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AN54.10-A-0002A Retrofit additional battery 4.5.

15

Model 8AC906
with code ZL3 (National version for Latin America)
except code E28 (Additional battery for retrofitted consumers)

D54.10-1169-08

1 Ground strap (additional battery) 4 Mounting rail


2 Electrical line 5 Vent hose
3 Mounting rail G1/2 Additional battery

2 Electrical line
6 Electrical line
9 Bracket
10 Connecting rail
11 Electrical line
K57 Battery cutoff relay
X145/1 Body manufacturer connector

A54.10-0001-11

Daimler AG, 3/28/17, G/08/16, an54.10-a-0002a, Retrofit additional battery Page 1 of 3


Model 8AC906 with code ZL3 (National version for Latin America) except code E28 (Additional battery for retrofitted consumers)
F59 Fuse box

A54.10-0002-01

a Danger ! Risk of explosion from explosive gas. Risk of No fires, sparks, open flames or smoking. Wear AS54.10-Z-0001-01A
poisoning and caustic burns from swallowing acid-resistant gloves, clothing and glasses.
battery electrolyte. Risk of injury through burns Only pour battery acid into suitable and
to skin and eyes from battery acid or when appropriately marked containers.
handling damaged lead-acid batteries
p Notes on battery AH54.10-P-0001-01A
e Remove
1 Open engine hood
2 Remove driver seat
f AR91.10-D-1010H
3 Remove front floor covering
f AR68.20-D-2050A
4 Detach ground line from battery (G1)
f AR54.10-D-0003SD
5 Remove center footwell cover
f AR68.30-D-1320A
6 Open cover for wiring harness
d Install
7 Retrofit battery frame AN54.10-A-0002-01A
Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A
Seam sealant, sprayable 310 ml *BR00.45-Z-1041-01A
8 Install connecting rail (10) into bracket (9)
9 Install bracket (9) into seat base i Fasten bracket (9) into seat base using 2
bolts M6, nuts and shims.
10 Install battery cutoff relay (K57) onto seat base i Fasten battery cutoff relay (K57) in place
connecting rail using two 4 mm bolts.
11 Install additional battery (G1/2)
12 Install mounting rails (3, 4)
13 Retrofit wiring harness AN54.10-A-0002-04A
14 Install fuse link (150 A) onto fuse box (F59) i Mount fuse link onto 4th connection
(arrow B) of fuse box (F59).
15 Close cover on wiring harness
16 Install center footwell cover
f AR68.30-D-1320A
17 Connect ground line to battery (G1)
f AR54.10-D-0003SD
18 Install front floor covering
f AR68.20-D-2050A
19 Install driver seat
f AR91.10-D-1010H
20 Connect ground strap (1) to ground point on
additional battery (W10/4)
21 Route and connect ground strap (1) to negative
terminal of additional battery (G1/2)
22 Close engine hood
g Check
23 Check, whether the additional battery (G1/2) is i The battery cutoff relay (K57) must respond
being charged briefly after starting the engine whereupon the
additional battery (G1/2) is then charged.

Daimler AG, 3/28/17, G/08/16, an54.10-a-0002a, Retrofit additional battery Page 2 of 3


Model 8AC906 with code ZL3 (National version for Latin America) except code E28 (Additional battery for retrofitted consumers)
Repair materials

Number Designation Order number


BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20

Parts ordering note

Part no. Designation Quantity


A 906 540 00 23 Battery carrier 1
N 913024 008100 Rivet nut 3
N 910105 008026 Bolt M8x20 3
A 901 541 00 13 Mounting rail 2
N 000000 003477 Nuts 2
A 000 982 33 08 26 Additional battery 1
A 906 540 02 41 Ground strap 1
A 906 545 47 40 Bracket (for connecting rail) 1
A 906 540 01 50 Fuse box 1
A 002 542 40 19 Battery cutoff relay 1
N 000000 000432 Fuse link (150 A) 1
Electrical line (red, 35 mm2 , commercially available) 3700 mm
Electrical line (red, 35 mm2 , commercially available) 700 mm
Electrical line (red, 35 mm2 , commercially available) 350 mm
Electrical line (red, 0.75 mm2, commercially available) 500 mm
Electrical line (brown, 0.75 mm2 , commercially available) 300 mm
A 601 546 00 44 Battery clamp 1

Daimler AG, 3/28/17, G/08/16, an54.10-a-0002a, Retrofit additional battery Page 3 of 3


Model 8AC906 with code ZL3 (National version for Latin America) except code E28 (Additional battery for retrofitted consumers)