP.
Signature & Date
Page 91 of 222
DIESEL ENGINE
MANUFACTURER:
COMMISSIONING DATE:
Yes No
1. CERTIFICATION DOCUMENTATION RECEIVED.
2. NAME PLATE DATA CHECKED.
3. LOCATION IS PER DWG.
4. RESILIENT MOUNTING FITTED.
5. COUPLING FITTED.
6. COUPLING BOLTS FITTED.
7. COLD ALIGNMENT CHECKED.
8. DOWELS FITTED.
9. HOLDING DOWN BOLTS FITTED.
10. SHIMS MOUNTED CORRECTLY.
11. COUPLING GUARD FITTED.
12 AIR INLET FILTER INSTALLED AND ACCESSIBLE FOR MAINTENANCE.
13. EXHAUST SILENCER FITTED, INCLUDING PERSONNEL PROTECTION.
14. EXPANSION JOINTS CHECKED FOR FREE MOVEMENT.
15. LUBRICATION CHECKED (OIL TYPE___________ AND LEVEL__________).
16. NEW LUBE FILTER FITTED.
(To be continued)
Signature & Date
Page 92 of 222
DIESEL ENGINE
MANUFACTURER:
COMMISSIONING DATE:
Yes No
17. COOLING RADIATOR ACCESS FOR FILL AND DRAIN.
18. CRANKCASE VENT INSTALLED.
19. OIL RELIEF VENT INSTALLED.
20. INSTRUMENTS INSTALLED.
21. THEORETICAL ROTATION SAME AS DRIVEN EQUIPMENT.
22. STARTING SYSTEM CORRECT (BATTERY OR AIR SYSTEM READY FOR

START).
23. COOLING SYSTEM IS CHARGED WITH THE CORRECT COOLANT MIXTURE.
24. THE GAUGE BOARD HAS BEEN CHECKED AGAINST P&ID's.
25. THE ESD STATION AND/OR THE FUEL SHUTOFF VALVES AT THE UNIT
ARE OPERATIONAL.
Signature & Date
Page 93 of 222
MIXERS
MANUFACTURER:
COMMISSIONING DATE:
Yes No
1. LEVEL, PLUMB OR ANGLE OF MOUNTING FLANGE.
2. LEVEL, PLUMB OR ANGLE OF SHAFT.
3. STRAIGHTNESS OF SHAFT.
4. SHAFT TURNS FREELY BY HAND.
7. GEAR UNIT CHECKED PER GEAR UNIT CHECK LIST (WHEN APPLICABLE).
8. BEARING HOUSING FLUSHED AND RE LUBRICATED. LUBRICATOR FILLED

AND OPERABLE.LUBRICANT ___________
9. MOTOR BEARING LUBRICATION CHECKED. LUBRICANT_____.
10. MECHANICAL SEAL OR PACKING INSTALLED TYPE____.
11. BELT INSTALLED AND CORRECTLY TENSIONED.
12. BELT OR COUPLING GUARD IN PLACE AND SECURED.
13. DRIVER DOWELED (WHEN SPECIFIED).
14. MIXER BLADES CHECKED(CORRECT & SECURED TO THE SHAFT.
Signature & Date
Page 94 of 222
FORM YERP - L-001 SHT 1 of 8
PIPING, GENERAL
MANUFACTURER:
COMMISSIONING DATE:
Piping
Piping, General Yes No
1 Ensure that application of the proper color coding and text to
indicate service, or other information, has been completed on all
lines.
2 For process lines with operating temperatures above 66 0C, ensure

that insulation, or other personnel protection, has been installed.
3 For lines that operate at high temperature, include the checkout

items listed in Form #L002.
4 Ensure that all lines have been adequately cleaned, prior to hydro
test or placing them in service.
5 Ensure that all valves and blind flanges are properly installed and
aligned.
6 Ensure that all lines have been hydro tested in accordance with the
construction drawings and Company standards.
7 Check that all vent and drain plugs have been refitted and welded in
as specified.
8 Check that all reinforcing pad weep holes are filled with grease.
9 Check that all test blinds or temporary spool pieces etc. have been
removed after hydro test.
Signature & Date
Page 95 of 222
PIPING, GENERAL
MANUFACTURER:
COMMISSIONING DATE:
Piping Arrangement Yes No
1 Check that the diameter, wall thickness and material of all piping
and fittings is as required on the installation drawings.
2 Check that the piping layout and position is in accordance with the
construction drawings. Adequate clearance between adjacent pipes
should exist, to prevent them from coming in contact with each
other during all operating conditions.
3 Spot check that tolerances on pipe fit-up, length, flange alignment

are generally being met.
4 Check that adequate clearance is provided for bolt removal at all

flanges joints.
5 Spot check that small piping is adequately supported and protected

from physical abuse.
6 Check that piping alignment around pumps, turbines, compressors,

and other machinery is within acceptable limits by disconnecting,
measuring and recording offsets.
If excessive misalignment occurs, the best remedy is to cut the pipe
near the flange, in one or more locations, and reconstruct starting
with the flange centered and bolted to the equipment.
Signature & Date
Page 96 of 222
PIPING, GENERAL
MANUFACTURER:
COMMISSIONING DATE:
Piping Arrangement (Continued)

Yes No
7 Spot check adequacy of branch reinforcement for obvious
omissions.
8 Check piping arrangements which appear to be inadequate for

temperatures encountered during startup, steam-out, normal
operations and upset conditions. The following piping should be
included in the first spot checks:
- Piping that operates with a temperature range greater than 260 0C
- 4" diameter, and greater, piping attached to machinery operating

above 93 0C
- Piping attached to centrifugal and reciprocating compressors,

turbines and air cooled heat exchangers.
- Piping with diameters greater than 12" or longer than 45 mt
9 Ensure that all piping has high point vents and low point drains
installed.
10 Check for piping dead legs.
11 Check for thermal relief valve.
Signature & Date
Page 97 of 222
PIPING, GENERAL
MANUFACTURER:
COMMISSIONING DATE:
Piping Connections
Yes No
1 Check that flange bolts are the correct material and size.
2 Spot check that threads on mating sections (thermo wells, pressure

gauges, plugs, couplings, etc.) engage properly.
3 Following hydro test, ensure that screwed fittings are seal welded
per design drawings and Company standards.
4 Spot check that flange bolts are fully engaged by extending

completely through the nuts.
5 Check that proper bolt-tightening procedures are used, and that all
bolts are tight prior to pressurization of system.
6 Spot check that gasket materials and type are in accordance with
design drawings and Company specifications.
7 Check wall thickness and flange ratings at all specifications breaks.
8 Spot check size and ratings of flanges.
Signature & Date
Page 98 of 222
PIPING, GENERAL
MANUFACTURER:
COMMISSIONING DATE:
Piping Connections (Continued)

Yes No
9 Where flange jacking screws are required, check that they are
installed.
10 Where pipes are joined together with different materials, check for
proper installation of insulation flanges and gaskets.
11 Spot check that the flange installation tolerances are within the
limits specified in YERP-SAES-L-050.
12 Check whether PZV's are properly supported and restrained.
Signature & Date
Page 99 of 222
PIPING, GENERAL
MANUFACTURER:
COMMISSIONING DATE:
Pipe Supports
Yes No
1 Determine that the location and type of supports, anchors, and
guides are in accordance with the design drawings, specifications,
and Company standards. NOTE: be sure to check all overhung
valves, or valves with heavy masses that are mounted several feet
above the main line for adequate bracing and support.
2 Determine that field supplied brackets, gussets, and other welded

attachments are compatible with equipment material and PWHT
requirements.
3 Check that piping supports can accommodate thermal expansion

without imposing excessive weight, force, or flexibility loads on
pump, compressor, turbine, or vessel flanges. Stops and restraints
are usually provided to force thermal expansion away from
machinery.
(Note: improperly located restraints can cause higher loads due to
leverage effects.)
4 Check that supports and guides allow the pipe to move as designed.
They should not be tack welded or attached to the pipe with
fireproofing, as can easily happen.
Signature & Date
Page 100 of 222
PIPING, GENERAL
MANUFACTURER:
COMMISSIONING DATE:
Pipe Supports (Continued)

Yes No
5 Check support spans.
6 Determine that essential pipe supports sustain the pipe loads,

regardless of thermal movement.
7 Spot check that supports are adequate for hydrostatic test loads.
(Note: temporary supports may need to be provided for the hydro
test of vapor lines, and then removed after completion of the test.)
8 Determine that spring hangers and other special supports are

properly set and that shipping pins have been removed after hydro
test and flushing operations. The range of travel should be able to
accommodate pipe thermal movement.
(Note: Record final installed position prior to start-up.)
Signature & Date
Page 101 of 222
PIPING, GENERAL
MANUFACTURER:
COMMISSIONING DATE:
Expansion Joints
Yes No
1 Check that expansion joints, if used, have not been damaged during
shipping or installation. If they are installed during the hydro test,
ensure that they are adequate for the test pressure, and are
completely drained of all test fluids afterwards.
2 Record installed position and offset of all expansion joints prior to

start-up.
Pipe Welding
Yes No
1 Review electrode selection for field alloy welds or dissimilar metal
welds.
2 Review field weld hardness test procedures and results for field
welds.
3 Ensure that radiography has been performed and documented in

accordance with Saudi Aramco Specification.
Signature & Date
Page 102 of 222
PIPING, SPECIAL PURPOSE
MANUFACTURER:
COMMISSIONING DATE:
SPECIAL PURPOSE PIPING
High Temperature, Low Temperature, Corrosive1 or Caustic Services, Includes Wet

H2S.
Yes No
1 Include checklist items from General Piping. See FORM #L001 for
details.
2 Review high temperature piping (particularly piping that operates at or

above 4000C.), to ensure that correct material has been used. Pay
particular attention to instances of material substitutions.
3 Determine that field supplied brackets, gussets, and other welded

attachments are compatible with equipment material and PWHT
requirements.
4 Review electrode selection for field alloy welds, and for dissimilar metal
welds. Confirm that hardness tests of field welds have been satisfactorily
conducted, with acceptable results.
5 Spot check qualifications of field welders.
6 For corrosive and caustic service, check that equipment welding,

material and PWHT meets project construction drawings and Company
standards.
Signature & Date
Page 103 of 222
PIPING, SPECIAL PURPOSE
MANUFACTURER:
COMMISSIONING DATE:
SPECIAL PURPOSE PIPING (Continued)

Yes No
7 For piping in H2S, also check that hardness testing has been completed
and all construction and Company requirements have been met.
8 For low temperature piping ( piping that operates at or below

18 0C.), check for selection and use of correct material.
Also check piping, flanges, bolts, other system elements, and connected
equipment to confirm that impact testing requirements have been met.
After testing, confirm that there are adequate controls in place to ensure
that impact tested pipe is installed in its proper location.
Signature & Date
Page 104 of 222
VALVES
MANUFACTURER:
COMMISSIONING DATE:
VALVES
Yes No
1 Check that access to all valves is adequate.
2 Ensure that there is adequate clearance around all valves to operate

them. Especially note that the travel of risingstem valves is not
obstructed.
3 Check that quarter-turn valves have been located so that they

cannot be turned accidentally.
4 Check that all valves are marked with body and trim material
designation, either on the body or identification plate.
5 Spot check that the pressure rating and body, trim, and stem
packing material of all valves is in accordance with construction
drawings and Company requirements.
6 Ensure that each valve supplied with a power operator (i.e., MOV,
GOV, AOV, or HOV) is clearly marked with its valve number, in a
suitable location.
7 Check that valves in sour service are marked with "NACE" on

their identification plate.
Signature & Date
Page 105 of 222
VALVES
MANUFACTURER:
COMMISSIONING DATE:
VALVES (Continued)
Yes No
8 Ensure that all threaded body connections, except those that are
frequently removed (such as vent and drain plugs) or those that
contain moving parts (such as injection fittings, relief valve, etc.),
are seal welded in accordance with company standards.
9 Check that bolts on bonnet valves have adequate thread

engagement, and are securely tightened.
10 Following pressure testing, ensure that all valves are completely

drained of test fluid and thoroughly dried.
11 Ensure that check valves are installed in the correct direction.
12 Ensure that check valves that were blocked open or had their
closure member removed for system pressure testing, have all been
returned to full operational status again.
13 Check that safety relief valves installed in double block and bleed
valves are properly set, and that valve discharge does not constitute
a fire or health hazard.
14 For insulated valves, check that all drain, vent, relief and sealant
fittings extend to outside the insulation.
Signature & Date
Page 106 of 222
VALVES
MANUFACTURER:
COMMISSIONING DATE:
VALVES (Continued)
Yes No
15 Ensure that all drain, vent and by-pass valves installed on a parent
valve have a minimum body rating equivalent to
API 602, class 800.
16 Ensure that double block and bleed valves have drain and vent
connections, as called for on the construction drawings.
17 Ensure that all drain and vent connections are fitted with valves, as
required, and piped to a safe location.
18 Ensure that buried double block and bleed valves have their drain
and vent connections and sealant injection fittings extended above
ground, and adequately supported.
19 For fixed-position valves (i.e., locked-open or lockedclosed),

ensure that their position is in accordance with the construction
drawings and that it is securely restrained from being changed.
20 Ensure that all valves are in their correct operational position, as

shown on construction drawings, or other specific start-up
documentation.
Signature & Date
Page 107 of 222
PLUMBING
MANUFACTURER:
COMMISSIONING DATE:
PLUMBING & NON-ELECTRIC UTILITIES
1 A job file should be started, properly identified job name and Yes No
number. All data memorandums, approved deviations, project
instructions, check list, design criteria, etc. related to the job,
should be filed in the job folder.
2 Location of the building or job site, including property lines, legal

descriptions and address be approved by legal authorities, and
ready before commissioning.
3 Contractor must submit an affidavit of compliance of all Saudi

Aramco Engineering Standard, codes and ordinances, including
any amendments and deviations.
4 Engineering drawings, calculations, construction specifications and

detail layout of all equipment requiring pluming connections must
be complete and ready.
5 All equipment installed in accordance with Manufacturer's

instructions and approved design documents.
6 All equipment are clean and all debris and foreign matters are
removed.
Signature & Date
Page 108 of 222
PLUMBING
MANUFACTURER:
COMMISSIONING DATE:
PLUMBING & NON-ELECTRIC UTILITIES (Continued)

Yes No
7 All safety systems and devices are in place and functional.
8 Safety clearance from the authorities having jurisdictions is

required.
9 System testing and balancing is completed in accordance with

design documentation, and the reports are approved by the
concerned legal authorities
Signature & Date
Page 109 of 222
Form YERP - P-000 Issue Date: Sheet 1 of 3

TESTING GUIDE LINES
TESTING GUIDE LINES
INTRODUCTION
YERP-SAGI-GI 2.710, Mechanical Completion and Performance Acceptance of Facilities,

defines mechanical completion as being achieved when a facility defined in the approved
project scope, construction documentation, drawings and specification and material
requisitions has been installed and Precommissioned and is available for commissioning and
start-up.
The following Precommissioning forms are based on industry standards (IEEE, ANSI, NEMA,
UL, and IEC) as well as the basic requirements of several major equipment manufacturers.
The Precommissioning forms describe the minimum requirements to ensure that the electrical
equipment addressed will perform reliably and in accordance with industry standards.
Electrical Tests
Reference
Information
Insulation Resistance Test
Equipment Voltage Rating Recommended Test

100 - 250 Voltage 500
251 - 600 1000
601 - 5000 2500
Over 5000 5000
Measure the insulation resistance of electrical equipment phase to phase and phase to
ground for one (1) minute. Test voltage and minimum acceptable values.
Values of insulation resistance less than manufacturer's minimum or rated voltage + 1kV in
megohms should be
investigated. Over potential or high potential tests should not proceed unless insulation
resistance levels are equal to or above the listed minimum values.
High potential Test
Direct Current
A DC high potential test (controlled over voltage test) is one in which the increase of applied
direct voltage is controlled. The measured current is continuously observed for abnormalities
with the intention of stopping the test before breakdown occurs.
A polarization index test should be performed on large rotating equipment by applying

an initial voltage step of about one-third of the recommended maximum voltage from the
above table and maintain the voltage at a constant level for
Page 110 of 222

TESTING GUIDE LINES
10 minutes. The polarization index is calculated by dividing the one-minute resistance value
by the ten-minute resistance value. The index value should be 2 or greater values less than
this should be investigated. After the initial ten-minute test, the D. C. test voltage should be
increased in 10 uniform steps, each step being one-minute in duration, up to the maximum
recommended D. C. value.
In high potential testing of cable, the D. C. test voltage is applied in a minimum of four
steps
(each step approximately equal to the rated rms voltage of the cable) of one (1) minute
duration each, except for the final test voltage which shall be maintained for fifteen (15)
minutes.
Alternating Current
Perform AC high potential test phase to ground and phase to phase. Potential application shall
be for one (1) minute. Test voltage shall be in accordance with the manufacturer's
recommendations. When the manufacturer's recommended values are not available the values
in the values listed in the following table can be used but should be considered the maximum
voltage to be applied. Increase the voltage at the rate of 1 kV per second until the maximum
recommended test voltage is reached.
MAXIMUM HIGH-POTENTIAL TEST VOLTAGES
Equipment Rated KV Test Voltage KV
A. C. D. C.
2.5 6.0 10.0
5.0 14.0 24.0
15 27.0 46.0
35 60.0 102.0
Recommended maximum values of field test voltages are determined by the following:
A. C. test volts = 0.75 X (2 X equipment maximum voltage + 1kV).
The D. C. test voltage is 1.4 X [0.75 X (2 X equipment maximum voltage + 1kV)]
The AC high potential test results are evaluated on a go, no-go basis by slowly raising the test
voltage to the required value of final test voltage and maintaining for one (1) minute,
Low Voltage Cables
Perform DC High Potential Testing on critical cables after installation. Test each cable with
respect to ground and adjacent cables. Test value shall be reviewed with the proponent. The DC
test voltage shall not exceed 1.4 X (2 X rated voltage + 1000).
Switchgear and Metal Enclosed Bus

Page 111 of 222

TESTING GUIDE LINES
Perform AC high potential tests on each bus section, phase to phase and phase to ground for
one (1) minute. Maximum test voltage shall be as listed above.
Contact Resistance.
Measure and record the contact resistance of each phase line to load, of bus, breakers and
contactors. For equipment 600 amps and higher, values of resistance in excess of 200 micro-
ohms and deviations of more than +/- 20% must be investigated. The contact resistance is
measured with the circuit breaker/contactor in the closed position. The contactor must be closed
and latched not held closed by hand pressure.
Thermo-vision Inspection
Electrical equipment safely accessible and visible such as outdoor bus connections, isolation
switches, terminations on circuit breakers and transformers should be checked with Thermo-
vision for temperature abnormalities.
New Insulating Oil Test Requirements
The following table lists the Dielectric Fluid Specifications for new insulating Oil as Received
from the supplier. Note that the values listed are described as minimum or maximum
recommended values. The oil must be tested before oil filling of the equipment begins and,
depending on the results of the test and the operating voltage of the equipment, may require
processing before it is put into the equipment. See P-051 for additional information.
Dielectric Fluid Specification (New Insulating Oil as Received Before Transformer Filling)
TEST LIMIT VALUE TEST RESULTS

Dielectric strength D-877, kV, minimum 30
Power Factor, D924,
25 deg., % maximum. 0.05
100 deg., % maximum 0.30
Interfacial Tension D 971, mN/M minimum 40
Color, D-1500 ASTM Units maximum 0.5
Visual Examination D1524 Bright and Clear
Acid Number D974, mg KOH/g, maximum 0.03
Water Content, D 1533, ppm, maximum 35
Bolt Torgue
The manufacturers recommended bolt torgue values should be used.
Page 112 of 222
BATTERY SYSTEM
Equipment Type: User Reference:
Equipment Tag No: Equipment Description:
BI/JO No: Plant No. / Location:
Ref. Drawings & Documents:
Manufacturer:
Model No: Serial No:
Test Completion Date:
FIELD INSTALLATION CHECK LIST FOR BATTERIES AND BATTERY
CHARGERS
VISUAL
Yes No
1. Battery racks and battery cells installed dry per YERP SAES standards and IEEE-484.
2. Battery room is in compliance with all Saudi Aramco and applicable standards and
design.
3. Battery tools and all required safety equipment is provided and readily available.
4. Sufficient quantity of battery electrolyte available to fill all battery cells.
5. Batteries and racks installed and checked for proper mechanical installation, including
mechanical connections and grounding.
6. Battery charger checked for proper installation, wiring is complete and properly
connected and torqued to manufacturer's specifications.
7. Accessory equipment such as hydrometer, thermometer, special wrenches and spare
electrolyte accounted for.
8. Batteries, battery racks and charger cleaned. Terminals and inter-connectors covered
with protective coating (grease).
9. Safety eyewash is available and operating properly and protective clothing provided.
10. Charger operates in accordance with manufacturer's recommendations. Current output,

charging voltage (float and boost) and operation of control components checked.
11. Batteries filled with electrolyte to proper level and charged in accordance with
manufacturer's recommendations.
12. Lead acid batteries checked with hydrometer for correct specific gravity.
NOTE: Batteries shall not be filled until the battery charger is ready for operation. Initial charge is
critical and requires full procedure and documentation. When batteries are placed in service
while work is still being performed around them, protection should be provided. Metal objects laid
or dropped on them could cause a short or an explosion. Tarpaulin,
plastic sheet or similar material should not be used, because batteries in service require
ventilation.
Signature & Date
Page 113 of 222
BATTERY SYSTEM
Manufacturer:
Electrical Tests
Yes No
1. Check out and verify proper operation of battery charger with vendor-supplied
instructions.
2. Set and verify battery Low, High, and Ground Alarm functions.
3. Verify circuit breaker shunt trip function (battery isolator).
4. Verify all volt/amp meters are calibrated and correct.
5. Test and record battery cell inter-cell connector resistance per IEEE-484.
6. Initial battery filling and charging to be performed as recommended by the
manufacturer.
7. Document initial charging of battery on the attached form.
8. Verify that the battery has had an equalizing charge completed more than 3 days and
less than 7 days prior to the start of the test.
9. Read and record the specific gravity and float voltage of each cell just prior to the test.
10. Read and record the temperature of the battery electrolyte for an average temperature
(suggested every sixth cell).
11. Read and record the battery terminal float voltage.
12. Disconnect the charger from the battery.
13. Take adequate precautions (such as isolating the battery to be tested from other
batteries and critical loads) to ensure that a failure will not jeopardize other systems or
equipment.
14. Provide the following test equipment, Load bank with variac to provide constant
current discharge sized to battery capacity, D. C. ammeter, D. C. voltmeter, and timing
clock.
15. Discharge the battery at its rated current for its rated time or until the battery reaches
1.75 volts per cell minimum cell voltage. (Maintain the battery discharge current
throughout the test.)
16. Record cell voltage (to include inter-cell connector voltage drop), and battery voltage
(voltage at battery terminals) at the intervals specified the following Test Data.
Readings should be taken with the load applied.
Signature & Date
Page 114 of 222
BATTERY SYSTEM
Manufacturer:
Test data
Initial battery readings
Yes No
10 minutes
30 minutes
1 hour
2 hours
4 hours
8 hours
On conclusion of the test review the results to determine acceptance of the battery. Weak cells that cannot
pass the test shall be replaced.
BATTERY CHARGING RECORD

PLANT B.I. NO
SUBSTATION
CHARGER BATTERY
MANUFACTURE
SERIAL NO SERIAL NO
ACCOUNTING NO TYPE
VOLTAGE
CHARGING CURRENT
FLOAT
BOOST
BATTERY TERMINAL Volts .D.C. TEST TIME INTERVAL
Signature & Date
Page 115 of 222
BATTERY SYSTEM
Manufacturer:
Provide the following data for each cell tested
CELL NO.
TEMP. DEG F/C
AT TIME OF TEST
SPECIFIC GRAVITY
VOLTAGE
TIME
CELL NO.
TEMP. DEG F/C
AT TIME OF TEST
SPECIFIC GRAVITY
VOLTAGE
TIME
CELL NO.
TEMP. DEG F/C
AT TIME OF TEST
SPECIFIC GRAVITY
VOLTAGE
TIME
CELL NO.
TEMP. DEG F/C
AT TIME OF TEST
SPECIFIC GRAVITY
VOLTAGE
TIME
CELL NO.
TEMP. DEG F/C
AT TIME OF TEST
SPECIFIC GRAVITY
VOLTAGE
TIME
Signature & Date
Page 116 of 222
Form No. P- 002 Issue Date: Sheet 1 of 2
UNINTERRUPTIBLE POWER SUPPLY SYSTEM
Manufacturer:
FIELD INSTALLATION CHECK LIST
VISUAL AND MECHANICAL INSPECTION
Yes No
1. All components have been checked against one-line diagram and have been signed off
by all agencies.
2. Safety equipment in place and serviceable per SAES standards.
3. All power and control wiring tested, marked, color coded and properly phased (AC/DC
circuits).
4. HVAC checked out, operational and on.
5. All cabinets, enclosures and rooms clean.
6. Replacement power and control fuses, control boards available for both inverter and
rectifier.
7. Normal power is available for start-up and commissioning.
8. All vendor (manufacturer) manuals and factory test documents are available.
9. Batteries tested per Manufacturers instructions or P-001.
ELECTRICAL INSPECTION
Yes No
1. UPS start-up procedure approved and available.
2. Verify inverter check-out by vendor Representative.
3. Witness and verify output wave forms are correct.
4. Witness and verify output voltage is set and correct.
5. Witness and verify all alarm functions.
6. Witness and verify static switch function.
7. Verify operation of manual bypass switch.
8. Verify all voltmeters/ammeters are calibrated and correct.
9. Insure Operations has sufficient operator training on UPS system.
Signature & Date
Page 117 of 222
Form No. P- 002 Issue Date: Sheet 1 of 2
UNINTERRUPTIBLE POWER SUPPLY SYSTEM
Manufacturer:
Electrical
Function Testing
Equipment Required
Digital Voltmeter (DVM) Spectrum Analyzer to 10 Khz

Multi-amp tester Dual trace Oscilloscope, (ungrounded plug)
1. UPS on line and unloaded.
Yes No
a. Connect Oscilloscope and DVM to UPS output, compare reading to the installed output
meter.
b. Take Polaroid photo or draw wave form and compare wave form of output to vendor
illustration.
c. Make adjustments per vendor instruction manual if required.
2. UPS on line and loaded.
Yes No
a. Repeat steps a, b, and c in (1) above.
b. Switch "off" Primary feed, monitor Oscilloscope for switching transients, voltage level,
and wave from purity. Make adjustments per static switch vendor instruction manual if
required.
c. Reinitialize UPS inverter per vendor manual, check synchronization indicator and time
to synchronize
d. Perform vendor under voltage and over-current switching checks, using multi-amp test
set. Monitor the UPS output with DVM and Oscilloscope. Adjust if necessary.
e. Connect Spectrum Analyzer to UPS output. Set to 7th harmonic and log vertical scale.
Calculate the amplitude of each harmonic. If harmonic amplitudes exceed 4%
corrections must be made.
f. Remove Primary and Alternate power supplies and monitor UPS output. Repower the
system with Primary and Alternate power supplies when the output amplitude starts
decreasing.
Signature & Date
Page 118 of 222
FORM YERP - P-003 ISSUE DATE: SHT 1 of 2
LOW VOLTAGE CABLES
MANUFACTURER:
TEST COMPLETION DATE:
Field Installation Tests
Visual and Mechanical Inspection

Yes No
1. Inspect cables for physical damage and proper
connection in accordance with single line diagram.
2. Cable connections shall be torque tested to
manufacturer's recommended values or values
recommended in P-000.
3. Verify proper terminals and crimping die are used on
cable and that crimping procedure is proper.
4. Verify cable color coding or phasing.
Electrical Tests
Yes No
1. Perform Megger Test on each cable with respect to ground
and adjacent cables. For cables 250 volt and less use 500 volt
megger; for cables 250 volt to 600 volt use 1000 volt
megger; for cables above 600 volts and less than 1200 volts
use 2500 volt megger.
2. Perform D. C. High Potential Test on critical cables after
installation. Test each cable with respect to ground and
adjacent cables. Test value shall be reviewed with
proponent. The DC test voltage shall not exceed 1.4 X (2 X
rated voltage + 1000).
3. Perform continuity test to insure proper cable connection.
Signature & Date
Page 119 of 222
LOW VOLTAGE CABLES
MANUFACTURER:
Field Test Data

CABLE CABLE CABLE CABLE CONNECTION MEGGER DC HIPOT
IDENT. SIZE TYPE VOLTAGE RESULTS RESULTS
RATING MEGOHMS MICROAMPS
A-B, to C & GRD
B-A, to C & GRD
C-A, to B & GRD
A-B, to C & GRD
B-A, to C & GRD
C-A, to B & GRD
A-B, to C & GRD
B-A, to C & GRD
C-A, to B & GRD
A-B, to C & GRD
B-A, to C & GRD
C-A, to B & GRD
A-B, to C & GRD
B-A, to C & GRD
C-A, to B & GRD
A-B, to C & GRD
B-A, to C & GRD
C-A, to B & GRD
A-B, to C & GRD
B-A, to C & GRD
C-A, to B & GRD
Signature & Date
Page 120 of 222
YERP-COMMISSIONING FORM
MEDIUM VOLTAGE CABLES (5KV-15KV-35KV)
MANUFACTURER:
Field Installation Checklist

Yes No
1. Check cable reel assignments and cutting schedules.
2. Check cable pulling schedule for direction of pull and method of

pulling in conduit for medium voltage cable.
3. Check arrows on cable reels for direction for pulling off reel.
4. Check for correct cable test voltages , minimum pulling temperature

and type of pulling compound.
5. Inspect cables for jacket damage.
6. The conductors are identified as per specification and drawings.
7. Cable ends sealed after cutting.
8. All water and debris must be removed from underground conduit

before pulling cable.
9. Cable supports and spacing as per specifications and drawings.
10. Cable supports are adjacent to terminal fittings.
11. Conduits clean, stub-ups protected, open ends plugged, damage

during construction repaired.
12. Field bend radius correct per specification and codes. Bends free of
deformities.
13. Expansion joints as shown on drawings.
Signature & Date
Page 121 of 222
MANUFACTURER:
Visual and Mechanical Inspection (Continued)

Yes No
14. Spacing between instrument and power conduit and /or cables as per
specifications.
15. Spacing from hot pipes and from hot surfaces maintained.
16. Proper fittings are installed with threads fully engaged, proper sealing
compound is used, there are no wrench cuts, conduit ends have bushings
and covers installed.
17. Seals and drains are installed per drawings.
18. PVC or PVC coated conduits are installed where specified on

drawings.
19. Metal junction boxes leveled and supported per drawings with proper
hubs, locknuts and bushings installed.
20. Seals poured.
Electrical test
Yes No
1. Cables on reels must be isolated and meggered before unreeling.
2. Prepare installed cables for test by ensuring the circuit is de-energized ,
remove any temporary grounds and disconnect cable form equipment. If
equipment cannot be disconnected, a reduced voltage should be used for
the test.
3. Insulate cable cores from ground.
Signature & Date
Page 122 of 222
MANUFACTURER:
Electrical test (Continued)

Yes No
4. Erect safety barriers and post safety man at cable end remote from the
test equipment.
5. Check the insulation resistance of the cable using a megger tester. The
test voltage should be 5000 volts for 5000 volt and above cables. Measure
the insulation resistance of each core and any metallic armor or sheath
grounded at one end only.
6. Each cable shall be high potential tested as follows: each core to
ground, with the shield, other cores and any metallic armor or sheath
grounded at one end only.
7. For commissioning new cables, the final D. C. test voltage is the 80%
test voltage in the tables below.
8. For commissioning new cables that are spliced to old cables, and for
testing old cables, the final D. C. test voltage shall be determined by the
proponent of the cables, and should not exceed the 65% test voltage in the
tables below( 40% of these values is recommended after 5 years ). A
voltage equal to 1.7 X the operating voltage is recommended for
extremely old cables with low megger readings.
9. The D. C. high voltage shall be applied in a minimum of four steps
(each step approximately equal to the rated rms voltage of the cable) of
one (1) minute duration each except for the final test voltage which shall
be maintained for fifteen (15) minutes.
10. On completion of tests the cable shall be left with all cores and shields
grounded for one hour to allow the residual charge to dissipate.
Signature & Date
Page 123 of 222
MANUFACTURER:
RECOMMENDED TEST VALUES

XLPE OR EPR CABLES MANUFACTURED TO AEIC CS5 OR CS6 AND YERP-15-
SAMSS-502
RATED VOLTAGE INSULATION 80% TEST 65% TEST 40% TEST

THICK. VOLTAGE VOLTAGE VOLTAGE
5 KV 115 MILS 36 KV 29 KV 18 KV
15 KV 220 MILS 64 KV 52 KV 32 KV
35 KV 345 MILS 100 KV 81 KV 50 KV
XLPE OR EPR CABLES MANUFACTURED TO IEC-502 AND YERP-15-SAMSS-
502
RATED VOLTAGE INSULATION 80% TEST 65% TEST 40% TEST

THICK. VOLTAGE VOLTAGE VOLTAGE
6/10 KV 3.4 MM 36 KV DC 29 KV DC 18.5 KV
12/20 KV 5.5 MM 64 KV DC 52 KV DC 32 KV
NOTES: 80% and 65% refer to percentages of the factory test voltages specified in AEIC CS5
and CS6. AEIC CS5 and CS6 permit testing at the 65% test voltage "at anytime during the
period of the guarantee. Maximum test values for cables older than 5 years are listed in the 40%
column.
CABLE TEST
RECORD
B.I. or W.O. NO. CABLE NO. VOLTAGE RATING

PLANT SIZE & TYPE
Signature & Date
Page 124 of 222
MANUFACTURER:
E HIGH POTENTIAL TEST (D. C.)

RESISTANCE TEST
TEST VOLTAGE- PHASE 1 TO PHASE 2 TO PHASE 3 TO (MEGGER)
and GND GND GND
HOLD TIME CURRENT CURRENT CURRENT PHASE MEGOHMS
MICRO AMPS MICRO AMPS MICRO AMPS PHASE 1 TO 2
Step 1 KV PHASE 2 TO 3
Step 2 KV PHASE 3 TO 1
Step 3 KV
PHASE 1 TO G
Step 4 KV PHASE 2 TO G
15 SEC PHASE 3 TO G
30 SEC
45 SEC
1 MIN TEST VOLTAGE (MEGGER)
2 MIN 500/1000/2500/5VOLT
3 MIN
4 MIN GENERAL DATA:
5 MIN
TEMP.DEG.F/C
6 MIN
% REL. HUM.
7 MIN
INSUL THICK.
8 MIN
CABLE TEST
9 MIN
VOLTAGE
10 MIN
11 MIN
12 MIN
13 MIN
14 MIN
15 MIN
Signature & Date
Page 125 of 222
MOLDED CASE CIRCUIT BREAKERS
MANUFACTURER:
FIELD INSTALLATION TESTS

Yes No
1. Check circuit breaker for proper mounting, conductor size and feeder
designation.
2. Inspect case for cracks or other defects.
3. Check tightness of connection with torque wrench in accordance with

manufacturer's recommendations or requirements of P-000.
4. Operate circuit breaker to insure smooth operation.
ELECTRICAL TESTS
Yes No
1. Measure contact resistance. For circuit breakers 600 amps and larger values
in excess of 200 micro-ohms or deviation of more than twenty percent (20%)
shall be investigated. For circuit breakers less than 600 amps values may be
higher and deviation should not any greater than 50%.
2. Perform time-current characteristic test by passing three hundred percent
(300%) rated current through each pole separately. Record results on field data
test sheet. All trip times shall fall within values listed in the attached table, or
the circuit breaker shall be replaced.
3. Check instantaneous (magnetic) pickup current by run-up of pulse method.
Clearing time and pickup current levels should be within manufacturer's
published values.
4. Insulation resistance should be determined pole to pole , line to load across
pole the pole, and pole to ground. Test voltage shall be 1000 volts DC
Insulation resistance shall not be less than fifty (50) megohms.
5. Check auxiliary devices that may be supplied i.e., shunt trip, ground fault,
under voltage.
Signature & Date
Page 126 of 222
MANUFACTURER:
RECOMMENDED OVER-CURRENT TRIP TEST

VALUES
(at 300 Percent of Rated Continuous Current
of Breaker)
Rated Range of Thermal Thermal Magnetic trip
Voltage, Rated Minimum Maximum or MCP Trip
Volts Continuous Tripping Time Tripping Time (instantaneous)
Current, seconds seconds Set and tested
Amperes at 3X
240 15-45 3 50 --
240 50-100 5 70 --
600 15-45 5 80 --
600 50-100 5 150 --
240 110-225 10 200 --
600 110-225 10 200 --
600 250-450 25 250 --
600 500-600 25 250 --
600 700-1200 25 450 --
600 1400-2500 25 600 --
Note: MCPs only have magnetic pickup. Therefore, only the instantaneous trip is checked.
Few circuit breakers rated less that 600 amps have thermal and magnetic trip units. Usually
they contain only thermal trip units. Therefore, only the long delay or thermal trip time is
checked.
Signature & Date
Page 127 of 222
MANUFACTURER:
MOLDED CASE CIRCUIT BREAKER TEST DATA
BREAKER TYPE
BREAKER MANUFACTURE
VOLTAGE RATING
FRAME RATING AMPS
TRIP UNIT RATING AMPS
TRIP UNIT PUBLISHED PUBLISHED

SETTING TRIP TIME TRIP TIME PHASE A PHASE B PHASE C
MINIMUM MAXIMUM
INSTANTANEOUS
TRIP SETTING
INVERSE TIME
SETTING
INSTANTANEOUS
PICK-UP
NORMAL
PICK-UP
TRIP TIME AT MIN MIN MIN
300% CURRENT SEC SEC SEC
CONTACT ------------------ ------------------- Micro-ohms Micro-ohms Micro-ohms
RESISTANCE --- --
INSULATION ------------------ ------------------- Meg-ohms Meg-ohms Meg-ohms
RESISTANCE --- --
OTHER
Signature & Date
Page 128 of 222
MANUFACTURER:
INSULATED CASE CIRCUIT BREAKER TEST DATA
BREAKER TYPE
BREAKER MANUFACTURE
VOLTAGE RATING
FRAME RATING AMPS
Trip Unit Trip Unit Manufacturers Published Trip Test Result Trip Times
Functions Settings Current & Times
Min Max Phase A Phase B Phase C
Long Delay
Current Pickup
Long Delay At 3 X PU At 3 X PU At 3 X PU
Time
Short Delay
Current Pickup
Short Delay At 6 X PU At 6 X PU At 6 X PU
Time
Instantaneous
Current Pickup
Ground Fault
Current Pickup
Ground Fault
Time Delay
Contact Micro-ohms Micro-ohms Micro-ohms

Resistance
Insulation Meg-ohms Meg-ohms Meg-ohms
Resistance
Signature & Date
Page 129 of 222
LOW VOLTAGE POWER CIRCUIT BREAKERS
MANUFACTURER:

VISUAL INSPECTION
Yes No
1. Remove from the cell and inspect for physical damage and nameplate
compliance with single line diagram.
2. Remove arc boxes and inspect for damage or missing segments.
3. Check arc splitter grids and ceramics.
4. Inspect the breaker for defects or damage especially to insulation.
5. Check primary bushings, porcelains and finger clusters.
6. Check contact make and break.
7. Check for adequate electrical clearances.
8. Check mounting frame and all castings for cracks.
MECHANICAL INSPECTION
Yes No
1. Check contact alignment over travel and contact pressure.
2. Check shunts and all brazed or soldered connections.
3. Check the operating mechanism for friction.
4. Check push rods, and the latch mechanism.
Signature & Date
Page 130 of 222
MANUFACTURER:
MECHANICAL INSPECTION (CONTINUED)

Yes No
5. Check the trip mechanism latch load and sneak settings.
6. Check manual close, latch and trip operation.
7. Check trip free operation.
8. Check auxiliary switches for sequence, good contact alignment, and

check operating linkage.
9. Check terminal blocks and connections.
10. Check the mechanical condition of auxiliary devices, shock

absorbers, bumpers, position indicators, latch checking switches , key
lock out, etc.
11. Check alignment of secondary contacts of circuit breaker to cell.
12. Check for correct operation of shutters.
13. Check lock out mechanism operation of circuit breaker when
installed in the cell.
14. Check that primary contacts are properly lubricated.
15. Use a calibrated torque wrench to check all bolted connections.
Torque value's per vendor's specifications or P-000 recommendations.
16. Withdraw the circuit breaker from the connected to the test and fully
withdrawn position verifying ease of movement between positions and
that the breaker is trip free between the connected and test positions, and
between the tested and withdrawn positions.
Signature & Date
Page 131 of 222
MANUFACTURER:
ELECTRICAL INSPECTION (CONTINUED)

Yes No
1. Measure and record contact resistance. Investigate any values more
than 200 micro-ohms or deviations more than 20%. Values must be
consistent with those specified by the manufacturer.
2. Perform an insulation resistance test with 1000 volt megger for one
(1) minute from pole to pole and from each pole to ground and across
open contacts of each phase.
3. Check minimum pickup current by primary current injection.
4. Check long time delay by primary current injection at three times

(3X) current pick up.
5. Short time pickup and time delay shall be determined by primary
injection. Primary current injection at (6X) current pickup.
6. Instantaneous pickup current shall be determined by primary
injection.
7. Trip unit reset characteristics shall be verified.
8. Adjustments shall be made for final settings in accordance with

protection specifications.
9. Auxiliary protective devices, such as ground fault or under voltage
relays, shall be activated to insure operation of shunt trip devices.
Nominal Torque Values for Machine Screws

Screw size Tightening Torque
#8-32 10-15 inch pounds
Signature & Date
Page 132 of 222
MANUFACTURER:
CIRCUIT BREAKER TEST DATA
BREAKER TYPE
BREAKER MANUFACTURE
VOLTAGE RATING
FRAME RATING AMPS
Trip Unit Trip Unit Manufacturers Published Trip Test Result Trip Times
Functions Settings Current & Times
Min Max Phase A Phase B Phase C
Long Delay
Current Pickup
Long Delay At 3 X PU At 3 X PU At 3 X PU
Time
Short Delay
Current Pickup
Short Delay At 6 X PU At 6 X PU At 6 X PU
Time
Instantaneous
Current Pickup
Ground Fault
Current Pickup
Ground Fault
Time Delay
Contact Micro-ohms Micro-ohms Micro-ohms

Resistance
Insulation Meg-ohms Meg-ohms Meg-ohms
Resistance
Signature & Date
Page 133 of 222
MEDIUM VOLTAGE CIRCUIT BREAKERS
MANUFACTURER:
VISUAL INSPECTION
Yes No
1. Inspect for physical damage and nameplate compliance with single line
diagram.
2. Inspect the breaker for defects or damage especially to inter phase insulation.
3. Inspect primary bushings and porcelains for cracks and damage.
4. Inspect primary disconnects, finger clusters etc. for damage and proper
installation.
5. Check contact wear indicator on vacuum circuit breakers.
6. Check for adequate electrical and mechanical clearances.
7. Check mounting frame, all castings, vacuum bottles for cracks.
8. Check MOC and TOC switches in the cell if so equipped.
9. Check for proper lubrication of the mechanism, and that mechanism parts are
rust free.
MECHANICAL INSPECTION/TESTS
Yes No
1. Check shunts and all brazed or soldered connections.
2. Check the operating mechanism for friction.
3. Check the push rods, and the latching mechanism.
4. Check the trip mechanism, latch load, and sneak settings if applicable.
Signature & Date
Page 134 of 222
MANUFACTURER:
MECHANICAL INSPECTION/TESTS ( CONTINUED)

Yes No
5. Check manual close, latch and trip operation.
6. Check trip free operation.
7. Check auxiliary switches for proper operating sequence, good contact

alignment, and proper adjustment of the operating linkage.
8. Check terminal blocks and connections.
9. Check the mechanical condition of auxiliary devices, shock absorbers,

bumpers, position indicators, latch checking switches , key lock out, etc.
10. Check alignment of secondary contacts of circuit breaker to cell.
11. Verify correct operation of the shutter mechanism.
12. Verify primary contacts are properly aligned and lubricated.
13. Check lock out mechanism operation of circuit breaker when installed
in the cell.
14. Rack breaker into the cell checking for proper operation in the test,
transient, and connected positions. Verify trip-free operation in transient
position. Verify breaker moves in and out of position with ease.
15. Measure and record moving contact travel. (wear indicator)
16. Check and record opening and closing speed (timing) of the circuit
breaker.
17. Verify that all circuit breakers of the same rating are interchangeable
by racking each circuit breaker into each cell of the designated size.
Signature & Date
Page 135 of 222
MANUFACTURER:
Nominal Machine Screw Torque

Screw size Tightening Torque
ELECTRICAL INSPECTION/TESTS
Yes No
1. Measure and record contact resistance of each pole with the test probes
connected to the main current carrying bus .at the back of the breaker. Do
not connect to the disconnecting stabs or finger clusters for measurements.
Values must be consistent with manufacturers recommendations.
2. Perform an insulation resistance test with a 1000 megger for one (1)
minute from pole to pole and from each pole to ground and across open
contacts of each phase.
3. Check for vacuum integrity by testing with high potential AC from
line to load with the breaker in the open position. The test voltage shall
be determined by the voltage rating of the interrupter. The minimum test
voltage for 5 KV interrupters is
14.3 KV AC and 27 KV AC for interrupters above 5 kV, up to and
including 15 KV.
4. Perform AC high potential tests line to load, phase to phase, line to
ground and load to ground.
5. Megger test circuit breaker control wiring per recommended values
in P-000.
6. Close and open the breaker using the control switch, trip the breaker
from each protective relay and trip device.
7. Auxiliary protective devices, such as ground fault or under voltage
relays, shall be activated to insure operation of shunt trip devices.
Signature & Date
Page 136 of 222
MANUFACTURER:
TEST DATA
Electrical Manufacturers
Mechanical recommended test PHASE A PHASE B PHASE C
tests values
INSULATION Breaker closed Breaker closed Breaker closed
RESISTANCE Phase to ground Phase to ground Phase to ground
Megohms
Megohms Megohms
CONTACT Breaker closed Breaker closed Breaker closed
RESISTANCE Micro-ohms Micro-ohms Micro-ohms
INTERRUPTER PASS PASS PASS

AC HIGHPOT FAIL FAIL FAIL
TIMING TESTS
100% Voltage
CLOSE
100% Voltage
TRIP
50% Voltage
CLOSE
50% Voltage
TRIP
High Potential Test
Breaker Closed Current Breaker Open Current

A Phase to gnd Phase A line to load
B Phase to gnd Phase B line to load
C Phase to gnd Phase C line to load
Phase A to B
Phase A to C
Phase B to C
Signature & Date
Page 137 of 222
DEHYDRATOR-DESALTER TRANSFORMER
MANUFACTURER:
TRANSFORMER NAMEPLATE DATA
MANUFACTURER KVA RATING

PRIMARY VOLTAGE SECONDARY VOLTAGE
TERTIARY METERING C.T. RATIO
VOLTAGE
TRANSFORMER CONNECTION DIAGRAM
Typical values used as reference only:
H3 23KV
H2 16.5KV
X1
H1 Internally grounded
4.16 KV PRI
Y2
X2
110V
Y1
Internally grounded
Signature & Date
Page 138 of 222
MANUFACTURER:
VISUAL INSPECTION
Yes No
1. Verify nameplate data of transformer is in accordance with job
specifications.
2. Inspect for oil leaks and any external damage to the

transformer and bushings. Take oil sample and send to YERP lab
for testing and evaluation.
3. Verify the correct bushings are used and terminations are
correct.
4. Verify the exterior painting/coating is per YERP

specifications.
5. Perform visual inspection on feed through bushing and

precipator grid and connections.
6. Make sure the man-way covers are open, place the off/on push
button at the vessel in the off position and lock and tag out the
circuit breaker.
7. Make sure there is no combustible gas or vapor mixture inside
the vessels.
8. Make sure no one is inside the vessel; post a guard or assign a

safety man outside the vessel.
Signature & Date
Page 139 of 222
MANUFACTURER:
ELECTRICAL TESTS
Yes No
1. Measure and record the resistance of each winding primary,
secondary, and tertiary.
2. Measure and record the insulation resistance of each winding
primary, secondary, and tertiary.
3. Using primary voltage injection measure and record the induced

voltage in the secondary. tertiary and the phase relationship between
the secondary and the primary and secondary.
4. Perform and record insulation resistance, ratio and magnetization
tests on each C.T.
5. Megger, then perform high potential test on grid to test for
dielectric breakdown.
6. Megger and high potential test feed through bushings
7. Perform impedance test on secondary and tertiary by energizing the

primary with the secondary and tertiary each separately short
circuited.
Signature & Date
Page 140 of 222
MANUFACTURER:
Test Data
Metering C.T.'s Transformer T1 Transformer T2 Transformer T3
Insulation Resistance Volts = Volts = Volts =
test Megohms Megohms Megohms
= = =
Ratio primary primary primary
secondary secondary secondary
Ammeter reading
C.T. Magnetization curve:
Voltage
Current ma T1
Current ma T2
Current ma T3
Impedance or Short Circuit Test

Transformer T1 Transformer T2 Transformer T3
Voltage
Current
Signature & Date
Page 141 of 222

MANUFACTURER:
FORM YERP - P-009 ISSUE DATE: (04/09) SHT 5 of 5
Test Data
Transformer Transformer Transformer

serial no. serial no. serial no.
Winding resistance primary = primary = primary =
secondary = secondary = secondary =
tertiary = tertiary = tertiary =
5 KV megger X1 &X2 to meg-ohms = meg-ohms =
ground
Megger primary to meg-ohms = meg-ohms = meg-ohms =
secondary
Megger primary to meg-ohms = meg-ohms = meg-ohms =
tertiary
apply 20.8 volts between X1 X1 to X2= 20.8 volts X1 to X2= 20.8 volts X1 to X2= 20.8 volts
and X2 with X1 at gnd
measure voltage on
H3 to ground volts = volts = volts =
H2 to ground volts = volts = volts =
Y2 to ground volts = volts = volts =
H3 to X2 volts = volts = volts =
H3 to Y2 volts = volts = volts =
Y2 to X2 volts = volts = volts =
Signature & Date
Page 142 of 222
PROTECTIVE RELAYS
Manufacturer:

Yes No
1. Relays shall be inspected for physical damage and compliance with specifications.
2. Insure up to date metering and relaying one-line diagrams are available.
3. Insure up to date relay and control AC and DC schematics, both vendor and Saudi Aramco,
are available.
4. Insure up to date relay and control panel layout diagrams with relay locations are available
5. Insure vendor operating /maintenance instruction manuals and PC software are available
6. Check relay nameplate against drawings and specifications.
7. Verify relay wiring is installed, connected, as per the drawings.
ELECTRICAL TESTS
Yes No
1. Verify that only one grounding point per CT circuit is available. Disconnect the
grounding point and conduct resistance measurement between the CT circuit and ground.
This shall read open circuit.
2. Follow all commissioning procedures as per the relay instruction manual.
3. Apply or download the relay settings in accordance with the settings sheets or the
software setting file provided by the relay engineer.
4. Perform pickup test on the functions activated by the relay settings and make sure that the
relay trips the correct output contacts and activate the corresponding indicating LED as
per the relay settings.
5. Perform timing tests on the functions activated by the relay settings and make sure that the
relay trips the correct output contacts and activate the corresponding indicating LED as
per the relay settings.
6. Perform stability test for all differential and directional protection schemes via primary
injection for in zone and out zone faults to verify correct CT and VT connections.
7. Activate the digital inputs and verify their correct functions
8. Exercise the flex logic equations if applied by activating the required inputs and verify the
outputs.
9. If utilized verify analogue output from relay to DCS and calibrate if necessary.
10. If utilized verify communication connectivity to DCS computer system.
Manufacturers completed relay field test form to be attached to this test report.

Signature & Date
Page 143 of 222
Form YERP -. P- 012 Issue Date: Sheet 1 of 1
METERING
Manufacturer:

VISUAL AND MECHANICAL
Yes No
1. Examine all devices for broken parts, indication of shipping damage
and wire connection tightness.
2. Verify meter connections in accordance with single line meter and
relay diagram.
3. Verify meter scale is compatible with Current Transformer, Voltage
Transformer and/or transducer ratings.
ELECTRICAL TESTS
Yes No
1. Calibrate all meters and transducers in accordance with manufacturer's
instructions. Verify meter deflection and accuracy at 0, 1/4, 1/2, 3/4,
and 100% full scale values. Provide calibration data.
2. Verify all meter multipliers.
3. Verify instrument transformer secondary wiring terminal to terminal.
Signature & Date
Page 144 of 222
LIGHTING
MANUFACTURER:

Yes No
1. Lighting system is installed in conformance to the drawings and specifications.
2. Check that light fixtures are installed in such a fashion that they can be easily and
safely relamped.
3. Check that smallest wire is not less than AWG # 12.
4. Lighting fixtures in Class 1 Division II areas are provided with suitable guards
for mechanical protection.
5. All indoors fluorescent lighting fixtures shall be provided with integral thermally
protected ballasts and have appropriate temperature rating for any gasses present
under abnormal conditions.
6. Expansion joints shall be installed for long runs exposed to high temperature
variations.
7. Lighting fixtures suitable for the area and application.
8. Lighting levels are per Saudi Aramco standard YERP-SAES-P-123.
9. Lighting fixtures are clean.
Signature & Date
Page 145 of 222
LIGHTING
MANUFACTURER:
ILLUMINATION LEVEL RECORD

1. Maintained illumination levels for YERP installations shall conform with YERP-SAES-P-123
Chapter 5 Tables. The height and plane at which the illumination level shall be measured is also listed
2. When illumination level checks are made on new installations allowance should be made for lamp
lumen depreciation and dirt depreciation, dependent upon the amount of time that the installation has
been in service. A rough rule of thumb is the initial lighting level on a completely new installation
should be 50- to 40% above the installation level listed in YERP-SAES-P-123. If however, the
installation has been in service or installed for some time before the illumination levels are checked this
figure will be considerably lower
3. During the illumination level check a note should be made of black spots (which could
cause a safety hazard) and any additional task lighting that may be required.
4. Illumination levels should be taken with a "weston" light meter calibrated in foot candles or similar.
DATA
LOCATION IN PLANT HEIGHT PLANE ACTUAL YERP-SAES-P-123
V/H RECOMMENDATION
Signature & Date
Page 146 of 222

LIGHTING
MANUFACTURER:
DATA
LOCATION IN PLANT HEIGHT PLANE ACTUAL YERP-SAES-P-123
V/H RECOMMENDATION
Signature & Date
Page 147 of 222

METAL ENCLOSED BUS
MANUFACTURER:

VISUAL AND MECHANICAL
Yes No
1. Inspect the entire assembly, including auxiliary equipment, for any apparent
damage or missing parts.
2. Remove shipping blocks, braces and parts.
3. Inspect for proper bracing, suspension alignment and enclosure ground.
4. Torque the connections as per manufacturer recommendations or per values
in YERP-P-000.
5. The bus shall be inspected for physical damage and proper connection in
accordance with the single line diagram.
6. Check the location and type of drain plug.
7. Check current rating (cross section) of flexible connectors used at
transformer and or switchgear terminations of metal-enclosed bus.
ELECTRICAL TESTS
Yes No
1. Measure insulation resistance of each bus run phase to phase and phase to
ground for one (1) minute. Test voltage and minimum acceptable values in
accordance with YERP-P-000
2. Perform A. C. high potential tests on each bus run phase to phase and phase to
ground. Potential application shall be in accordance with manufacturers
instructions or as specified in YERP-P-000.
3. Perform phase rotation and phase cross voltage tests on each bus tie section
energized by separate sources. Performed tests when bus sections are powered by
permanent source.
4. Measure bus joint resistance.
Signature & Date
Page 148 of 222

METAL ENCLOSED BUS
MANUFACTURER:
ELECTRICAL TESTS (CONTINUED)

Yes No
5. Connect space heaters and check operability ( when applicable ).
6. Verify operation of ammeter and control power switch.
Field Test Record
Bus phase Megger Test Results High Potential Test Results

A Phase to Ground
B Phase to Ground
C Phase to Ground
A Phase to B Phase
B Phase to C Phase
C Phase to A Phase
Number of bus joints. .
Joint no. Resistance Joint no. Resistance Joint no. Resistance
Signature & Date
Page 149 of 222
LOW VOLTAGE MOTOR CONTROL CENTERS
MANUFACTURER:

VISUAL INSPECTION
Yes No
1. Inspect primary and auxiliary equipment for physical damage,
missing parts and proper assembly..
2. Compare equipment nameplate data with design plans or starter
schedule.
3. Check nameplate voltage and current ratings for breaker,
contactors and fuses.
4. Compare overload heaters with motor full load current for proper
size.
5. Verify component sizing versus load.
6. Check stab finger to bus tightness on draw-out cubicles.
7. Protective grounding is correctly installed and connected to main

ground.
8. Remove shipping and blocking material from Motor Control
Center/Switchboard.
9. Check draw-out cubicles and wireways for cleanliness.
Yes No
1. Torque all accessible bolted connections.
2. Check insulators and the insulation system.
Signature & Date
Page 150 of 222
MANUFACTURER:

Yes No
3. Inspect main bus and bus taps to switches and potential
transformers.
4. Manually operate breakers and contactors. Check for freedom of
movement of all moving parts.
5. Check for main contact pressure alignment and full contact area on
contactors.
6. Check operation of door mechanical C.B. trip and reset linkage.
Yes No
1. Check wiring point to point and megger.
2. Check wire markers, and that terminal block connections

are secure and properly identified.
3. Megger test main bus phase to ground
and phase to phase.
4. Measure bus resistance and joint contact resistance.
5. Inspect all protective relays and devices for correct operation and
settings.
6. Check to see that space heaters are connected and operable.
7. Megger horizontal and vertical bus and outgoing feeder circuits.
Signature & Date
Page 151 of 222
MANUFACTURER:

Yes No
8. Check calibration of voltmeters and ammeters.
9. Check rating of all fuses.
10. Verify under voltage relay trip/alarm function.
11. Verify ground fault protection for 22 KW (30 HP) motors and larger.
12. Set motor circuit protectors.
13. Check effectiveness of tripping devices.
14. Megger and high potential test contactors and circuit breakers phase to
phase and phase to ground.
15. Measure the contact resistance of each power circuit breaker.
16. Measure the contact resistance of each contactor.
17. Check the Phase Rotation of the voltage on the main bus.
Signature & Date
Page 152 of 222
MANUFACTURER:
NAMEPLATE INFORMATION
Equipment Identification/manufacturer
Serial number/model number
Rated Voltage
Rated current
Interrupting Rating
( TESTS PERFORMED IN ACCORDANCE WITH VALUES RECOMMENDED BY VENDOR OR VALUES

IN P-000)
MOTOR CONTROL CENTER RECORDED TEST DATA
ITEMS TESTED MEGGER TEST INSULATION

RESISTANCE IN MEG-OHMS
Phase A to Ground
Phase B to Ground
Phase C to Ground
Phase A to Phase B
Phase B to Phase C
Phase C to Phase A
MOTOR CONTROL CENTER CONTACT RESISTANCE

FEEDER NO. BREAKER NO. OR A PHASE B PHASE LINE C PHASE LINE TO
CONTACTOR NO. LINE TO LOAD TO LOAD LOAD MICRO-OHMS
MICRO-OHMS MICRO-OHMS
Signature & Date
Page 153 of 222
MANUFACTURER:
MOTOR CONTROL CENTER DATA SHEET
Voltage Rating:
DEVICE HORSE FULL MOTOR RATING FEEDER FEEDER
NO. POWER LOAD OVERLOAD NO. INSULATION
CURRENT RELAY TYPE RESISTANCE
Signature & Date
Page 154 of 222
MEDIUM VOLTAGE MOTOR CONTROLGEAR
MANUFACTURER:

VISUAL INSPECTION
Yes No
1. Inspect primary and auxiliary equipment for physical damage, missing parts
and proper assembly.
2. Compare equipment nameplate data with one-line, design plans and starter
schedule.
3. Check nameplate voltage and current ratings for breakers, contactors and
primary and secondary fuses.
4. Compare overload protection with motor full load current for proper sizing.
5. Verify component sizing versus load.
6. Check contactor finger stab alignment and tightness on draw- out designs.
7. Protective grounding is correctly installed and connected to main ground.
8. Remove shipping and blocking material from starter and vertical
sections.
9. Check draw-out cubicles and wireways for cleanliness.
Yes No
1. Torque all accessible bolted connections.
2. Check insulators and the insulation system.
3. Inspect main bus and bus taps to switches and potential transformers.
Signature & Date
Page 155 of 222
MANUFACTURER:

Yes No
4. Manually operate breakers and contactors. Check for freedom of
movement of all moving parts.
5. Check for main contact pressure alignment and full contact area on
contactors.
6. Check operation of door mechanical interlocking linkage.
Yes No
1. Check wiring point to point and megger.
2. Check wire markers, and that terminal block connections are secure
and properly identified.
3. Megger and high potential test main bus phase to ground and phase to
phase.
4. Measure bus resistance and joint contact resistance.
5. Inspect all protective relays and devices for correct operation

and settings.
6. Check to see that space heaters are connected and operable.
7. Megger outgoing circuits.
8. Check PT and CT rating, ratio, and insulation resistance, test in

accordance with procedures.
Signature & Date
Page 156 of 222
MANUFACTURER:

Yes No
9. Check calibration of voltmeters and ammeters.
10. Check rating of all fuses.
11. Verify relay trip/alarm functions.
12. Verify motor ground fault protection.
13. Check effectiveness of tripping devices.
14. Megger contactors and circuit breakers phase to phase and phase to
ground.
15. Measure the contact resistance of each contactor and circuit breaker.
16. Check the Phase Rotation of the voltage on the main bus.
Equipment Identification/manufacturer
Serial number/model number
Rated Voltage
Rated current
Interrupting Rating
NAMEPLATE INFORMATION
( TEST PERFORMED IN ACCORDANCE WITH VALUES RECOMMENDED BY

VENDOR OR VALUES IN P-000)
Signature & Date
Page 157 of 222
MANUFACTURER:
MOTOR CONTROL CENTER RECORDED TEST DATA

ITEMS TESTED MEGGER TEST DC HI-POT LEAKAGE
INSULATION RESISTANCE CURRENT IN MICRO-AMPS
IN MEG-OHMS
Phase A to Ground
Phase B to Ground
Phase C to Ground
Phase A to Phase B
Phase B to Phase C
Phase C to Phase A
FEEDER NO. BREAKER A PHASE B PHASE C PHASE

NO. OR LINE TO LINE TO LINE TO
CONTACTOR LOAD LOAD LOAD
NO. MICRO-OHMS MICRO-OHMS MICRO-OHMS
Signature & Date
Page 158 of 222
MANUFACTURER:
FEEDER NO. BREAKER A PHASE B PHASE C PHASE

NO. OR LINE TO LINE TO LINE TO
CONTACTOR LOAD LOAD LOAD
NO. MICRO-OHMS MICRO-OHMS MICRO-OHMS
Signature & Date
Page 159 of 222
MANUFACTURER:
MOTOR CONTROL CENTER DATA SHEET

Voltage Rating:
DEVICE HORSE FULL MOTOR RATING FEEDER FEEDER
NO. POWER LOAD PROTECTION NO. INSULATION
CURRENT RELAY RESISTANCE
TYPE
Signature & Date
Page 160 of 222

NEMA FRAME, FORM WOUND INDUCTION AND SYNCHRONOUS MOTORS
MANUFACTURER:
NEMA FRAME MOTORS
VISUAL INSPECTION
Yes No
1. Check for damaged and missing parts.
2. Verify that motor is suitable for the area classification.
3. Screens, guards and other personnel protective devices are in place.
4. Verify all foreign material is removed and inspect for cleanliness.
5. Verify motor is compatible with project documents.
6. Verify motors above 190 KW (250 H.P). use identical bearings.
Yes No
1. Verify the motor mounting bolts are securely fastened.
2. Verify the motor has been properly aligned to the driven equipment.
3. Verify the motor is properly lubricated.
4. Verify the motor shaft rotates freely.
Signature & Date
Page 161 of 222
MANUFACTURER:
Yes No
1. Measure winding resistance phase to phase.
2. Perform megger test on windings checking the insulation resistance and

determining the polarization index.
3. Verify the motor is correctly connected for the available supply
voltage.
4. Motor leads are properly terminated, insulated and the motor is
properly grounded.
5. Motor heaters are installed and operating properly.
6. Bump motor and check for proper rotation. (Use proper precaution for
vertical motors).
7. Measure and record initial bearing temperatures and the ambient
temperature and record temperatures during testing.
8. Energize the motor and record no-load starting current and running
current in each phase and the voltage phase to phase.
9. Measure and record motor speed.
10. Measure and record vibration on drive end and non-drive end
bearings.
11. Run motor for 4 hours and record the temperature rise , vibration levels,
voltage and current.
Signature & Date
Page 162 of 222
MANUFACTURER:
NEMA FRAME MOTOR NAMEPLATE DATA

Manufacturer Mfg.'s., location
Serial No. Mfg.'s., order number
Purchasers order no. Year of manufacture
Voltage Current
Frequency Phases
Rating :H.P./K.W. Service factor
Insulation class Weight
NEMA design Frame
Speed Full load efficiency
D.E. bearing no. N.D.E. bearing no.
Temperature rise
Motor winding resistance

Phase 1 to 2 ohms Phase 2 to 3 ohms Phase 3 to 1 ohms
Insulation Resistance @ 500 volts. Ambient Temperature =. .
1 Min 2 Min 3 Min 4. Min 5 Min 6 Min 7 Min 8 Min 9 Min 10 Min
megs megs megs megs megs megs megs megs megs megs
Winding Temp.,C 0 10 20 30 40 50 60 70 80 90 100 110

Kt 0.03 0.06 0.12 0.25 0.5 1 2 4 8 16 32 64
o o
Correct for 50 C. Rc= Kt x Rt; Rc = insul. resis. corrected to 50 C, Rt = insul. resis. at temp "t", Kt =
insul. resis. temperature coefficient at temperature "t". Polarization Index = Insulation resistance at
10 min/1 min= megohms / megohms =
Rotation facing D.E. shaft: Clockwise . Counter Clockwise .
NEMA FRAME MOTOR NO LOAD TEST DATA
Signature & Date
Page 163 of 222
MANUFACTURER:
TIME - MINUTES START 0 30 60 90 120 150 180 210 240

PHASE CURRENT A
B
C
PHASE VOLTAGE A-B
B-C
C-A
% VOLTAGE UNBALANCE
D. E. BRNG VIBRATION
N. D. E. BRNG VIBRATION
D. E. BRNG TEMP.
N. D. E. BRNG TEMP
AMBIENT TEMP
WINDING TEMP
NEMA FRAME MOTOR LOAD TEST DATA

(For reference: tests done after commissioning)
PHASE CURRENT A
B
C
PHASE VOLTAGE A-B
B-C
C-A
% VOLTAGE UNBALANCE
D. E. BRNG TEMP.
N. D. E. BRNG TEMP
AMBIENT TEMP
WINDING TEMP
Signature & Date
Page 164 of 222
MANUFACTURER:
FORM WOUND INDUCTION AND SYNCHRONOUS MOTORS
VISUAL INSPECTION
Yes No
1. Check for damaged and missing parts.
2. Verify that shipping braces and packing has been removed.
3. Ensure that all foreign material is removed and inspect for cleanliness.
4. Verify that the motor nameplate ratings are consistent with project
specifications, voltage , and frequency of the power source.
5. Screens, guards and other personnel protective devices are in place.
6. Verify protective grounding is correctly installed and connected to the main ground
system.
7. Verify the motor classification is consistent with area classification.
Yes No
1. Verify the motor is properly installed and aligned to the load.
2. Hold down bolts and dowels are in place and secured and ground is properly attached
to the motor frame and ground grid connection.
3. Verify that drive end and non-drive end bearings are installed properly.
4. Verify internal/external lubrication system is installed and functions properly.
Signature & Date
Page 165 of 222
MANUFACTURER:
Y No
5. Measure and record the air gap on motors >5000 horsepower. e
s
6. Verify the cooling system is properly installed.
7. Vibration monitors are correct type and are installed properly.
8. Synchronous motors: measure and record exciter air gap.
ELECTRICAL TESTS
Yes No
1. Check and record the stator winding resistance.
2. Synchronous motors: check and record motor rotating field resistance.
3. Synchronous motors: check and record exciter rotor and stator resistance.
4. Synchronous motors: check and record the resistance of the diodes on the
rotating rectifier assembly.
5. Measure and record the heater resistance.
6. Measure and record the RTD resistance( use digital high impedance meter).
7. Measure and record the drive end and non-drive end bearing insulation
resistance.
8. Prepare for the megger and high potential test by disconnecting and grounding the
motor heaters, RTD's, CT's, ( and rotating field leads on synchronous
motors).
Signature & Date
Page 166 of 222
MANUFACTURER:

Yes No
9. Perform Polarization Index test with megger by measuring the insulation resistance and
recording the test data. Correct readings to 50 degree C. Calculate P.I. and record value, expect
minimum value no less than 2.0. Stop test and report findings to supervisor if lower value is
found.
10. If the insulation resistance and PI test results are satisfactory, perform high potential test
recording test data and monitoring the leakage current. Stop the test if leakage current starts
increasing rapidly and report to supervisor.
11. Ground the motor leads after the test and discharge motor windings.
12. Synchronous motors: disconnect the motor rotating field winding leads and measure the
insulation resistance of the motor rotating field.
13. Synchronous motors: measure and record the impedance of the motor
rotating field if applicable by applying 110 or 220 volts alternating current to the field winding
leads and measuring the current.
14. Synchronous motors: megger exciter field and rotor winding with the diode ring
disconnected and record the insulation resistance.
15. Verify motor is ready to energize for no-load test run, motor shaft rotates freely,
coupling is secured, motor controller and auxiliary circuits have been tested and are working
properly, motor heater circuits are working properly. Bump motor and check for proper
rotation. Correct if necessary.
16. Start motor for 4 hour test run, verify lubrication and ventilation systems are functioning
correctly. Measure and record the following values: voltage phase to phase, current in each
phase, power factor, speed, winging temperature, drive
end and non-drive end bearing vibration and temperature, and ambient temperature. Stop
the test if any abnormalities occur that would damage the motor.
17. Synchronous motors: in addition to the quantities mentioned above, record the exciter
field current and motor field current if possible, % speed when excitation is applied, and the
reactive power, KVAR.
18. If the no-load test is satisfactory perform on-load test measuring items previously
measured and record the test results.
Signature & Date
Page 167 of 222
MANUFACTURER:
NAMEPLATE DATA INDUCTION MOTOR

Voltage Current
Frequency Phases
Rating :H.P./K.W. Total Weight
Insulation class Rotor Weight
Maximum Ambient Temp. Speed
Max Winding Temperature Rise Full load efficiency
Bearing Manufacturer Class, Group, Division
Bearing Number Max Bearing Temp. Rise
FORM WOUND INDUCTION MOTOR DATA SHEET

Insulation Resistance Test:
Megger Voltage 500/1000/2500/5000: . Ambient Temperature. .
MEGOHMS POLARIZATION
INDEX
INS. RESIS. 1 MINUTE 10 MINUTES
PHASE 1 TO GND
PHASE 2 TO GND
PHASE 3 TO GND
PHASE 1 TO 2
PHASE 2 TO 3
PHASE 3 TO 1
(USE 500 VOLT MEGGER FOR THIS TEST)
D. E. BEARING
N. D. E. BEARING
Signature & Date
Page 168 of 222
MANUFACTURER:
FORM WOUND INDUCTION MOTOR DATA SHEET( CONTINUED)

Winding Temp., o C 0 10 20 30 40 50 60 70 80 90 100 110
Kt 0.03 0.06 0.12 0.25 0.5 1 2 4 8 16 32 64
o o
Correct for 50 C. Rc= Kt x Rt; Rc = insul. resis. corrected to 50 C, Rt = insul. resis. at temp "t", Kt = insul. resis.
temperature coefficient at temperature "t". Polarization Index = Insulation resistance at
10 min/1 min= megohms / megohms =
Minimum acceptable insulation resistance at 50 deg. C.

MOTOR RATED VOLTAGE 138000 4000 2400 460
MINIMUM I.R. (MEGOHMS) 15 5.5 3.5 1.5
The minimum acceptable polarization index for class B and F insulation is 2.0, however higher values are preferred.
Stator winding resistance in micro-ohms. Measured phase to phase with wye point connected then each phase is
measured with the wye point open and the motor leads separated.
PHASE A TO B PHASE B TO C PHASE C TO A PHASE A PHASE B PHASE C
Motor heaters: Insulation Resistance megohms. Continuity: ohms.

Voltage: volts Current: amps.
RTD continuity measurements:
Winding RTD number and location. Resistance measured with a digital high impedance ohmmeter.
1
2
3
4
5
6
Stator Air Gap Clearance:

Position on Stator 12:00 1:30 3:00 4:30 6:00 7:30 9:00 10:30
Clearance
Signature & Date
Page 169 of 222
MANUFACTURER:
FORM WOUND INDUCTION MOTOR DATA SHEET ( CONTINUED)
DC HIGH POTENTIAL TEST
Time DC Test Volts Leakage Current; micro-amps

Minutes 2300 rated 4000 rated 13200 rated Phase # 1 Phase # 2 Phase # 3
motor volts motor volts motor volts
1 2300 3700 12000
2 2300 3700 12000
3 2300 3700 12000
4 2300 3700 12000
5 2300 3700 12000
6 2300 3700 12000
7 2300 3700 12000
8 2300 3700 12000
9 2300 3700 12000
10 2300 3700 12000
11 2800 4400 14000
12 3300 5100 17000
13 3800 5900 19000
14 4300 6600 21000
15 4800 7300 24000
16 5300 8000 26000
17 5800 8800 28000
18 6300 9500 30000
19 6800 10300 33000
20 7000 11000 35000
Test Voltage is 1.7X[.75(2 X rated voltage + 1KV)]
Signature & Date
Page 170 of 222
MANUFACTURER:
FORM WOUND INDUCTION MOTOR DATA SHEET
NO LOAD TEST DATA

PHASE CURRENT A
AaA B
C
PHASE VOLTAGE A-B
B-C
C-A
% VOLTAGE UNBALANCE
D. E. BRNG TEMP.
N. D. E. BRNG TEMP
AMBIENT TEMP
WINDING TEMP
ON LOAD TEST DATA

PHASE CURRENT A
B
C
PHASE VOLTAGE A-B
B-C
C-A
% VOLTAGE UNBALANCE
D. E. BRNG TEMP.
N. D. E. BRNG TEMP
AMBIENT TEMP
WINDING TEMP
Signature & Date
Page 171 of 222
MANUFACTURER:
FORM WOUND SYNCHRONOUS MOTOR DATA SHEET

Insulation Resistance Test:
Megger Voltage 500/1000/2500/5000: . Ambient Temperature. .
DIRECT READING CORRECT TO 50 DEG. C. POLARIZATIO

megohms N INDEX
megohms
INS. RESIS. 1 MINUTE 10 MINUTES 1 MINUTE 10 MINUTES
PHASE 1 TO GND
PHASE 2 TO GND
PHASE 3 TO GND
PHASE 1 TO 2
PHASE 2 TO 3
PHASE 3 TO 1
(USE 500 VOLT MEGGER FOR THIS TEST)
D. E. BEARING
N. D. E. BEARING
MOTOR FIELD
EXCITER ROTOR
EXCITER FIELD
RECTIFIER RING
NOTE: Temperature Correction: To correct to 50 deg. C;

Rc= Kt x Rt; Rc = insul. resis. corrected to 50 deg. C,
Rt = insul. resis. at temp "t",
Kt = insul. resis. temperature coefficient at temperature "t".
Winding Temp., C 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0 110.0
Kt 0.03 0.06 0.12 0.25 0.50 1.0 2.0 4.0 8.0 16.0 32.0 64.0
Signature & Date
Page 172 of 222
MANUFACTURER:
SYNCHRONOUS MOTOR NAME PLATE DATA

Voltage Current
Frequency Phases
Rating :H.P./K.W. Total Weight
Insulation class Rotor Weight
Maximum Ambient Temp. Speed
Max Winding Temperature Rise Full load efficiency
Bearing Manufacturer Class, Group, Division
Bearing Number Max Bearing Temp. Rise
Field Resistance
Field Volts
Field Current
FIELD EXCITER
KW/KVA EXCITER FIELD RESISTANCE
OUTPUT VOLTS
OUTPUT CURRENT
SYNCHRONOUS MOTOR DATA SHEET
Minimum acceptable insulation resistance at 50 deg. C.
Motor Rated Voltage 138000 4000 2400 460

Minimum I.R. (MEGOHMS) 15 5.5 3.5 1.5
The minimum acceptable polarization index for class B and F insulation is 2.0, however higher values are
preferred.
Stator winding resistance in micro-ohms. Measured phase to phase with wye point connected then
each phase is measured with the wye point open and the motor leads separated.
PHASE A TO B PHASE B TO C PHASE C TO A PHASE A PHASE B PHASE C
Signature & Date
Page 173 of 222

MANUFACTURER:
SYNCHRONOUS MOTOR DATA SHEET (CONTINUED

Motor rotating field resistance ohms.
Motor rotating field impedance: apply 220 volts A.C. between the field leads and measure
the current. Impedance = 220 volts / amps = ohms.
Exciter Field resistance = Rotating rectifier diode check: ohms.

Forward resistance Reverse resistance
Phase A
Phase B
Phase C
Motor heaters: Insulation Resistance megohms. Continuity volts. ohms.

Voltage volts Current amps.
RTD continuity measurements:

Winding RTD number and location. Resistance measured with a digital high impedance
ohmmeter.
1
2
3
4
5
6
Stator to Rotor Air Gap Clearance:

Position 12:00 1:30 3:00 4:30 6:00 7:30 9:00 10:30
Motor clearance
Exciter clearance
Signature & Date
Page 174 of 222
MANUFACTURER:

DC HIGH POTENTIAL TEST
Time DC Test Volts Leakage Current; micro-amps

Minutes 2300 rated 4000 rated 13200 rated Phase # 1 Phase # 2 Phase # 3
motor volts motor volts motor volts
1 2300 3700 12000
2 2300 3700 12000
3 2300 3700 12000
4 2300 3700 12000
5 2300 3700 12000
6 2300 3700 12000
7 2300 3700 12000
8 2300 3700 12000
9 2300 3700 12000
10 2300 3700 12000
11 2800 4400 14000
12 3300 5100 17000
13 3800 5900 19000
14 4300 6600 21000
15 4800 7300 24000
16 5300 8000 26000
17 5800 8800 28000
18 6300 9500 30000
19 6800 10300 33000
20 7000 11000 35000
Test Voltage is 1.7X[.75(2 X rated voltage + 1KV)]
Signature & Date
Page 175 of 222

MANUFACTURER:

NO LOAD TEST DATA
PHASE CURRENT A
B
C
PHASE VOLTAGE A-B
B-C
C-A
% VOLTAGE UNBALANCE
D. E. BRNG TEMP.
N. D. E. BRNG TEMP
AMBIENT TEMP
WINDING TEMP
% SYN. SPEED AT
EXCITATION
EXCITER FIELD CURRENT
MOTOR FIELD CURRENT
POWER FACTOR
REACTIVE POWER (kvar)
Comments:
Signature & Date
Page 176 of 222

MANUFACTURER:
ON LOAD TEST DATA

PHASE CURRENT A
B
C
PHASE VOLTAGE A-B
B-C
C-A
% VOLTAGE UNBALANCE
D. E. BRNG TEMP.
N. D. E. BRNG TEMP
AMBIENT TEMP
WINDING TEMP
% SYN. SPEED AT
EXCITATION
EXCITER FIELD CURRENT
MOTOR FIELD CURRENT
POWER FACTOR
REACTIVE POWER (kvar)
Comments:
Signature & Date
Page 177 of 222
OUTDOOR BUS STRUCTURES
MANUFACTURER:
Field Installation Check List

Visual and Mechanical Tests
Yes No
1. Inspect bus arrangement for compliance with plans.
2. Examine bus and supports for defects, such as

cracked or porous welds, chipped porcelains, etc.
3. Check expansion joints for freedom of movement.
4. Check tightness of accessible bolted bus joints by

calibrated torque wrench method. Refer to
manufacturer's instruction for proper torque values or
reference values in YERP-P-000.
Electrical Tests
Yes No
1. Measure resistance of bolted bus sections, joints
and tee's with a ductor or digital low reading ohm-
meter.
2. Measured bus joint resistance shall be less than 0.5
micro-ohms.
Signature & Date
Page 178 of 222
Form YERP - P- 020 Issue Date: Sheet 1 of 2
SWITCHGEAR-GENERAL
Manufacturer:

Mfg.
Location
Voltage Class
Main Bus Current Rating
Total Breakers and Types
Total Relays and Types
VISUAL INSPECTION
Yes No
1. General inspection of exterior of equipment.
2. Check panel lights for operation, burned out or missing bulbs LED's and covers.
3. Inspect for damaged, bent, or twisted doors and verify ground bonding.
4. Inspect for broken instrument, relay cover glass and damaged phase indicator lights.
5. Inspect bus for physical damage, missing insulation, connections at joints, confirm
plating is acceptable.
6. Check cleanliness of interior of cubicle
7. Inspect insulation, stand-off insulators, and bus separators for damage or clearance
problems.
8. Inspect for proper compartmentalization as required.
MECHANICAL SWITCHGEAR INSPECTION

Yes No
1. Check control knobs and switches for freedom of movement and contact condition.
2. Inspect door handles, locking bars, and mechanism.
3. Check door interlocks for positive operation.
4. Torque test bolted bus. (Exposed Connections only.)
5. Check bus for support & spacing. Remove all shipping bracing.
6. Remove draw out breakers. Check draw out mechanism for freedom of movement.
Signature & Date
Page 179 of 222
SWITCHGEAR-GENERAL
Manufacturer:
MECHANICAL SWITCHGEAR INSPECTION (Continued)
Yes No
7. Check rails, guides, rollers, and shutter mechanism.
8. Lubricate draw out assembly parts as required.
9. Inspect breaker and cell primary and secondary contacts and alignment.
10. Close and trip breakers manually in the connected, test and disconnected positions.
11. When applicable, check metering transformers compartments for proper operation of
racking in/out, isolation features. Check for proper grounding of fuses in the
withdrawn position.
12. Verify that all breakers of the same rating are inter-changeable by racking each
breaker into each cell of the proper rating.
ELECTRICAL SWITCHGEAR INSPECTION

Yes No
1. Inspect for proper grounding of equipment and neutral bus.
2. Measure insulation resistance to ground.
3. Inspect and megger power cable or bus to switchgear.
4. Clean bus insulators, Megger test for grounds.
5. Dielectric test cables/terminations and bus work as specified.
6. Inspect and test control and metering transformers and fuses as required.
7. Verify operation of resistors, grid assemblies (if applicable) and space heaters.
8. Verify the condition of wiring & terminal connections (point to point wire check).
9. Note and report any unmarked circuits.
10. Verify proper operation of cell interlocks and auxiliary contact assemblies.
11. Perform breaker inspection and tests as specified.
12. Inspect and test meters, transducers, and relays as specified.
13. Perform relay calibration and settings.
14. Check relays and protective devices for positive tripping of circuit breaker.
15. Test annunciator, alarm and/or target operation.
16. Verify proper phasing of bus.
17. Verify all control fuse types and ratings.
18. Verify control circuits operate according to engineering specifications.
Signature & Date
Page 180 of 222
AUTOMATIC TRANSFER SWITCHES
Manufacturer:
EQUIPMENT NAMEPLATE DATA

Manufacturer
Model No.
Serial No.
Voltage Rating
Current Rating
Yes No
1. Inspect for physical damage.
2. Compare equipment nameplate information and connections with single line

diagram and report any discrepancies.
3. Check switch to insure positive interlock between normal and alternate sources.
4. Check tightness of all cable connections and bus joints.
5. Perform manual transfer operation.
6. Transfer switch and compartment are clean and dust free.
7. Verify all vendor control cable wiring.
8. Check terminations and tagging.
Signature & Date
Page 181 of 222
AUTOMATIC TRANSFER SWITCHES
Manufacturer:
ELECTRICAL TESTS
Yes No
1. Perform insulation resistance tests phase to phase and phase to ground with
switch in both alternate and source positions.
2. Perform electrical insulation and contact resistance tests as referenced in P-
000.
3. Set and calibrate the Voltage Sensing relays. Contact PDD for settings.
4. Set and calibrate the Transfer Time delay relay. Contact PDD for settings.
5. Perform automatic transfer by simulating loss of normal power.
6. Perform automatic transfer by return to normal power.
7. Monitor and verify correct operation and timing of Normal Voltage sensing
relays.
8. Monitor and verify correct operation and time delay upon transfer.
9. Monitor and verify correct operation and timing of Alternate voltage

sensing relays.
10. Monitor and verify correct operation and timing of Automatic transfer
operation.
11. Monitor and verify correct operation and timing of mechanical and
electrical interlocks and limit switches
12. Monitor and verify correct operation and timing, of time-delay and
retransfer upon normal power restoration.
Signature & Date
Page 182 of 222

OIL FILLED POWER TRANSFORMERS
MANUFACTURER:
FIELD INSTALLATION CHECKLIST

VISUAL INSPECTION
Yes No
1. Inspect for physical damage to main tank, radiators, bushings, control
cabinet tap changer compartment and ancillary equipment.
2. Compare transformer nameplate information with latest single line diagram
and project specifications.
3. Check and record transformer main tank pressure.
4. If the transformer is shipped with oil, Check and record the oil level in the
main tank, reservoir, load tap changer, and bushings.
5. Check and record oil temperature.
6. Inspect transformer main tank, tap changer, radiators, pumps, bushings,

fittings, and auxiliary oil reservoir for oil leaks. Record and report any leaks.
7. Check that instrument, control cabinet, and tank grounding is correctly
installed and connected to the main ground system.
8. Wiring from CT's, VT's, pumps, fans, temperature guages/alarms, oil level
indicators, and pressure relief devices is properly terminated in the control
cabinet.
9. Verify dehydrating breather is correctly installed.
Signature & Date
Page 183 of 222

MANUFACTURER:
Yes No
1. Check mechanical operation of off load tap changer or on-load tap changer through
complete tap range. Verify the movement is positive and there is no dragging or
binding between steps.
2. Cooling fans and circulating pumps are properly installed and lubricated and rotate
freely.
3. Check primary, secondary and ground connections.
4. Inspect arresters for proper connection and alignment.
5. Verify correct operation of all electro-mechanical, thermal, hydraulic, pneumatic,
and pressure relays and/or devices on or incorporated into the transformer.
ELECTRICAL TESTS
Yes No
1. C. T.'s checked for proper polarity, ratio and burden.
2. VT's checked for proper polarity, ratio and burden.
3. Radiator fans and oil circulating pumps rotate in the correct direction.
4. Measure and record relief and reset pressure of pressure relief devices. Check
operation of electrical alarm contacts. Verify proper resetting of pressure relief
device.
5. Check operation of auxiliary relays and alarm setting.
6. Take oil sample and test per ANSI/IEEE C57.106. See table of acceptable test
values in the data section of this form.
7. Check insulation power factor of bushings and windings with a Doble. Values of 0.5%
and lower are acceptable for transformers. Bushings should be within manufacturer's
published tolerance.
Signature & Date
Page 184 of 222
MANUFACTURER:

Yes No
8. Megger the core to ground with a 250 volt megger by removing the
intentional core ground and megging between the ground shunt and the
transformer case.
9. Measure and record the resistance of each winding at each tap position.
10. Measure and record the turns ratio on each tap. Deviation of not more than
+/- 0.5% are allowed.
11. Megger test high to low & ground, low to high & ground, high and low to
ground.
12. Using a Doble Power factor test set, measure the exciting current for each
winding. Two similar current readings for the outside phases and a lower
current reading for the center phase of a three unit.
13. Polarity of transformers will be verified to confirm agreement with the
nameplate and contract specifications.
14. If provided, function check the electrical operation of the on-load tap
changer, local and remote operation and indication and operation of voltage
sensing relay.
DATA SHEET
Dielectric Fluid Specification (New Insulating Oil as Received Before Transformer Filling).
TEST LIMIT VALUE TEST RESULTS
Dielectric strength D-877, KV, minimum 30
Power Factor, D924,
Visual Examination D1524 Bright and Clear
Water Content, D 1533, ppm, maximum 35
Signature & Date
Page 185 of 222
MANUFACTURER:
Dielectric Fluid Specification (Insulating Oil Received in New Transformers or as Tested After Final Oil Filling).
TEST LIMIT VALUE TEST

RESULTS
Dielectric strength D-877, KV, minimum 30
Power Factor, D924,
Visual Examination D1524 Clear
Water Content, D 1533, ppm, maximum 25 below 115kV class
20 115kV - 230kV class
NAMEPLATE DATA
Manufacturer: Temperature Rise:

Serial No.: Impedance:
Date: OIL:
Voltage Rating: Main tank gals:
High: Radiators gals:
Low: Total Gallons oil:
KVA rating: WEIGHT:
OA: Core and Coils:
FA: Tank and Fittings:
Basic Impulse Level Oil:
High Voltage: Total Weight:
Low Voltage: Connection:
Rated Tank Pressure:
Signature & Date
Page 186 of 222
MANUFACTURER:
MEGGER TEST
Temperature ( deg. C)
Megger voltage
Core ground shunt to transformer tank Meghoms:
High voltage to low voltage and ground Meghoms:
Low voltage to high voltage and ground Meghoms:
High voltage and low voltage to ground Meghoms:
WINDING RESISTANCE TEST

DELTA CONNECTION WYE CONNECTION
H1 to H2 H1 to H0
H2 to H3 H2 to H0
H3 to H1 H3 to H0
X1 to X2 X1 to X0
X2 to X3 X2 to X0
X3 to X1 X3 to X0
WINDING RATIO TEST

Tap Winding Phase Calculated Ratio Measured Ratio
High Voltage to Low Voltage 1
1 2
3
2 2
3
3 2
3
4 2
3
5 2
3
Signature & Date
Page 187 of 222
MANUFACTURER:
Transformer polarity verification:
Signature & Date
Page 188 of 222
MANUFACTURER:
AUTOMATIC ON LOAD TAP CHANGER

TAP CHANGER MOTOR
H.P. RPM
Amps Manufacturer
Duty Frequency
Voltage INS. Class
Phases Nema Design
OPERATION SETTINGS: (If applicable)
Voltage setting Bandwidth setting

Volts Volts
Time delay setting Other:
Volts
FUNCTION CHECKS: (If applicable)
Alarms Trips Parallel operation

Local operation: Remote operation
Block Operation : Under voltage Over current
Disconnect electronic Megger control wiring: Megger field wiring:
equipment and: megohms megohms
REMOTE POSITION INDICATOR
TIME TO OPERATE TAP TO TAP: RAISE: Sec. LOWER: Sec.

MECHANICAL CHECK: OIL, GREASE ETC.:
HAND CRANK-NUMBER OF TURNS TO COMPLETE TAP CHANGE: RAISE LOWER
Signature & Date
Page 189 of 222
MANUFACTURER:
GENERAL
HEATERS CHECKED:
LIMIT STOPS:
RAISE:
LOWER:
HAND OPERATE INTERLOCK: COUNTER OPERATION
EXTERNAL COOLING FANS
Manufacturer H.P. Amps

Serial no. Voltage No. phases
Fan temperature on: Fan temperature off:
Fan No. winding resistance (ohms) overload ins. on-load minimu safety
m
phase 1 - phase 2- phase 3- heater resistance current vibration guards
phase 2 phase 3 phase 1 size
Insulation Power factor tests: Attach Doble transformer power factor test sheet showing
winding and bushing power factor and capacitance test results. Winding insulation
powerfactor shall be less than 0.5%.
No Load Primary current:
Signature & Date
Page 190 of 222
VOLTAGE AND CURRENT TRANSFORMERS
MANUFACTURER:

Yes No
1. Inspect for physical damage and compliance with design drawings.
2. Check mechanical clearances and proper operation of all disconnecting
and grounding devices associated with voltage transformers.
3. Verify proper operation of grounding devices for withdrawable voltage
transformer and shorting devices for current transformers.
ELECTRICAL TESTS
Yes No
1. Current transformers shall have secondary saturation tests done and the
test results recorded.
2. Confirm transformer polarity electrically.
3. Burden tests will be made at the secondary leads of the CT. to assure
accurate translation of primary current.
4. Verify connection at the secondary CT leads by driving a low current
through the leads and checking for this current at applicable devices.
5. Confirm transformer winding ratio(s).
6. Measure insulation resistance of transformer winding with five hundred
volt megger
7. Measure transformer primary insulation with applicable over-potential
tests see manufacturers instructions or refer to form YERP P-000.
8. Verify connection of secondary VT leads by applying a low voltage to
the leads and checking for this voltage at applicable devices.
9. Check for VT secondary load with secondary voltage and current
measurements. Make sure load is less than VA of the VT.
Signature & Date
Page 191 of 222

MANUFACTURER:
CURRENT TRANSFORMER TEST DATA

PLANT
SUBSTATION
CIRCUIT
B.I. NO.
MAGNETIZATION CURVE
CT 1 CT-2 CT 3 CT 4 CT 5 CT 6 CT 7 CT 8 CT 9 CT 10 CT 11 CT 12
VOLTS mA mA mA mA mA mA mA mA mA mA mA mA
RATIO TEST ( CURRENT )
CT 1 CT 2 CT 3 CT 4 CT 5 CT 6 CT 7 CT 8 CT 9 CT 10 CT 11 CT 12
PRI
AMPS
SEC
AMPS
RATIO
Signature & Date
Page 192 of 222
MANUFACTURER:
DATA PAGE 2.
CT 1 CT 2 CT 3 CT 4 CT 5 CT 6 CT 7 CT 8 CT 9 CT 10 CT CT
11 12
CT.
BURDEN
VOLTAGE
ACROSS
CT.
INSUL.
RES.
POLARITY IDENTIFICATION MARKS
CIRCUIT BREAKER
STARTER OR
TRANSFORMER
Signature & Date
Page 193 of 222

MANUFACTURER:
Voltage Transformer Test Data
Manufacturer
Serial No.
Voltage Rating
Rating (VA)
Connection
Polarity Additive Subtractive
Insulation Resistance Test
Megger voltage: 500/100/2500/5000.
Connection megohms measured temperature corrected

High voltage to low voltage and ground
Low voltage to high voltage and ground
High and low voltage to ground
WINDING RESISTANCE TEST SINGLE PHASE VT
H1 to H2 ohms X1 to X2 ohms
H3 to H4 ohms X3 to X4 ohms
Signature & Date
Page 194 of 222
DRY TYPE POWER TRANSFORMERS
Manufacturer:
VISUAL INSPECTION
Yes No
1. Check complete assembly for damage and missing parts.
2. Compare equipment nameplate information with latest single line diagram and report
discrepancies.
3. Ensure the enclosure is approved for the area classification.
4. Check conductor size and type.
5. Check for correct conduit connections.
6. Ensure that primary and secondary leads are connected for required voltage level.
7. Grounding installed.
8. Neutral wire correctly installed
9. Check mounting and supports per drawings.
10. The spare conductors (pigtails) properly insulated.
Yes No
1. Verify proper auxiliary device operation such as fans, indicators.
2. Check tightness of accessible bolted electrical joints in accordance with
manufacturers specifications or YERP-P-000 guidelines.
3. Perform specific inspections and mechanical tests as recommended by the
manufacture.
4. Check operation of tap changer or tap connection block for correct number of
shorting bars.
ELECTRICAL TESTS
Yes No
1. Insulation resistance tests shall be performed winding to winding and winding to
ground. Appropriate guard circuit shall be utilized under all bushings. Test voltage
and minimum acceptable values in accordance with values in test section.
2. A dielectric absorption test shall be made winding to winding and winding to ground
for ten (10) minutes. Compute the polarization index. The test voltages and
minimum acceptable values are listed in the test section.
Signature & Date
Page 195 of 222
Manufacturer:
ELECTRICAL TESTS (Continued)

Yes No
3. A turn's ratio test shall be performed between windings for all tap positions. The final
tap setting is to be determined by the engineer and set by the test engineer upon
completion of the ratio testing. Acceptable values are in the test section.
4. Winding resistance tests shall be made for each winding on each tap position.
5. No load excitation current shall be measured for each phase in accordance with
established procedure.
6. Perform special tests and adjustments as suggested by manufacturer for tap changer,
fan and controls, and alarm functions.
TEST VALUES
Yes No
1. Perform Insulation Resistance and Polarization Index test. Final values will be
temperature corrected.
2. The absorption test polarization index should be above 2.0 unless an extremely high
value is obtained at the end of one (1) minute that when doubled will not yield a
meaningful value with the available test equipment.
3. Winding resistance test results should compare within one percent (1%) of adjacent
windings.
4. Turns ratio test results should not deviate more than one-half of one percent ( +/-
0.5%) from the calculated ratio.
Signature & Date
Page 196 of 222
Manufacturer:
Data Sheet
Name plate data
Manufacturer
Serial No.
Voltage Rating
KVA rating
Type
Connection-
Polarity
Impedance
Total Weight
Insulation resistance test: Megger Voltage: 500/100/2500/5000.

Megger voltage
Connection Megohms measured Polarization Index

Core ground shunt to transformer tank
High voltage to low voltage and ground
Low voltage to high voltage and ground
High voltage and low voltage to ground
WINDING RESISTANCE TEST: record measured resistance

DELTA CONNECTION WYE CONNECTION
H1 to H2 OHMS H1 to H0 OHMS
X1 to X2 OHMS X1 to X0 OHMS
Signature & Date
Page 197 of 222
Manufacturer:
WINDING RATIO TEST
Tap Winding Phase Calculated Measured

Ratio Ratio
1 2
3
2 2
3
3 2
3
4 2
3
5 2
3
Energize transformer at no load, measure and record:
Primary voltage:
Secondary voltage:
Primary current:
Signature & Date
Page 198 of 222
OUTDOOR SUBSTATIONS
Manufacturer:
OUT-DOOR SUBSTATION EQUIPMENT

AIR BREAK DISCONNECT SWITCHES
Yes No
1. Check switch nameplate to verify it complies with system and project requirements.
2. Inspect switch bus supports (insulators) for damage, also check for missing parts and
hardware.
3. Inspect for proper application of protective coatings, paint, plating etc.
4. Check blade alignment and contact make and break sequence.
5. Check for proper mechanical operation of the mechanism, smooth, no binding and
provision for padlocking.
6. Verify the structure is properly grounded and that the switching platform is bonded
to the switch structure.
Electrical Tests
Yes No
1. Measure electrical continuity of switch blades and connections with a minimum 10
amp power supply utilizing a Ductor, Digital Low Reading Ohm Meter or similar test
equipment.
2. Measure electrical continuity across switching elements with a 100 amp power
supply utilizing a Ductor, Digital Low Reading Ohm Meter or similar test equipment.
Signature & Date
Page 199 of 222
OUTDOOR SUBSTATIONS
Manufacturer:
COUPLING CAPACITOR VOLTAGE TRANSFORMERS (CCVT's)
Yes No
1. Check VT nameplate to verify it complies with system and project requirements.
2. Inspect Bushing for damage, chips or cracks.
3. Check bushing for proper creepage distance.
4. Check for oil leaks.
5. Inspect for proper application of protective coatings, paint, plating etc.
6. Verify VT is properly grounded.
Electrical Tests
Yes No
1. Check insulation power factor (DOBLE).
2. Check oil dielectric break down.
3. Check capacitance with DOBLE and compare with nameplate value.
4. Check insulation resistance with Megger.
Signature & Date
Page 200 of 222
SURGE ARRESTORS
Manufacturer:
VISUAL AND MECHANICAL TESTS

Yes No
1. Inspect for physical damage, such as damaged insulation or mounting brackets.
2. Verify location and name plate rating with plans and specifications.
3. Inspect ground and discharge counter connections for integrity if supplied.
4. Clean porcelain or silicon rubber insulation with distilled water and dry before
performing electrical tests.
5. Inspect for proper mounting and adequate clearance.
ELECTRICAL TESTS
Yes No
1. Perform an insulation power-factor test.
2. Perform continuity test of ground connections from arrestor
to ground grid system.
RECOMMENDED TEST VALUES
Yes No
1. Power factor tests should show similar dielectric loss between similar arresters.
2. Ground grid connections should not exceed 0.5 ohms.
Signature & Date
Page 201 of 222
Form YERP - P-071 Issue Date Sheet 1 of 7
VARIABLE FREQUENCY DRIVES FOR NEMA FRAME MOTORS
Manufacturer:
FIELD TESTS FOR VARIABLE FREQUENCY DRIVES
Visual Inspection
Yes No
1. Verify ratings of the Variable Frequency Drive and Motor are correct for the proposed
installation by reviewing the engineering drawings and specifications.
2. Check nameplate voltage and current rating for breakers, contactors and fuses.
3. Compare over load devices (external and internal to VFD) with motor full load current
for proper sizing.
4. Verify grounding is correctly installed and connected to the main grounding system.
5. Inspect for physical damage, missing or improper parts. Check compartments and
equipment for cleanliness.
6. Verify wiring and conductor sizing is correct and are properly terminated.
7. Isolation transformer (if supplied) is properly rated.
8. Verify jumpers, overloads devices and parameter settings of AFD are properly set or
programmed according to the manufacturer's instructions.
9. Verify speed, voltage, current transducers etc. are properly installed and wired.
10. If applicable, check that the rating of output inductors is correct and meet manufacturer
recommended ratings for the motor cable length.
11. Check that parameter settings schedule is available and has been reviewed by
engineering.
12. Vendor manuals are available.
Mechanical Inspection
Yes No
1. Motor is properly mounted and motor and load couplings are properly installed and
aligned.
2. Motor shaft is free to rotate.
3. Contactors, switching devises, and isolation devices work properly.
CAUTION: Read the general safety and caution information provided in the vendor manuals before
conducting any electrical test. Voltage may still be present for a short time on the DC link
capacitors after incoming AC power is turned off.
Signature & Date
Page 202 of 222
Manufacturer:
Electrical Tests
Yes No
1. Verify insulation resistance (megger) of power cables, (reference YERP-P-004), from
the AFD to the motor. Note: The power cables must be disconnected from the AFD.
Do not (megger) AFD. Record (megger) readings.
2. Verify supply/isolation transformer is connected for proper voltage and has proper
kVA rating, if applicable.
3. Verify ratio of current and voltage transformers and that voltage transformers are
properly fused.
4. Megger motor winding. Record values. Refer to YERP-P-019 for recommendations
for motor testing (use full speed for YERP-P-019 testing).
5. Verify transducers (if applicable) are properly calibrated.
6. Checked operation and calibration of thermal over loads by current injection.
Functionally test AFD internal overload protection, if applicable.
7. Check operation of temperature measuring devices (e.g. thermostat) integral to the
motor, if applicable.
8. Perform any start-up/testing checks recommended at the vendor operation manuals.
ADJUSTABLE FREQUENCY DRIVE AND MOTOR NO-LOAD TESTS

Yes No
1. Verify motor is uncoupled and safely isolated against accidental contact by personnel.
2. Set speed/frequency control to minimum and energize the motor. Slowly increase
speed/frequency control until motor runs approximately 5% rated speed. Run for a
short time and Record
Frequency:
Voltage:
Current:
3. Verify motor accelerates smoothly. Check motor for noise, vibration, heating. If any
abnormality occurs check initial settings of AFD and consult manufactures drive
installation setup instructions.
Signature & Date
Page 203 of 222
Manufacturer:
ADJUSTABLE FREQUENCY DRIVE AND MOTOR NO-LOAD TESTS (Continued)

Yes No
4. Increase speed/frequency control until motor reaches 25% rated speed. Verify motor
accelerates smoothly. Check motor for any noise, vibration or heating. Run for a
short time and Record:
Frequency:
Voltage:
Current:
Frequency:
Voltage:
Current:
Frequency:
Voltage:
Current:
Frequency:
Voltage:
Current:
8. Reduce speed to minimum and verify motor decelerates smoothly without any noise
or vibration.
9. Actuate the AFD stop function to stop the motor. Verify motor stops and the
contactor supplying the motor opens.
10. Record settings of jumpers and potentiometers on AFD. Record speed settings for
speed/frequency control.
Signature & Date
Page 204 of 222
Manufacturer:
Yes No
11. Energize the AFD and increase speed/frequency control until the motor reaches 25%
rated speed. Verify motor accelerates smoothly. Check motor for any noise, vibration
and heating. Run the motor at no-load for 1 hour and record:
Frequency:
Voltage:
Current:
Temperature Start: After 1 hour:
Vibration D.E.:
N.D.E: current and voltage output waves. Verify stability factor and harmonic
12. Record
content is within specified limits.
13. Increase speed/frequency control until the motor reaches 50% rated speed. Verify
motor accelerates smoothly. Check motor for any noise, vibration and heating. Run
the motor at no-load for 1 hour and record:
Frequency:
Voltage:
Current:
Temperature After 2nd hour:
Vibration D.E.: N.D.E:
14. Record current and voltage output waves. Verify stability factor and harmonic
Frequency:
Voltage:
Current:
Temperature After 3rd hour:
Signature & Date
Page 205 of 222
Manufacturer:
Yes No
Frequency:
Voltage:
Current:
Temperature After 4th hour:
19. Verify emergency stop control works and motor stops as required and control relays
operate to properly disconnect power from the motor.
20. Set speed/frequency control to 100% motor speed and energize AFD. Ensure motor
accelerates to rated speed smoothly. Check and record the following:
Acceleration time:
peak current:
Voltage:
21) Check the stability of the motor speed and frequency.
22) Stop the motor and control relays operate to properly disconnect power from the
motor.
23) Couple the motor to the load.
Signature & Date
Page 206 of 222
Manufacturer:
ADJUSTABLE v DRIVE AND MOTOR FULL-LOAD TESTS
Yes No
1. Set the speed/frequency control for 25% speed and energize the AFD and motor.
Verify the motor accelerates smoothly. Check the motor for any noise, vibration or
heating. Run the motor for 1 hour and Record the following:
Peak Starting Current:
Voltage:
Continuous Motor Current:
Motor Temperature Start: After 1 Hour:
3. Check AFD current limit setting and adjust as necessary. Record setting.
4. Press stop button. Verify motor stops Verify motor stops and control relays operate to
properly disconnect power from the motor.
Voltage:
Motor Temperature After 2nd Hour:
7. Press stop button. Verify motor stops and control relays operate to properly
disconnect power from the motor.
Voltage:
Motor Temperature After 3rd Hour:
Signature & Date
Page 207 of 222
Manufacturer:
ADJUSTABLE FREQUENCY DRIVE AND MOTOR FULL-LOAD TESTS (Continued)
Yes No
11. Press stop button. Verify motor stops.
Peak Starting Current
Voltage
Continuous Motor Current
Motor Temperature After 4th Hour
Vibration D.E. N.D.E
14. Verify current limit setting and acceleration time.
15. Record Potentiometer, jumper and control point settings. Retain oscillographs for
future reference.
16. The above can be used to verify the AFD and motor operate properly. AFD's
associated with processes may receive control signals from transducers related the
process, i.e. speed or torque signals. Operation of the AFD for each of the process
control input signals should be verified and pertinent data recorded.
Signature & Date
Page 208 of 222
GROUNDING SYSTEMS
Manufacturer:
NEUTRAL GROUND RESISTOR NAME PLATE
Voltage
Current Rating
Time Rating
Ohms
VISUAL INSPECTION
Yes No
1. Verify the grounding resistor complies with the drawings and specifications.
2. Verify the installation meets codes and standards.
3. Check all insulating parts and surfaces. They should be clean and free from chips and
cracks.
Yes No
1. Check connection to transformer neutral bushing.
2. Check connection to neutral grounding resistor.
3. Check ground connections.
4. Check all mounting hardware for tightness.
5. In corrosive environments, coat spot welded terminal connections with silicon grease
or paint to minimize corrosion.
ELECTRICAL TESTS
Yes No
1. Measure and record resistance.
Signature & Date
Page 209 of 222
GROUNDING SYSTEMS
Manufacturer:
SYSTEM GROUND
VISUAL INSPECTION
Yes No
2. Check for conformance to specifications and drawings.
3. Check thermal connections, no cold joints or burn-out's.
4. Check ground well locations per drawings.
5. Check ground conductor burial depth per specifications.
6. Verify the location, type and size of equipment taps per drawings and protected
during construction.
7. Thermal connection insulation checked.
Yes No
1. Ground well connections checked.
2. Check for sufficient slack in ground conductor on motors with side rail or mounts.
3. Check for proper positioning and bonding of ground conductor on motor frames,
transformer tanks, potential transformers surge arresters, towers and stands.
Signature & Date
Page 210 of 222
GROUNDING SYSTEMS
Manufacturer:
GROUND FAULT PROTECTION (NEC 230.95)
Yes No
1. Inspect for physical damage and compliance with plans and specifications.
2. Zero sequence system is grounded upstream of sensor i.e. ground wire does not go through
sensor.
3. Inspect neutral main bonding connection to assure that the ground strap systems are grounded
through sensing device.
4. Insure the neutral main bonding connection is made ahead of the disconnect link.
5. Insure the control power transformer has adequate capacity for the system.
6. Monitor panels, if present, shall be manually operated for trip test, no trip test and non-
automatic reset.
7. Zero sequence systems shall be inspected for symmetrical alignment of core balance
transformers about all current carrying conductors.
8. The ground fault device shall be verified by device operation.
9. Pickup and time delay settings in accordance with settings provided by PDD.
ELECTRICAL TEST
Yes No
1. Measure system neutral insulation resistance to insure no shunt ground paths exist, neutral-
ground paths exist, remove neutral ground disconnect link, measure resistance and replace
link.
2. Check GFR pickup current by primary current injection at the sensor and operating the circuit-
interrupting device.
3. Check the relay timing by injecting one hundred fifty percent (150%) and three hundred
percent (300%) of pickup current into the sensor, electrically monitor the total trip time. Trip
times shall be consistent with manufacturers specified values.
4. Zone interlock systems shall be tested by simultaneous sensor current injection and monitoring
zone blocking function.
TEST PARAMETERS
Yes No
1. System neutral insulation resistance shall not be less than one hundred (100) ohms.
2. Relay pickup current shall be within ten percent (10%) of device dial or fixed setting.
3. Relay timing shall be in accordance with manufacturer's published time current characteristic
curves but in no case longer than one (1) second.
Signature & Date
Page 211 of 222
HEAT TRACING
Manufacturer:

VISUAL INSPECTION
Yes No
1. Check identification tag for correctness.
2. Heaters stored in dry location.
3. Cables protected from severe blows and welding slag.
4. The correct cable is on the right pipe and in the right location.
5. Heat Transfer cement applied as directed.
6. Thermostats installed so as not to interfere with insulation
7. Correct type thermostats and contactors installed in right location.
8. Verify heaters supplied satisfy specified requirements.
9. Check Correctness of wiring to heaters.
Yes No
1. Check continuity to insure no conductors are broken.
2. Megger from conductor to sheath to check insulation (less than 20 megohms when
received should not be used).
3. Megger and record on Field Test Record (1) before installation, (2) after installation
and (3) after applying insulation.
Signature & Date
Page 212 of 222
HEAT TRACING
Manufacturer:
MEGGER READINGS
(ELECTRIC HEAT TRACING)
(1) BEFORE INSTALLATION
HEATER TAG DATE OF TEST CONTINUITY INSULATION

NUMBER INFORMATION (OHMS) RESISTANCE
CHECKED (MEGOHMS)
Signature & Date
Page 213 of 222
HEAT TRACING
Manufacturer:
MEGGER READINGS
(2) AFTER INSTALLATION

CHECKED (MEGOHMS)
Signature & Date
Page 214 of 222
HEAT TRACING
Manufacturer:
MEGGER READINGS
(3) AFTER INSULATION

CHECKED (MEGOHMS)
Signature & Date
Page 215 of 222
FORM YERP - X-001 SHT 1 of 2

CATHODIC PROTECTION RECTIFIER
MANUFACTURER:
COMMISSIONING DATE:
SYSTEM DATA:
TYPE: Air cooled Oil cooled PHASE: AC INPUT V
RATING: V A OPERATING OUTPUT : V A
SETTING TYPE: Tap SCR NUMBER OF TAPS: TAP SETTING: C M_______F

RATING OF RECTIFIER SHUNT: A mV
PRIOR TO ENERGIZING
Yes No Remarks
1 DC. Positive (+) cable between rectifier and anode bed properly labeled and connected ?
DC. Negative (-) cable between rectifier and Structure properly labeled and connected ?
2 Cable terminals/connections tight?
3 Rectifier case grounded?
4 Oil level in rectifier acceptable ( for oil-cooled type)?
5 Spare SCR card and fuses available?
6 Additional requirements for SCR type rectifier:
Output control board properly inserted ?
Correct type of output control board?
7 Move taps of rectifier to minimum setting or
adjust Potentiometer to minimum before energizing
Signature & Date
Page 216 of 222

CATHODIC PROTECTION RECTIFIER
MANUFACTURER:
COMMISSIONING DATE:
AFTER ENERGIZING
1 Energize the rectifier. Note: Ensure that the rectifier output is set at the minimum value
2. Record values shown on volt and amp meters DC Amp DC Volt
3. Verify rectifier amp/volt meters with reliable portable meter(s)________ DC Volt ____________DC Amp
Shunt rating_______Mv. ____________Amp:
4. Increase rectifier output to obtain design output value: _____________DC Volt; __________DC Amp
Notes
1) For three(3) phase system with separate taps in each phase, maintain phase balance by keeping
tap positions identical in each phase.
2) Turn off the rectifier before changing the output setting.
5. Check all DC connections to ensure that there is no excessive heat at the connections (loose connection
generates excessive heat). If excessive heat present, turn off the system, then tighten the loose
connections.
Note: Excessive heat from a loose connection immersed in oil can generate bubbles.
6. Adjust/Reduce rectifier output as necessary to obtain adequate protection levels at key locations
7. Conduct Performance Evaluation of the anode bed ( Anode Bed Commissioning Data Sheet Form X-010 or
X-011).
8. Total anode bed resistance ohm
9. Perform CP. Potential Survey (Form X-007, X-008, or X-009)
10. Check structure-to-soil potentials to detect C.P. interference. If interference present, identify
locations by structure identification.
Signature & Date
Page 217 of 222

CATHODIC PROTECTION PLANT POTENTIAL SURVEY
MANUFACTURER:
COMMISSIONING DATE:
SYSTEM DATA
RECTIFIER RATING: V A ANODE SYSTEM Remote Distributed
ANODE TYPE: ANODE NUMBER: ANODE SYSTEM Deep Distributed
OPERATING OUTPUT:__________ V_________A INSULATING FLANGE PRESENT ___Yes _____No

Reading on Insulation Checker:______
SURVEY DATA:
TEST STRUCTURE-TO-ELECTROLYTE
POINT POTENTIAL (mV)
NO. ON AS-FOUND/OFF REMARK
NOTE:
Attach a sketch to show locations of test points
Page ____ of_____
Signature & Date
Page 218 of 222

CATHODIC PROTECTION EXTERNAL TANK BOTTOM POTENTIAL SURVEY
MANUFACTURER:
COMMISSIONING DATE:
SYSTEM DATA
RECTIFIER RATING: V_ A RECTIFIER OUTPUT: V A
DESIGN CAPACITY: A ANODE TYPE: ANODE NUMBER___________
PERMANENT REFERENCE ELECTRODE TYPE:
SURVEY DATA
REF. TANK-TO-PERMANENT REFERENCE Location TANK-TO-Cu/CuSO4 REFERENCE

No. POTENTIAL (-mV) POTENTIAL (-mV)
1 O AS-FOUND/OFF ON AS-FOUND/OFF
2 N N
3 N-E
4 E
5 S-E
6 S
7 S-W
8 W
9 N-W
ANODE ANODE ANODE
ANODE OUTPUT ANODE OUTPUT ANODE OUTPUT TANK SKETCH
No. (AMP) No. (AMP) No. (AMP)
1 9 17
2 10 18
3 11 19
4 12 20
5 13 21
6 14 22
7 15 23
8 16 24
Signature & Date
Page 219 of 222

CATHODIC PROTECTION TANK INTERNAL POTENTIAL SURVEY
MANUFACTURER:
COMMISSIONING DATE:
SYSTEM DATA
CP SYSTEM TYPE: Galvanic Impressed RECTIFIER TYPE: Oil Cooled Air Cooled DESIGN
CAPACITY: A RECT. RATING: V A OPER. OUTPUT: V A IMPRESSED-
CURRENT ANODE TYPE GALVANIC ANODE TYPE REF. ELECTRODE__________
SURVEY DATA:
SKETCH FOR LOCATIONS OF ANODES AND TEST POINTS

ANODE ANODE OUTPUT
No. (AMPS)
1
2
3
4
5
6
7
8
STRUCTURE-TO-WATER POTENTIAL (-mV)

LOCATION TOP MIDDLE BOTTOM
ON OFF ON OFF ON OFF
1
2
3
4
5
6
Signature & Date
Page 220 of 222

CATHODIC PROTECTION PIPELINE POTENTIAL SURVEY
MANUFACTURER:
COMMISSIONING DATE:
SYSTEM DATA:
C.P.SYSTEM TYPE: Rectifier , Photovoltaic______ RECTIFIER TYPE: Oil Cooled, Air Cooled
ANODE BED TYPE: SURFACE , DEEP TYPE OF ANODE:___________________
DESIGN CAPACITY: V, A NUMBER OF ANODES:______________
OPERATING OUTPUT:_______ V, ______ A INSULATING FLANGE PRESENT: Yes____ No____

Reading on Insulation Checker:_______
COMMISSIONING DATA:
PIPE-TO-SOIL POTENTIAL (-mV) BOND BOX
FLOWLINE CROSSING PIPELINE SHUNT*

D.C. POWER D.C. POWER RATING READING
KM ON OFF NAME ON OFF A/mV mV A
Signature & Date
Page 221 of 222

ONSHORE ANODE BED PERFORMANCE EVALUATION
MANUFACTURER:
COMMISSIONING DATE:
SYSTEM DATA
CP SYSTEM TYPE: Rectifier Photovoltaic TYPE OF ANODE BED: Deep Surface
TYPE OF ANODE: RECTIFIER RATING: V A MODULE RATING:_____V _____A:
C.P. SYSTEM CAPACITY: _____A OPERATING OUTPUT:_________V_________A
SURVEY DATA
CURRENT OUTPUT AT CURRENT OUTPUT AFTER

ANODE
COMMISSIONING POLARIZATION
NUMBER (A) (A) NOTE:
RATING OF ANODE SHUNT:
mV, A
Signature & Date
Page 222 of 222

Pre Commissioning Check List Yasref Refinery

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Pre Commissioning Check List Yasref Refinery

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Yanbu Export Refinery Project

1.0 INTRODUCTION .................................................................................................. 3

2.0 DEFINITIONS AND ACRONYM........................................................................... 3

3.0 REFERENCE ....................................................................................................... 4

3.0 RESPONSIBILITIES ............................................................................................ 4

3.1 CONTRACTOR .................................................................................................... 4

3.2 COMPANY PMT .................................................................................................. 5

3.3 YERP OPERATIONS ........................................................................................... 5

4.0 PRE-COMMISSIONING ACTIVITIES................................................................... 5

5.0 CONTRACTOR YERP PMT COORDINATION ................................................. 6

6.0 PRECOMMISSIONING RECORDS ..................................................................... 6

7.0 LIST OF YERP PRECOMMISSIONING FORMS ................................................. 6

8.0 PRE-COMMISSIONING CHECK LIST ................................................................. 9

This checklist is intended to define the Completion of Pre-commissioning activities prior

2.0 DEFINITIONS AND ACRONYM

COMPANY : SAUDI ARAMCO

CONTRACTOR : Daelim Saudi Arabia

YERP : YANBU EXPORT REFINERY PROJECT

Commissioning : Placement of a facility in service, after the scope of work

Facility : The product of a Saudi Aramco project (capital or non-

MC : Mechanical Completion is achieved when the facility in the

Pre-commissioning : The steps required after construction of the facility,

YERP-SAEF-122 Project Records

The Contractor is responsible for:

Creating a Contract Package specific Pre-commissioning and Mechanical

3.2 COMPANY PMT

The COMPANY PMT is responsible for:

Approving the Pre-commissioning and Mechanical Completion Plan prepared by

3.3 YERP OPERATIONS

The COMPANY OPERATION is responsible for:

Performing the inspections indicated in YERP-SAGI-0002.710,

4.0 PRE-COMMISSIONING ACTIVITIES

Pre-commissioning activities shall be performed in preparation for the certification of

Pre-commissioning includes making the required inspections or confirming that these

Pre-commissioning includes completing the Contractors Pre-commissioning Checklists

Pre-commissioning includes completing the dossiers of documents needed for the

5.0 CONTRACTOR YERP PMT COORDINATION

Toward the conclusion of construction activities there are inspections to be made by

6.0 PRECOMMISSIONING RECORDS

7.0 LIST OF YERP PRECOMMISSIONING FORMS

The list of the YERP Pre-commissioning forms is included in TABLE 1

FORM NUMBER EQUIPMENT DESCRIPTION DATE

TABLE 1 LIST OF PRECOMMISSIONING FORMS (CONT)

FORM NUMBER EQUIPMENT DESCRIPTION DATE

TABLE 1 LIST OF PRECOMMISSIONING FORMS (CONT)

8.0 PRE-COMMISSIONING CHECK LIST

EQUIPMENT TYPE: PRESSURE VESSELS USER REFERENCE:

Columns and Drums

- Review adequacy of restraint rings, or other tower packing

- Confirm that all internals shown on the design drawings

- For vessels that are subject to vacuum conditions, ensure

- For vessels with piping, access ladders, or other similar

WITNESS CONTRACTOR INSPECTION OPERATION/MAINTENANCE REMARKS

Signature & Date

YERP PRE-COMMISSIONING CHECKLIST

EQUIPMENT TYPE: PRESSURE VESSELS USER REFERENCE:

- For vessels with internals that must be removed, check for

- Spot check adequacy and make-up of bolted joints in internal

- Inspect cladding near seals, welds and structural attachments for

WITNESS CONTRACTOR INSPECTION OPERATION/MAINTENANCE REMARKS

Signature & Date

YERP PRE-COMMISSIONING CHECKLIST

EQUIPMENT TYPE: PRESSURE VESSELS USER REFERENCE:

- Check that any field modifications or repairs to internally lined or