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PT.Andritz Hydro Presentation 2014

CONFERENCE PAPER OCTOBER 2014

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1 AUTHOR:

Thomson Hugeng
Andritz AG
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Retrieved on: 10 January 2016
 Advanced hydraulic
Dr. Etienne Parkinson, design
Head of Pelton
R&D Vevey, turbines
Switzerland

Santiago,
ANDRITZ Chile, November
HYDRO- Compact2010
Hydro
PAMERAN KELISTRIKAN INDONESIA 2014
JCC October 1,2014
 ANDRITZ HYDRO- Compact Hydro
PAMERAN KELISTRIKAN INDONESIA 2014
Country : Indonesia

Electricity Demand
Growth 8.5 % annually
01/2014
 The ANDRITZ-GROUP
Overview

GLOBAL PRESENCE HEADQUARTERS EMPLOYEES

250 production sites and service/sales companies worldwide Graz, Austria 24,126 (as of June 30, 2014)

KEY FINANCIAL FIGURES 2013

>> Order intake: 5,611 MEUR* >> Sales: 5,711 MEUR
>> Net income: 53 MEUR >> Equity ratio: approx. 17%
* MEUR = million euro
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 A world market leader in most business areas
HYDRO and PULP & PAPER as well as

30-35%* 30-35%*

* Average share of ANDRITZ

GROUPs total order intake

PULP & PAPER

HYDRO
>> Equipment for production of all types of pulp,
>> Electromechanical equipment for hydro-
paper, tissue, and board
power plants (especially turbines and generators)
>> Energy boilers
>> Pumps (e.g. for water transport and irrigation)
>> Production equipment for biofuel (2nd generation),
>> Turbogenerators for thermal power stations
nonwovens, and plastic films
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 METALS and SEPARATION

25%* 10%*

* Average share of ANDRITZ

GROUPs total order intake

SEPARATION
METALS
>> Equipment for solid/liquid separation for
>> Presses for metal forming
municipalities (waste water treatment) and various
>> Systems for production and processing of stainless
industries
steel, carbon steel, and non-ferrous metal strip
>> Systems and equipment for production of animal
>> Industrial furnace plants
feed and biomass pellets
01/2014

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 ANDRITZ HYDRO
Organization

ANDRITZ HYDRO

Large Hydro Compact Hydro Service & Rehab Pumps Generator Turbo
Central Functions
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 Our global Presence

Hammerfest

Nlden
Tampere
Jevnaker
Vsters
Glasgow
Moscow

Kiev
Lachine Ravensburg Praha
Vancouver Pointe Claire Zurich,
Vienna, Linz, Tbilisi
Peterborough Vevey, Kriens
Grenoble Weiz, Graz,
Spokane Schio Tiszakcske
Chambly
Lewiston Porto Madrid Ankara Beijing
Charlotte Teheran
Chengdu Hangzhou
Faridabad Hanoi Foshan
Morelia
Bhopal
Yangon Manila
Caracas Kuala Lumpur
Bogota
Jakarta
Araraquara
Lima Campinas
Sao Paulo
Johannesburg

Santiago de Chile
Melbourne

Christchurch
Local Set-ups
Local Set-ups with Manufacturing
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 Our Experience

More than 170 years of turbine experience

Over 30,000 turbines (more than 400,000 MW) installed
Over 120 years of experience in electrical equipment
Complete range up to more than 800 MW
Leading in service & rehabilitation
World leader for Compact Hydro
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 Our History

More than 170 years of experience and knowledge

in the field of hydropower generation
Charmilles

Pelton Water Wheel VOEST

Baldwin-Lima-Hamilton Hydro Vevey
VOEST MCE
VA TECH HYDRO
J.P. Morris Bouvier
Precision Machines
Waplans
Ateliers de Constructions Andritz VA TECH HYDRO
Mcaniques de Vevey (ACMV) SAT Hemi Controls
Andritz
ELIN GE HYDRO inepar
Bell
GE HYDRO
Pichlerwerke Sulzer Hydro Mller

Escher Wyss KVAERNER

C.E.G.B.

English Electric Boving Tampella

KMW KAMEWA

NOHAB Dominion
Finnshyttan Engineering
01/2014

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 From Water to Wire
Extensive know-how of products and systems - From Water to Wire within ANDRITZ HYDRO

10

8 7 7 6
2 6

5
9
1 Gates
2 Penstocks
3 Inlet valve 4
4 Turbine
5 Generator 3
6 Generator Switchgear (3.3 or 6.3 kV)
7 Automation, Control & Protection
8 Power transformer 1
9 Distribution Switchgear (20 kV)
10 Distribution line 20 kV
01/2014
 ANDRITZ HYDRO

COMPACT HYDRO
is a global supplier of turnkey electromechanical equipment and
services Water to Wire for hydropower plants of small and medium
size with outputs up to 30 MW per unit.

Worldwide installed capacity more

than 400.000 MW
Number of units supplied more
than 26.000 worldwide
01/2014
 Compact Hydro
Application Range
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 Compact Hydro
Compact application range

The range of products and services is developed around the 3 main types of
turbines, Axial, Francis and Pelton and covers a head ranging from 2 up to 1,000
meters with a unit output up to 10 MW for Axial and up to 30 MW for Francis and
Pelton.

The range of products includes in addition to the turbine itself, all or part of the
electromechanical equipment within the powerhouse such as generator, inlet valve,
governor, controls, switchgear, transformer.

Head: H 35 m Head: H 300 m Head: H 1,000 m

Output: P 10 MW Output: P 30 MW Output: P 30 MW
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 Comparison of various turbine types each with 5 MW output
Runner Runner Turbine
Output Head Speed
Plant Country Type Diameter Weight Weight
(MW) (m) (rpm)
(mm) (kg) (kg)
Alviano Italy Kaplan 5.00 9.35 107.2 3,850
Vafos Norway Axial 5.00 13.60 200 2,600 5,700 46,000
Abelvantnet Sweden Axial CAT 5.00 24.00 272.7 1,950 4,000 40,000
Dakpsi 3 Vietnam Francis 5.00 51.50 500 1,191 1,136 16,000
Arvik Norway Pelton 5.00 196.00 600 930 960 22,000
1000 7,000

900
6,000
800
5,700
5,000

Runner Diameter (mm)

700

Runner Weight (kg)

Alviano
Speed (rpm)

600
4,000
Arvik
500 4,000
Vafos Dakpsi 3 3,000
400
Abelvantnet
300 2,000
Abelvantnet Dakpsi 3
200 Arvik
Vafos 1,000
100 Dakpsi 3
Dakpsi 3
Alviano
0 0
0 20 40 60 80 100 120 140 160 180 200
Head (m)
Speed Runner Diameter Runner Weight
01/2014
 Compact Hydro

Water to Wire (W2W): Products and Services

EQUIPMENT SERVICES

Turbine, MIV Installation

Generator Testing
Automation Commissioning
Control, Protection Training
SCADA
Station supply
Transformer
MV-switchgear

Optional
Intake structure
Penstock
01/2014
 Services provided from Indonesia
- Regional Marketing Services

- Pre Sales / After Sales Services

- Key Account Management

- Preparation of Tender

- Commercial PM (H/O,RCC)

- Technical PM (H/O, RCC)

- Installation, Commissioning Services

- Supervision and Testing Services

- Training Services
01/2014
 Indonesian Manpower
We are an Inter-Company Supplier for the whole Andritz-Hydro Group which:

We have installed more than 2.200 MW in Indonesia

We have Rehabilitated and Modernized more than 300 MW in Indonesia
We have more than 300 skilled Technical for Turbine and Generator installation
We have more than 15 skilled Technician for Turbine and Generator
commissioning
We have a dedicated SCADA and Control System Team
We have a dedicated NDT and manufacturing supervision team operating
worldwide
We have an excellent PM Team for handling very complex contracts
We have around 50 of our Indonesian manpower are working abroad

PT. ANDRITZ HYDRO

excellence services
01/2014
 2500 MW of Hydro Power Installation in Indonesia put into worldwide use for ANDRITZ Hydro

Manpower Abroad
Based on the successful installation and commissioning of new Hydro
Power Plants as well as on Refurbishment projects in Indonesia and the
extensive training received in our Manufacturing plants in Europe has
created a business opportunity for the entire Hydro group.
The combination of European experts and Indonesian Manpower to
provide competitive erection and installation service for our worldwide
activities.
The Team consists of approx. 300 Experts which are specialized in Turbine / Generator /
Balance of Plant as well as Control System Equipment installation and commissioning
activities with proven track record in the installation and / or refurbishment of 68 Turbine,
and / or Generator Units, totaling to an installed capacity of 2,500.00 MW in Indonesia
over the past 20 years
Monthly, around 50 of our Indonesian colleagues are working abroad together with our
ANDRITZ Hydro colleagues.
e-mail : jktcontact@andritz.com

NORWAY AUSTRIA
Ovre Otta HEPP Training - Weiz, Oberaudorf,
Marocco SPAIN Fredenau, Edling, Ybbs, KUWAIT
ICELAND Ahmed El Ansali Belesar Hydro Gerlos PAKISTAN Zahra S/S, Mina Abdula S/S,
Karanjukar HEPP UAE Lahore S/S Suhada S/S
NETHERLANDS Fujairah S/S,
Turkey CHINA
Amersfoort Training W17 S/S IRAN
Bahlelievler S/S, Xing Huang Ling S/S,
Muratli Borcka Karkhen Hydro, Arak Hydro karaj Kunming S/S, Mianyang
USA FRANCE
HEPP S/S, Boutou S/S,
Cabot Hydro Chastang Hydro Hydro, Masjed Hydro, Karun III
Donguan S/S TONG BAI
Hydro, Upper Gotvand HEPP. La Yang Shan,
USA
W.F George INDIA Dalian NDT Inspector
ITALY
Chiotas Premadio II, Zevio, Vidyuth Bhavan S/S, TAIPEH
EL SALVADOR Presenzano School Lane S/S, Sabarigiri CPT S/S, SU AO S/S,
5 De Noviembre Hydro, HEPP VATHI, Myndu Suanshi S/S
Cerron Grande Hydro VENEZULA Leshka THAILAND
ETHIOPIA
San Agaton Hydro, Sainantip S/S, Bang Saen S/S,
PERU Gilgel Gibe,
Pena Larga
Chimay Hydro BELES Samphran S/S, Bangkae, Sirikit
GHANA Hydro
Akasombo Hydro SINGAPORE
BRAZIL Kaki Bukit S/S, Sengkang S/S, MALAYSIA
Cadonga Capim SOUTH AFRICA Changi S/S, Loyang S/S, Sakra S/S Kulim S/S, Alor Star S/S, Green
Branco 2 Drakensberg Hydro, Vanderkloof, Town S/S, UKM S/S, Mid Valley
Sudan SRILANKA
Kendal, Camden, Palmiet S/S, Temenggor, Kenyir
Jebel Aulia Kukule Ganga
VIETNAM
KENYA LAOS
Sondu Miriu Da Ninh, Pahn Ri,
CAMEROON Nam Theun 2, THXP,
Camau,
EDEA Nam Gnoung
PHILIPPINE PAPUA NEW GUINEA
Agus 1, Pantabangan, Rouna 2 Upgrading Project,
Ambuklao Ramu 1
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 PLTM Project Development
General Outline of Phases
Purpose Hydrology Two Critical Values

Administrative issues / Permits & Licenses

Pre Desk Study Topography Environmental Assessment
Feasibility Site Assessment Geology Economic Analyses
Study
Additional Site Assessment Geology Economic Analyses
Hydrology Time Schedule Financial Arrangements
Feasibility Topography Environmental Assessment
Study

General Electromechanical Works

Civil Works Distribution Lines
Detailed Metal Works
Design

Contract Structure Bid Evaluation

Tender Preparation Contract Negotiations
Tendering Bid Invitation Contract Award

Periodic Review Civil Works Electromechanical Works

Contracts Co-ordination Metal Works
Implement Site Activities Distribution Lines
ation

O&M Personnel Spare Parts

Operation Preventive Maintenance
& Maintenance by OEM
Maintenan
ce
01/2014
 Quality

All operational Divisions and Subsidiaries are certified according

to the Standards ISO 9001, ISO 14001 and OHSAS 18001.

Quality one can rely on!

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 3. References in Indonesia
Projects in Indonesia equipped by ANDRITZ HYDRO
Large Hydro : 2,325MW (36 Units)
BENGKULU 210 MW ___
WEST SUMATRA 342 MW ___
Musi 3 x 70 MW LH Compact Hydro : 157MW (41 Units)
Kotapanjang 3 x 38 MW LH
Singkarak 4 x 55 MW LH Service & Rehab: 338MW (34 Units)
Lubuk Gadang 2 x 4 MW CH
LAMPUNG 90 MW ___
Besai 2 x 45 MW LH NORTH SULAWESI 28.6 MW ___
Tonsea Lama 1 x 5.4 MW CH WEST PAPUA 1.8 MW ___
Tangari 2 x 9.9 MW CH Werba 2 x 0.9 MW CH
Tonsea Lama 2 x 4.4 MW SR

NORTH SUMATRA 174.2 MW ___

Renun 2 x 42 MW LH NTB 5 MW ___ CENTRAL SULAWESI 1.6 MW ___
Peusangan 1* 2 x 23.1 MW LH Segara 2 x 2.5 MW CH Kolondom 2 x 0.8 MW CH
Peusangan 2* 2 x 22 MW LH

WEST JAVA 1,115 MW ___

Cirata I & II 8 x 125 MW LH
Parakan 2 x 2.50MW CH
Curug 2 x 3.50MW CH
Cianten 1* 2 x 1.0MW CH
Cianten 1B* 2 x 3.35MW CH
Cianten 2* 2 x 2.5 MW CH
Cianten 3* 2 x 3.04 MW CH EAST JAVA 104.8 MW ___
Cibalapulang 1 3 x 3.385 MW CH CENTRAL JAVA 168.8 MW ___ SOUTH SULAWESI 475 MW ___
Tulungagung 2 x 18 MW LH
Cibalapulang 2* 2 x 3.4 MW CH
Mrica 2 x 67 MW LH Sengguruh 2 x 16 MW LH Balambano 2 x 70 MW LH
Cibalapulang 3* 2 x 3.15 MW CH
Kracak 3 x 5.5 MW SR
Jelok 3 x 5.1 MW CH Giringan 1 x 1.40 MW CH Karebbe 2 x 64 MW LH
Lamajan 3 x 7 MW SR Wonosobo 1 x 7.40 MW CH Mendalan 1 x 5.60 MW CH Bungin 2 x 1.50 MW CH
Ubrug 3 x 6 MW SR Ketenger 2 x 3.5 MW SR Siman 1 x 3.60 MW CH Larona 3 x 68 MW SR
Plengan 4 x 1.3 MW SR Jelok 4 x 5.1 MW SR Giringan 3 x 1.2 MW SR
Mendalan 4 x 5.60 MW SR
*Under Construction Siman 3 x 3.6 MW SR
01/2014
 HEPP Larona,
3 x 68 MW

HEPP Balambano,
2 x 70 MW

ANDRITZ HYDRO
Your partner for renewable and clean energy
HEPP Karebbe,
Thank you!
2 x 64 MW
Terima kasih!
01/2014

24 www.andritz.com
 CONTACTS
BOARD OF COMMISSIONERS: San Akri, san.akri@andritz.com
I Gusti Made Ariaguna, IGustiMade.Ariaguna@andritz.com
Wolfgang Semper, wolfgang.semper@andritz.com INSTALLATION & SERVICES:
Hari Hartono, hari.hartono@andritz.com
BOARD OF DIRECTORS:
Josef M. Ullmer, josef.ullmer@andritz.com
Ichjar Musa, ichjar.musa@andritz.com

LARGE HYDRO:
Gerhard Enzenhofer, gerhard.enzenhofer@andritz.com
Martin Plouzek, martin.plouzek@andritz.com

COMPACT HYDRO / MATRIX TURBINE:

Thomson Hugeng, thomson.hugeng@andritz.com
Meiwardi Yuswan, meiwardi.yuswan@andritz.com

SERVICE & REHAB:

Thomas Locher, thomas.locher@andritz.com ANDRITZ HYDRO GmbH PT. ANDRITZ HYDRO
Hadirat Burmeister, hadirat.burmeister@andritz.com Head Office Jl. Talang No. 3
Eibesbrunnergasse 20 Jakarta 10320
1120 Vienna INDONESIA
AUTOMATION & SCADA: Austria Phone: +62 (21) 390 6929
Fx Prasetyoadi, fx.prasetyoadi@andritz.com Phone: +43 (5) 0805-5000 Fax: +62 (21) 390 5006
Reza Fakhrizal, reza.fakhrizal@andritz.com Fax: +43 (5) 0805-1015 www.andritz.com

ELECTRIC POWER SYSTEMS

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