DESIGN DATA SHEET FOR AIR RECEIVER PM#1A

Reference drawing Number : 291-151-MED-3594, Rev PO

Application Air receiver
Equipment Detail Cylindrical Shell with dish bottom & Top
Code of Design and Construction ASME Sec VIII Div 1, Edition 2015
ASME Certification Requirement No
National Board Registration No
Country of Installation India
Location of Installation Sarpaka, Bhadrachalam Telengana
Diameter of Shell (OD) 1200 mm
Shell Thickness 8 mm
Type Cylinder
Orientation Vertical
Service fluid Instrument Air (Moisture free)
Fluid density 1.2 Kg/m3 @ 30 Deg C
Corrosion allowance 3 mm
Volume of Tank ~ 3 m3 (= 3.02 m3)
No of Tanks 1 No
Tank elevation ~300 mm
Design Conditions
Operating pressure 6 kg/cm2 (g)
Operating temperature 45 Deg C
Internal Design Pressure 7.5 kg/cm2 (g)
MAWP 9.3 kg/cm2 (g)
Safety valve set pressure 6.50 kg/cm2 (g)
External Pressure NA
Cyclic Operation NIL
Design Temperature 75 Deg C
MDMT (Vessel and structures) 10 Deg C
Wind Loading IS 875 (Edition 1987) (158.4 Km/hr)
Seismic Loadings IS 1893 (Edition 2002) (Zone III)
Radiography RT 2 - Long seam Full, Circ Seam Spot
Joint Efficiency As per UW -12
Shell = 1.0, Dish = 1.0
Loadings UG -22 Pipe Support, Hydro Test.
Hydro test pressure 12.1 kg/cm2 (g)
Vertical Position at Top
PWHT As per code (Not required)
Post Forming Heat Treatment (PFHT) As per code (Not required)
Internals Nil (Except Ladder for Manhole)
Others Ladder & Platform with railing not required
Insulation Nil
Fire Proofing No
Snow loading No
Lifting Lugs Yes 2 Nos (At top dish ends)
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 Dimensional details
Diameter of Shell (ID) 1184 mm
TL to TL length 2350 mm
Shell Thickness 8 mm (Calculated 6.75 mm)
(Including mill tolerance + Corrosion Allowance)
Dish Ends types 2:1 Ellipsoidal
Thickness of Dish ends 7 mm ( After Forming), (Calculated 6.24 mm)
10 mm before forming.
Support type Leg type with pipes (4 Nos)
Leg pipe ~DN 80 x Sch 80 x 250 Long (4 Nos)
Base plate dimensions 150 x 150 x 20 mm Thk
Earthing lug 75 x 75 x 8 thk - 1 No
Approximate overall length of the vessel ~3300 mm (Calc =3262)
Lifting lug 120 x 120 x 10 mm 2 Nos
Surface preparation Sand blasting for all external and Internal surfaces
Painting Inside 2 Coats of red oxide zinc chromate primer. (2.5 mil)
Outside 2 Coats of chlorinated rubber paint
1 Coat of synthetic enamel paint
Inside ladder Till bottom Dish end 3 steps 600 x 300 x 6 thk
Ladder (Structural) & Platform In the scope of client (If needed)

NOZZLE SCHDULE

Nozzzle Description Qty Size Flange Class (or) OTHERS

No (Nos) Type Series
NZ 11 Nozzle Vertical 1 DN 25 SCH XXS SORF, 150 -
B 16.5
NZ 30 Inlet / Nozzle 1 DN 50 (SCH 160) SORF, 150 -
Horizontal B 16.5
NZ 31 Outlet / Nozzle 1 DN 50 (SCH 160) SORF, 150 -
Horizontal B 16.5
NZ 50 Drain 1 DN 25 SCH XXS SORF, 150 -
B 16.5
NZ 78 Pressure 2 NPT Half 6000# -
transmitter nozzle Coupling
B 16.11
MH 01 Manhole 1 DN 600 (8 THK) SORF, 150 R.F pad of 900 mm
B 16.5 OD, 8 Thk
With Davit Arm
Mechanism

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 MATERIAL OF CONSTRUCTION
SHELL & MH Pipe SA 516 Gr 70
DISH END SA 516 Gr 70
NOZZZLES SA 106 Gr B
FLANGES & FITTINGS SA 105
BLIND FLANGES SA 105
STUDS SA 193 GR B7
NUTS SA 194 GR 2H
GASKETS Non asbestos
WEAR PLATE FOR LIFTING LUGS SA 516 Gr 70
LIFTING LUGS SA 516 Gr 70
WEAR PLATE FOR LEGS SA 516 Gr 70
PIPE LEG SA 106 Gr B
REINFORCEMENT PAD SA 516 Gr 70
LADDER AND PLATFORM IS 2062
BASE PLATE IS 2062
DAVIT ARM AND OTHER PLATES SA 36

CODES TO BE FOLLOWED
DESIGN AND FABRICATION ASME Boiler and Pressure vessel Code
SEC VIII, Div 1, Edition 2015
MATERIALS ASME Sec II, Part A
WELDING RODS ASME SEC II, Part C
WELDING QUALIFICATION ASME Sec IX
NON DESTRUCTIVE EXAMINATION ASME Sec V
FLANGES ASME B 16.5
PIPES ASME B 36.10
FITTINGS ASME B 16.11
NOZZLE LOADINGS WRC 107
WIND LOADING IS 875 (Edition 1987)
SEISMIC LOADING IS 1893 (Edition 2002)
PAINTING SA 2

Documents to be submitted after release of official PO

3 Copies in English Language
1. Design of Air receiver.
2. Drawings for Approval.
3. Inspection and Test plan.
4. PQR ,and WPS for Approval.