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DOYMA sealing systems for pipes and cables

Delivery programme
Doyma Sealing Systems

Curaflex Quadro-Secura
Sealing systems for pipes and cables Multi purpose service ducts

Doyma DL Curaflam
Sealing systems for pipes as link chains Fire protection materials

Curaline CuraInn
Sealing systems for cables Service ducts for in-house installation

Seite R-1-2
Doyma Sealing Systems

Index of contents

Page Page
Curaflex sealing systems for pipes and cables

- Curaflex pipe sleeve Doyma DL link chains


Decision tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - Doyma DL sealing module B . . . . . . . . . . . . . . . . . . . . . 44
against pressing water: - Doyma DL sealing module S . . . . . . . . . . . . . . . . . . . . . 45
- 3000 / 3000/T* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - Doyma DL seal box B . . . . . . . . . . . . . . . . . . . . . . . . . . 46
- 9000* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - Doyma DL seal box S . . . . . . . . . . . . . . . . . . . . . . . . . . 47
- 8000 / 8000/T* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
- 4006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
- 6000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Curaline cable duct systems
- 7006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - Curaline BKD 150. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
*) against non-pressing water - Curaline BKD 150 accessories . . . . . . . . . . . . . . . . . . . 51
- Curaline KD 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
against non-pressing water: - Curaline KD 85 accessories . . . . . . . . . . . . . . . . . . . . . 55
- 4005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - Curaline KSS cable duct system . . . . . . . . . . . . . . . . . . 56
- 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - Curaline GE building earthing . . . . . . . . . . . . . . . . . . . 59
- 7005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - Curaflex gaskert inserts for cables. . . . . . . . . . . . . . . . . 61
- 3001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Technical information
Diameter NB of Curaflex gasket inserts . . . . . . . . . . . 13 - Curaflex pipe sleeves. . . . . . . . . . . . . . . . . . . . . . . . . . 62
- Curaflex gaskert inserts . . . . . . . . . . . . . . . . . . . . . . . . 64
- Curaflex gasket inserts for pipes and cables - Doyma DL link chains . . . . . . . . . . . . . . . . . . . . . . . . . 66
Decision tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - Curaline sealing systems for cables . . . . . . . . . . . . . 68
against pressing water:
- C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Examples of problems and Doyma solutions . . . . . . . . . . 69
- Quick In C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
- C 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
- C/M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
- C/0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
- 2 x A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
- F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
- D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
- C/2/SD/6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
- F/2/SD/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
- MS/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
- C/S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

against non-pressing water:


- A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
- Quick In A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
- A 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
- A/M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
- A/0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
- B, B/Ex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
- C/2/SD/5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
- F/2/SD/5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
- MS/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
- A/S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Glossary of terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

- Curaflex accessories
Aquagard concrete sealant. . . . . . . . . . . . . . . . . . . . . . . 38
Bonding and other accessories . . . . . . . . . . . . . . . . . . . . . 39
Installation accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Packings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Performance checklist . . . . . . . . . . . . . . . . . . . . . . . . . 42

page 1
Curaflex
PIPE DUCT SYSTEM

Curaflex pipe sleeves page

Curaflex 3000, 3000/T 3


in the
wall

w/o tanking membrane/ Curaflex 9000 4


bituminous thick-coating*

on the face
Curaflex 8000, 8000/T 5
of the wall

against pressing
water
Curaflex 4006 6
in the
wall

Curaflex 6000 7
with tanking membrane/
bituminous thick-coating**

on the face
Curaflex 7006 8
of the wall

Curaflex 3000, 3000/T 3


in the
wall
Curaflex 9000 4
w/o tanking membrane/
bituminous thick-coating*

on the face
Curaflex 8000, 8000/T 5
of the wall

against non- Curaflex 3001 12


pressing water

in the
Curaflex 4005 9
wall

with tanking membrane/


Curaflex 5000 10
bituminous thick-coating**
Subject to technical alteration without notice

on the face
Curaflex 7005 11
of the wall
06.06/MT 26-2

*) white tank
**) black tank

page 2

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex pipe sleeve 3000/3000 T against pressing / non-pressing water

Technical details
Curaflex special fibre cement pipe sleeve for installation in Pipe/Cable Pipe sleeve/ Pipe sleeve Standard
external diameter core bore external diameter lengths
walls and ceilings d [mm] D1 [NB in mm] D2 [mm] L1 [mm]
Curaflex pipe sleeve in split version for retrofit installation
(reconstruction) when services are already installed: 3000/T 1 - 40 80 136
can be used in conjunction with all Curaflex gasket inserts 41 - 57 100 156
for buildings without tanking membranes
58 - 77 125 156 200
leak-proof against pressing and non-pressing water
gas-tight when both inside and front faces of the pipe sleeve 78 - 104 150 187 240
are coated 105 - 145 200 238 250

146 - 190 250 289 300


Curaflex accessories:
Aquagard primer and special paint 191 - 233 300 343 365
Formwork fastener (1701) 234 - 288 350 412 400
Protective cap (1702)
289 - 339 400 462 500
Cement for 3000/T: Sikadur-31 (1740)
Disboxid 444 epoxy resin coating (1745) 340 - 380 450 514

381 - 430 500 565

431 - 530 600 673

531 - 620 700 787

Further sizes, other materials and tailor-made


Curaflex 3000/T specials available on request!
Subject to technical alteration without notice

Detailed installation instructions enclosed with the product.


06.06/MT 26-2

page 3
Curaflex
PIPE DUCT SYSTEM

Curaflex pipe sleeve 9000 against pressing / non-pressing water

Technical details
Curaflex pipe sleeve with puddle flange for installation Pipe/Cable Pipe sleeve Puddle Standard
in concrete or brick walls external diameter internal diameter flange lengths
d [mm] D1 [NB in mm] D3 [mm] L1 [mm]
can be used in conjunction with all Curaflex gasket inserts
for buildings without tanking membranes 1 - 40 80 290
leak-proof against pressing and non-pressing water 41 - 57 100 310
gas-tight
58 - 77 125 340
material: steel, electro-galvanized, yellow passivated and
sealant coated 78 - 104 150 360 200

105 - 145 2001) 420 240


Curaflex accessories: 2)
146 - 190 250 480 250
Formwork fastener (1701)
Protective cap (1702) 191 - 233 300 3) 530 300

Aesthetic seal (1708) 234 - 288 350 560 365

289 - 339 400 610 400

340 - 380 450 660 500

381 - 430 500 710

431 - 530 600 810

531 - 620 700 910

actual internal diameter of coated


steel pipe sleeve [mm]: 1) 210.1; 2) 263; 3) 312.7

Further sizes, other materials and tailor-made


specials available on request!
Subject to technical alteration without notice

Detailed installation instructions enclosed with the product.


06.06/MT 26-2

page 4

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex pipe sleeve 8000/8000/T against pressing / non-pressing water

Technical details
Curaflex pipe sleeve for installation on the face of walls and Pipe/Cable Pipe sleeve
Fixed flange
ceilings, where the size of the sleeve or core bore is too small external diameter internal diameter
D5 [mm]
d [mm] D1 [NB in mm]
to allow a gasket insert to be fitted around the service to be
ducted 1 - 40 80 260
can be used in conjunction with Curaflex gasket inserts type
41 - 57 100 280
A, A/M, A 40, Quick In A, C, C/M, C 40, Quick In C
(all with DPS*) 58 - 77 125 300
Curaflex pipe sleeve in split version for retrofit installation 78 - 104 150 330
(reconstruction) when services are already installed: 8000/T
105 - 145 2001) 380
leak-proof against pressing and non-pressing water
gas-tight 146 - 190 250 2) 430

suitable for concrete impermeable to water 191 - 233 300 3) 480


material: steel, electro-galvanized, yellow passivated and 234 - 288 350 530
sealant coated
289 - 339 400 580
* DPS Double Profile System up to NB 350
340 - 380 450 630
Curaflex accessories 381 - 430 500 680
Sika adhesive cleaner (1749)
431 - 530 600 780
Sika Primer 2 (1750)
Sikaflex (1751) 531 - 620 700 880

actual internal diameter of coated


steel pipe sleeves [mm]: 1) 210.1; 2) 263; 3) 312.7

L2 = length of steel pipe sleeve: 80 or 120 mm

Further sizes, other materials and tailor-made


specials available on request!

Curaflex 8000/T
Subject to technical alteration without notice

Detailed installation instructions enclosed with the product.


06.06/MT 26-2

page 5
Curaflex
PIPE DUCT SYSTEM

Curaflex pipe sleeve 4006 against pressing water

Technical details
Curaflex special fibre cement pipe sleeve for installation in walls Pipe/Cable Pipe sleeve Standard
Fixed flange
external diameter internal diameter lengths
and ceilings with fixed and loose flange made of cast iron D5 [mm]
d [mm] D1 [NB in mm] L1 [mm]
according to DIN 18195
for buildings with tanking membranes or with bituminous thick- 1 - 40 80 440
coating. Thin tanking membranes require two additional
41 - 57 100 460 200/240
elastomeric packings according to DIN 18195-9
(Doyma packings 1775) 58 - 77 125 480 250
leak-proof against pressing water 78 - 104 150 510 300/365
can be used in conjunction with Curaflex gasket inserts type C,
105 - 145 200 560 400
C/M, 2 x A, Quick In C (all with DPS*)
gas-tight when inside face of the pipe sleeve is coated 146 - 190 250 610 500
* DPS Double Profile System up to NB 350 191 - 233 300 660

Curaflex accessories:
Formwork fastener (1701) Further sizes, other materials and tailor-made
specials available on request!
Protective cap (1702)
Aesthetic seal (1708)
Disboxid 444 epoxy resin coating (1745)
2 Elastomer packings (1775)
Accessories for bituminous thick-coating (1776)
Subject to technical alteration without notice

Detailed installation instructions enclosed with the product.


06.06/MT 26-2

page 6

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex pipe sleeve 6000 against pressing water

Technical details
Curaflex steel pipe sleeve for installation in walls and ceilings Pipe/Cable Pipe sleeve Standard
Fixed flange
with fixed and loose flange made of steel according to external diameter internal diameter lengths
D5 [mm sq]
DIN 18195 d [mm] D1 [NB in mm] L1 [mm]
for buildings with tanking membranes or with bituminous thick-
1 - 40 80 440
coating. Thin tanking membranes require two additional
41 - 57 100 460
elastomeric packings according to DIN 18195
(Doyma packings 1775) 58 - 77 125 480
leak-proof against pressing water 78 - 104 150 510 200
can be used in conjunction with Curaflex gasket inserts type C,
105 - 145 2001) 560 240
C/M, 2 x A, Quick In C (all with DPS*)
Loose flange is bolt-fastened to threaded sockets on the fixed 146 - 190 250 2) 610 250
flange 191 - 233 300 3) 660 300
material: steel, electro-galvanized, yellow passivated and
234 - 288 350 710 365
sealant coated
* DPS Double Profile System up to NB 350 289 - 339 400 760 400

340 - 380 450 810 500


Curaflex accessories: 381 - 430 500 860
Formwork fastener (1701)
431 - 530 600 960
Protective cap (1702)
Aesthetic seal (1708) 531 - 620 700 1060
2 Elastomer packings (1775) actual internal diameter of coated
Accessories for bituminous thick-coating (1776) steel pipe sleeve [mm]: 1) 210.1; 2) 263; 3) 312.7

Further sizes, other materials and tailor-made


specials available on request!
Subject to technical alteration without notice

Detailed installation instructions enclosed with the product.


06.06/MT 26-2

page 7
Curaflex
PIPE DUCT SYSTEM

Curaflex pipe sleeve 7006 against pressing water

Technical details
Pipe/Cable Pipe sleeve
Curaflex steel pipe sleeve with fixed and loose flange accord- external diameter internal diameter
Fixed flange
D5 [mm]
ing to DIN 18195 for installation on the face of walls and d [mm] D1 [NB in mm]
ceilings, where the size of the sleeve or core bore is too small to
1 - 40 80 520
allow a gasket insert to be fitted around the service to
be ducted 41 - 57 100 540
for buildings with tanking membranes or with bituminous 58 - 77 125 560
thick-coating. Thin tanking membranes require two additional 78 - 104 150 590
elastomeric packings according to DIN 18195
105 - 145 2001) 640
(Doyma packings 1775)
146 - 190 250 2) 690
leak-proof against pressing water
can be used in conjunction with Curaflex gasket inserts type C, 191 - 233 300 3) 740
C/M, C 40, 2 x A, Quick In C (all with DPS*) 234 - 288 350 790
gas-tight
289 - 339 400 840
material: steel, electro-galvanized, yellow passivated and
sealant coated 340 - 380 450 890
* DPS Double Profile System up to NB 350 381 - 430 500 940

431 - 530 600 1040


Curaflex accessories:
531 - 620 700 1140
Formwork fastener (1701)
Protective cap (1702) actual internal diameter of coated
steel pipe sleeve [mm]: 1) 210.1; 2) 263; 3) 312.7
Aesthetic seal (1708)
2 Elastomer packings (1775) L2= length of steel pipe sleeve : 80 or 120 mm
Accessories for bituminous thick-coating (1776)
Further sizes, other materials and tailor-made
specials available on request!
Subject to technical alteration without notice

Detailed installation instructions enclosed with the product.


06.06/MT 26-2

page 8

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex pipe sleeve 4005 against non-pressing water

Technical details
Curaflex special fibre cement pipe sleeve for installation in Pipe/Cable Pipe sleeve Standard
Fixed flange
external diameter internal diameter lengths
walls and ceilings D5 [mm]
d [mm] D1 [NB in mm] L1 [mm]
with fixed and loose flange made of cast iron as per DIN
18195 1 - 40 80 270
for buildings with tanking membranes or with bituminous 41 - 57 100 290 200/240
thick-coating. Thin tanking membranes require two additional
58 - 77 125 320 250
elastomeric packings according to DIN 18195 (Doyma
packings 1775) 78 - 104 150 345 300/365

leak-proof against non-pressing water 105 - 145 200 400 400


can be used in conjunction with Curaflex gasket inserts type 146 - 190 250 455 500
A, A/M, A 40, Quick In A (all with DPS)
191 - 233 300 510
gas-tight when inside face of the pipe sleeve is coated
* DPS Double Profile System up to NB 350
Further sizes, other materials and tailor-made
specials available on request!

Curaflex accessories:
Formwork fastener (1701)
Protective cap (1702)
Aesthetic seal (1708)
Disboxid 444 epoxy resin coating (1745)
2 Elastomer packings (1775)
Accessories for bituminous thick-coating (1776)
Subject to technical alteration without notice

Detailed installation instructions enclosed with the product.


06.06/MT 26-2

page 9
Curaflex
PIPE DUCT SYSTEM

Curaflex pipe sleeve 5000 against non-pressing water

Technical details
Pipe/Cable Pipe sleeve Standard
Curaflex steel pipe sleeve for installation in walls and ceilings external diameter internal diameter
Fixed flange
lengths
D5 [mm]
with fixed and loose flange made of steel according to d [mm] D1 [NB in mm] L1 [mm]
DIN 18195
1 - 40 80 260
for buildings with tanking membranes or with bituminous thick-
coating.Thin tanking membranes require two additional elasto- 41 - 57 100 280

meric packings according to DIN 18195 (Doyma packings 58 - 77 125 300


1775) 78 - 104 150 330 200
leak-proof against non-pressing water
105 - 145 2001) 380 240
can be used in conjunction with Curaflex gasket inserts type A,
146 - 190 250 2) 430 250
A/M, A 40, Quick In A (all with DPS*)
191 - 233 300 3) 480 300
Loose flange is bolt-fastened to threaded sockets on the fixed
flange 234 - 288 350 530 365
material: steel, electro-galvanized, yellow passivated and 289 - 339 400 580 400
sealant coated
340 - 380 450 630 500
* DPS Double Profile System up to NB 350
381 - 430 500 680

Curaflex accessories: 431 - 530 600 780


Formwork fastener (1701) 531 - 620 700 880
Protective cap (1702)
actual internal diameter of coated
Aesthetic seal (1708) steel pipe sleeve [mm]: 1) 210.1; 2) 263; 3) 312.7
2 Elastomer packings (1775)
Accessories for bituminous thick-coating (1776) Further sizes, other materials and tailor-made
specials available on request!
Subject to technical alteration without notice

Detailed installation instructions enclosed with the product.


06.06/MT 26-2

page 10

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex pipe sleeve 7005 against non-pressing water

Technical details
Curaflex steel pipe sleeve with fixed and loose flange according Pipe/Cable Pipe sleeve
Fixed flange
external diameter internal diameter
to DIN 18195 for installation on the face of walls and ceilings, D5 [mm]
d [mm] D1 [NB in mm]
where the size of the sleeve or core bore is too small to allow a
gasket insert to be fitted around the service to be ducted 1 - 40 80 260
for buildings with tanking membranes or with bituminous 41 - 57 100 280
thick-coating. Thin tanking membranes require two additional
58 - 77 125 300
elastomeric-packings according to DIN 18195
78 - 104 150 330
(Doyma packings 1775)
leak-proof against non-pressing water 105 - 145 2001) 380
can be used in conjunction with Curaflex gasket inserts type A, 146 - 190 250 2) 430
A/M, A 40, Quick In A (all with DPS*) 191 - 233 300 3) 480
gas-tight
234 - 288 350 530
material: steel, electro-galvanized, yellow passivated and
sealant coated 289 - 339 400 580
* DPS Double Profile System up to NB 350 340 - 380 450 630

381 - 430 500 680


Curaflex accessories:
431 - 530 600 780
Formwork fastener (1701)
Protective cap (1702) 531 - 620 700 880

Aesthetic seal (1708) actual internal diameter of coated


2 Elastomer packings (1775) steel pipe sleeve [mm]: 1) 210.1; 2) 263; 3) 312.7

Accessories for bituminous thick-coating (1776) L2 = length of steel pipe sleeve : 80 mm or 120 mm

Further sizes, other materials and tailor-made


specials available on request!
Subject to technical alteration without notice

Detailed installation instructions enclosed with the product.


06.06/MT 26-2

page 11
Curaflex
PIPE DUCT SYSTEM

Curaflex pipe sleeve 3001 against non-pressing water

Technical details
Pipe/Cable Pipe sleeve Pipe sleeve Flange
Curaflex pipe sleeve with flange, completely made of special external diameter internal diameter external diameter external diameter D5
fibre cement, for installation in concrete or brick walls for d [mm] D1 [NB in mm] D2 [mm] [mm]

new or reconstructions 41 - 57 100 156 305


can be used in conjunction with Curaflex gasket inserts type A, 58 - 77 125 156 330
A/M, A 40, Quick In A (all with DPS*) 78 - 104 150 187 355
for buildings with bituminous thick-coating 105 - 145 200 238 405
when using an extra fibreglass 146 - 190 250 289 455
leak-proof against non-pressing water
191 - 230 300 343 505
gas-tight when inside face of the pipe sleeve is coated
L1 standard length: 415 mm
flange sizes as per DIN 18195
* DPS Double Profile System up to NB 350
Further sizes, other materials and tailor-made
specials available on request!
Curaflex accessories :
Aquagard primer and special paint
Protective cap (1702)
Aesthetic seal (1708)
Disboxid 444 epoxy resin coating (1745)

Subject to technical alteration without notice

Detailed installation instructions enclosed with the product.


06.06/MT 26-2

page 12

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Diameter NB of Curaflex Technical information


gasket inserts A F in
relation to pipe diameter

NB 50 - 350 NB 400 - 500


NB NB
Pipe/cable - (d) [mm] Pipe/cable - (d) [mm]
(D1) (D1)
1-6
289-294
7 - 12
50 295-300
13 - 18
301-306
19 - 24
1-6
307-311
400 312-317

core bore/NB
7 - 13
14 - 21 318-322
min.

max.
min.
80
22 - 28 323-327
29 - 35 328-333
36 - 40 334-339
41 - 45 max. 340-344
100 46 - 52
345-350
53 - 57
351-356
58 - 67
125 357-362
68 - 77 450
78 - 85 363-368
150 86 - 94 369-370
95 - 104 371-375
105 - 115 376-380
116 - 124
200 381-386
125 - 135
387-392
136 - 145
393-397
146 - 156
398-403
157 - 165
166 - 172 500 404-409
250
173 - 179 410-415
180 - 186 416-420
187 - 190 421-425
191 - 197 426-430
198 - 207
300 208 - 215
Sealing areas for NB > 500 upon
216 - 224
request.
225 - 233
234 - 240
241 - 249
250 - 259
350
260 - 269
270 -278
279 -288

Acceptable tolerance of core bore diameter for Curaflex gaskets A - F


Subject to technical alteration without notice

Nenndurchmesser
Core bore
50 80 100 125 150 200 250 300 350 400 450 500 600 700
Kernbohrung (KB) [mm]
NB [mm]

Core bore inside


Innendurch- max. 53 83 104 128 153 204 253 304 354 404 454 503 603 703
diameter
messer [mm]
KB [mm] min. 49 78,5 98,5 123,5 148,5 199 247 297 347 397 447 497 597 697
06.06/MT 26-2

page 13
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket inserts

Curaflex C, C 40 15, 17

Curaflex Quick In C 16

Curaflex C/M 19

w/o tanking membrane/


Curaflex C/0 20
bituminous thick-coating*

Curaflex C/S 18

against pressing
water Curaflex F, D 22, 23

Curaflex MS/C 26

with tanking membrane/


bituminous thick-coating** Curaflex C/2/SD/6, F/2/SD/6 24, 25

Curaflex A, A 40 27, 29

Curaflex Quick In A 28

Curaflex A/M 31

w/o tanking membrane/


Curaflex A/0 32
bituminous thick-coating*

Curaflex A/S 30
Subject to technical alteration without notice

against non-
pressing water Curaflex MS/A 36

Curaflex B, B/Ex 33
06.06/MT 26-2

with tanking membrane/


Curaflex C/2/SD/5, F/2/SD/5 34, 35
bituminous thick-coating**
page 14 *) white tank **) black tank

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert C against pressing water

with

Technical details
Pipe/Cable Pipe sleeve/
Curaflex gasket insert with DPS* for pipes and cables external diameter core bore
for installation in pipe sleeves or core bores d [mm] D1 [NB in mm]
double sealing
1 - 24 50
leak-proof against pressing water
1 - 40 80
gas-tight
accepts angular deviations of service duct up to 8 41 - 57 100

accepts axial movements 58 - 77 125


Parts: - asymmetrically profiled steel rings: 78 - 104 150
electro-galvanized, yellow passivated 105 - 145 200
and sealant coated
146 - 190 250
- elastomer: 2 x 27 mm EPDM seal rings (Doyma-Grip)
- 3 mm EPDM orange-coloured centre ring 191 - 233 300

* DPS Double Profile System up to NB 350 234 - 288 350

289 - 339 400


Curaflex accessories: 340 - 380 450
Aquagard primer and special paint
381 - 430 500
Disboxid 444 epoxy resin coating (1745)
431 - 530 600
Socket wrench (1704)
Torque wrench (1760) 531 - 620 700
Sockets (1761) LD max. overall length: 90 mm

Further sizes, other materials and tailor-made


specials available on request
Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque values.

Detailed installation instructions enclosed


with the product.
06.06/MT 26-2

page 15
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert Quick In C against pressing water

with

Technical details
Hinged Curaflex gasket insert with DPS* for pipes and cables Pipe/Cable Pipe sleeve/
external diameter core bore
quick-closure for retrofit installation d [mm] D1 [NB in mm]
for installation in pipe sleeves or core bores
double sealing 1 - 24 50
leak-proof against pressing water 1 - 40 80
gas-tight
41 - 57 100
accepts angular deviations of service duct up to 8
accepts axial movements 58 - 77 125
Parts: - asymmetrically profiled steel rings: 78 - 104 150
electro-galvanized, yellow passivated
105 - 145 200
and sealant coated
- elastomer: 2 x 27 mm EPDM seal rings (Doyma-Grip) 146 - 190 250
- 3 mm EPDM orange-coloured centre ring 191 - 233 300
* DPS Double Profile System up to NB 350 234 - 288 350

Curaflex accessories: 289 - 339 400

Aquagard primer and special paint 340 - 380 450


Disboxid 444 epoxy resin coating (1745) 381 - 430 500
Socket wrench (1704)
LD max. overall length: 85 mm
Torque wrench (1760)
Sockets (1761)
Further sizes, other materials and tailor-made
specials available on request
Subject to technical alteration without notice

Installation as shown above.. Tighten nuts diagonally opposite nuts.


Please observe maximum torque values.
06.06/MT 26-2

Detailed installation instructions enclosed


with the product.

page 16

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert C 40 against pressing water

with

Technical details
Pipe/Cable Pipe sleeve/
Curaflex gasket insert with DPS* includes two 40 mm strong external diameter core bore
EPDM full rubber gaskets. These extra wide and soft d [mm] D1 [NB in mm]
seal rings provide a perfect sealing on smooth medium pipe
58 - 77 125
surfaces. This is ideal for sealing pre-insulated pipes
78 - 104 150
(district-heating).
for installation in pipe sleeves or core bores 105 - 145 200
double sealing 146 - 190 250
leak-proof against pressing water 191 - 233 300
gas-tight
234 - 288 350
accepts axial movements
289 - 339 400
Parts: - asymmetrically profiled steel rings:
electro-galvanized, yellow passivated and sealant coated 340 - 380 450

- elastomer: 2 x 40 mm EPDM seal rings (Doyma-Grip) 381 - 430 500


- 3 mm EPDM orange-coloured centre ring 450 - 462 600
* DPS Double Profile System up to NB 350
500 - 513 700

LD max. overall length: 110 mm


Curaflex accessories:
Aquagard primer and special paint
Further sizes, other materials and tailor-made
Disboxid 444 epoxy resin coating (1745)
specials available on request
Socket wrench (1704)
Torque wrench (1760)
Sockets (1761)
Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque values.
06.06/MT 26-2

Detailed installation instructions enclosed


with the product.

page 17
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert C/S against pressing water

with

Technical details
Curaflex gasket insert with DPS* for pipes and cables Pipe/Cable Pipe sleeve/
external diameter core bore
outside the standard size range d [mm] D1 [NB in mm]
for installation in pipe sleeves or core bores
double sealing 9 - 40 100
leak-proof against pressing water 58 - 65 100
gas-tight
40 - 57 125
accepts angular deviations of service duct up to 8
58 - 77 130
accepts axial movements
Parts:- asymmetrically profiled steel rings: 57 - 77 150
electro-galvanized, yellow passivated and sealant coated 78 - 104 160
- elastomer: 2 x 27 mm EPDM seal rings (Doyma-Grip)
78 - 104 200
3 mm EPDM orange-coloured centre ring
* DPS Double Profile System up to NB 350 105 - 145 250

158 - 190 300


Curaflex accessories: LDmax. overall length: 85 mm
Aquagard primer and special paint
Disboxid 444 epoxy resin coating (1745)
Socket wrench (1704) Further sizes, other materials and tailor-made
specials available on request
Torque wrench (1760)
Sockets (1761)
Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque values.
06.06/MT 26-2

Detailed installation instructions enclosed


with the product.
page 18

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert C/M against pressing water

with

Technical details
Pipe/Cable Number of Pipe sleeve/
Curaflex gasket insert with DPS* for pipes and cables external diameterr pipes/cables core bore
for installation in pipe sleeves or core bores d [mm] D1[NB in mm]

allows sealing of several pipes or cables through a single 1 - 14 1-2 50


core bore or pipe sleeve 1 - 26 1-2
double sealing 1 - 23 1-3
80
leak-proof against pressing water 1 - 24 1-4
gas-tight 1 - 16 1-7
accepts axial movements 4 x 4 - 28
1-5
1 x 1 - 12
Parts: - asymmetrically profiled steel rings:
1 - 21 1-7 100
electro-galvanized, yellow passivated and sealant coated
4 - 37 1-2
- elastomer: 2 x 27 mm EPDM seal rings (Doyma-Grip)
4 - 33 1-3
- 3 mm EPDM orange-coloured centre ring
4 - 36 1-4
* DPS Double Profile System up to NB 350
2 x 4 - 34
1-4 125
2x 4 - 42
Curaflex accessories: 4 - 28 1-7
Aquagard primer and special paint 2 x 23 - 51
1-4
2 x 8 - 36
Disboxid 444 epoxy resin coating (1745)
2 x 30 - 58
Socket wrench (1704) 2 x 13 - 41
1-4
Torque wrench (1760) 4 x 22 - 50 150
1-5
Sockets (1761) 1 x 4 - 16
1 - 20 1 - 13
6 x 8 - 36
1-8
2 x 4 - 16
43 - 71 1-3
5 x 23 - 51
1-6
1 x 4 - 31
2 x 28 - 56
1-4
2 x 54 - 82
40 - 69 1-4 200
Subject to technical alteration without notice

4 - 36 1 - 10
4 - 26 1 - 15
8 x 13 -41
1 - 12
4 x 4 - 30
4 - 26 1 - 20
Installation as shown above. Tighten nuts diagonally opposite nuts.
12 - 40 1-8 Further sizes, other
Please observe maximum torque values. 250
10 x 16 - 44 materials and tailor-
1 - 15
5 x 4 - 36 made specials available
06.06/MT 26-2

Detailed installation instructions enclosed LD max. overall length: 85 mm on request


with the product.

page 19
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert C/0 against pressing water

with

Technical details
Pipe sleeve/
Curaflex gasket insert C/0 with DPS* is a blind gasket insert. core bore
It ensures safe seal for unused core bores or pipe sleeves. D1 [NB in mm]

It is also recommended when services are installed later. 50


for installation in pipe sleeves or core bores 80
double sealing
100
leak-proof against pressing water
125
gas-tight
150
Parts: - asymmetrically profiled steel rings:
200
electro-galvanized, yellow passivated
and sealant coated 250

- elastomer: 2 x 27 mm EPDM seal rings (Doyma-Grip) 300

- 3 mm EPDM orange-coloured centre ring 350


* DPS Double Profile System up to NB 350 400

450
Curaflex accessories: 500
Aquagard primer and special paint
600
Disboxid 444 epoxy resin coating (1745)
700
Socket wrench (1704)
LD max. overall length: 90 mm
Torque wrench (1760)
Sockets (1761)
Further sizes, other materials and tailor-made
specials available on request Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque values.
06.06/MT 26-2

Detailed installation instructions enclosed


with the product.

page 20

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex gaskets insert 2 x A against pressing water

with

Technical details
Curaflex gasket insert with DPS* for pipes and cables Pipe/Cable Pipe sleeve/
external diameter core bore
using 2 units single sealing d [mm] D1 [NB in mm]
for installation in pipe sleeves or core bores
leak-proof against pressing water 1 - 24 50

gas-tight 1 - 40 80
accepts axial movements 41 - 57 100
Parts: - asymmetrically profiled steel rings:
58 - 77 125
electro-galvanized, yellow passivated and sealant coated
- elastomer: 27 mm EPDM seal ring (Doyma-Grip) 78 - 104 150
* DPS Double Profile System up to NB 350 105 - 145 200

146 - 190 250


Curaflex accessories:
191 - 233 300
Aquagard primer and special paint
Disboxid 444 epoxy resin coating (1745) 234 - 288 350
Socket wrench (1704) 289 - 339 400
Torque wrench (1760)
340 - 380 450
Sockets (1761)
381 - 430 500

LD max. overall length: 60 mm

Further sizes, other materials and tailor-made


specials available on request
Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque values.
06.06/MT 26-2

Detailed installation instructions enclosed


with the product.

page 21
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert F against pressing water

with

Technical details
Pipe/Cable Pipe sleeve/ Large ring
Curaflex gasket insert with DPS* for pipes and cables external diameter core bore diameter
for installation in pipe sleeves or core bores d [mm] D1 [NB in mm] GD [mm]
double sealing
1 - 24 50 70
leak-proof against pressing water
1 - 40 80 98
gas-tight
accepts angular deviations of service duct up to 8 41 - 57 100 120

accepts axial movements 58 - 77 125 145


nuts to be tightened on the small ring (dry side) 78 - 104 150 170
tested for civil defence use: F/Z 105 - 145 200 240
suitable for high pressure when installed with the large ring on
146 - 190 250 290
the pressure-exposed side
191 - 233 300 340
Parts: - asymmetrically profiled steel rings:
electro-galvanized, yellow passivated and sealant coated 234 - 288 350 390

- elastomer: 2 x 27 mm EPDM seal rings (Doyma-Grip) 289 - 339 400 440


- 3 mm EPDM orange-coloured centre ring 340 - 380 450 490
* DPS Double Profile System up to NB 350
381 - 430 500 550

431 - 530 600 650


Curaflex accessories:
Aquagard primer and special paint 531 - 620 700 750

Disboxid 444 epoxy resin coating (1745) LD max. overall length inside wall: 65 mm
Socket wrench (1704) Further sizes, other materials and tailor-made
Torque wrench (1760) specials available on request
Sockets (1761)
Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts.


06.06/MT 26-2

Please observe maximum torque values.

Detailed installation instructions enclosed


page 22 with the product.

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert D against pressing water

with

Technical details
Curaflex gasket insert with DPS* for pipes and cables Pipe/Cable Pipe sleeve/ Large ring
external diameter core bore diameter
for installation in pipe sleeves or core bores d [mm] D1 [NB in mm] GD [mm]
double sealing
leak-proof against pressing water 1 - 24 50 70
gas-tight 1 - 40 80 98
accepts angular deviations of service duct up to 8
41 - 57 100 120
accepts axial movements
nuts to be tightened on the large ring (water side) 58 - 77 125 145
tested for civil defence use: F/Z 78 - 104 150 170
suitable for high pressure when installed with the large ring on
105 - 145 200 240
the pressure-exposed side
Parts: - asymmetrically profiled steel rings: 146 - 190 250 290

electro-galvanized, yellow passivated and sealant coated 191 - 233 300 340
- elastomer: 2 x 27 mm EPDM seal ring (Doyma-Grip) 234 - 288 350 390
- 3 mm EPDM middle orange-coloured centre ring
289 - 339 400 440
* DPS Double Profile System up to NB 350
340 - 380 450 490
Curaflex accessories: 381 - 430 500 550
Aquagard primer and special paint
431 - 530 600 650
Disboxid 444 epoxy resin coating (1745)
Socket wrench (1704) 531 - 620 700 750
Torque wrench (1760) LD max. overall length inside wall: 65 mm
Sockets (1761)

Further sizes, other materials and tailor-made


specials available on request
Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts.


06.06/MT 26-2

Please observe maximum torque values.

Detailed installation instructions enclosed


with the product. page 23
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert C/2/SD/6 against pressing water

with

LD

Technical details
Curaflex gasket insert with DPS* for pipes and cables
Pipe/Cable Pipe sleeve/ Fixed flange
as per DIN 18195
external diameter core bore diameter
for installation in pipe sleeves or core bores d [mm] D1 [NB in mm] D5 [mm]
for buildings with tanking membranes or with bituminous thick-
coating. Thin tanking membranes require two additional 1 - 40 80 400
elastomer packings according to DIN 18195 (Doyma layers 1775) 41 - 57 100 420
leak-proof against pressing water
58 - 77 125 445
gas-tight
accepts angular deviations of service duct up to 8 78 - 104 150 470

accepts axial movements 105 - 145 200 520


Parts: - asymmetrically profiled steel rings: 146 - 190 250 570
electro-galvanized, yellow passivated and sealant coated
191 - 233 300 620
- elastomer: 2 x 27 mm EPDM seal rings (Doyma-Grip)
* DPS Double Profile System up to NB 350 234 - 288 350 670
On Curaflex C/2/SD/6 nuts for tightening the gasket insert are 289 - 339 400 720
situated on the water side. If nuts are installed vice versa
340 - 380 450 770
(dry side), the result is Curaflex F/2/SD/6.
381 - 430 500 820
Curaflex accessories: 431 - 530 600 920
Socket wrench (1704)
531 - 620 700 1020
Torque wrench (1760)
Sockets (1761) LD max. installation-depth: 40 mm

2 elastomer packings (1775)


Further sizes, other materials and tailor-made
Accessories for bituminous thick-coating specials available on request
set (1776/6)
hole punch
Subject to technical alteration without notice

Detailed installation instructions enclosed


with the product.

Installation as shown above. Tighten nuts diagonally opposite nuts.


06.06/MT 26-2

Please observe maximum torque


values.

page 24

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert F/2/SD/6 against pressing water

with

LD

Technical details
Curaflex gasket insert with DPS* for pipes and cables
Pipe/Cable Pipe sleeve/ Fixed flange
as per DIN 18195 external diameter core bore diameter
for installation in pipe sleeves or core bores d [mm] D1 [NB in mm] D5 [mm]
for buildings with tanking membranes or with bituminous thick-
1 - 40 80 400
coating. Thin tanking membranes require two additional
elastomer packings according to DIN 18195 (Doyma layers 1775) 41 - 57 100 420

leak-proof against pressing water 58 - 77 125 445


gas-tight 78 - 104 150 470
accepts angular deviations of service duct up to 8
105 - 145 200 520
accepts axial movements
Parts: - asymmetrically profiled steel rings: 146 - 190 250 570

electro-galvanized, yellow passivated and sealet coated 191 - 233 300 620
- elastomer: 2 x 27 mm EPDM seal rings (Doyma-Grip) 234 - 288 350 670
* DPS Double Profile System up to NB 350
289 - 339 400 720
On Curaflex F/2/SD/6 nuts for tightening the gasket insert are
situated on the dry side.If nuts are installed vice versa ( water 340 - 380 450 770
side), the result is Curaflex C/2/SD/6. 381 - 430 500 820

431 - 530 600 920


Curaflex accessories:
531 - 620 700 1020
Socket wrench (1704)
Torque wrench (1760) LD max. installation-depth: 45 mm
Sockets (1761)
2 elastomer packins (1775) Further sizes, other materials and tailor-made
specials available on request
Accessories for bituminous thick coating
set (1776/6)
hole punch
Subject to technical alteration without notice

Detailed installation instructions enclosed


with the product.
06.06/MT 26-2

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque
values.
page 25
Curaflex PIPE DUCT SYSTEM

Curaflex gasket insert MS/C against pressing water

with

Technical details
Pipe/Cable Pipe sleeve/
Curaflex gasket insert with DPS* for flexible cable ducts external diameter core bore
and cables d [mm] D1 [NB in mm]
with cable sheathing and heat shrink sleeve to allow sealing
1 - 50 100
between cable sheathing and cable duct/cable
40 - 50 125
for installation in pipe sleeves or core bores
double sealing 40 - 95 150

leak-proof against pressing water 64 - 121 200


gas-tight 64 - 150 250
accepts angular deviations of service duct up to 8
90 - 204 300
accepts axial movements
205 - 280 300
Parts: - asymmetrically profiled steel rings:
electro-galvanized, yellow passivated and sealant coated LD max. overall length: 85 mm

- elastomer: 2 x 27 mm EPDM seal rings (Doyma-Grip)


- 3 mm EPDM middle orange-coloured centre ring Further sizes, other materials and tailor-made
* DPS Double Profile System up to NB 350 specials available on request

Curaflex accessories:
Aquagard primer and special paint
Disboxid 444 epoxy resin coating (1745)
Socket wrench (1704)
Torque wrench (1760)
Sockets (1761)
Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts. Heat shrinking
Please observe maximum torque
values.
06.06/MT 26-2

Detailed installation instructions


enclosed with the product.

page 26

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert A against non-pressing water

with

Technical details
Pipe/Cable Pipe sleeve/
Curaflex gasket insert with DPS* for pipes and cables
external diameter core bore
for installation in pipe sleeves or core bores d [mm] D1 [NB in mm]
leak-proof against non-pressing water
1 - 24 50
gas-tight
accepts angular deviations of service duct up to 8 1 - 40 80
accepts axial movements 41 - 57 100
Parts: - asymmetrically profiled steel rings:
58 - 77 125
electro-galvanized, yellow passivated and sealant coated
78 - 104 150
- elastomer: 27 mm EPDM seal ring (Doyma-Grip)
* DPS Double Profile System up to NB 350 105 - 145 200

146 - 190 250


Curaflex accessories:
191 - 233 300
Aquagard primer and special paint
234 - 288 350
Disboxid 444 epoxy resin coating (1745)
Socket wrench (1704) 289 - 339 400
Torque wrench (1760) 340 - 380 450
Sockets (1761)
381 - 430 500

431 - 530 600

531 - 620 700

LDmax. overall length: 60 mm

Further sizes, other materials and tailor-made


specials available on request
Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque values.
06.06/MT 26-2

Detailed installation instructions enclosed


with the product.

page 27
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert against non-pressing water


Quick In A

with

Technical details Pipe/Cable Pipe sleeve/


Hinged Curaflex gasket insert with DPS* for pipes and cables external diameter core bore
d [mm] D1 [NB in mm]
quick-closure for retrofit installation
for installation in pipe sleeves or core bores 1 - 24 50
leak-proof against non-pressing water
1 - 40 80
gas-tight
41 - 57 100
accepts angular deviations of service duct up to 8
accepts axial movements 58 - 77 125
Parts: - asymmetrically profiled steel rings: 78 - 104 150
electro-galvanized, yellow passivated and sealant coated
105 - 145 200
elastomer: 27 mm EPDM seal ring (Doyma-Grip)
* DPS Double Profile System up to NB 350 146 - 190 250

191 - 233 300


Curaflex accessories: 234 - 288 350
Aquagard primer and special paint
289 - 339 400
Disboxid 444 epoxy resin coating (1745)
Socket wrench (1704) 340 - 380 450

Torque wrench (1760) 381 - 430 500


Sockets (1761) LD max. overall length: 55 mm

Further sizes, other materials and tailor-made


specials available on request Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque values.
06.06/MT 26-2

Detailed installation instructions enclosed


with the product.

page 28

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert A 40 against non-pressing water

with

Technical details
Curaflex gasket insert with DPS* includes a 40 mm solid Pipe/Cable Pipe sleeve/
external diameter core bore
EPDM rubber gasket. This extra wide and soft seal ring d [mm] D1 [NB in mm]
provides a perfect sealing on smooth service pipe surfaces.
This is ideal for sealing pre-insulated pipes (district-heating). 58 - 77 125
for installation in pipe sleeves or core bores 78 - 104 150
leak-proof against non-pressing water
105 - 145 200
gas-tight
accepts axial movements 146 - 190 250
Parts: - asymmetrically profiled steel rings: 191 - 233 300
electro-galvanized, yellow passivated and sealant coated
234 - 288 350
- elastomer: 40 mm EPDM seal ring (Doyma-Grip)
* DPS Double Profile System up to NB 350 289 - 339 400

340 - 380 450


Curaflex accessories:
381 - 430 500
Aquagard primer and special paint
Disboxid 444 epoxy resin coating (1745) 450 - 462 600
Socket wrench (1704) 500 - 513 700
Torque wrench (1760)
LD max. overall length: 70 mm
Sockets (1761)

Further sizes, other materials and tailor-made


specials available on request
Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque values.
06.06/MT 26-2

Detailed installation instructions enclosed


with the product.

page 29
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert A/S against pressing water

with

Technical details
Pipe/Cable Pipe sleeve/
Curaflex gasket insert with DPS* for pipes and cables external diameter core bore
outside the standard size range d [mm] D1 [NB in mm]
for installation in pipe sleeves or core bores
9 - 40 100
leak-proof against non pressing water
gas-tight 58 - 65 100
accepts angular deviations of service duct up to 8 40 - 57 125
accepts axial movements
58 - 77 130
Parts: - asymmetrically profiled steel rings:
electro-galvanized, yellow passivated and sealant coated 57 - 77 150
- elastomer: 27 mm EPDM seal ring (Doyma-Grip)* 78 - 104 160
* DPS Double Profile System up to NB 350
78 - 104 200

105 - 145 250


Curaflex accessories:
Aquagard primer and special paint 158 - 190 300
Disboxid 444 epoxy resin coating (1745) LD max. overall length: 55 mm
Socket wrench (1704)
Torque wrench (1760)
Sockets (1761) Further sizes, other materials and tailor-made
specials available on request

Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque values.

Detailed installation instructions enclosed


with the product.
06.06/MT 26-2

page 30

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert A/M against non-pressing water

with

Technical details
Pipe/Cable Number of Pipe sleeve/
Curaflex gasket insert with DPS* for pipes and cables external diameter pipes/cables core bore
for installation in pipe sleeves or core bores d [mm] D1[NB in mm]

allows sealing of several pipes or cables through a single core 1 - 14 1-2 50


bore or pipe sleeve 1 - 26 1-2
leak-proof against non pressing water 1 - 23 1-3
80
gas-tight 1 - 24 1-4
accepts axial movements 1 - 16 1-7
Parts: - asymmetrically profiled steel rings: 4 x 4 - 28
1-5
1 x 1 - 12
electro-galvanized, yellow passivated and sealant coated
1 - 21 1-7 100
- elastomer: 27 mm EPDM seal ring (Doyma-Grip)
4 - 37 1-2
* DPS Double Profile System up to NB 350
4 - 33 1-3
4 - 36 1-4
Curaflex accessories: 2 x 4 - 34
1-4 125
Disboxid 444 epoxy resin coating (1745) 2x 4 - 42
Socket wrench (1704) 4 - 28 1-7
Torque wrench (1760) 2 x 23 - 51
1-4
2 x 8 - 36
Sockets (1761)
2 x 30 - 58
1-4
2 x 13 - 41
4 x 22 - 50 150
1-5
1 x 4 - 16
1 - 20 1 - 13
6 x 8 - 36
1-8
2 x 4 - 16
43 - 71 1-3
5 x 23 - 51
1-6
1 x 4 - 31
2 x 28 - 56
1-4
2 x 54 - 82
40 - 69 1-4 200
Installation as shown above. Tighten nuts diagonally opposite nuts.
4 - 36 1 - 10
Subject to technical alteration without notice

Please observe maximum torque values.


4 - 26 1 - 15
8 x 13 -41
Detailed installation instructions enclosed 4 x 4 - 30
1 - 12
with the product. 4 - 26 1 - 20
12 - 40 1-8
250 Further sizes, other mate-
10 x 16 - 44 rials and tailor-made
1 - 15
5 x 4 - 36
specials available on
06.06/MT 26-2

LD max. overall length: 55 mm request

page 31
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert A/0 against pressing water

with

Technical details
Curaflex gasket insert A/0 with DPS* is a blind gasket insert. Pipe/Cable Pipe sleeve/
external diameter core bore
It ensures safe seal for unused core bores or pipe sleeves and d [mm] D1 [NB in mm]
is also recommended when services are installed later.
for installation in pipe sleeves or core bores 1 - 24 50
leak-proof against non pressing water 1 - 40 80
gas-tight
41 - 57 100
Parts: - asymmetrically profiled steel rings:
58 - 77 125
electro-galvanized, yellow passivated and sealant coated
- elastomer: 27 mm EPDM seal ring (Doyma-Grip) 78 - 104 150
* DPS Double Profile System up to NB 350 105 - 145 200

146 - 190 250


Curaflex accessories:
Aquagard primer and special paint 191 - 233 300
Disboxid 444 epoxy resin coating (1745) 234 - 288 350
Socket wrench (1704) 289 - 339 400
Torque wrench (1760)
340 - 380 450
Sockets (1761)
381 - 430 500

431 - 530 600

531 - 620 700

LD max. overall length: 60 mm

Further sizes, other materials and tailor-made


specials available on request
Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque values.
06.06/MT 26-2

Detailed installation instructions enclosed


with the product.

page 32

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert B, B/Ex against non-pressing water

with

Technical details
Curaflex gasket insert with DPS* for pipes and cables Pipe/Cable Pipe sleeve/ Large ring
external diameter core bore diameter
Curaflex B/Ex: explosion-proof version. To find appropriate d [mm] D1 [NB in mm] GD [mm]
materials, please fill in check-list and return.
for installation in pipe sleeves or core bores 1 - 24 50 70

leak-proof against non pressing water 1 - 40 80 98


gas-tight 41 - 57 100 120
accepts angular deviations of service duct up to 8
58 - 77 125 145
accepts axial movements
with large ring 78 - 104 150 170
Parts:- asymmetrically profiled steel rings: 105 - 145 200 240
electro-galvanized, yellow passivated and sealant coated
146 - 190 250 290
- elastomer: 27 mm EPDM seal ring (Doyma-Grip)
191 - 233 300 340
* DPS Double Profile System up to NB 350
234 - 288 350 390
Curaflex accessories: 289 - 339 400 440
Aquagard primer and special paint
340 - 380 450 490
Disboxid 444 epoxy resin coating (1745)
Socket wrench (1704) 381 - 430 500 550

Torque wrench (1760) 431 - 530 600 650


Sockets (1761) 531 - 620 700 750

LD max. overall length: 40 mm

Further sizes, other materials and tailor-made


specials available on request
Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque values.
06.06/MT 26-2

Detailed installation instructions enclosed


with the product.

page 33
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert C/2/SD/5 against non-pressing water

with

LD

Technical details
Curaflex gasket insert with DPS* for pipes and cables Pipe/Cable Pipe sleeve/ Fixed flange
external diameter core bore diameter
as per DIN 18195 d [mm] D1 [NB in mm] D5 [mm]
for installation in pipe sleeves or core bores
for buildings with tanking membranes or with bituminous thick- 1 - 40 80 220
coating. Thin tanking membranes require two additional 41 - 57 100 240
elastomer packings according to DIN 18195 (Doyma layers 1775)
58 - 77 125 265
leak-proof against non-pressing water
gas-tight 78 - 104 150 290

accepts angular deviations of service duct up to 8 105 - 145 200 340


accepts axial movements 146 - 190 250 390
Parts: - asymmetrically profiled steel rings:
191 - 233 300 440
electro-galvanized, yellow passivated and sealant coated
- elastomer: 2 x 27 mm EPDM seal rings (Doyma-Grip)* 234 - 288 350 490
* DPS Double Profile System up to NB 350 289 - 339 400 540

340 - 380 450 590


On Curaflex C/2/SD/5 nuts for tightening the gasket insert
are situated on the water side. If nuts are installed vice versa 381 - 430 500 640
(dry side), the result is Curaflex F/2/SD/5. 431 - 530 600 740

531 - 620 700 840


Curaflex accessories:
Socket wrench (1704) LD max. installations-depth: 40 mm
Torque wrench (1760)
Sockets (1761)
Further sizes, other materials and tailor-made
2 elastomer packings (1775) specials available on request

Accessories for bituminous thick-coating


set (1776/5)
hole punch
Subject to technical alteration without notice

Detailed installation instructions


enclosed with the product.
06.06/MT 26-2

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque
values.
page 34

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert F/2/SD/5 against non-pressing water

with

LD

Technical details
Curaflex gasket insert with DPS* for pipes and cables Pipe/Cable Pipe sleeve/ Fixed flange
as per DIN 18195 external diameter core bore diameter
for installation in pipe sleeves or core bores d [mm] D1 [NB in mm] D5 [mm]
for buildings with tanking membranes or with bituminous thick-
1 - 40 80 220
coating. Thin tanking membranes require two additional
elastomer packings according to DIN 18195 (Doyma layers 1775) 41 - 57 100 240
leak-proof against non-pressing water 58 - 77 125 265
gas-tight
78 - 104 150 290
accepts angular deviations of service duct up to 8
accepts axial movements 105 - 145 200 340
Parts: - asymmetrically profiled steel rings: 146 - 190 250 390
electro-galvanized, yellow passivated and sealant coated
191 - 233 300 440
- elastomer: 2 x 27 mm EPDM seal rings (Doyma-Grip)
* DPS Double Profile System up to NB 350 234 - 288 350 490

289 - 339 400 540


On Curaflex F/2/SD/5 nuts for tightening the gasket insert are
340 - 380 450 590
situated on the "dry side. If nuts are installed vice versa (water
side), the result is Curaflex C/2/SD5. 381 - 430 500 640

431 - 530 600 740


Curaflex accessories:
531 - 620 700 840
Socket wrench (1704)
Torque wrench (1760) LD max. installation-depth: 45 mm
Sockets (1761)
2 elastomer packings (1775) Further sizes, other materials and tailor-made
specials available on request
Accessories for bituminous thick-coating
set (1776/5)
hole punch
Subject to technical alteration without notice

Detailed installation instructions


enclosed with the product.
06.06/MT 26-2

Installation as shown above. Tighten nuts diagonally opposite nuts.


Please observe maximum torque
values.
page 35
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket insert MS/A against pressing water

with

Technical details
Curaflex gasket insert with DPS* for flexible cable Pipe/Cable Pipe sleeve/
external diameter core bore
ducts and cables
d [mm] D1 [NB in mm]
with cable sheathing and warm shrink sleeve to allow sealing
between cable sheathing and cable duct/cable 1 - 50 100
for installation in pipe sleeves or core bores
40 - 50 125
single sealing
leak-proof against non pressing water 40 - 95 150
gas-tight 64 - 121 200
accepts angular deviations of service duct up to 8
64 - 150 250
accepts axial movements
Parts: - asymmetrically profiled steel rings: 90 - 204 300
electro-galvanized, yellow passivated and sealant coated 205 - 280 300
- elastomer: 27 mm EPDM seal ring (Doyma-Grip)
* DPS Double Profile System up to NB 350 LD max. overall length: 55 mm

Curaflex accessories: Further sizes, other materials and tailor-made


Aquagard primer and special paint specials available on request
Disboxid 444 epoxy resin coating (1745)
Socket wrench (1704)
Torque wrench (1760)
Sockets (1761)

Thermisches Verschrumpfen
Subject to technical alteration without notice

Installation as shown above. Tighten nuts diagonally opposite nuts. Thermal shrinking
Please observe maximum torque values.

Detailed installation instructions enclosed


with the product.
06.06/MT 26-2

page 36

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Glossary of terms

What is meant by "pressing water"?


Explanation of some typical expressions:

Doyma-Grip
"Doyma Grip" is a highly non-slip and non-ageing elastomer compound specially developed for Doyma. It prevents friction-
reducing substances, e.g. mineral oils used as softeners, from compromising the slip-resistance of the gasket insert.
DPS
DPS "Double Profile System" refers to the two-sided, internal asymmetrical profiling of the steel rings developed by Doyma for their
gasket inserts.
Pressing water
"Pressing water is that which creates hydrostatic pressure on the gasket insert.
Gas-tight
"Gas-tight" means tight against all gases that do not attack the material (e.g. air, nitrogen, inert gases, etc.)
Electro-galvanized, yellow passivated and sealant coated (standard)
Whilst the chromating process provides almost double the corrosion protection compared to a surface that has only been galvani-
zed, the sealant doubles again the corrosion protection a four-fold improvement over simple electro galvanized steel.
Drinking water approval (KTW)
Health evaluation of plastics and other non-metallic materials in the context of the food and consumer article law for the drinking
water regulations.
Wet rooms
Wet rooms are those in which process or cleaning water or other liquids are used.
Nominal bore
Nominal bore (NB) is the nominal inside diameter; it is also the actual inside diameter of Doyma sleeves.
Non-pressing water
"Non-pressing water" puts no or temporarily only little hydrostatic pressure on the gasket insert, e.g. rain, leakage or water for
domestic or industrial use.
Black tank
"Black tank" refers to an outside wall with tanking membranes or bituminous thick-coating which seals the whole area against
water or other liquids.
Special fibre cement pipe sleeve (SFZ)
Special fibre cement pipe sleeves are made of cement reinforced with synthetic fibres. Special characteristics: virtually the same
coefficient of expansion as concrete results in perfect bonding.
White tank
"White tank" refers to a wall constructed using waterproof concrete.
Civil protection regulations
Include shock testing of technical installations, equipment and installation components.
Shock safety must be proven by appropriate test results. Operational reliability of the installation components may not be
impaired.
Subject to technical alteration without notice

Packings
According to German regulations, tanking membranes must be sandwiched between steel fixed and loose flanges protected
by durable, pliant packings. The packings must be made from the same material as the membrane or from pliant elastomers.
Packings are not included with the standard gasket insert. Accessory order no. 1775
06.06/MT 26-2

page 37
Curaflex
PIPE DUCT SYSTEM

Aquagard concrete sealant Accessories

Sealant for core bores

Concrete needs protection!


Without protection concrete will permit moisture penetration to
some depth before it becomes an absolute barrier that is how
moisture circumvents the gasket.

The product
Aquagard comprises a colourless base primer and a concrete-
grey special paint top coat having a coverage of 3.5 4 m per
litre; both products can be brush or roller applied. The primer
requires about 1 hour ventilation time at room temperature and
the top coat will be touch dry within two hours at room tempera-
ture and fully cured within five to six hours.

Aquagard base/primer (Curaflex 1710/1711)

Base primer for Aquagard special paint


The primer penetrates deep into the concrete,
sealing capillaries and tiny air pockets to create
lasting water tightness. In this way moisture
circumvention of the gasket is prevented.

Curaflex 1710 1.0 litre covers 4.0 m


Curaflex 1711 1/3 litre covers 1.5 m

Aquagard special paint (Curaflex 1715/1716)

Special paint for sealing core-drilled holes


Aquagard special paint seals the surface
of core-drilled holes and at the same time
Subject to technical alteration without notice

protects the cut faces of rebar steel which may


have been cut during the drilling operation.

Curaflex 1715 1.0 litre covers 3.5 m


Curaflex 1716 1/3 litre covers for 1.0 m
06.06/MT 26-2

page 38

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Bonding and other accessories Accessories

Disboxid 444 (Curaflex 1745)


2-part epoxy coating with high chemical resistance for coating sleeve and
core bore surfaces; seals against natural and town gas, liquid gas, lead-free
petrol, diesel etc.

Curaflex 1745 2.0 kilos covers 2.0 m

Sikadur-31 (Curaflex 1740)


2-part epoxy adhesive cement for bonding split version of DOYMA Curaflex
3000/T special fibre cement sleeve. Can also be used to bond two or more
lengths together.

Curaflex 1740 1.2 kilos covers 0.6 m

Sikaflex 11 FC (Curaflex 1751)


Durable elastic surface adhesive, weather and UV light resistant.
Curaflex 1751

Curaflex 1751 310 ml covers 0.25 m

Sika Cleaner (Curaflex 1749)


Activator and cleaner for metal substrates to improve adhesion of mastic
sealant Sikaflex 11 FC (1751).

Curaflex 1749 1/3 litre covers 0.75 m

Sika Primer 2 (Curaflex 1750)


Base preparation for concrete to improve adhesion of mastic sealant Sikaflex
11FC (1752).

Curaflex 1750 1/3 litre covers 0.75 m


Subject to technical alteration without notice
06.06/MT 26-2

page 39
Curaflex
PIPE DUCT SYSTEM

Installation accessories Accessories

Formwork fastener (Curaflex 1701)


Pipe sleeve Formwork fastener Overall
Facilitates quick and easy mounting inner diameter outer diameter length
NB [mm] [mm] [mm]
of the sleeve in the formwork.
Formwork fasteners are plastic caps 80 138 20

with a wide nail rim so that it can be 100 162 20

nailed to the shuttering. Available 125 188 20

for all sleeves up to 400 mm NB. 150 213 20

200 268 25

250 340 25

300 408 22

350 455 21

400 510 32

Protection cap (Curaflex 1702)


Pipe sleeve Protection cap
Overall
Plastic cap which serves to close off inner diameter NB outer diameter
length [mm]
[ mm] [mm]
the sleeve during the main construction
stage. Available up to 400 mm NB. 80 90 29

100 110 30

125 135 30

150 159.5 33

200 214 38

250 264 46

300 314 23

350 364 28

400 420 33

Aesthetic seal (Curaflex 1708)


Pipe/Cable
Pipe sleeve / core bore
Visual closure for sleeves and core outer diameter
inner diameter [mm]
[mm]
bores. Can be combined with gasket
inserts to complete the fire protection 19 - 28 77 - 82
system. Available up to 160 mm NB. 29 - 40 77 - 82

23 - 38 97 - 102

39 - 64 97 - 102

54 - 77 122 - 128

75 - 115 147 - 153

98 - 160 197 - 203

Socket wrench (Curaflex 1704) Torque wrench (Curaflex 1760)


Spanner with extra long drive with ratchet
(800 mm) and angled handle Model 1: 300 mm long,
torque range 2 25 Nm

Model 2 : 350 mm long,


Subject to technical alteration without notice

torque range 5 50 Nm

Socket spanner (Curaflex 1761)


for M5, M6, M8, M10 and M12 threads,
specially long version
06.06/MT 26-2

page 40

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Packings Accessories

Packings for pipe sleeves with fixed and loose flange systems (Curaflex 1775)
According to German regulations, tanking membranes must be sandwiched between durable, pliant packings.
The packings must be made from the same material as the membrane or from pliant elastomers.

In the case of fixed and loose flange systems, a perfect seal is only guaranteed when the thickness and
elasticity of the bituminous tanking membrane is great enough to ensure that it is uniformly clamped
between the flanges. In the case of tanking membranes made from very thin and/or very hard materials, com-
pression by the flanges alone is often inadequate. From our experience, we recommend the use of
elastomer packings in conjunction with tanking membranes made from ECB, PIB, PVC-P, EPDM, EVA as
well as PE mod., PE-HD and PVC.

Doyma elastomer packings are made from EPDM or CR (Chloroprene = Neoprene). They are supplied ready
for installation with pre-punched holes which align with the tapped bosses in the fixed flange.
One packing is installed by placing it on the fixed flange, then the tanking membrane is trimmed to
suit and the second packing is then laid in place over the membrane and, finally, the loose flange is installed
and tightened.
Elastomer packings are available as an extra accessory. If required, please order Curaflex 1775.

Accessories for thick bituminous compound membranes (Curaflex 1776)


According to DIN 18 195, installation of thick bituminous compound membranes in conjunction
with fixed and loose flange systems should be accompanied by a fabric inlay in the membrane in
the area around the penetration. This is necessary to ensure a lasting seal, especially against
pressing water. The accessories for the correct preparation of the penetration comprise a
fibreglass matrix, spacer washers, rubber O-rings and course surface finish to the fixed and
loose flanges to maximise the grip of the flanges on the membrane.
Order ref No 1776/5 for non-pressing water alternatively No 1776/6 for pressing water.
Please also remember to order Curaflex 1776 and Curaflex 1777 or 1778.

Accessories for thick bituminous compound membranes against non-pressing water Curaflex 1776/5

Accessories for thick bituminous compound membranes against pressing water Curaflex 1776/6

Hole punch (Curaflex 1777/5)


Installation tool for fixed/loose flange systems against non-pressing water suitable for 1 2 installations

Hole punch (Curaflex 1777/6)


Installation tool for fixed/loose flange systems against pressing water suitable for 1 2 installations

Hole punch (Curaflex 1778/5)


Installation tool for fixed/loose flange systems against non-pressing water suitable for multiple installations

Hole punch (Curaflex 1778/6)


Subject to technical alteration without notice

Installation tool for fixed/loose flange systems against pressing water suitable for multiple installations
06.06/MT 26-2

page 41
Curaflex
PIPE DUCT SYSTEM

Performance checklist Technical information

Curaflex gasket insert C

The performance checklist - an aid to sealing security


Our pipe sleevers, gasket inserts and other products are in use in all sectors of industry. Many years experience
show the durable properties of our products when the choice of type of steel, surface treatment, type of rub-
ber, etc. meet the requirements of the application. So that you can obtain the product, that durably meets the
requirements of your application, please complete the performance checklist carefully and return to us. Many
thanks.

For checklist see overleaf

Subject to technical alteration without notice


06.06/MT 26-2

page 42

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Performance checklist Technical information


Please fax to +49(4207) 9166-599 or your local distributor

1. What ma -
tact with
attach the safety data sheets or material/chemical analysis to this checklist.

Name/designation Concentration Property

2. Is the component concerned continuously exposed or exposed for a limited period (e.g. cleaning or accident) to the materials mentioned?
continuously: for a limited period: Please state:
maximum duration (h, min):
frequency (e.g. 1 x /week):................

3. Details of the environmental conditions


What pH value and what temperature is the component exposed to?
pH-value*: min. ................... and max. ......................
t: min. ................... and max. ...................... C/ bzw. F

* (acid: pH value 1 to 6; neutral: pH value 7, alkali: pH value 8 to 14):

4. What materials were previously or will be used in future for pipe lines or adjacent components?
This will enable us to make material recommendations for our gasket inserts.
.....................................................
.....................................................
.....................................................

5.Is there any additional information on how the plant is operated (e.g. alternating loading acid-alkali, service life with/without
rest periods)?
....................................................
....................................................
....................................................

6. Are there any unusual installation conditions for the component?


..................................................
..................................................
Subject to technical alteration without notice

..................................................

For Doyma office use

Checklist Serial No. : ...............................................................................................................................................

Assessment: .....................................................................................................................................................
.....................................................................................................................................................
06.06/MT 26-2

.....................................................................................................................................................

page 43
Doyma DL LINK CHAINS

Doyma DL sealing module B for heavy loads

Technical details
Annular Overall
Doyma DL link chains consist of individual sealing modules whose Sealing Pipe-
space length
module d [mm]
number and size are designed according to the annular space rs [mm] Lt [mm]
between the media pipe/cable and the core bore/pipe sleeve/ DL 200 21.3 - 323.9 12.5 - 17.0 70
service duct to be sealed. The link chain is therefore also suitable
DL 250 20.0 - 323.9 15.5 - 21.0 70
for retrofit installations.
DL 275 4.0 - 63.9 15.5 - 21.0 70
DL sealing module B with broad design for high hydrostatic loads DL 300 32.0 - 406.4 17.5 - 24.0 90
consists of two adjoining rubber sealing elements between the
DL 325 88.9 - 711.0 23.0 - 32.0 110
pressure elements.
DL 350 14.0 - 323.9 23.5 - 33.0 110

The range of sealing modules B is from DL 200, for annular DL 375 16.0 - 323.9 31.0 - 40.0 110
space widths of 12.5 - 17.0 mm, to DL 650, for annular space DL 400 139.7 - 1220.0 36.0 - 46.0 140
widths of 71.0 - 85.0 mm (see table).
DL 415 44.5 - 323.9 36.0 - 46.0 140

DL sealing modules are available in different variations: DL 425 133.0 - 1220.0 28.0 - 38.0 140
- with galvanized screws or screws in stainless steel DL 475 33.7 - 1220.0 40.0 - 50.0 140
- with modules made of EPDM, EPDM for drinking water or NBR DL 500 82.5 - 1220.0 58.0 - 72.0 150
DL 525 133.0 - 1220.0 53.0 - 64.0 150
Please use our calculating program to find the exact specification
for the link chain required. DL 575 80.0 - 1220.0 47.0 - 60.0 140
DL 600 219.1 - 3000.0 80.0 - 98.0 190
Advantages
DL 650 180.0 - 1220.0 71.0 - 85.0 160
Expansion-free Y-connection technology
Continuous AquaStop safety groove
Distortion-resistant pressure elements
Subject to technical alteration without notice

Connect link chain components Connect both ends Push link chain into final position Tighten screws
06.06/MT 26-2

Detailed installation instructions enclosed with the product.

page 44

Seite R-1-2
Doyma DL LINK CHAINS

Doyma DL sealing module S for simple loads

Technical details Annular Overall


Doyma DL link chains consist of individual sealing modules whose Sealing Pipe-
space length
module d [mm]
number and size are designed according to the annular space rs [mm]] Lt [mm]
between the media pipe/cable and the core bore/pipe sleeve/ DL 200 21.3 - 323.9 12.5 - 15.9 40
service duct to be sealed. The link chain is therefore also suitable
DL 250 20.0 - 323.9 15.5 - 19.6 40
for retrofit installations.
DL 275 4.0 - 63.9 15.5 - 19.6 40
DL sealing module S with slim design for low hydrostatic loads DL 300 32.0 - 406.4 17.5 - 22.4 55
consists of one rubber sealing element between the pressure DL 325 88.9 - 711.0 23.0 - 29.8 80
elements.
DL 350 14.0 - 323.9 23.5 - 30.6 60

The range of sealing modules S is from DL 200, for annular DL 375 16.0 - 323.9 31.0 - 36.5 70
space widths of 12.5 - 15.9 mm, to DL 650, for annular space DL 400 139.7 - 1220.0 36.0 - 43.5 90
widths of 71.0 - 81.5 mm (see table).
DL 415 44.5 - 323.9 36.0 - 43.5 90

DL sealing modules are available in different variations: DL 425 133.0 - 1220.0 28.0 - 35.5 90
- with galvanized screws or screws in stainless steel DL 475 33.7 - 1220.0 40.0 - 47.5 90
- with modules made of EPDM, EPDM-KTW or NBR DL 500 82.5 - 1220.0 58.0 - 68.5 110
DL 525 133.0 - 1220.0 53.0 - 61.3 110
Please use our calculating program to find the exact specification
for the link chain required. DL 575 80.0 - 1220.0 47.0 - 56.8 90
DL 600 219.1 - 3000.0 80.0 - 90.0 140
Advantages
DL 650 180.0 - 1220.0 71.0 - 81.5 110
Expansion-free Y-connection technology
Continuous AquaStop safety groove
Distortion-resistant pressure elements
Subject to technical alteration without notice

Push link chain into final position Tighten screws


06.06/MT 26-2

Connect link chain components Connect both ends

Detailed installation instructions enclosed with the product.

page 45
Doyma DL LINK CHAINS

Doyma DL seal box B for heavy loads

Technical details
In order to accommodate your requirements, we supply the NB of core bore Core bore -
Media tube-
or pipe sleeve tolerances (mm)
complete DL link chain pre-assembled in the DL sealing box.
for core bore or pipe sleeve diameters from 50 mm to min. 49 11-19
50
350 mm max. 53 20-25

for media pipe diameters from 11 mm to 286 mm 80


min. 78.5 20-33
max. 83 34-44
DL sealing box B with broad chain consisting of two adjacent
25-38
rubber sealing elements between the pressure elements min. 98.5
100 39-50
in the following versions max. 102
56-64
- sealing module DL B with galvanized screws 53-63
- sealing module DL B with stainless steel screws 125
min. 123
64-78
max. 128
79-90
63-76
min. 148.5 75-82
150
max. 153 88-103
106-115
88-107
108-118
min. 199 115-122
200
max. 204 125-138
140-153
156-165
114-130
137-158
min. 247
250 159-166
max. 253
166-178
178-185
188-204
min. 297
300 206-217
max. 304
215-226
Place the open sealing module Ensure all components (screw, 219-231
Subject to technical alteration without notice

chain around the service pipe/ nut, washer and pressure plates) min. 347 239-253
350
cable (if necessary, compress or are reconnected in the correct max. 354 265-275
expand the sealing elements) sequence and lightly screwed to- 276-286
and connect the ends together. gether. Push the assembled link
chain into position and tighten
the screws.
06.06/MT 26-2

Detailed installation instructions enclosed with the product.

page 46

Seite R-1-2
Doyma DL LINK CHAINS

Doyma DL seal box S for simple loads

Technical details
Core bore -
In order to accommodate your requirements, we supply the NB of core bore
tolerances (mm) Media tube-
or pipe sleeve
complete DL link chain pre-assembled in the DL sealing box.
for core bore or pipe sleeve diameters from 50 mm to 350 mm min. 49 11-19
50
for media pipe diameters from 11 mm to 286 mm max. 53 20-25

DL sealing box S with slim chain, consisting of one each rubber 80


min. 78.5 20-33
max. 83 34-44
sealing element between the pressure elements
25-38
in the following versions min. 98.5
100 39-50
- sealing module DL S with galvanized screws max. 102
56-64
- sealing module DL S with stainless steel screws 53-63
min. 123
125 64-78
max. 128
79-90
63-76
min. 148.5 75-82
150
max. 153 88-103
106-115
88-107
108-118
min. 199 115-122
200
max. 204 125-138
140-153
156-165
114-130
137-158
min. 247
250 159-166
max. 253
166-178
178-185
Place the open sealing module Ensure all components ( screw,
188-204
chain around the service pipe/ nut, washer and pressure plates) min. 297
300 206-217
cable (if necessary, compress or max. 304
are reconnected in the correct 215-226
expand the sealing elements) sequence and lightly screwed to- 219-231
Subject to technical alteration without notice

and connect the ends together. gether. Push the assembled link min. 347 239-253
350
chain into position and tighten max. 354 265-275
the screws. 276-286
06.06/MT 26-2

Detailed installation instructions enclosed with the product.

page 47
Curaline
CABLE DUCT SYSTEM

Curaline BKD 150 Cable duct system with bayonet action lock

BKD 150

Dichtungseinsatz A

Technical details
No. of spigots Inside of spigot cable-
leakproof cable entry for installation in walls and floors (system cap) [mm] [mm]
bayonet action lock for connecting system caps to sleeve flange 1 80 26 - 78
suitable for cables 2 - 108 mm diameter 1 110 34 - 108
cables are sealed to system cap spigots using heat shrink 3 60 21 - 56
sleeves as standard 4 x 25 7 - 23
8
durable seal between sleeve and building structure assured by 4 x 35 12 - 33

the expanding seal system Ld: 140 mm min.


compatible with existing duct systems
additional protection for buried cable runs between buildings is
provided by the Curaline KSS duct system
materials are ecologically friendly and highly resistant against
chemicals

The Curaline cable duct system BKD 150 comprises:


Flanged sleeve
- supplied complete with protection plug and peel-off film
- installed individually or in batteries
- available for any wall thickness fits flush within the shuttering
System caps
- quick and simple attachment using bayonet action lock
- have 1, 3 or 8 spigots
- each with its own heat shrink sleeve
Subject to technical alteration without notice

Detailed installation instructions enclosed with the product.


06.06/MT 26-2

page 48
Seite 1
Seite R-1-2
Curaline
CABLE DUCT SYSTEM

Assembling in batteries Product specification


BKD 150-1x3-K2/(L)
Ordering example:
Single flange sleeve with bayonet action lock
BKD 150 - K / (L)

Wall thickness in mm
Sleeve with a flange on one end
System identification

BKD 150-2x3-K2/(L)
Ordering example:
Double flange sleeve with bayonet action lock
assembled in a battery of 2 x 3 units
BKD 150 - 2 x 3 - K 2 / L

Wall thickness in mm
Sleeve with a flange on both ends
3 sleeves in a row
2 sleeves one above the other
System identification

Angled sleeve
Installation sketch for sleeve at 45 angle
Ordering example:
Angled double flange sleeve in 45 position with bayonet
action lock
BKD 150 - S45 - K 2 / L

45
Wall thickness in mm
Sleeve with a flange on both ends
Sleeve in 45 position
Polystyrene System identification
wedge

Installation form
with holes for
nail-fixing
Subject to technical alteration without notice
06.06/MT 26-2

Lab = 250 mm

page 49
Curaline
CABLE DUCT SYSTEM

Curaline BKD 150 Sleeves with flanges/system caps

Single flange sleeve Double flange sleeve Angled sleeve


suitable for installation of system caps or suitable for installation of system caps for angled cable entry from any direction
KSS system on one end, or KSS system on both ends, at 30, 45 or 60, with installation form
for min. wall thickness 60 mm. for min. wall thickness 140 mm and polystyrene wedge, sleeve with a
Correct direction of installation must be flange on one or both ends, also avail-
followed Order No.: BKD 150-K2/L able as a multiple battery
Order No.: BKD 150-K/L (L) = wall thickness in mm for min. wall thickness 250 mm
(L) = wall thickness in mm Angled single flange sleeve
Order No.: BKD 150-S30-K/(L)
BKD 150-S45-K/(L)
BKD 150-S60-K/(L)
Angled double flange sleeve
Order No.: BKD 150-S30-K2/(L)
BKD 150-S45-K2/(L)
BKD 150-S60-K2/(L)
(L) = wall thickness in mm

Aluminium flange AF System cap with spigot coupling System cap with duct connection socket
suitable for sealing in front of core bores to adapt smooth-faced cable ducts with for connecting smooth-faced cable ducts
in walls and floors. Supplied with flange 110, 125, 140 or 160 mm outside dia- with 125, 140 or 160 mm outside diameter.
packing, protection cap and installation meter. An O-ring on the inside of the Accompanying heat-shrink sleeve provides
accessories. coupling provides the seal. the seal.
For use with system caps or KSS system. Order No.: BKD 150-DSM 110 Order No.: BKD 150-DM 125
Max. core bore diameter 150 mm. BKD 150-DSM 125 BKD 150-DM 140
Flange size: 235 x 235 mm BKD 150-DSM 140 BKD 150-DM 160
Order No.: BKD 150-AF 235 BKD 150-DSM 160 Subject to technical alteration without notice

System cap with one spigot System cap with three spigots System cap with eight spigots
and accompanying heat-shrink sleeve, and accompanying heat-shrink four are open with accompanying heat-shrink
suitable for one cable 34 - 108 mm sleeves, suitable for three cables sleeves and four are blanked off, suitable for
diameter. 21 - 56 mm diameter. 4 cables 7-23 mm diameter and 4 cables
Order No.:BKD 150-D1/110 Order No.: BKD 150-D3/60 12 - 33 mm diameter.
suitable for one cable 26-78 mm Various finger shrouds AK or blind Order No.: BKD 150-D8/35/25
06.06/MT 26-2

diameter. plugs VS 60 are available as Order No.: BKD 150-TM Set-D8


Order No.: BKD 150-D1/80 accessories.

page 50

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Curaline
CABLE DUCT SYSTEM

Curaline BKD 150 Accessories

3-finger shrouds 4-finger shrouds Blind plug VS


(heat shrink type) for sealing 3 (heat shrink type) for sealing 4 seals unused spigots, remove-
cables in 1 spigot. cables in 1 spigot. able for retrofit installation of
Order No.: AK 35-3F-12/2 Order No.: AK 35-4F-13/2 cables.
for system cap BKD 150- for system cap BKD 150- Available for spigots 25, 35 and
D8/35/25 and cables D8/35/25 and cables 60 mm diameter.
2 - 12 mm diameter 2 - 13 mm diameter Order No.: VS 25 / VS 35 /
Order No.: AK 50-3F-22/5 Order No.: AK 50-4F-20/5 VS 60
for system cap BKD 150- for system cap BKD 150-
D8/35/25 and cables D8/35/25 and cables
5 - 22 mm diameter 5 - 20 mm diameter
Order No.: AK 75-3F-29/8 Order No.: AK 75-4F-29/8
for system cap BKD 150-D3/60 for system cap BKD 150-D3/60
and cables 8 - 29 mm diameter and cables 8 - 29 mm diameter

Melt tape SKB Articulated spanner - GSS Square socket key VMS
a self-fusing tape with excellent with adjustable arm for removal for rapid removal and
adhesive properties and assembly of sleeve protection replacement of BKD 150 slee-
tape thickness 1 mm, plugs, system caps and KSS duct ve protection plugs.
tape width 50 mm, adaptors. Order ref.: VMS
roll length 3.30 m Order ref.: GSS
Order ref.: SKB

Set of heat shrink sleeves


Order No.: BKD 150-TM Set-DB
Subject to technical alteration without notice

Cold shrink sleeves upon request.


06.06/MT 26-2

page 51
Curaline
CABLE DUCT SYSTEM

Curaline KD 85 Cable duct system with screw fastening

Technical details
leakproof cable entry for installation in walls and floors
No. of spigots inside of spigots cable-
screw thread for connecting system caps to sleeve flange
(system cap) [mm] [mm]
suitable for cables 2 - 73 mm diameter
cables are sealed to system cap spigots using heat shrink 1 75 26 - 73

sleeves as standard 3 30 12 - 28
durable seal between sleeve and building structure assured by 5 20 7 - 18
the expanding seal system Ld : 140 mm min.
compatible with existing duct systems
additional protection for buried cable runs between buildings is
provided by the Curaline KSS duct system
materials are ecologically friendly and highly resistant against
chemicals

The Curaline cable duct system KD 85 comprises:


Flanged sleeve
- supplied complete with protection plug and peel-off film
- installed individually or in batteries
- available for any wall thickness fits flush within the shuttering
System caps
- quick and simple attachment using srew fastening
- have 1, 3 or 5 spigots
- each with its own heat shrink sleeve
Subject to technical alteration without notice

Detailed installation instructions enclosed with the product.


06.06/MT 26-2

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Curaline
CABLE DUCT SYSTEM

Assembling in batteries Product specification


Ordering example:
KD 85-1x3-K2/(L)
Single flange sleeve
KD 85 - K / (L)

Wall thickness in mm
Sleeve with a flange on one end
System identification
KD 85-2x3-K2/(L)

Ordering example:
Double flange sleeve
assembled in a battery of 2 x 3 units
KD 85 - 2 x 3 - K 2 / L

Wall thickness in mm
Sleeve with a flange on both ends
3 sleeves in a row
2 sleeves one above the other
System identification

Angled sleeve
Installation sketch for sleeve at 45 angle

Ordering example:
Angled double flange sleeve in 45 position

KD 85 - S45 - K 2 / L

45
Wall thickness in mm
Sleeve with a flange on both ends
Sleeve in 45 position
Polystyrene System identification
wedge

Installation form
with holes for
nail-fixing
Subject to technical alteration without notice
06.06/MT 26-2

Lab = 200 mm

page 53
Curaline
CABLE DUCT SYSTEM

Curaline KD 85 Sleeves with flanges/system caps

Single flange sleeve Double flange sleeve Angled sleeve


suitable for installation of system caps or suitable for installation of system caps for angled cable entry from any direction
KSS system on one end, or KSS system on both ends, at 30, 45 or 60 with installation form
for min. wall thickness 60 mm for min. wall thickness 140 mm and polystyrene wedge, sleeve with a
Correct direction of installation must be Order No.: KD 85-K2/L flange on one or both ends, also avail-
followed. (L) = wall thickness in mm able as a multiple battery
Order No.: KD 85-K/L for min. wall thickness 200 mm
(L) = wall thickness in mm Angled single flange sleeve
Order No.: KD 85-S30-K/(L)
KD 85-S45-K/(L)
KD 85-S60-K/(L)
Angled double flange sleeve
Order No.: KD 85-S30-K2/(L)
KD 85-S45-K2/(L)
KD 85-S60-K2/(L)
(L) = wall thickness in mm

Aluminium flange AF System cap with spigot coupling System cap with duct connection socket
suitable for sealing in front of core bores to adapt smooth-faced cable ducts for connecting smooth-faced cable ducts
in walls and floors. Supplied with flange with 75 or 110 mm outside diameter. with 85 or 110 mm outside diameter.
packing, protection cap and installation An O-ring on the inside of the coupling Accompanying heat-shrink sleeve provides
accessories. provides the seal. the seal.
For use with system caps or KSS system. Order No.: KD 85-DSM 75 Order No.: KD 85-DM 85
Max. core bore diameter 85 mm. KD 85-DSM 110 KD 85-DM 110
Flange size: 150 x 150 mm
Order No.: KD 85-AF 150 Subject to technical alteration without notice

System cap with one spigot System cap with three spigots System cap with five spigots
and accompanying heat-shrink sleeve, and accompanying heat-shrink and accompanying heat-shrink sleeves,
suitable for one cable with diameter sleeves, suitable for three cables suitable for five cables with max. 7 - 18 mm
26 - 73 mm. with diameter 12 - 28 mm. diameter.
Order No.: KD 85-D1/75 Order No.: KD 85-D3/30 Order No.: KD 85-D5/20
Various finger shrouds AK or blind plugs
06.06/MT 26-2

VS 20 are available as accessories.

page 54

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Curaline
CABLE DUCT SYSTEM

Curaline KD 85 Accessories

3-finger shrouds 4-finger shrouds Blind plug VS


(heat shrink type) for sealing 3 (heat shrink type) for sealing 4 cables seals unused spigots, remove-
cables in 1 spigot. in 1 spigot. able for retrofit installation of
Order No.: AK 35-3F-12/2 Order No.: AK 35-4F-13/2 cables.
for system cap KD 85-D3/30 and for system cap KD 85-D3/30 and Available for spigots 25, 35 and
cables 2 - 13 mm diameter. KD 85-D5/20 and cables 2 - 12 mm 60 mm diameter.
diameter Order No.: VS 20 / VS 30

Melt-tape - SKB Articulated spanner - GSS Square socket key VMS


a self-fusing tape with excellent with adjustable arm for removal for rapid removal and
adhesive properties, and assembly of sleeve protection replacement of KD 85 sleeve
tape thickness 1 mm, plugs, system caps and KSS duct protection plugs.
tape width 50 mm, adaptors. Order ref.: VMS
roll length 3.30 m Order ref.: GSS
Order ref.: SKB
Subject to technical alteration without notice
06.06/MT 26-2

page 55
Curaline
CABLE DUCT SYSTEM

Curaline KSS cable duct system Flexible cable duct system

KSS

D i c h t u n g sein s a t z A

Technical details Inside diameter of


System Bend radius Wall thickness
flexible, mechanically strong, load-bearing plastic spiral duct duct [mm]
for conduits and cables
KSS B150 110 994 mm 7.8 mm
the wide range of system components ensures straightforward
KSS 85 80 540 mm 5 mm
connection to all Curaline systems at both ends, including
flanged sleeves and core bores
ensures gas- and watertight connection to cable ducts and
underground cables
ducts can be cast in without problem
compatible with existing duct systems
protects cable conduits and cables from ground movement
facilitates alterations and modifications to cable runs without
costly ground works

KSS Variations:
- KSS B150: for connection to Curaline cable entry BKD 150
- KSS 85: for connection to Curaline cable entry KD 85

System components - see overleaf

Subject to technical alteration without notice

Detailed installation instructions enclosed with the product.


06.06/MT 26-2

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Curaline
CABLE DUCT SYSTEM

System components

System connector D (for BKD 150) System connector D (for KD 85) Leakproof sleeve with combiframe K
allows gas- and watertight bayonet allows gas- and watertight screw for connecting system connector or
connection to leakproof sleeve. connection to leakproof sleeve. system caps.
Supplied for system KSS B150 Supplied for system KSS 85 Supplied for system KSS B150, KSS 85

Adhesive socket KM Spigot connector SM


for connecting to cable ducts. for connecting to smooth-walled cable
KM 110: Supplied for system KSS B 150 ducts.
KM 75: Supplied for system KSS 85 SM 110: Supplied for system KSS B 150
& KSS 85
SM: 75: Supplied for system KSS 85

System cap D3 System cap D5 System cap D7


with 3 spigots for sealing to with 5 spigots for sealing to with 7 spigots for sealing to
cables using shrink technology cables using shrink technology cables using shrink technology
Subject to technical alteration without notice
06.06/MT 26-2

page 57
Curaline
CABLE DUCT SYSTEM

Curaline KSS cable duct system System combinations

Order. No Order. No

KSS B 150/110/D2/1000 One end for connection to KSS B 150/110/D/SM 110/1000


cast-in cable entry sleeve, the
Both ends for connection to KSS 85/80/D2/1000 KSS 85/80/D/SM 75/1000
other end with spigot connector
cast-in cable entry sleeve. for connecting to smooth-walled
cable ducts.

Order. No Order. No

KSS B 150/110/D/0/1000 KSS B 350/110/D/D3-46/1000

KSS 85/80/D/0/1000 KSS 85/80/D/D3-30/1000


One end for connection to
cast-in cable entry sleeve, the
other end free.

One end for connection to


cast-in cable entry sleeve, the
other end for system cap with
spigots for sealing to cables
using shrink techniques.

Order. No Order. No

KSS B 150/110/D/KB/1000 KSS B 150/110/D/KM 110/1000

KSS 85/80/D/KB/1000 KSS 85/80/D/KM 75/1000


One end for connection to cast-in
cable entry sleeve, the other end One end for connection to
with cable entry sleeve for connec- cast-in cable entry sleeve, the
tion of system cap. other end with adhesive socket
for connecting to cable ducts.

Order. No Order. No

KSS B 150/110/KB/1000 KSS-S 85: sleeve, 80 mm

KSS 85/80/KB/1000 KSS-S 150: sleeve, 150 mm


System for casting in. Both
ends with cable entry sleeve, KSS sleeves
with expanding seal ring, for
connection of system cap.
Subject to technical alteration without notice
06.06/MT 26-2

page 58

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Curaline
CABLE DUCT SYSTEM

Curaline GE building earthing System components

Earthing insulator GE-AB with 40 x 5 mm bar


Rigid earthing anchor with welded steel strap for welding
connection to a reinforcement and for flush casting in with
M12 connecting thread at one end.
Standard length 70 mm, bar length 300 mm
Order No.: GE-AB

The Doyma GE building earthing devices are available as


sleeve, potential, insulation and retrofit grounding in rigid
and flexible forms for many applications.

Properties
suitable for potential balancing
great safety from the connecting fasteners eg M12 bolts
gas- and water-tight
delivered ready to suit floor and wall shuttering
durable identification of the earthing
available in zinc plated mild steel and stainless steel Earthing insulator GE-A/L
virtually any length supplied Rigid earthing anchor for welding connection to a reinforcement
and for flush casting in with M12 connecting thread at one end.
Order No. GE-A/L (L = wall thickness in mm)
Subject to technical alteration without notice

Cable entry earth GE-D/L Sleeve - potential earth GE-D-P/L


Rigid insulated sleeve for flush casting in with M12 connecting Rigid sleeve with centrally welded cross clamp for flush casting in
thread at each end. with M12 connecting thread at each end.
Order No.: GE-D/L (L = wall thickness in mm) Order No.: GE-D-P/L (L = wall thickness in mm)
06.06/MT 26-2

page 59
Curaline
CABLE DUCT SYSTEM

Curaline GE building earthing System components

Potential-Earthing GE-P Retrofit sleeve earth GE-ND


Rigid earthing anchor with welded cross clamp for connecting Rigid insulated sleeve for retrofit installation with connectors at
to earthing installation, conductors and reinforcements for flush each end (M12 bolts and cross clamp)
casting in with M12 connecting thread at one end. Order-No.: GE-ND (standard length abt. 500 mm)
Order No.: GE-P (standard length abt. 120 mm)

M12 connector Flat to round connector


Zinc plated mild steel (VZ) or grade 304 stainless steel Zinc plated mild steel (VZ) or grade 304 stainless steel
Order No.: GE-ABM 12 Order No.: GE-FRV

Subject to technical alteration without notice


06.06/MT 26-2

page 60

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Curaline
CABLE DUCT SYSTEM

Curaflex gasket inserts Sealing cables with gasket inserts

Curaflex C Curaflex gasket insert for pipes and cables


for installation in pipe sleeves or core bores
double sealing with 3 mm EPDM orange coloured
centre ring
leak-proof against pressing water
with DPS Double Profile System up to NB 350
Parts: - asymmetrically profiled steel rings:
electro-galvanized, yellow passivated and
sealant coated
- elastomer: EPDM-seal rings Doyma-Grip

Curaflex A Curaflex gasket insert for pipes and cables


for installation in pipe sleeves or core bores
single sealing
leak-proof against non-pressing water
with DPS Double Profile System up to NB 350
Parts: - asymmetrically profiled steel rings:
electro-galvanized, yellow passivated and
sealant coated
- elastomer: EPDM-seal ring Doyma-Grip

Curaflex MS/C Curaflex gasket insert for flexible cable ducts and
cables
with cable sheathing and heat shrink sleeve to
allow sealing between cable sheathing and cable
duct/cable
for installation in pipe sleeves or core bores
double sealing with 3 mm EPDM orange coloured
centre ring
leak-proof against pressing water
with DPS Double Profile System up to NB 350
Parts: - asymmetrically profiled steel rings:
electro-galvanized, yellow passivated and
sealant coated
- elastomer: EPDM-seal rings Doyma-Grip

Curaflex MS/A Curaflex gasket insert for flexible cable ducts and
cables
with cable sheathing and heat shrink sleeve to
allow sealing between cable sheathing and cable
Subject to technical alteration without notice

duct/cable
for installation in pipe sleeves or core bores
single sealing
leak-proof against non-pressing water
with DPS Double Profile System up to NB 350
Parts: - asymmetrically profiled steel rings:
electro-galvanized, yellow passivated and
06.06/MT 26-2

sealant coated
- elastomer: EPDM-seal ring Doyma-Grip

page 61
Curaflex
PIPE DUCT SYSTEM

Curaflex pipe sleeves Technical information


Application areas
Practical experience on site has shown that only by installing Doyma sealing systems, consisting of pipe sleeves and gasket inserts,
secure and lasting watertight penetrations for pipes and cables through walls, ceilings and floors are guaranteed. Curaflex sleeves,
whether manufactured from special fibre cement or from steel, and Curaflex gasket inserts form a reliable sealing system of high-
est quality for all pipe and cable service ducts leading from outside into a building.

Materials
The sleeves are manufactured, in accordance with the numerous constructional requirements, from special fibrous cement and/or
steel for the commonly encountered conditions of pressing and non-pressing water and ground moisture.

Curaflex special fibre cement pipe sleeve


Manufactured from special high-grade, asbestos-free fibre cement.
The coefficient of expansion of the material corresponds to that of concrete.
Principal installation area of the sleeves: in structural walls, floors and ceilings.
The material absorbs moisture from the surrounding structure, the formation of shrinkage cracks is eliminated.
Series Curaflex 3000 has a grooved outer surface in order to become absolutely homogenous with the structure, providing a
durable, watertight bond with the concrete.
The inside face of the sleeve provides an optimum contact surface for the elastomer of the gasket insert when installed in the
sleeve
No corrosion is possible.

Please note: If Curaflex special fibre cement sleeves will be in constant contact with pressing water, a preventive coating with
Aquagard primer and special paint is recommended.

Curaflex steel sleeves


Steel sleeves are equally reliable and durably resistant construction components for use with Curaflex gasket inserts.

Steel grades (materials) and surface treatment


Materials
Mild steel S235JRG2 (1.0038)
Stainless steel grade 304 ( 1.4301 = V2A)
Stainless steel grade 316 ( 1.4571 = V4A)

Surface treatment
Electro-galvanized mild steel (DIN 50961), yellow passivated and sealant coated.
Passivating approximately doubles the corrosion resistance of electro-galvanized steel;
Coating doubles the resistance yet again a four-fold improvement over simple electro-galvanized steel.

Stainless steel grades 304 and 316 are supplied in pickled condition.

Other materials and surface treatments available on request.


Subject to technical alteration without notice
06.06/MT 26-2

page 62

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Technical information

Products
Special fibre cement pipe sleeves:
Curaflex 3000: Sleeve with grooved outer face
Curaflex 3001: Sleeve with additional flange suitable for structures with bituminous thick-coating

Special fibre cement pipe sleeves with fixed and loose flange made of cast iron:
The Curaflex 4000 sleeve combines the advantages of the special fibre cement sleeve with the durability of cast iron.
Curaflex 4006: Sleeve with bonded cast iron fixed flange for sealings on buildings with tanking membranes,
leak-proof against pressing water.
Curaflex 4005: Sleeve with bonded cast iron fixed flange for sealings on buildings with tanking
membranes, leak-proof against non-pressing water.

Curaflex steel sleeves


Curaflex 5000: Steel sleeve with continuously welded fixed flange. Used in conjunction with a loose flange
together with gaskets, for sealing penetrations through buildings with tanking membranes against non-pressing water
and ground moisture.
Curaflex 6000: Steel sleeve with continuously welded fixed flange. Used in conjunction with a loose flange together
with gaskets, for sealing penetrations through buildings with tanking membranes against pressing water.
Curaflex 7000: Sealing on the face of the structure with a fixed flange. Used in conjunction with a loose flange
together with gaskets, for sealing penetrations through buildings with tanking membranes against non-pressing water
and ground moisture (7005) and against pressing water (7006).
Curaflex 8000: Sealing on the face of the structure with a fixed flange. Suitable for both pressing and non-pressing
water.
Curaflex 9000: Steel sleeve with continuously welded puddle flange. Suitable for both non-pressing water and
ground moisture and pressing water.

Doyma service
The depth of our experience is your assurance: Whether you require a sleeve with a mitred cut to suit a tunnel
penetration, for example, or a sleeve with a fixed and loose flange set at an angle whatever site condition
needs to be met, we will provide the optimum solution.
Subject to technical alteration without notice
06.06/MT 26-2

page 63
Curaflex
PIPE DUCT SYSTEM

Curaflex gasket inserts Technical information

Doyma develops and produces gasket inserts for sealing service ducts through walls, ceilings and floors for the
widest variety of demands.
The Curaflex gasket inserts fulfil the following construction engineering requirements:
sealing against pressing and non-pressing water
for installation in pipe sleeves or core bores
with fixed and loose flange according to DIN 18195 T9
split versions for retrofit installations
angular deviation of service duct up to 8 accepted
fire protection: With intumescent systems from Doyma, tested and approved to DIN 4102 of the Building
regulations, fire compartments can be penetrated with confidence
explosion protection
gas-tight to seal against all gases that do not attack the material (e.g. air, nitrogen, inert gases, etc.)

The spectrum of applications for gasket inserts encompasses structural and civil engineering, especially water
lines, heating and district heating. Other applications include, for example, service ducts in swimming pools,
tank installations, gas pipes and shelters.
Further uses occur in manholes, sewage works and in constructions with or without tanking membranes and
thick-coating renders.

Function principles
The assembly comprises rubber gaskets between profiled steel rings, which fit over
the service pipe/cable inside the sleeve or core bore. Tightening the nuts compres-
ses the gaskets between the steel rings and thereby securely closes off the annular
void between the building service and the sleeve or core bore.

Doyma DPS
The profiling of the steel rings (DPS* = Double Profile System) features a more intel-
ligent method of pressure distribution: gently in the direction of the service, strongly
in the direction of the sleeve/core bore.
*) DPS up to NB 350 mm

Materials used
The standard gasket insert comprises minimum 6 mm thick, asymmetrically profiled
steel rings. The steel rings are electro-galvanized, yellow passivated and sealant
coated as standard (ggv).
To these are added according to the sealing requirement for pressing or non-
pressing water one or two 27 mm thick elastomeric rings which, as standard, are
made of fatigue-proof special EPDM compound "Doyma-Grip". Gasket inserts with
two elastomeric rings have an additional 3 mm thick orange-coloured EPDM centre
DPS = Double Profile System
ring. This centre ring causes homogenous and uniform distribution of the compres-
sion pressure on the service pipe or cable and sleeve/core bore.

Steel grades (materials) and surface treatment


Materials
Mild steel S235 JRG2 (1.0038)
Stainless steel grade 304 ( 1.4301 = V2A)
Subject to technical alteration without notice

Stainless steel grade 316 ( 1.4571 = V4A)


Other materials upon request

high low
06.06/MT 26-2

pressure pressure

page 64

Seite R-1-2
Curaflex
PIPE DUCT SYSTEM

Technical information

Surface treatment
Electro-galvanized mild steel (DIN 50961), yellow passivated and sealant coated.
Passivating approximately doubles the corrosion resistance of electro-galvanized steel;
Coating doubles the resistance yet again a four-fold improvement over simple electro-galvanized steel.
stainless steel grades 304 and 316 are supplied in pickled condition.

Other materials and surface treatments available on request.

Sealing rubbers: rubber types


EPDM (Ethylene Propylene Di-Monomer)
Newly developed Doyma-Grip: Doyma-Grip is a special, slip-resistant, resilient elastomeric compound developed by Doyma.
This compound resists friction-reducing substances, for example softening agents, which can cause the gasket insert to slip.

Additional properties:
Excellent chemical resistance, resistant to almost all acids and alkalis as well as brine.
Suitable for potable water (copy of KTW approval upon request).
High thermal and mechanical properties.
Not suitable for oils, fats, fuels and solvents.
Temperature range: from - 40 C to + 140 C.

NBR (Nitrile Butadiene Rubber Perbunan*)


Chemical resistance to oils, fats and all commercially available fuels
Not suitable for solvents, chemicals, aviation fuels and fuels with a high proportion of methanol.
NBR is an outstanding seal for natural and town gases.
Temperature range: from - 40 C to + 80 C

FPM (Fluor Rubber Viton*)


Chemical resistance, also to solvents, fuels, natural gas, oils, fats and aviation fuels - Jet A1
(old designation: JP1 & ATK) and Jet B (old designation: JP4 & ATG).
Temperature range: from - 30 C to + 200 C.

* Registered trade name

Silicon (Silicon Rubber)


Good temperature resistance till 250 C.
Good ozone resistance.
Limited chemical resistance not suitable for oils, fuels and solvents.
Temperature range: from 90 C to + 250 C.

Special compounds on request.

NB:
1: Curaflex gasket inserts against pressing water are suitable for sealing against pressing ground water. If there is continuous
water pressure in high rise buildings, e.g. in tanks or similar containers the design of the gasket insert needs to be checked
to see that it meets the requirements of pressure tightness.
2: Gasket inserts are not fixed points and are not designed for load bearing. If settlement of pipelines is expected, centering
Subject to technical alteration without notice

rings or spacers should be fitted in the sleeve or core bore during installation.
06.06/MT 26-2

page 65
Doyma DL LINK CHAINS

Doyma DL link chains Technical information


Overview
Link chains have established themselves as a low cost system to seal pipes and cables, which are
taken into buildings. The advantage of this sealing system is its modular design: The assembly of
several sealing modules produces the chain which is then ready for installation.

This modular system, comprising just 16 sizes of sealing module, enables pipes and cables from
21 mm to 1220 mm dia. to be successfully sealed.

The choice of the sealing module required for the seal depends on the pipe diameter and is cal-
culated using the formula overleaf or by computer progamme. This software can be downloaded
from the internet (www.doyma.de).

The benefits
Doyma DL sealing modules have specific advantages which make this sealing system secure.
- Expansion-free Y-connection technology
The unique geometry of the rubber sealing elements ensures their sealing efficiency no leak path is possible.
- Continuous AquaStop safety groove
The continuous AquaStop safety groove effects a more efficient compression of the sealing elements and
therefore provides a greater sealing performance.
- Distortion-resistant pressure elements
The inside perimeter profile of the pressure elements ensures they bed positively into the body of the rubber
elements during tightening; this ensures they maintain their designed, relative position during installation.

Models
Doyma supply sealing modules for different hydrostatic loading cases. There is a broad version DL Sealing
module B for high loads and a slim version DL Sealing module S for low loads.
The components of the DL sealing modules can be supplied in various materials, depending on the performance
requirements:
- Screws: galvanized or stainless steel
- Elastomer: EPDM, EPDM-KTW, NBR

Doyma DL sealing box


In order to accommodate market requirements, Doyma also supplies the complete DL link chain pre-
assembled: the DL sealing box. It contains a chain ready for installation according to customers
requirements for standard pipe diameters.

Please note:
- Doyma DL link chains are suitable for sealing in the ground. If used for heavy loads in high rise
buildings, e.g. in tanks or similar containers, movement of the DL link chain, which might be
caused by excessive maximum pressure, has to be prevented.

- Doyma DL link chains are not fixed points and are not designed for load bearing. If settlement of
pipelines is expected, centering rings or spacers should be fitted in the sleeve or core bore during
Subject to technical alteration without notice

installation.
06.06/MT 26-2

page 66

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Doyma DL LINK CHAINS

Doyma DL link chains


How to find the right chain
1. Which sealing module?
The appropriate Doyma DL link chain for an application is deter-
mined by the annular space between the diameter of the sleeve or
core bore and the ducted service. The optimum link chain is smaller
than the annular space in its relaxed (untensioned) state but larger D-d
Annular space
Ringraumdicke s=
when tensioned. The annular space is calculated as follows: 2
D-d 500 - 406 Service pipe
Annular space s= Example: =47
2 2
The product of the calculation is used to select the appropriate
sealing module (see table below); it will have a relaxed module
clearance uM less than the product and a tensioned module clea-
Core bore/
rance gM greater than the product. Just enter the calculated value pipe sleeve
according to sealing module B or S into the column annular space
s and you will get the corresponding sealing module.
Example for sealing module B s = 47 mm = sealing module 475 B

2. How many modules? Bow length BL


The required number of sealing modules must now be calculated
after determining the sealing module version. For this, the bow
length BL for the selected sealing module may be derived from the
table below.
The number of modules is calculated using the following formula.
The result is the number of modules rounded up or down.

D+d
No. of sealing modules n = x 1.57
BL
Example:
Bow length value BL of sealing module 475 B = 68,0
500 + 406
x 1.57 = 20.91 n = 20.91 21 units of sealing module DL 475 B
68.0

If the number after the decimal point is smaller than 0.5, it will be
rounded down, otherwise round up to the next full number of links.

Sealing module B Sealing module S


Number Relaxed
Sealing Bow length Pipe- of sealing module Tensioned Tensioned
module BL d [mm] modules clearance Annular Overall Annular Overall
module module
n uM space length space length
clearance clearance
s [mm] Lt [mm] s [mm] Lt [mm]
gM gM
DL 200 30.0 21.3 - 323.9 12.0 17 70 17 40
DL 250 30.0 13.0 - 358.0 15.0 21 70 20 40
DL 275 25.3 4.0 - 67.1 15.0 21 70 19.6 40
DL 300 40.1 44.5 - 406.4 17.0 25 90 24 55
DL 325 79.4 88.9 - 711.0 22.0 32 110 33 80
DL 350 41.4 14.0 - 406.4 23.0 33 110 33 60
Subject to technical alteration without notice

DL 375 55.5 26.0 - 323.9 30.0 40 110 40 70


DL 400 93.0 139.7 - 1220.0 35.0 47 140 45 90
DL 415 68.0 44.5 - 323.9 35.0 47 140 47 90
DL 425 93.0 134.0 - 1220.0 27.0 38 140 36 90
DL 475 68.0 33.7 - 1220.0 39.0 50 140 50 90
DL 500 99.0 82.5 - 1220.0 57.0 72 150 70 110
DL 525 99.0 133.0 - 1220.0 52.0 66 150 64 110
06.06/MT 26-2

DL 575 79.2 90.0 - 1220.0 46.0 62 140 60 90


DL 600 155.0 177.8 - 3000.0 78.5 98 190 90 140
DL 650 102.0 200.0 - 1220.0 70.0 85 160 91 110
page 67
Curaline
CABLE DUCT SYSTEM

Curaline Cable Duct System Technical information


Application areas
Curaline BKD- and KD-Systems
Curaline cable duct systems comprise sleeves with flanges and various system caps. These sleeves and caps form a sys-
tem which is designed for quick and easy installation and which is tight against gas and pressing water. All cable types and
sizes can be readily and flexibly sealed. All edges are rounded to protect cable insulation and avoid damage as the cable
is pulled through. Perfect sealing on cables and spigots even against pressing water is achieved by heat shrink sleeves.

Sleeves
With a flange on one or both ends, sleeves are set flush in the shuttering and cast in either individually or as a multiple
battery. The innovative combination of expanding seal system and sleeve construction ensures a perfect bonding to the
concrete.
Curaline BKD- and KD-systems are delivered to site in the length to suit wall thickness.

System caps
System caps offer a multiplicity of possibilities for sealing cables and cable ducts. Curaline BKD system caps have a
bayonet action lock to allow quick and easy installation. Curaline KD system caps with screw thread offer the same opti-
mum possibilities and solutions. System caps accept cables with different diameters to be ducted and sealed. Heat shrink
sleeves are delivered as standard with the system. Cold shrink sleeves are available as an option.

Curaline KSS duct system


Curaline KSS offers a wide range of application possibilities, e.g. gas- and watertight connection between two buildings.
The system consists of a flexible, mechanically strong, load-bearing spiral duct, which is connected to the sleeve flange
using either the bayonet or the screw thread system. According to requirements, the appropriate connection to the sleeve
flange can be chosen from a wide range of different components.

Curaline GE building earthing


The Doyma Curaline GE building earthing devices are available as sleeve, potential, insulation and retrofit grounding in
rigid and flexible forms for many applications.

Materials
Curaline BKD- and KD-Systems consist of PC (Polycarbonate), ABS (Acrylonitrile-Butadiene-Styrene-Polymer) and PVC-U
(Polyvinylchloride), the solid rubber gasket is made of EPDM (Ethylene-Propylene-Di-monomer).

Curaflex gasket inserts


For most applications of sealing and ducting cables through walls and ceilings standard Curaflex gasket inserts can also
be used. In addition, we offer Curaflex gasket inserts which are exclusively designed for cables and cable ducts.
More information upon request.

Subject to technical alteration without notice


06.06/MT 26-2

page 68

Seite R-1-2
Doyma Sealing Systems

Pipes and cables are used to supply industrial plant, along with it is too late and structural damage has already occurred. Doyma
commercial and residential buildings. All too often the focus of offers top quality, tried and tested ducting systems which ensure last-
attention is restricted to the function of water, gas, electricity or ing protection against water and insulation against noise and fire.
data supply. Little attention is given to the sealing and housing of Doyma therefore provides excellent preventative measures against
the pipes and cables passing through the walls or ceilings until structural damage.

Examples of problems + Doyma-Solutions

A core bore that is no longer An optimum solution here is


required cannot simply be re- a blind Curaflex C gasket
filled using the existing core; insert with Aquagard sealant
this closure is not watertight. applied to the inside of the
core bore.

The annular gap around a pipe With its long-lasting elastomer


is sealed with foam. Foam loses rubber seals, Curaflex C gas-
its dimensional stability over the ket inserts offer a permanent,
course of time and the seal is flexible seal for service ducts.
therefore not tight.

When the pipe moves due to The Doyma Curaflex C


temperature fluctuations, in eccentric gasket insert allows
the case of mortar-embedded for axial movements and
pipes pictured here, cracks be- angular deviations of the
tween the pipe and surround- service ducts of up to 15
ing concrete occur, and the without losing the pressure
duct loses its seal. seal.

Fire regulations should have In case of fire, the Curaflam


been taken into account when collar XS shuts off completely
both these pipes were passed flammable pipes with a maxi-
through the wall. The arrange- mum outer diameter of 200 mm.
ment in the left-hand picture The collar will be fixed on both
would allow smoke, fumes sides of a wall or underneath the
and flames to penetrate the ceiling and can also be placed
opening. around pipes in 45 position.

Seite R-1-2
DOYMA sealing systems for pipes and cables

Curaflex Sealing systems for pipes and cables


DOYMA DL Sealing systems for pipes as link chains
Curaline Sealing systems for cables
Quadro-Secura Multi purpose service ducts
Curaflam Fire protections materials
CuraInn Service ducts for in-house installation

DOYMA GmbH & Co Fon 0049-(0)4207 9166 - 550


06.06 / MT 26-2

Durchfhrungssysteme Fax 0049-(0)4207 9166 - 599


Industriestrasse 43-57 www.doyma.de
28876 Oyten export@doyma.de
Germany