Midi Mainten GB

IBAK Helmut Hunger
GmbH & Co.KG
Wehdenweg 122
D-24148 Kiel
Telephone: +49 (0) 431 / 7270-0

Telefax: +49 (0) 431 / 7270-270
e-Mail: info@ibak.de
Internet: www.ibak.de
Midi-System
Maintenance of the Sewer TV System
Instructions for Maintenance:
R Inspection
R Servicing
R Trouble-Shooting and Repair
R Periodical Checks
English R Spare Parts Lists
Maintenance Midi-System
Table of Contents
Qualification of Operators and Service Technicians .................................................................. II
IBAK Manuals on Sewer TV Systems ........................................................................................ II
1. Maintenance 1-1
1.1 Instructions for Safe Maintenance ....................................................... 1-1
1.2 Maintenance Schedules ....................................................................... 1-2

1.2.1 Inspection Schedule ......................................................................................... 1-2
1.2.2 Servicing Schedule ........................................................................................... 1-4
1.2.3 Trouble-Shooting and Repair Schedule ........................................................... 1-6
1.2.4 Checks in Compliance with BGV A2 and BGV D8 ........................................... 1-7
1.3 Servicing and Repair of Camera Systems .......................................... 1-8

1.3.1 Care and Servicing of Camera Systems .......................................................... 1-8
1.3.2 Replacement of LEDs and Front Glass on the ORION Camera ..................... 1-9
1.3.3 Replacement of LEDs and Front Glass on the JUNO Camera ....................... 1-11
1.3.4 Replacement of the LEDs in the Ancillary Light ............................................... 1-12
1.3.5 Replacement of Tyres on the Camera Tractor ................................................. 1-13
1.3.6 Replacement of V-Seals on KRA 65 ................................................................ 1-14
1.3.7 Care and Maintenance of Tractor Attachment FW 6 ........................................ 1-15
1.3.8 Replacement of LEDs on the HYDRUS Camera ............................................. 1-15
1.3.9 Grease sand deflector of ORION Camera ....................................................... 1-16
1.4 Servicing and Repair of Cable Winches .............................................. 1-17

1.4.1 Servicing of Cable Winches ............................................................................. 1-17
1.4.2 Replacement of Measuring Wheel in Counter ................................................. 1-17
1.4.3 Replacement of Camera Cable ........................................................................ 1-18
1.4.4 Replacement of Sliding Block on Cable Winch KW 180 .................................. 1-19
2. Spare Parts Lists 2-1

2.1 Pan and Tilt Camera ORION 2.1 ...................................................................... 2-2
2.2 Pan and Tilt Camera ORION-L ......................................................................... 2-4
2.3 Axial View Camera JUNO ................................................................................ 2-6
2.4 Axial View Camera HYDRUS ........................................................................... 2-7
2.5 Ancillary Light ZSW 65 ..................................................................................... 2-8
2.6 Camera Tractor KRA 6 ..................................................................................... 2-9
2.7 Accessories for KRA 6 ..................................................................................... 2-11
2.8 Hinged Plug Connection KRA 65 ..................................................................... 2-13
2.9 Lowering Rods ASG 5 ...................................................................................... 2-14
2.10 Camera Tractor Attachment FW 6 ................................................................... 2-15
2.11 Cable Reel KT 180 ........................................................................................... 2-16
2.12 Cable Winch KW 180 ....................................................................................... 2-18
04.04.2_MidiSystem_A3\Instandh.\2e03-MidinstandA3
I
Midi-System Maintenance
2.13 Boom KW 180 .................................................................................................. 2-19

2.14 Reel HSP 30 ..................................................................................................... 2-20
2.15 Reel HSP 60 ..................................................................................................... 2-21
2.16 Reel HSP 100 ................................................................................................... 2-22
2.17 Control Box BK 3 .............................................................................................. 2-23
Qualification of Operators and Service Technicians
IBAK Sewer TV Systems must be put into service and operated by trained and
competent personnel only. Servicing and maintenance must be carried out by
suitably qualified technicians only. The purchaser (user) is given a training
course when the system is handed over in the IBAK factory. Read all volumes
of the instruction manual carefully before you put the equipment into operation
for the first time.
IBAK Manuals on Sewer TV Systems
All information and technical data given apply to the standard system. Depen-
ding on the system configuration with accessories or special models, the data
of individual system components or subassemblies can deviate from these
indications.
The techn. documentation must be kept with the equipment for future reference.
Additional copies are available from IBAK for your office or workshop files.
Technische nderungen vorbehalten

Subject to technical modification
Sous rserve de modifications techniques
II Issue 3
Maintenance Midi System
1. Maintenance
1.1 Instructions for Safe Maintenance
Qualified personnel: Servicing and maintenance of IBAK sewer TV systems must be carried out by
suitably trained personnel only.
Personal safety kit: Always use the recommended personal safety kit when doing any work with the
equipment.
In particular when you clean the equipment, protection gloves, safety shoes and
protective goggles must be worn. There is a risk of infection from germs.
Switch off power supply: De-energize the system and make sure it cannot be switched on accidentally
before you open or service any system components.
Spare parts: For servicing and maintenance work, always use genuine IBAK spare parts or
standard parts as indicated in the manuals.
Warranty: Carry out servicing and maintenance work carefully and at the given intervals.
Equipment which is not properly serviced is excluded from warranty cover.
Safety checks and Periodical tests: For your own safety, carry out the listed weekly safety checks and the periodical
tests in compliance with BGV A2 or BGV D8 resp. at the prescribed intervals.
All fixing parts (steel ropes, hooking devices etc.) which are relevant to safety
must be checked regularly for damage and replaced as necessary.
IBAK Service for EEx equipment: Repairs to the EEx equipment may be carried out by the IBAK service
department only.
According to ElexV 9, components of electrical equipment which have an
essential effect on the explosion protection must not be put into operation again
until an authorized inspector has examined them and certified that they comply
with the requirements of ElexV as far as the essential characteristics of explosi-
on-protection are concerned.
This is not applicable if the electrical equipment is repaired by the manufacturer

(i.e. IBAK) and is subsequently given a new factory test.
04.04.2_MidiSystem\Instandh_A3\2e400-MidinstandA3
1-1
Midi System Maintenance
1.2 Maintenance Schedules
1.2.1 Inspection Schedule
Time System
Inspection Work: Test Equipment See instructions:
Schedule: Components:
See instruction
Prior to each ORION 2 or - Leak test of camera systems
Pressure test set manual for
deployment: JUNO - Test internal pressure in housings
camera systems
HYDRUS Check light cap for damage and wear Visual check
- System safety check

Compl. system Check (1)
- Test EMERGENCY STOP switches
Camera tractor Check tyres,

KRA 65 replace if worn by more than 50%
Visual check 1.3.5
Check claws for damage, deformation and

Visual check (2)
corrosion
Cable winches
KT180 + KW180
Check measuring wheel of counter Visual check 1.4.2
Cable winch Check sliding block

Regularly:
KW 180 (replace when less than 3.0 mm thick)
Visual check 1.4.4
The cable reel and the camera system must switch off when the EMER-
GENCY STOP switch is actuated.
Damaged, deformed or corroded claws must not be repaired. They must
be replaced immediately.
1-2
Inspection of Midi System:
1 Leak test of the cameras, the camera tractor and the ancillary light
2 Test EMERGENCY STOP function
3 Check camera cable
4 Check tyres
5 Check measuring wheel
6 Check sliding block
1-3
1.2.2 Servicing Schedule
See
Time System
Servicing Work: Materials: instructio-
Schedule: Components:
ns:
After each Tap water,

deployment:
Camera systems Clean, dry and disinfect all downhole equipment
disinfectant
1.3.1
Lighting and
Clean light cap and front glass Glass cleaner (1)
ancillary light
Check camera cable and clean with sponge when

Camera cable
winding it onto the reel
Tap water (2) 1.4.3
1.3.2
Regularly, as ORION 2, JUNO Replace light caps when they show severe signs
required: and ZSW 65 of wear
Light caps (3) 1.3.3
1.3.4
Grease sand deflector plates of the ORION Silicone grease
regularly Medium 33
1.3.9
Replace light cap when it shows severe signs of

HYDRUS
wear
Light cap (3) 1.3.8
Tractor attach- Replace plastic gearwheels when they show

ment FW 6 severe signs of wear
Gearwheels 1.3.7
KRA wheels Replace tyres when worn by 50% Tyres 1.3.5

Cable winches
KT180 + KW180
Clean and service Silicone grease 1.4.1
KW180: Replace sliding block if worn down to less

than 3.0 mm
Sliding block 1.4.4
Grease Klber PLEX

KW180: Clean and lubricate cross spindle
BE 31-102
Reels Clean and service Silicone grease
Pressure test set Check air dehumidifier and replace if necessary Visual check (4)
To BGV A2 Complete
and BGV D8 TV system
Periodical checks 1.2.4
After 2000
Complete Thorough overhaul of TV system in IBAK factory or
operating
TV system at an IBAK service depot
hours:
To clean, do not use any solvents or cleaning agents containing solvents.

Solvents attack the makrolon parts of the light caps.
If the cable sheath gets damaged, the camera cable must be immediately
repaired or replaced.
Do not open the camera housing. If the housing is not opened in the correct
fashion, the slip-ring transmission will be damaged.
The moisture absorbing property of the filter material deteriorates with age
and the colour changes from white to greyish brown or dark grey. The air
dehumidifier must then be replaced, otherwise after one year at the latest.
1-4
Servicing of Midi System:
1 Clean lighting, front glass and ancillary light

2 Clean camera cable
3 Replace gearwheels
4 Clean cable reel
5 Replace air dehumidifier
6 Replace tyres
7 Replace sliding block
8 Clean and lubricate cross spindle
List of tools for Midi System: - T-handle wrench for hex socket head screws 5 mm
- T-handle wrench for hex socket head screws 4 mm
- T-handle wrench for hex socket head screws 3 mm
- Ball-head wrench for hex socket head screws 2.5 mm
- Screwdriver 6 x 150
- Screwdriver 3 x 100
- Fixed spanner 17 mm
- Fixed spanner 24 mm
1-5
1.2.3 Trouble-Shooting and Repair Schedule
System See
Fault: Repair Work Materials:
Components: instructions:
ORION/JUNO ORION/JUNO 1.3.2

No light Check lighting segments and replace if necessary
Camera head LED segments 1.3.3
Ancillary light Check lighting segments and replace if necessary

ZSW 1.3.4
LED segments
HYDRUS Check lighting segments and replace if necessary

HYDRUS 1.3.8
LED segments
- Are EMERGENCY STOP switches de-activated?

Control box
No picture - Are all cables connected properly?
BK 3 + cable reel
- Is monitor switched on (power switch)?
Camera tractor
KRA65 Check shaft packings and replace if necessary Shaft packings
1.3.6
leaking
Inaccurate length Counter Check measuring wheel of counter and replace if

measurement KT180 + KW180 necessary
Measuring wheel 1.4.2
Camera cable
Cable faulty
KT180 + KW180
Replace camera cable 1.4.3
1 Check camera lighting

2 Check ZSW lighting
3 Check shaft packings
4 Check measuring wheel
5 Check camera cable
1-6
1.2.4 Checks in Compliance with BGV A2 and BGV D8
According to the regulations for the prevention of accidents, owners of IBAK

systems are obligated to safeguard their employees against accidents in the
course of work.
The safety of IBAK systems must be checked by competent inspectors at
regular intervals in compliance with BGV A2 (Electrical Equipment and
Machinery) and BGV D8 (Winches, Lifting and Traction Equipment).
The regulations for the prevention of accidents have statutory character (RVO
and SGB) and are thus legally binding. We therefore recommend that you instruct
your operating and service personnel accordingly. You can request inspection
plans as an example from IBAK.
Below please find in form of an extract a few points which must be particularly
observed. Please note that the list is incomplete and must be particularized
according to the regulations for the prevention of accidents:
General specifications: - Qualification of inspectors (competence)

- Intervals at which tests must be repeated
BGV A2 (VBG 4): Test acc. to BGV A2: - Power supply, wiring
- Protective conductors and insulation resistance
- EMERGENCY STOP devices
BGV D8 (VBG 8): Test acc. to BGV D8: - Camera cable winch with boom
- Steel rope winch and hooking devices of the
camera systems
1-7
1.3 Servicing and Repair of Camera

Systems
For all maintenance and repair work, completely de-energize the system
and all ancillary equipment.
A leak test must be carried out after each servicing or repair of the camera
systems and the accessories .
See also: Instruction manual for the camera systems
1.3.1 Care and Servicing of Camera Systems
Sand and solid deposits between the moving parts of a camera system lead to
abrasion and cause damage to the bearings. The constant presence of moisture
in slits and O-Ring grooves leads to corrosion at the slits and therefore to leaks.
To ensure the serviceability of the full range of functions of the camera system,
the system must be cleaned, dried and disinfected after every inspection in the
sewer.
When you clean the equipment, wear the recommended personal safety kit
(protection gloves, safety shoes and protective goggles). There is a risk of
infection from germs.
Cleaning of the system: R Remove coarse dirt and foreign bodies which could impair the camera
movements.
R Rinse the system thoroughly with tap water. Rinse liquid sewage from the
slits, rotary transmissions and sealing areas. Use a hose and a brush for
cleaning.
R Please note the following for operation on waste dumps or on the industrial
sector (e.g. in chemical plants):
- For cleaning, special measures are required
- Please consult the service department at IBAK
No high pressure cleaners, solvents or general purpose cleaners may be
used, as otherwise synthetic parts and seals will be damaged. This can lead to
leaks.
To the cleaning only water or isopropanol (isopropyl alcohol) is allowed.
When lighting housings are replaced, do not use any liquid screw-securing
products.
Drying: Always dry the camera system, in particular the slits and sealing areas, after
cleaning. To dry, compressed air from a compressed air cylinder or from a
compressor can be used if applied with caution.
Disinfection: Disinfect the system with formaldehyde-free spray disinfectants on an alcohol-

free base.
1-8
1.3.2 Replacement of LEDs and Front Glass on the

ORION Camera
The LEDs of the ORION are located behind the lamp caps. To replace the LEDs,
the lamp caps must be removed.
Several groups of LEDs are arranged on each segment (board). If several LEDs
are faulty, you should replace the complete segment.
Axial lighting: 1 segment each (top and bottom)
with 1 group of 4 LEDs each
Radial lighting: 1segment each (left and right)
with 4 groups of 4 LEDs each
Replacement of lamps, axial: Unscrew 2 screws on each to remove both axial lamp caps.
The lamp segments behind the lamp caps can now be removed.
Check the sealing rings of the lamp caps. Clean and grease as required or
replace if necessary.
1-9
Replacement of lamps, radial: Unscrew 4 screws to remove the radial lamp cap.
The lamp segments behind the lamp cap can now be removed.
Check the sealing rings of the lamp cap. Clean and grease as required, or
Replacement of front glass: Unscrew 2 screws to remove the front glass holder.
Check the sealing ring of the front glass. Clean and grease as required, or
1-10
1.3.3 Replacement of LEDs and Front Glass on the

JUNO Camera
The LEDs of the JUNO camera are located behind the light cap. To replace them,
the light cap must be removed.
Several LED groups are arranged on each segment (board). If there are several
faulty LEDs, you should replace the complete segment.
Replacement of LEDs: Unscrew the 6 fixing screws to remove the light cap.
The lamp segment behind the light cap can now be removed.
Always check the sealing ring of the light cap. Clean and grease as required
or replace if necessary.
Replacement of front glass: Unscrew the retaining ring to replace the front glass.
Always check the sealing ring of the front glass. Clean and grease as
required or replace if necessary.
1-11
1.3.4 Replacement of the LEDs in the Ancillary Light
The LEDs of the ancillary light are located behind the lamp cap. To replace them,
the lamp cap must be removed.
The LEDs are arranged on 3 segments (boards). Each segment holds 15 groups
of 4 LEDs each, i.e. a total of 60 LEDs per segment.
If several LEDs are faulty, the complete segment should always be replaced.
Unscrew the 3 radial fixing screws and the vent screw and
remove the light cap.
The lamp segments behind the light cap can now be removed.
Always check the sealing ring of the light cap. Clean and grease as required
1-12
1.3.5 Replacement of Tyres on the Camera Tractor
The tyres are specially designed to wear badly in order to increase the ground
adhesion and thus the traction strength of the KRA. The tyres must be replaced
as soon as they are worn by more than 50 %.
Replacement of tyres: R Remove the old tyres from the rim or cut them off.
Put the appropriate mounting cone on the rim .
Slide the new tyre over the mounting cone on to the rim. Take care not to
twist the tyre in the process.
Replacement of Tyres:
1 Mounting cone
2 Wheel rim
3 New tyre
Ensure that the storage and operating temperature of the tyres of 45 C is not
exceeded. Always store in a cool, dark place (no UV-radiation).
1-13
1.3.6 Replacement of V-Seals on KRA 65
In the case of a leak, the V-seals must be checked, cleaned and greased
immediately. If they show signs of wear, they must be replaced.
Remove V-seal: Remove tyre.

Unscrew fixing screws (3) of rim 52-6 and remove all residues of glue from
them, and also from the threads in the rims.
Remove rim 52-6.
Clean V-seal and remove old grease.
Check sealing lips, replace if worn or in case of doubt.
Note when installing: R Grease V-seal with KLBER PLEX BE 31-102.

R Fill cavity between lips and sealing surface on wheels with grease.
R Re-secure fixing screws of the rims with LOCTITE 243.
Replacement of V-seals:
1 Tyre
2 Wheel screws
3 Rim 52-6
4 V-seal
1-14
1.3.7 Care and Maintenance of Tractor Attachment FW 6
R The camera tractor attachment must be cleaned after each deployment,

particularly in the vicinity of the gearwheels. Dirt in the gearwheels causes
increased wear.
R If the gearwheels show severe signs of wear, they must be replaced.
1.3.8 Replacement of LEDs on the HYDRUS Camera
Unscrew the light cap from the camera housing.

The segments behind the light cap can now be removed.
R Always check the sealing ring of the light cap. Clean and grease as required
1-15
1.3.9 Grease sand deflector of ORION Camera
Grease sand deflector: The sand deflector plates (a) in the ORION head must be greased at least once
every three months with silicone grease Medium 33. If the ORION is operated as
a pushrod camera and therefore gets dirty faster, it must be greased more
frequently in accordance.
1 With a disposable syringe ( 0.8 mm), press a little silicone grease into the
two drillholes in the fork.
(a)
1-16
1.4 Servicing and Repair of Cable Winches
1.4.1 Servicing of Cable Winches
R The cable reel must be cleaned and serviced regularly. To clean, we

recommend using a damp cloth and a brush if necessary.
A high-pressure cleaner must not be used.
R To ensure correct functioning of the counter it must be free of dirt.
The measuring wheel must be checked regularly for signs of wear. When it shows
the first signs of wear it must be replaced without delay.
1.4.2 Replacement of Measuring Wheel in Counter
The counters on cable reel KT 180 and cable winch KW

180 are designed on the same principle, so the following
instructions for KT 180 also apply analogously to KW
180.
1 First release thrust screw (initial stress of spring) of

pressure roller.
2 Remove roller holder and extract cable from coun-

ter.
3 You can now unscrew the measuring wheel.

Remove the residues of glue from the screw and
the drill hole.
R To install, proceed in reverse order.
R Finally, check for proper functioning.
1-17
1.4.3 Replacement of Camera Cable
Replacement of Cable on Cable Reel KT 180:
R To begin with, the camera cable must be complete-

ly wound off of the cable drum.
1 Now release the fixing clamp.
2 Unscrew plug
1 Replacement of Cable on Cable Reel KW 180:
R To begin with, the camera cable must be complete-

ly wound off of the cable drum.
Remove camera cable from counter:
R Move the cable guide on the cross spindle to the
far right hand side.
1 Release the pressure on the pressure roller.
2 Unscrew left-hand guide part from the counter.
3 3 Lift the pressure roller slightly and extract the cable
to the side.
2
Notes on shipment of cable: The camera cable can be shipped in a cardboard box with dimensions not
exceeding those of a Europalette or on a storage drum.
R Ensure that the cable is placed in the cardboard box without any twists. This
makes it easier to wind it onto the reel later on.
R Faults mainly occur near the cable connections. Damage to the body of the
cable should be marked with adhesive tape and the distance from the end
should be indicated.
R It must be possible to pull the end with the KKD out of the cardboard box
without having to lift out the entire coil of cable.
1-18
1.4.4 Replacement of Sliding Block on Cable Winch KW

180
Replacement of sliding block: The sliding block is made of plastic and is subject to normal wear. If the guide
surfaces are too severely worn, the sliding block must be replaced.
normal thickness : 4.5 mm

minimum thickness : 3.0 mm
(If thinner, replace immediately)
When you replace the sliding block, the new one must be inserted in the groove
of the cross spindle from which the old sliding block was removed. If the sliding
block is installed the wrong way round, the guide roller runs contrary to the
winding direction of the cable. Before putting the winch into operation, turn the
cross spindle with the handwheel to check the direction of the guide roller.
Replacement of sliding block
1 Cross spindle
2 Guide roller
3 Sliding block
4 Screw cap
1-19
1-20
Spare Parts Midi System
2. Spare Parts Lists
2-1
Spare Parts
2.1 Pan and Tilt Camera ORION 2.1 Midi System
0494 100 3E
Schwenkkopfkamera ORION 2.1
Ersatzteilliste:
siehe nchste Seite
Tilt-head Camera ORION 2.1
4 6359 10.09.03 Vos.
2-2
Spare Parts Parts List for ORION 2.1 Midi System
29.10.2003
Identnummer: Benennung: Description:
049410030 ORION 2.1 ORION 2.1
049400591 GS-RADIAL-AXIAL LED MODUL PCB-RAD.-AXIAL LED MODULE

049400691 GS-AXIAL LED MODUL PCB-AXIAL LED MODULE
049401541 ROHRFHRUNG, KPL. CAMERA GUIDE COMPLETE
049401832 BELEUCHTUNGSGEHUSE 2 LIGHTING HOUSING 2
049402042 FRONTFENSTER FRONT GLASS
049402142 FRONTFENSTERHALTER FRONT GLASS HOLDER
049405242 KAMERASCHUTZKAPPE CAP
049406242 VERSCHLU END COVER
049406341 FLLVENTIL FILTER VALVE
049406542 ABSTREIFER WIPER
049406642 ABSTREIFER HALTER WIPER HOLDER
049407642 VERSCHLUSSWERKZEUG LOCKING TOOL
049410642 WAERMELEITFOLIE VIDEOKOPF HEAT PILOT FOIL
049410742 WAERMELEITFOLIE SCHWENKK. HEAT PILOT FOIL
4411997 O-RING 2,00X1,00 - FPM O-RING
4412074 O-RING 13,50X1,50 - FPM O-RING
4412085 O-RING 13,94X2,62 - NBR O-RING
4412630 O-RING 19,00X1,00 - FPM O-RING
4412631 O-RING 22,00X1,00 - FPM O-RING
6000009 ZYLINDERSCHRAUBE M2X6 SLOTTED CHEESE HEAD SCREW
6000191 SENKSCHRAUBE M2X4 COUNTERSUNK SCREW
4403715 Silicondichtungsfett MOLYKOTE Silicone sealing grease

4403719 Acrylglas-Polierpaste Acryl glass polishing paste
4403677 Silikonfett Medium 33 Silicone grease medium 33
2-3
Spare Parts 2.2 Pan and Tilt Camera ORION-L Midi System
0494 800 3E Ersatzteilliste:

Schwenkkopfkamera ORION-L siehe nchste Seite
Rotationshead Camera ORION-L
09.01.2004 Vos.
2-4
Spare Parts Parts List for ORION ORION-L Midi System
06.04.2004
049480030 Schwenkkopfkamera ORION-L Rotationshead Camera ORION-L
049400591 GS-RADIAL-AXIAL LED MODUL PCB-RAD.-AXIAL LED MODULE

049401541 ROHRFHRUNG, KPL. CAMERA GUIDE COMPLETE
049402042 FRONTFENSTER FRONT GLASS
049402142 FRONTFENSTERHALTER FRONT GLASS HOLDER
049406542 ABSTREIFER WIPER
049406642 ABSTREIFER HALTER WIPER HOLDER
049410642 WAERMELEITFOLIE VIDEOKOPF HEAT PILOT FOIL
049410742 WAERMELEITFOLIE SCHWENKK. HEAT PILOT FOIL
049480741 STAB MONTIERT ROD MOUNTED
4411997 O-RING 2,00X1,00 - FPM O-RING
4412074 O-RING 13,50X1,50 - FPM O-RING
4412085 O-RING 13,94X2,62 - NBR O-RING
4412630 O-RING 19,00X1,00 - FPM O-RING
4412631 O-RING 22,00X1,00 - FPM O-RING
4403715 Silicondichtungsfett MOLYKOTE Silicone sealing grease

4403719 Acrylglas-Polierpaste Acryl glass polishing paste
4403677 Silikonfett Medium 33 Silicone grease medium 33
2-5
Spare Parts 2.3 Axial View Camera JUNO Midi System
14.01.2003
0497110030 Axialsichtkamera JUNO Axial view camera JUNO
048704142 SCHEIBE D.24XB.4 MM DISK

049110742 FRONTFENSTERMUTTER FRONT GLASS NUT
049112041 BELEUCHTUNGSGEHUSE, KPL. LIGHTING HOUSING, CPL.
049401541 ROHRFHRUNG, KPL. PIPE GUIDE , CPL.
4411915 O-RING 18,72X2,62 - NBR O-RING
4411997 O-RING 2,00X1,00 - FPM O-RING
4412074 O-RING 13,50X1,50 - FPM O-RING
4412169 O-RING 26,70X1,78 - NBR O-RING
4412637 O-RING 49,00X1,50 - NBR O-RING
2-6
Spare Parts 2.4 Axial View Camera HYDRUS Midi System
09.07.2003
049803730 Hydrus, komplett Hydrus, complete
049800241 GEHUSE VORN, KPL. HOUSING IN FRONT, COMPL.

049800491 BELEUCHTUNG KPL. LIGHTING COMPLETE
4412636 O-RING 34,00X1,20 - NBR O-RING
6001029 ZYLINDERSCHRAUBE M1,6X5 SLOTTED CHEESE HEAD SCREW
2-7
Spare Parts 2.5 Ancillary Light ZSW 65 Midi System
20.01.2003
602100030 Zusatzscheinwerfer ZSW 65 Supplementary Searchlight ZSW 65
4411922 O-RING 107,62X2,62 - NBR O-RING

4411929 O-RING 1,50X1,00 - FPM O-RING
4412293 O-RING 12,50X1,50 - FPM O-RING
4412640 O-RING 86.30X2,60 - NBR O-RING
602100332 BELEUCHTUNGSGEHAEUSE LIGHTING HOUSING
602101191 LED-PLATINE,120 LED CIRCUIT BOARD
602101242 SPLSCHRAUBE FLUSHING SCREW
602101441 SCHUTZKAPPE MONT. CAP MOUNTED
602101942 GEWINDEZAPFEN PIN WITH THREAD
2-8
Spare Parts 2.6 Camera Tractor KRA 6 Midi System
Spare Parts List:

see next page
2-9
Spare Parts
Parts List for Camera Tractor KRA 6 Midi System
16.01.2003
902200090 Kamerarohrantrieb KRA 6 Camera tractor KRA 6
409812552 ROLLRING 93 TYRE

409899031 GREIFER SIRIUS GRIPPING DEVICE
4411914 V-SEAL VA-0016-BL-BN 160 V-SEAL
4412107 O-RING 12,42X1,78 - NBR O-RING
4412107 O-RING 12,42X1,78 - NBR O-RING
4422245 VERSCHLUSSNIPPEL AG M5 CLOSING NIPPLE
6001236 GEWINDESTIFT M6X12 HEADLESS SCREW
902200341 VERSCHLUSTOPFEN,KPL. PLUG,CPL.
902200641 MONTIERKONUS 48-6,52-6 FITTING CONE
902201441 SCHUTZKAPPE, KOMPL. PROTECTIVE CAP
902201741 PRFADAPTER DICHTIGKEIT LEAK TEST ADAPTER
902202042 HALTER HOLDER
902205742 FELGE 93-6 RIM
902205842 MONTIERKONUS F.ROLLR.93-6 FITTING CONE
902206442 FELGE 52-6 RIM
902206842 FELGE 122-6 RIM
902207142 MONTIERKONUS FELGE 122-6 FITTING CONE
2-10
Spare Parts 2.7 Accessories for KRA 6 Midi System
Spare Parts List:

see next page
2-11
Parts List for KRA 6 Accessories Midi System
Spare Parts
15.01.2003
902201090 Zubehr KRA 6 Attachment KRA 6

6000081 SCHEIBE A5,3 WASHER
902200142 FELGE 65-6 RIM
902204842 MONTIERKONUS FITTING CONE
902206142 FELGE100-6 RIM
902206942 FELGE 140-6 RIM
902207042 MONTIERKONUS FITTING CONE
902207642 RAD 110-6,FERTIGTEIL WHEEL
2-12
Spare Parts
2.8 Hinged Plug Connection KRA 65 Midi System
20.01.2003
902270090 Klappsteckeranschluss KRA 65 Collapsible connector KRA 65
048620242 SCHUTZKAPPE CAP

048620541 SCHUTZKAPPE KOMPLETT PROTECTION CAP COMPLETE
4412074 O-RING 13,50X1,50 - FPM O-RING
4412074 O-RING 13,50X1,50 - FPM O-RING
4412107 O-RING 12,42X1,78 - NBR O-RING
4412107 O-RING 12,42X1,78 - NBR O-RING
4412118 O-RING 14,00X1,00 - NBR O-RING
6001464 ZYLINDERSTIFT 1,5 M6X6 PARALLEL PIN
902205742 FELGE 93-6 RIM
902205842 MONTIERKONUS F.ROLLR.93-6 FITTING CONE
902206842 FELGE 122-6 RIM
902207142 MONTIERKONUS FELGE 122-6 FITTING CONE
902271432 ANSCHLUSSDECKEL CONNECTION COVER
2-13
Spare Parts 2.9 Lowering Rods ASG 5 Midi System
13.12.2002
409890530 Absenkgestnge ASG 5 Lowering Rods ASG 5

2-14
Spare Parts
2.10 Camera Tractor Attachment FW 6 Midi System
02.04.2004
902250721 Fahrwagenzusatz FW 6 Camera Tractor Attachment
4412123 O-RING 2,57X1,78 - NBR O-RING

902250242 ZAHNRAD Z23 GEAR WHEEL Z23
902250441 SCHUTZTEIL KOMPLETT SAVETY DEVICE COMPLETE
902250842 SCHUTZBLECH PROTECTION SHEET
9022 507 4E
Fahrwagenzusatz FW 6
camera tractor attachment
2 6578 26.03.04 Vos.
2-15
Spare Parts 2.11 Cable Reel KT 180 Midi System
8017 000 3E
Kabeltrommel KT 180
Spare Parts List:
see next page
Cable reel KT 180
2 6403 20.10.03 Vos.
2-16
Spare Parts
Parts List for Cable Reel KT 180 Midi System
11.11.2003
801700020 Kabeltrommel KT 180 Cable Reel KT 180
4402012 GLEITLAGER - BUNDBUCHSE FLANGE BUSHING

4410001 BGELGRIFF HANDLE
4411234 ANSCHLAGPUFFER MIT AG M8 BUMPER
4411258 RAENDELKNOPF MILLED KNOB
4411259 FLUEGELSCHRAUBE SCREW
4411272 SICHERHEITS - UMLEGEGRIFF SAFETY GRIP
4411273 ZYLINDERGRIFF,FESTSTEHEND CYLINDRICAL GRIP
4412123 O-RING 2,57X1,78 - NBR O-RING
4414003 RILLENKUGELLAGER 696 2Z GROOVED BALL BEARING
4414068 RILLENKUGELLAGER 6201 2RS GROOVED BALL BEARING
4414087 RILLENKUGELLAGER VA 6862Z GROOVED BALL BEARING
4414114 RILLENKUGELLAGER GROOVED BALL BEARING
4414306 HUTMUTTER M8 CAP NUT
4414470 DRUCKFEDER THRUST SPRING
4414482 RASTBOLZEN D=8MM / M12 LOCKING BOLT DIA. 8MM
4420197 SCHUTZKAPPE FR CAP
4421813 VOLLGUMMIRAD SOLID RUBBER WHEEL
6001170 SCHEIBE A10,5 - 1MM DICK WASHER
801701441 MESSRAD, KPL. MEASURING WHEEL, COMPLETE
801701542 ANDRUCKROLLE BACK-UP ROLLER
801702642 ROLLE LANG ROLLER LONG
801702742 UMLENKROLLE DEFLECTION PULLEY
2-17
Spare Parts 2.12 Cable Winch KW 180 Midi System
05.04.2004
802000020 Kabelwinde KW 180 Cable Winch KW 180
4414003 RILLENKUGELLAGER 696 2Z GROOVED BALL BEARING

4414068 RILLENKUGELLAGER 6201 2RS GROOVED BALL BEARING
4414087 RILLENKUGELLAGER VA 6862Z GROOVED BALL BEARING
4414114 RILLENKUGELLAGER GROOVED BALL BEARING
4414486 DRUCKFEDER THRUST SPRING
801701441 MESSRAD, KPL. MEASURING WHEEL, COMPLETE
801701542 ANDRUCKROLLE BACK-UP ROLLER
801702442 ROHR LANG TUBE LONG
801702642 ROLLE LANG ROLLER LONG
802004842 KABELSCHUTZ, LINKS CABLE PROTECTION, LEFT
802004942 KABELSCHUTZ, RECHTS CABLE PROTECTION, RIGHT
8020 000 3E
Kabelwinde KW 180
Cable Winch KW 180
1 6431 07.11.03 Vos.
2-18
Spare Parts 2.13 Boom KW 180 Midi System
05.04.2004
802007021 Ausleger KW 180 Boom KW 180
4411384 STERNGRIFF D.40-KUNSTST. GRIP

4414157 GLEITLAGER - BUNDBUCHSE FLANGE BUSHING
4414161 RILLENKUGELLAGER M.FLANSC GROOVED BALL BEARING
4414162 ZYLINDRISCHE BUCHSE CYLINDRICAL JACK
4414482 RASTBOLZEN D= 8MM / M12 LOCKING BOLT DIA. 8MM
4415070 FRDERROLLE M. KUGELLAGER FEED ROLLER
802007342 UMLENKROLLE, AUSLEGER SUPPL. DEFL. PULLEY
802007942 DREHBLECH ROTARY PLATE
820 070 3E
Ausleger KW 180
Boom KW 180
1 6431 05.12.03 Vos.
2-19
Spare Parts
2.14 Reel HSP 30 Midi System
8018 000 4E
Haspel / Reel HSP 30
2 6538 01.03.04 Vos.
05.04.2004
801800020 Haspel HSP 30 Reel HSP 30
4411375 STERNGRIFF D.40-KUNSTST. GRIP

4414920 SPANNHEBEL,VERSTELLBAR BOLT LEVER,ADJUSTABLE
801801691 BREMSKRPER, KPL. BRAKE BODY
4415409 Rad
4415410 Federkappe
4415411 Schiebestabfhrung
2-20
Spare Parts
2.15 Reel HSP 60 Midi System
8019 000 4E
Haspel / Reel HSP 60
2 6538 01.03.04 Vos.
05.04.2004

4415409 Rad
4415410 Federkappe
2-21
Spare Parts 2.16 Reel HSP 100 Midi System
8019 050 4E
Haspel / Reel HSP 100 05.04.2004
2 6538 01.03.04 Vos. Identnummer: Benennung: Description:

4415409 Rad
4415410 Federkappe
2-22
Spare Parts
2.17 Control Box BK 3 Midi System
21.01.2003
195300020 Bedienkoffer BK 3 Control Box BK 3
195302541 ANSCHLUKABEL BK3 CONNECTION CABLE

195302842 GRIFFSTANGE, GEKRZT HANDLE SHORTENED
195303142 SEITENKLAPPEN BEARBEITET SIDE FLAP
4402802 GERTELEITUNG 5M LG APPLIANCE LEAD
4402804 DREHKNOPF GRAU KNOB
4402805 MARKIERUNGSTEIL PIN GRAU MARKING PART
4410855 SATZ GRIFFSEITENTEIL SIDE PARTS OF HANDLE
4701598 S-VIDEOKABEL LNGE 1M S VIDEO CABLE
2-23
Spare Parts Midi System
2-24

Midi Mainten GB

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Midi Mainten GB

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IBAK Helmut Hunger

GmbH & Co.KG

Telephone: +49 (0) 431 / 7270-0

Instructions for Maintenance:

1.1 Instructions for Safe Maintenance ....................................................... 1-1

1.2 Maintenance Schedules ....................................................................... 1-2

1.3 Servicing and Repair of Camera Systems .......................................... 1-8

1.4 Servicing and Repair of Cable Winches .............................................. 1-17

2. Spare Parts Lists 2-1

2.13 Boom KW 180 .................................................................................................. 2-19

Qualification of Operators and Service Technicians

IBAK Manuals on Sewer TV Systems

Technische nderungen vorbehalten

1.1 Instructions for Safe Maintenance

This is not applicable if the electrical equipment is repaired by the manufacturer

1.2 Maintenance Schedules

1.2.1 Inspection Schedule

- System safety check

Camera tractor Check tyres,

Check claws for damage, deformation and

Cable winch Check sliding block

Inspection of Midi System:

1.2.2 Servicing Schedule

After each Tap water,

Check camera cable and clean with sponge when

Replace light cap when it shows severe signs of

Tractor attach- Replace plastic gearwheels when they show

KRA wheels Replace tyres when worn by 50% Tyres 1.3.5

KW180: Replace sliding block if worn down to less

Grease Klber PLEX

Reels Clean and service Silicone grease

To clean, do not use any solvents or cleaning agents containing solvents.

Servicing of Midi System:

1 Clean lighting, front glass and ancillary light

1.2.3 Trouble-Shooting and Repair Schedule

ORION/JUNO ORION/JUNO 1.3.2

Ancillary light Check lighting segments and replace if necessary

HYDRUS Check lighting segments and replace if necessary

- Are EMERGENCY STOP switches de-activated?

Inaccurate length Counter Check measuring wheel of counter and replace if

1 Check camera lighting

1.2.4 Checks in Compliance with BGV A2 and BGV D8

According to the regulations for the prevention of accidents, owners of IBAK

General specifications: - Qualification of inspectors (competence)

1.3 Servicing and Repair of Camera

 See also: Instruction manual for the camera systems

1.3.1 Care and Servicing of Camera Systems

Disinfection: Disinfect the system with formaldehyde-free spray disinfectants on an alcohol-

1.3.2 Replacement of LEDs and Front Glass on the

1.3.3 Replacement of LEDs and Front Glass on the

1.3.4 Replacement of the LEDs in the Ancillary Light

1.3.5 Replacement of Tyres on the Camera Tractor

1.3.6 Replacement of V-Seals on KRA 65

Remove V-seal: Remove tyre.

Note when installing: R Grease V-seal with KLBER PLEX BE 31-102.

1.3.7 Care and Maintenance of Tractor Attachment FW 6

R The camera tractor attachment must be cleaned after each deployment,

1.3.8 Replacement of LEDs on the HYDRUS Camera

Unscrew the light cap from the camera housing.

1.3.9 Grease sand deflector of ORION Camera

1.4 Servicing and Repair of Cable Winches

1.4.1 Servicing of Cable Winches

R The cable reel must be cleaned and serviced regularly. To clean, we

See also: Instruction manual for the camera systems

0494 800 3E Ersatzteilliste:

Spare Parts List:

Spare Parts List: