Commissioning report for PCC Engine

ESN: Model: Customer: OEM:

Name of the Commissioning Engineer : Name of the OEM Engineer

Date Of Commissioning:
Parts & their Sr.Nos. ( Kindly Confirm by actual Inspection)
Engine Model Volts KVA Rating KW Rating CT Ratio Cummins part no.

Part number Description C-Series

0327-1513-01 PCC 1301 control assembly 6CTA-8.3G1-I 415 160 128 1000/5 0315-1688-03
without run and start relay
drivers (low current)
0193-0529-02 Sensor - Temperature M14 X 6CTA-8.3G2-I 415 180 144 1000/5 0315-1688-03
1.5
0193-0444 Sensor - Oil Pressure 6CTAA-8.3G1-I 415 200 160 1000/5 0315-1688-03
(Voltage Output)
0300-6014 Digital Display Module 6CTAA-8.3G4 415 250 200 1000/5 0315-1688-03
0327-1507 External governor power
module
0338-4691 HARNESS-ENGINE (C-160-
250 KVA)
0338-4692 HARNESS-GENSET (CT / PT
HARNESS C -160 to C-250
KVA)
0307-3086 Relay module
0338-4815 HARNESS-REMOTE PANEL

0338-4785 HARNESS-ENGINE (C-160-

250 KVA with GAC Governor
for Parallel Application)

PCC Commissioning checks/pmp

BASE CALIBRATION P/N - 0326-6612

LIST OF FEATURE FILES

C-160 / C-180 / C-200 / C-250 (Without Electronic Governing )

Part No Feature
0326-6550 Wye
0326-6552 No Coolant Level S/w
0326-6559 CT ratio 1000/5
0326-6566 Governor Disable
0326-6568 Mag. Pickup Enable
0326-6570 No. of flywheel teeth 138
0326-6576 50 Hz
0326-6585 3 wire pressure sendor
0326-6592 3 Phase
0326-6601 416 V
0326-6606 AVR Enable
0326-6631 Application-Prime
0326-7221 160 KVA
0326-7222 180 KVA
0326-7223 200 KVA
0326-7224 250 KVA

C-160 / C-180 / C-200 / C-250 (With Electronic Governing )

Part No Feature
0326-6550 Wye
0326-6552 No Coolant Level S/w
0326-6559 CT ratio 1000/5
0326-6567 Governor Enable
0326-6568 Mag. Pickup Enable
0326-6570 No. of flywheel teeth 138
0326-6576 50 Hz
0326-6585 3 wire pressure sendor
0326-6592 3 Phase
0326-6601 416 V
0326-6606 AVR Enable
0326-6631 Application-Prime
0326-7225 160 KVA
0326-7226 180 KVA
0326-7227 200 KVA
0326-7228 250 KVA
Customer Connections TB-1

Connector Pin Signal Name Connect To Comments

Connection Brought to
TB1-1 B2+ Display Panel B+ TB3-1 & TB3-13
TB1-2 RS-485 Data A display Panel RS-485 TB3-16
Data A
TB1-3 RS-485 Data B Display Panel RS-485 TB3-15
Data B
TB1-4 Gnd Display Panel Gnd TB3-2 & TB3 - 14
TB1-5 Ready To Load TB3-3
TB1-6 Customer o/p1 COM TB3-4
TB1-7 Customer o/p1 NO TB3-5
TB1-8 Customer o/p2 COM TB3-6
TB1-9 Customer o/p2 NO TB3-7
TB1-10 Remote Start COM Remote Start NO
contat or Push Button

TB1-11 Remote Start Remote Start NO TB3-8

contat or Push Button

TB1-12 Customer fault i/p2 Any additional fault Could be used to

inputs capable of connect to a coolant
pulling the line low wrt level switch. A dry
TB1-13, that the contact connecting it to
customer might want TB1-13 or an open
to include collector transistor with
its emitter at the same
potential as TB1-13

TB1-13 Customer fault i/p COM Common for the 2

customer fault inputs
TB1-14 Customer fault i/p1 Any additional fault A dry contact
inputs capable of connecting it to TB1-13
pulling the line low wrt or an open collector
TB1-13, that the transistor with its
customer might want emitter at the same
to include potential as TB1-13

TB1-15 Gnd for Remote ESTOP Remote ESTOP TB3-9

TB1-16 Remote ESTOP Remote ESTOP TB3-10

PCC Checks / pmp

Engine Connection J11

Connector Pin Signal Name Connect To Comments

J11-1 D+(F23 Batt. Charging Battery charging Alt

Alt) D+ terminal
J11-2 Relay coil B+ Glow plug relay, local
status lamp, FSO
relay, starter relay
supply side
J11-3 B+ Unswitched batt
supply
J11-4 Run Run posn of ext
RUN/OFF/AUTO s/w Brought to TB3-11
J11-5 Oil Pressure sensor NOT USED IF 2 WIRE
(active) +5V SENSOR IS
CONNECTED.
J11-6 Oil Pressure sensor or ALL ENGINE
switch/coolant temp. SENSORS RETURN
J11-7 sensor
Gov or s/w
drive - return Gov PWM low side
driver
J11-8 Gnd Common terminal of
external
RUN/OFF/AUTO s/w
J11-9 B- Battery Gnd
J11-10 B- BatteryGnd
J11-11 MPU Gnd Magnetci Pick-Up
Return
J11-12 MPU +ve Magnetci Pick-Up
Supply
J11-13 Starter Disconnect i/p
J11-14 Gov Drive+ Gov drive + for low Current limited to
side driver supply current to the
opto-coupler on the ext.
gov power module
J11-15 B+ Unswitched battery
J11-16 Auto Auto position of
RUN/OFF/AUTO s/w Brought to TB3-12
J11-17 Oil pressure sensor s/w
J11-18 Coolant Temp sensor
s/w
Glow plug solenoid
J11-19 command
J11-20 Local status lamp
J11-21 Starter o/p command
J11-22 Fuel shutoff command

PCC Checks / pmp