SPLIT-TYPE, AIR CONDITIONERS

October 2016
No.OCH649

HFC
utilized

R410A
TECHNICAL & SERVICE MANUAL
R410A
Outdoor unit Note:
[Model Name] [Service Ref.] 7KLVVHUYLFHPDQXDO
GHVFULEHVWHFKQLFDOGDWDRI
SUY-SA18VA SUY-SA18VA.TH-T WKHRXWGRRUXQLWV

SUY-SA24VA SUY-SA24VA.TH-T
SUY-SA30VA SUY-SA30VA.TH-T
SUY-SA36VA SUY-SA36VA.TH-T

CONTENTS
1. REFERENCE MANUAL .................................... 2
2. TECHNICAL CHANGES ................................... 3
3. PARTS NAMES AND FUNCTIONS .................. 7
4. SPECIFICATION ................................................ 8
Indication of
5. NOISE CRITERION CURVES ......................... 10
model name
6. OUTLINES AND DIMENSIONS ....................... 11
7. WIRING DIAGRAM.......................................... 13
8. REFRIGERANT SYSTEM DIAGRAM ............. 15
9. ACTUATOR CONTROL ................................... 18
10. TROUBLESHOOTING ..................................... 19
11. DISASSEMBLY PROCEDURE ........................ 35

PARTS CATALOG (OCB649)

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 1 REFERENCE MANUAL

1-1. INDOOR UNIT SERVICE MANUAL

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OCH649 2
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 3 PARTS NAMES AND FUNCTIONS

SUY-SA18VA.TH-T

Air inlet
(back and side)

Piping

Drain hose

Air outlet

Drain outlet

SUY-SA24VA.TH-T Air inlet

SUY-SA30VA.TH-T (back and side)
SUY-SA36VA.TH-T

Piping

Drain hose

Air outlet

Drain outlet

OCH649 
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 4 SPECIFICATION

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(R410A)

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OCH649 8
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 6

REQUIRED SPACE

OCH649
Model name SUY-SA18VA.TH-T
SUY-SA18VA.TH-T

in front and both sides of the unit

Basically open
100mm or more without any obstruction

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Liquid refrigerant pipe Flared 6.35(1/4 inch)
Refrigerant
pipe joint
Gas refrigerant pipe 100mm or more 350mm or more
Flared 12.7(1/2 inch)

400
Drain hole 42 (In case of Heater models 33)
Air in

44

11
Air in

285
344.5
304-325
installation
Bolt pitch for
200mm or more.
Open 2 sides of left, right, 100mm or more
40 or rear side

17.5
Oval holes 2-1021
OUTLINES AND DIMENSIONS

Air out

L-Bend condenser models 22.3 23

Service panel

Liquid refrigerant pipe joint

Handle

550
35
43

280
164.5

10
99.5

Gas refrigerant pipe joint

150 500 69 170.5
Bolt pitch for installation
302.5 Service port
800
Unit: mm
 REQUIRED SPACE

SUY-SA24VA.TH-T
Model name SUY-SA30VA.TH-T
SUY-SA36VA.TH-T

the front and both

Open as a rule
500mm or more if
sides are open

OCH649
SUY-SA36VA.TH-T
SUY-SA30VA.TH-T
SUY-SA24VA.TH-T

Liquid refrigerant pipe Flared 9.52(3/8 inch)

417.5 Refrigerant
pipe joint Gas refrigerant pipe Flared 15.88(5/8 inch)
Air in
100mm or more 350mm or more le
ho
e
ag

2
ain

4
Dr
40

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50
Air in

330
360
installation
Bolt pitch for

Open as a rule 100mm or more

500mm or more if the back, 200mm or more if
both sides and top are open there are obstacles 2-holes 1021
to both sides Air out

175 500

12
Bolt pitch for installation

840 81

Service panel

Liquid refrigerant pipe joint

880
452

Service port
35
44

65

Gas refrigerant pipe joint

99.5
Unit: mm

109 195
 7

OCH649
SUY-SA24VA.TH-T
SUY-SA18VA.TH-T

OG L61 BN
WH

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LD70 LD66A
-
DB61
LD63
~ ~ C63 C62 C61 IC802
IC820 + + + T801
+ X64 LD66B
F901 F801 BK
P 3 LD-E1
WIRING DIAGRAM

1 1 3 INVERTER P.C. BOARD

U W LD61 PTC64
U BK BK LDU P
V
MS V WH WH LDV U YE
V N LED LD62
3~ RD RD LDW 1 LD71 PTC65

13
MC W W N CN932
3 3 IC932
CN61 IC700 CN642
CIRCUIT
1 2 BREAKER
CN931 CN643 CN641 CN644 CN724 TB
LD-S BU
1 phase ~
220V 50Hz

1 51 2 1 4 1 31 6 N
POWER SUPPLY

BN
L
3 5 t t t RD
t S3
RT64 MS RT61 RT62 RT68 12-24V
3~ M S2
BU 220V ~
MF S1
LEV BN F61 BN
TO INDOOR UNIT

SYMBOL NAME SYMBOL NAME SYMBOL NAME NOTES:

C61, C62, C63 SMOOTHING CAPACITOR LEV EXPANSION VALVE COIL RT64 FIN TEMP. THERMISTOR 1. About the indoor side electric
DB61 DIODE MODULE L61 REACTOR OUTDOOR HEAT EXCHANGER wiring refer to the indoor
RT68
F61 FUSE (T20AL250V) MC COMPRESSOR TEMP. THERMISTOR unit electric wiring diagram
F801, F901 FUSE (T3.15AL250V) MF FAN MOTOR TB TERMINAL BLOCK for servicing.
IC700, IC820, IC932 POWER MODULE PTC64. PTC65 CIRCUIT PROTECTION T801 TRANSFORMER
IC802 POWER DEVICE RT61 LIQUID PIPE TEMP. THERMISTOR X64 RELAY
LED LED RT62 DISCHARGE TEMP. THERMISTOR
 OCH649
SUY-SA36VA.TH-T
SUY-SA30VA.TH-T

CIRCUIT TB1
BREAKER IC820 IC700
BN 4 1 1
L BK MC
RD P P U U
TAB61 BK WH
L MS

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BU X64 + + +

TAB5
N PTC64 3~
TAB7

2 1 RD R RD V
W
V
CB1
CB2
CB3

3 4 YE S WH 3 3

POWER SUPPLY
PTC65

1 phase ~ 220V 50Hz

TAB8

TAB64 YE

TAB6
GNYE
N N W
TAB62 RD

WH

BU
MF
TAB9

TABS3
INVERTER MS
TB2 LD9 BK 3~
P.C. BOARD

RD
LED
S1
IC932 8
220V~
1

T801 F880 F901

14
S2
12-24V
S3
3

TO INDOOR UNIT
BK
CN932

CN671 CN672 CN673 CN724

1

BK LDE1

LDE2 1 6 1 2 1 2 1 6
CN931

SYMBOL NAME SYMBOL NAME SYMBOL NAME SYMBOL NAME M

5

CB1~3 SMOOTHING CAPACITOR L REACTOR PTC65 CIRCUIT PROTECTION TB1,TB2 TERMINAL BLOCK t t t t
F880 FUSE(T3.15AL250V) LED LED RT61 LIQUID PIPE TEMP. THERMISTOR T801 TRANSFORMER RT61 RT62 RT68 RT64 LEV
F901 FUSE(T3.15AL250V) LEV EXPANSION VALVE COIL RT62 DISCHARGE TEMP. THERMISTOR X64 RELAY
IC700 IGBT Module MC COMPRESSOR RT64 FIN TEMP. THERMISTOR
IC820 DIODE Module MF FAN MOTOR OUTDOOR HEAT EXCHANGER
RT68
IC932 IGBT Module PTC64 CIRCUIT PROTECTION TEMP. THERMISTOR

NOTE: About the indoor side electric wiring, refer to the indoor unit electric wiring diagram for servicing.
 8 REFRIGERANT SYSTEM DIAGRAM

SUY-SA18VA.TH-T

Unit: mm

Refrigerant pipe 12.7 (1/2")

Strainer
#50
Outdoor heat
exchanger
Stop valve(G) temperature
(with service port) Outdoor thermistor
Flared connection Muffler heat (RT68)
exchanger

Discharge
temperature
thermistor
(RT62)
Liquid pipe
temperature
thermistor
Compressor Strainer (RT61)
#502

Capillary tube
3.01.8600(2)
Flared connection
Capillary tube Strainer
4.02.4240 LEV
#100

Stop valve(L)
(with strainer(#100))
Refrigerant pipe 6.35 (1/4") Refrigerant flow in cooling

SUY-SA24VA.TH-T
SUY-SA30VA.TH-T

Unit: mm
Refrigerant pipe 15.88 (5/8")
Strainer
#50
Outdoor heat
exchanger
Stop valve(G) temperature
(with service port) Outdoor thermistor
Flared connection Muffler(#100) heat (RT68)
exchanger

Discharge
temperature
thermistor
(RT62)
Liquid pipe
temperature
Compressor thermistor
(RT61)

Flared connection
Capillary tube
Strainer LEV Strainer
#100 4.02.4100 #100

Stop valve(L)
Refrigerant pipe 9.52 (3/8") Refrigerant flow in cooling

OCH649 15
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 SUY-SA36VA.TH-T
Unit: mm
Refrigerant pipe 15.88 (5/8")
Strainer
#50
Outdoor heat
exchanger
Stop valve(G) temperature
(with service port) Outdoor thermistor
Flared connection Muffler(#100) heat (RT68)
exchanger

Discharge
temperature
thermistor
(RT62)
Liquid pipe
temperature
Compressor thermistor
(RT61)

Flared connection
Capillary tube
Strainer LEV Strainer
#100 4.02.4100 #100

Stop valve(L)
Refrigerant pipe 9.52 (3/8") Refrigerant flow in cooling

OCH649 16
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 MAX. REFRIGERANT PIPING LENGTH

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SUY-SA18VA.TH-T 20 12  
SUY-SA24VA.TH-T
SUY-SA30VA.TH-T 30 15  
SUY-SA36VA.TH-T

MAX. HEIGHT DIFFERENCE

Indoor
unit

* Max. Height
difference
B
Max. Length
A
Outdoor unit

* Height difference limitations are binding regardless of which unit, indoor or outdoor, is position high.

ADDITIONAL REFRIGERANT CHARGE (R410A: g)

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SUY-SA24VA.TH-T 2,000
SUY-SA30VA.TH-T 2,100 0 60 160 260 360 460
SUY-SA36VA.TH-T 2,500
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OCH649 
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 9 ACTUATOR CONTROL

SUY-SA18VA.TH-T SUY-SA24VA.TH-T
SUY-SA30VA.TH-T SUY-SA36VA.TH-T

9-1. OUTDOOR FAN MOTOR CONTROL

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5 seconds 15 seconds
ON
Compressor

OFF
ON
Outdoor fan

OFF

9-2. RELATION BETWEEN MAIN SENSOR AND ACTUATOR

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OCH649 18
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