Pumps Valves Systems

Subject to technical modification without prior notice

AMTRONIC - SMARTRONIC
Safety and Precision for Pneumatic Actuators

Your local KSB representative:

More space for solutions.

05/2012 / www.oncommunication.fr / KSB Aktiengesellschaft 2011

KSB Aktiengesellschaft
8424.02-EN

Johann-Klein-Strae 9
67227 Frankenthal (Germany)
www.ksb.com
2 Introduction 3

The specialist for innovative

valve solutions

KSB has been a leading supplier of pumps, valves and systems for more than 140 years.
The automation range for open and closed-loop valve control has been the subject of continuous
development, ensuring that components are engineered to work perfectly together. They require
minimal space and time for installation and maintenance, considerably facilitating planning
and commissioning. This results in reliable and improved processes which in turn increase
your systems overall efficiency.

KSB offers customers a comprehensive range of intelligent positioners and control units which are
suitable for use in diverse applications to process data, control valves and improve performance.

The innovative all-in solutions from KSB are used in industry as well as in the oil & gas,
marine, waste water, water and energy sectors.
4 Customised Solutions 5

Customised solutions
for unique process requirements
All of KSBs products meet hi-tech standards. Featuring a variety of essential
functionalities, KBSs intelligent positioners and control units are highly versatile.
They are able to automate all types of processes with the precision these require.

Function Product Special feature

4 programmable
Process control SMARTRONIC PC
functions

First positioner
SMARTRONIC AS-i
for the new generation For quarter-turn
Positioning of AS-i field buses and linear actuators
SMARTRONIC MA
SMARTRONIC Ex-ia
Version to ATEX II 1 G
For all applications

Integrated position
AMTRONIC signalling and compressed
Open/close
air supply
control
AMTRONIC Ex-ia
Version to ATEX II 1 G

Utmost flexibility to respond

Applications
to individual requirements
KSBs positioners and control units meet international market requirements.
Equipped with high-quality sensors and switches, they are compatible with
Industry Waste water Marine
a wide range of communication interfaces.
Water Energy Oil and gas
6 Open/close Control 7

AMTRONIC: Open/close control unit AMTRONIC

AMTRONIC is an open/close control unit suitable for mounting to ACTAIR/DYNACTAIR

for pneumatic actuators actuators from KSB with direct compressed air supply. It can be mounted either to
quarter-turn actuators with VDI/VDE 38/45 interface or linear actuators with NAMUR
interface.
AMTRONIC indicates the valves position and controls open/close operations, Key features
thereby increasing the safety and precision of valves.  ompressed air supply via a monostable 4/2, a bistable 4/2 or a 4/3 directional control
C
valve closed in centre position
 pen/closed position signalling can be set via mechanical limit switches or proximity
O
sensors from leading sensor equipment manufacturers: P&F, IFM, Honeywell, Crouzet,
Schneider Etlectric
5 Actual-position feedback via 4-20 mA signal (optional)
Compatible with Profibus or AS-i field bus systems
Manual override

1
AMTRONIC Ex-ia
Intrinsically safe AMTRONIC version to ATEX II 1 G

Key features
2  his version allows the installation of the Amtronic control unit on a valve with
T
6
actuator in zones 0, 1 or 2

3
4
Technical data AMTRONIC AMTRONIC Exia

Directional control valve Directional control valve

Input
24V DC - 24V AC - 48V AC - 110V AC - 230V AC 24V DC

All types of limit switches 2 limit switches, Crouzet

Open/closed position signalling and proximity sensors in accordance OR
with the customer's specification 2 proximity sensors, P&F or IFM

Analog actual-position feedback 4-20 mA analog (optional) 4-20 mA analog (optional)

1 Visual position indicator
Straightforward, clear information, also visible from a distance Operating pressure 3 to 8 bar

2 Setting of limit switches and proximity sensors along the entire valve travel
Air filtration ISO 8573-1 Class 4
Easy to set
ATEX Ex ia
Intrinsic safety
3 Electrical connection via screw-type terminal strip II 1 G T4-T6
Easy to connect
Temperature -20 C to +80 C

4 Base for mounting to actuators with VDI/VDE interface and direct compressed air
supply to ACTAIR/DYNACTAIR Flow rate (compressed air) 400 Nl/min (at 25 C)
Quick installation and removal without installation components
or external piping Max. position-independent com-
< 0.045 m3/h
pressed air consumption
5 Flow reducers accessible from outside
90 +/- 5
Straightforward setting of actuating times Valve travel/stroke
180 mm

6 Separate section for the compressed air supply (via directional control valve) Enclosure IP 67 to EN 60529
Easy to access
- Direct mounting to ACTAIR/DYNACTAIR (KSB)
Actuator mounting options - For quarter-turn actuators with VDI/VDE 3845 interface
- For linear actuators
8 Positioner 9

SMARTRONIC: Intelligent positioner SMARTRONIC MA

Digital electro-pneumatic positioner with power supply via 4-20 mA signal

for pneumatic actuators Key features

Commissioning and operation via local user interface
HART protocol
SMARTRONIC increases the safety and precision of your valves by controlling
 educed compressed air supply and power consumption thanks to the directional control
R
valves with pneumatic quarter-turn or linear actuators.
valve with piezoelectric pilot valve
Quick and precise positioning

SMARTRONIC Ex-ia
Digital, intrinsically safe positioner to ATEX II 1 G
5 Key features
This positioner can be mounted to valve/actuator sets used in zones 0, 1 and 2.

6
2

Technical data SMARTRONIC MA SMARTRONIC Ex-ia

3
4 - 4-20 mA analog - 4-20 mA analog
Input
- HART - HART

2 limit switches (Crouzet, ref. No. 83181)

Open/closed position signalling OR
2 proximity sensors (IFM, ref. no. XC0035)

Analog actual-position feedback 4-20 mA analog (optional)

1 Visual position indicator Operating pressure 2 to 8 bar

Straightforward, clear information, also visible from a distance
Air filtration ISO 8573-1 Class 4
2 Setting of limit switches and proximity sensors along the entire valve travel
Easy to set ATEX Ex ia
Intrinsic safety
II 1 G T4-T6
3 Electrical connection via screw-type terminal strip
Easy to connect Temperature -20 C to +80 C

 Flow rate (compressed air) 260 Nl/min (at 25 C)

4 Base for mounting to actuators with VDI/VDE interface and direct compressed air
supply to ACTAIR/DYNACTAIR
Quick installation and removal without installation components Max. position-independent compressed air
< 0.024 m3/h
consumption
or external piping

Valve travel/stroke 90 +/- 5 - 180 mm

5 Flow reducers accessible from outside
Straightforward setting of actuating times
Fail-safe position Fail Open/Fail Close

6 Separate section for the compressed air supply Enclosure IP 67 to EN 60529

Easy to access
- Direct mounting to ACTAIR/DYNACTAIR (KSB)
Special feature:
Actuator mounting options - For quarter-turn actuators with VDI/VDE 3845 interface
7 LCD display with navigation keys (except for SMARTRONIC PC) - For linear actuators
Intuitive and user-friendly
10 Control 11

SMARTRONIC AS-i
SMARTRONIC AS-i is a positioner for connection to an AS-i field bus the first positioner
Technical data SMARTRONIC AS-i
certified by AS International.

Key features S-7A.*.5

AS-i profile
 p to 62 field devices can be connected to an AS-i master: The positioner requires only
U (compatible with AS-i master M4 and higher)
one address for all data exchanges.
Power is directly supplied by the field bus. Input Position setpoint (0 to 100%)
 ith SMARTRONIC AS-I, an AS-i compatible version with position signalling and
W
open/close control is added to the KSB range of automation products. - 1 signal for Open
Position signalling
- 1 signal for Closed

Actual-position feedback Valve position (0 to 100%)

SMARTRONIC PC
An innovative, intelligent and compact positioner: The integrated control offered by this Technical data SMARTRONIC PC
multi-functional unit represents the latest in open and closed-loop control technology for
valves.
- Power supply: 24V DC
Key features Inputs - 2 analog inputs: 4-20 mA
4 programmable functions for specific applications: - 3 digital inputs for volt-free contacts
1- Programmable curves for valve opening and closing: Open/close control according to
programmed curve - 1 signal for Closed
2- Intelligent positioning: 4-20 mA positioner with programmable curve Open/closed position signalling
- 1 signal for Open
3- P rocess monitoring: Open/close control according to programmed curve and additional
ESD signal
4- Control: combination of a classic positioner with a PID controller Analog actual-position feedback 4-20 mA analog

Communication via RS232, Ethernet or Wi-Fi

Operating pressure 3 to 8 bar
Compatible with a Profibus DP field bus system

Air filtration ISO 8573-1 Class 4

Temperature -20 C to +80 C

Flow rate (compressed air) 400 Nl/min

Max. position-independent compressed

< 0.024 m3/h
air consumption

90 +/- 5
Valve travel/stroke
180 mm

Fail-safe position Fail Open/Fail Close/Fail-in-last

Enclosure IP 67 to EN 60529

Parameterisation of SMARTRONIC PC
- Direct mounting to ACTAIR/DYNACTAIR (KSB)
The user can program Actuator mounting options - For quarter-turn actuators with VDI/VDE 3845 interface
a time-dependent actuation curve. - For linear actuators