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Process Table E
Mechanical Plating ------
Process Table F
Equipment X
Process Equipment X
Personnel Contacted:
Name Title Phone Email
Jos Luis Olvera Gerente de Planta 8 93 64 10 jolvera@fng-puebla.com.mx
Montserrat Reyes Coord. Logistica 8 93 64 11 coordinacion.logistica.gypsa@fng-puebla.com.mx
Lucila Garca Auditor de Calidad 8 93 64 18 labogypsa@fng-puebla.com.mx
Sal Priego Supervisor de Produccin (222)3254755 pgypsa@fng-puebla.com.mx
Abraham Jurez Recio Coordinador Aseg. Calidad 8 93 64 15 calidad.gypsa@fng-puebla.com.mx
Auditors/Assessors
Name Company Phone Email
Axayacatl Sanchez PWO de Mxico S. A. de C. V. (222) 2 23 86 00 ext 659 Axayacatl.Sanchez@pwo-mexico.com.mx
Eder Cervantes Benteler de Mxico S. A. (222) 2 29 96 81 eder.cervantes@benteler.com
Raul Aquino TMM Brummer S. A. 22 23 90 74 50 raul.aquino@tmmbrummer.com
Maria Aguilar Ventramex S. A. de C. V. 44 21 96 07 00 maria.aguilar@ventramex.com
Bibiana Godinez Flex-n-gate Sn jose Iturbide 01 41 91 98 30 00 bibianag@flex-n-gate.com.mx
Rogelio Villegas Lunkomex S. A. de C. V. 5 62 90 17 ext 1617 sqa-lunkomex@fng-puebla.com.mx
Page 1 A
Special Process: Plating Process Assessment (General Facility Overview) -- DRAFT
This document is copyrighted by AIAG
Assessment
Section
The organization shall 1 - Management
incorporate the use of a Responsibility and Quality Planning
documented Control Plan procedure and ensure the
Control Plans are updated to reflect current controls.
The Control Plans shall be written for each part or
part family or they may be process-specific and
written for each process. In any case, they shall
address all process steps from part receipt to part Se cuenta con proceso definido para el
shipment and identify all equipment used and all key desarrollo del plan de Control, este plan de
plating process parameters as defined by the control incluye las caracteristicas criticas
indicadas por el Cliente y las identificadas
Are finish process control organization. A cross-functional team, including a
internas, tanto del produto como del proceso.
1.4 plans up to date and reflecting production operator, shall be used in the X
Esta informacin del Plan de Control se
current processing? development of Control Plans, which shall be refleja en las Hojas de instruccion de
consistent with all associated documentation such as inspeccin indicando actividades a realizar,
work instructions, shop travelers, and PFMEAs. All responsable, frecuencia muestra y registro
significant or critical special characteristics, as de las verificaciones..
defined by the organization and its customers, shall
be identified, defined, and addressed in the Control
Plans. Sample sizes and Frequencies for evaluation
of process and product characteristics shall also be
addressed consistent with the minimum requirements
listed in the Process Tables.
To ensureSection
all customer1requirements
- Management are both Responsibility and Quality Planning
understood and satisfied, the organization shall have
all related plating and customer referenced standards
and specifications available for use and a method to
ensure that they are current. Such standards and
specifications include, but are not limited to, those
relevant documents published by SAE, AIAG, ASTM, Se tienen controles de la informacin
General Motors, Ford, and DaimlerChrysler. The tcnica y los cambios de ingeniera, se
organization shall have a process to ensure the tiene una lista estandar y normas
Are all relevant plating related
timely review, distribution, and implementation of all aplicables a piezas por cliente, se tiene
and referenced standards
relevant customer and industry engineering controlada la revision y actualizacion de
specifications current and
1.5 standards and specifications and changes based on esta lista, asi como la implementacin X
available? For example: SAE,
customer-required schedule. This process shall be en los procesos, actualmente ya se
AIAG, ASTM, General Motors,
executed as soon as possible and shall not exceed cuenta con un servidor llamado FNG
Ford, and DaimlerChrysler.
two weeks. The organization shall document this PLM en el cual se incluayen todas las
process of review and implementation, and it shall normas aplicables y las ltimas
address how customer and industry documents are actualizaciones a nivel coorporativo.
obtained, how they are maintained within the
organization, how the current status is established,
and how the relevant information is cascaded to the
shop floor within the two-week period. The
organization shall identify who is responsible for
performing these tasks.
The plater shall have written process specifications
for all active processes and identify all steps of the
process including relevant operating parameters.
Examples of operating parameters include process Se verifica que en los procesos existen las
temperatures, cycle times, load rates, rectifier hojas de instruccin de inspeccin, lista de
Is there a written process settings, etc. Such parameters shall not only be especificaciones, diagramas de flujo,
1.6 specification for all active defined, they shall have operating tolerances as registros y hojas de parmetros, se realiza la X
processes? defined by the organization in order to maintain actualizacin de estos documentos conforme
process control. All active processes should have a a los procesos y/o conforme a los nuevos
written process specification. These process requerimientos exigidos.
specifications may take the form of work instructions,
job card, computer-based recipes, or other similar
documents.
The quality management system shall include a Se cuenta con un procedimiento de Acciones
Does the Quality Department
process for documenting, reviewing, and addressing correctivas y preventivas, en este se
review, address, and
1.12 customer concerns and any other concerns internal describe la metodologia para el tratamiento X
document customer and de no conformidades, en este se incluye el
to the organization. A disciplined problem-solving
internal concerns? manejo de las reclamaciones de los Clientes.
approach shall be used.
Section
Plant cleanliness, 1 - Management
housekeeping, environmental,Responsibility
and and Quality Planning
working conditions shall be conducive to quality
Se trabaja con la Metodologia de 5s, se
Are plant cleanliness, improvementscontrolling and improving quailty. The
realizan auditorias semanales. Se
housekeeping and plater should evaluate such conditions and their
cuenta con certificacin de industria
2.10 environmental and working effect on quality. A housekeeping policy shall be X
limpia y se esta reforzando la mejora a
conditions conducive to clearly defined and executed. The facility shall be
las instalaciones en cuanto a
control and improved quality? reviewed for the following items: loose parts on floor;
infraestructura.
spillage around tanks; overall plant lighting; fumes
etc.
Process control parameters shall be monitored per
frequencies specified in Process Tables. Computer
monitoring equipment with alarms and alarm logs Los parmetros definidos para cada
satisfy the verification requirement. A designated estacin de trabajo estan definidos en
Are process control floor person shall verify the process parameters, e.g., las hojas de instruccin de inspeccin y
parameters monitored per by initialing a strip chart or data log. '- Refer to son monitoreados 2 veces por turno, se
2.11 X
frequencies specified in Process Tables generan registros de este monitoreo por
Process Tables? - Computer monitoring equipment with alarms and parte del auditor de calidad y por parte
alarm logs, satisfy the verification requirement. del operador en proceso se monitorea
- Designated person shall verify and sign-off on por carga la operacin.
process parameters.
- Management personnel review is required.
Are there documented reaction plans to both out of Se realizan analisis de los problemas
Are out of control/specification
control and out of tolerance process parameters? Is que se tienen en proceso, realizando las
2.12 parameters reviewed and X
there documented evidence that reaction plans are acciones correctivas / preventivas que
reacted to?
followed? apliquen.
Job Identity:
Customer:
Purchase Order:
Shop Order Number:
Part Number:
Part Description:
Material:
Plating Requirements:
5.7
Is the proper procedure or process
1.5
specification used? Refer to
1.6
Process Tables for specific
2.1 Requerimiento Interno/Externo HII/Listas de Especificaciones HII OK
parameters. List parameters that
2.11
were verified in this audit in the
2.13
spaces provided below.
5.8 1.5
What are the product inspection
2.13 Requerimiento Interno/Externo HII/Listas de Especificaciones HII OK
requirements?
2.14
5.8.1 Requirement: Plate Thickness
Test Method: mtodo magntico DIN EN ISO 2178 OK
Test frequency or quantity: por lote / 5 piezas HII OK
Requerimiento externo
Selection of samples: aleatorio HII OK
Specification segn req. de cliente Lista de especificaciones OK
5.8.2
Requirement: Corrosion Resistance
Job Identity:
Customer:
Purchase Order:
Shop Order Number:
Part Number:
Part Description:
Material:
Plating Requirements:
Job Identity:
Customer:
Purchase Order:
Shop Order Number:
Part Number:
Part Description:
Material:
Plating Requirements:
Job Identity:
Customer:
Purchase Order:
Shop Order Number:
Part Number:
Part Description:
Material:
Plating Requirements:
Job Identity:
Customer:
Purchase Order:
Shop Order Number:
Part Number:
Part Description:
Material:
Plating Requirements:
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. When performing the job
audit, the auditor shall verify plater is conforming to customer requirements.
The customer may have additional requirements, e.g., inspection testing, greater frequencies, etc. The auditor shall verify plater is
conforming to customer requirements.
LABORATORY EQUIPMENT
ITEM # Related PSA Zinc/Zinc Decorative EQUIPMENT TYPE Verification Frequency Calibration Frequency
Question # Alloy Plating
F1 2.14; 3.1; 4.1; 4.2 X N/A pH Meter/Probe Diaria Estudio R&R semestral
F1.2 2.14; 3.1; 4.1; 4.2 N/A Wet Analysis N/A N/A
F1.3 2.14; 3.1; 4.1; 4.2 N/A Atomic Absorption (Optional) N/A N/A
MINIMUM REQUIRED TESTING CAPABILITY
F1.4 3 X N/A Salt Spray Cabinet segn programa Anual
F1.5 3.2 & 4.2 X N/A Thickness Tester Diario Estudio R&R semestral
F1.6 2.14; 3.1; 4.1; 4.2 N/A STEP N/A N/A
F1.7 2.14; 3.1; 4.1; 4.2 N/A CASS N/A N/A
F1.8 2.14; 3.1; 4.1; 4.2 N/A Microscope N/A N/A
F1.9 2.14; 3.1; 4.1; 4.2 N/A Freezer (POP only) N/A N/A
F1.7 2.14; 3.1; 4.1; 4.2 X N/A Lab Oven (POP only) segn programa Anual
F1.8 2.14; 3.1; 4.1; 4.2 N/A Stress (External Testing Acc.) N/A N/A
F1.9 2.14; 3.1; 4.1; 4.2 N/A Sulfur by Foil (External Testing N/A N/A
Acc.)
F2 2.14; 3.1; 4.1; 4.2 N/A Ductility (External Testing Acc.) N/A N/A
F2.1 2.14; 3.1; 4.1; 4.2 N/A Pore Count/Active Sites N/A N/A
F2.2 2.14; 3.1; 4.1; 4.2 N/A Pull Tester N/A N/A
F2.3 3.2 & 4.2 X N/A Lab Rectifier N/A N/A
PROCESS EQUIPMENT
ITEM PSA Clause Zinc & Decorative EQUIPMENT TYPE
Number Zinc Alloy Plating
Plating
F3 N/A Machine - Return type automatic NA NA