Metric Units

Material classification P.No 8 P.No 7

1 1
1
Welding Process SMAW
Is any welding pass > 13 mm No
PWHT exceeding upper transpormation temperature Yes
Coupon Thickness, T 15.88 mm
1.00
1.00
Deposited weld metal thickness 9.00 mm
Range of Qualified Thickness (min) 5.00 mm
Range of Qualified Thickness (max) 17.46 mm
Max weld metal thickness qualified 9.90 mm

Imperial Units
Welding Process SMAW
Is any welding pass > 1/2" Yes
Coupon Thickness, T 1.000 in
Deposited weld metal thickness 1.000 in
Range of Qualified Thickness (min) 0.188 in
Range of Qualified Thickness (max) 1.100 in
Max weld metal thickness qualified 2.000 in
 <>GMAW- <>GMAW- =GMAW-S,t>0
S,t>13mm S,t<13mm mm
1 2 3
T<38 1 17.4625 31.8 17.4625
38>=T<=150 2 17.4625 200.0 17.4625
>150 3 17.4625 21.1 17.4625

1 2 3
1 18.00 9.9
2 31.75 9.9
3 200.00 9.9
4 21.11 9.9

<>GMAW- <>GMAW- =GMAW-S,t>0

S,t>13mm S,t<13mm mm
1 2 3
T<38 1 1.1 2 1.1
38>=T<=150 2 1.1 200 1.1
>150 3 1.1 1.33 1.1

1 2 3
1 2.00 1.1
2 2.00 1.1
3 200.00 1.1
4 1.33 1.1

P.No 1
P.No 3
P.No 4
P.No 5
P.No 6
P.No 7
P.No 8
P.No 9
P.No 10
P.No 11
P.No 12
P.No 13
P.No 14
P.No 15
P.No 45
t<1/2" <>SMAW-S P.No 7,8 or 45
1 0 1
1 0 0
1 0 0
1 1 0
1 1 0
1 1
PWHT above UTT
1 1.1
1 1.1
0 1.1
1 Base
0 Base
Approve the WPS
 Welding Procedure
Specification (WPS)
and Supporting PQR

No Verify the editorial

information in WPS is
filled in and match
with PQR

Yes
 Yes
Is it impacted tested
WPS?

Yes

Identify Welding Variables

from for the welding process
used (QW-252 to QW-266 )

Verify all the essential,

supplementary essential and
non essestial variables have
entry in WPS

Yes No

Verify all the essential,

supplementary essential
variables are recorded in PQR

Verify all the essential and

supplementary essential
variables are within the ranges
specified by ASME Sec IX,
Verify the testing results

Yes No

Reject the WPS and request

Approve the WPS requalification of PQR
Request WPS revision and
resubmission for approval.
PQR cannot be modified
except editorial changes
ding Procedure
cification (WPS)
Supporting PQR

ify the editorial

mation in WPS is
d in and match
with PQR

Yes
 Yes
mpacted tested
WPS?

No

Identify Welding Variables

from for the welding process
used (QW-252 to QW-266 )

Verify all the essential,

supplementary essential and
non essestial variables have
entry in WPS

No Yes

Verify all the essential

variables are recorded in PQR

Verify all the essential

variables are within the ranges
specified by ASME Sec IX,
Verify the testing results

Yes No

Reject the WPS and request

Approve the WPS requalification of PQR
Material classification P.No 1 P.No 1
Welding Process SMAW
PWHT exceeding upper transpormation temperature No
Is any welding pass > 13 mm No
Thickness of Test Coupon 8 mm
Weld Deposit Thickness (t) 5 mm
Range of base metal thickness qualified (min) 1.5 mm
Range of base metal thickness qualified (max) 16 mm
Maximum Weld Deposit Qualified 10 mm

Material classification P.No 1 P.No 1

Welding Process SMAW
PWHT exceeding upper transpormation temperature No
Is any welding pass > 1/2" Yes
Thickness of Test Coupon 1 1/2 in
Weld Deposit Thickness (t) 3/4 in
Range of base metal thickness qualified (min) 0.188 in
Range of base metal thickness qualified (max) 1.650 in
Maximum Weld Deposit Qualified 8 in
 1 2 3
1 8 16 8.8
2 1.5 16 8.8
3 5 16 8.8
4 5 16 8.8
5 5 200 8.8
6 5 10.64 8.8

1 2 3
1 1.500 3.00 1.65
2 0.063 3.00 1.65
3 0.188 3.00 1.65
4 0.188 3.00 1.65
5 0.188 8.00 1.65
6 0.188 2.00 1.65

1 2
1 10 10
2 10 10
3 10 10
4 10 16
5 10 8
6 10 10.64

1 2
1 1.5 1.5
2 1.5 1.5
3 1.5 1.5
4 1.5 3
5 1.5 8
6 1.5 2