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Article history: Biodiesel production from catalytic transesterification of waste cooking oil (WCO) was investigated in a
Received 14 December 2016 magnetically fluidized bed reactor (MFBR) over Pseudomonas mendocina cells immobilized in magnetic
Received in revised form 11 February 2017 microspheres. The effects of methanol to oil molar ratio (MOMR), magnetic field intensity, biocatalysts
Accepted 13 February 2017
concentration and reactant flow rate on biodiesel production were investigated. Optimization of the
selected parameters was carried out for maximum biodiesel production using response surface method-
ology with support of Design-Expert software. The parameters optimized with response surface method-
Keywords:
ology were MOMR of 3.74:1, magnetic field intensity of 136.63 Oe, biocatalysts concentration of 10.21 wt.
Biodiesel
Waste cooking oil
% and reactant flow rate of 16.97 mL/min. An experimental biodiesel yield of 91.8% was obtained at 35 C
Magnetically fluidized bed reactor after 48 h with these optimized parameters. Moreover, the magnetic whole-cell biocatalysts (MWCBs)
Whole-cell biocatalyst exhibited good reusability in MFBR that 87.5% biodiesel yield could still be achieved after 10 cycles.
Immobilization The results suggested that MWCBs catalyzed transesterification in the MFBR system would have broad
application prospects in biodiesel production.
2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.enconman.2017.02.036
0196-8904/ 2017 Elsevier Ltd. All rights reserved.
G. Chen et al. / Energy Conversion and Management 138 (2017) 556564 557
Developing effective reactors is of great importance, which can Fatty acid Content (wt.%) Fatty acid Content (wt.%)
help to improve the feasibility and reliability of biodiesel produc- composition composition
tion in large-scale transesterification catalyzed by whole-cell bio- C14:0 1.36 C18:2 46.28
catalysts. Currently, MFBR has become attractive as an efficient C16:0 0.88 C18:3 2.19
system coupled with MWCBs for biodiesel production due to its C18:0 7.32 C20:0 0.73
C18:1 39.60 Other components 1.64
ability to provide the external magnetic field, which keeps and sta-
bilizes the MWCBs in the MFBR. Besides, the MFBR provides many
advantages, such as low pressure drop through the reactor, higher
mass-transfer efficiencies, countercurrent contact and elimination 2.4. Preparation of MWCBs
of solid mixing [1820]. MFBR makes it possible to process large-
scale MWCBs-catalyzed transesterification for biodiesel produc- P. mendocina cells were incubated in Luria-Bertani liquid med-
tion. Sodium alginate is becoming increasingly attractive as an ium at 35 C and 180 rpm for 1 day. Suspended P. mendocina cells
immobilized material with several advantages such as biocompat- (>107 cells/mL) and sodium alginate solution (2%, w/v) containing
ibility, physiological inertness, high mechanical stability and non- 3.5% (w/v) oleic acid-coated Fe3O4 were mixed (1:8, v/v) thor-
toxicity [19,21,22]. Introducing Fe3O4 in sodium alginate oughly with the help of ultrasonic wave. The mixture was then
microspheres is conducive to the formation of microspheres with dripped into sterilized CaCl2 solution. Subsequently, 25 wt.% glu-
superparamagnetism. In this study, MWCBs were constructed by taraldehyde was added, stirring for 90 min. Finally, MWCBs pre-
immobilizing Pseudomonas mendocina cells into Fe3O4-sodium pared were collected by magnetic separation and washed to
alginate microspheres, characterized and investigated for produc- neutral by H2O. Apart from the need of introducing oleic acid-
ing biodiesel from WCO by using a MFBR. The effects of MOMR, coated Fe3O4, all other procedures for preparing Fe3O4-
magnetic field intensity, biocatalysts concentration and reactant uncontained whole cell biocatalysts were in accordance with those
flow rate on biodiesel production were investigated. Response sur- for MWCBs preparation. Finally, Fe3O4-uncontained whole cell bio-
face methodology (RSM) was applied in this work to optimize the catalysts prepared were separated by filtration. The microscopic
reaction conditions for maximum biodiesel production. counting method was adopted to calculate the numbers of cells
immobilized in microspheres [19,23].
Fig. 1. The MFBR system (1. methanol tank; 2. oil tank; 3. peristaltic pump; 4. mixing tank; 5. preheating system; 6. power supply; 7. plexiglass column filled with MWCBs; 8.
air pump; 9. circulating water; 10. product-separating tank).
JEM-2100F). X-ray diffraction (XRD) patterns were obtained on a The XRD pattern of MWCBs in Fig. 3(a) shows all characteristic
D/MAX-2500 diffractometer. The magnetic characteristics were peaks of standard Fe3O4 (JCPDS card nos. 85-1436) and confirms
analyzed by a vibrating sample magnetometer (VSM, LDJ-9600). the presence of magnetic Fe3O4 nanoparticles in MWCBs [27].
The crystallite size of Fe3O4 calculated by Scherrer equation
(dXRD = kk/bcosh) is about 10.6 nm, which is in accordance with
2.6.2. Lipase activity
results obtained from TEM. These results give straightforward evi-
The lipase activity of MWCBs was quantified by a method
dences to the superparamagnetic property of nanoparticles [28].
reported in our previous work [25]. For MWCBs, one-unit lipase
Fig. 3(b) presents magnetization curves of MWCBs at 300 K. As
activity was defined as the amount of lipase releasing 1.0 lmol
observed, MWCBs exhibits an S-shape magnetization curve. The
fatty acids per minute under the assay condition.
saturation magnetization, coercivity and remnant magnetization
intensity of MWCBs were 39.1 emu/g, 0.0096 emu/g and
2.6.3. Analysis of FAMEs 0.0047 emu/g, respectively. The extremely low values of coercivity
The FAMEs content in the reaction mixture was quantified by an and magnetic remanence indicate a superparamagnetic property of
Agilent 7890A gas chromatography. More details of the analysis MWCBs [27]. These results clearly support the analyses from XRD.
method can be found in the literature [26]. The biodiesel yield As seen in Fig. 3(c), the lipase activity of MWCBs increases obvi-
obtained in this work was defined by the Eq. (2): ously as incubation time evolves. The lipase activity of MWCBs
reached 2960 U/g after 10 h. This provides evidence that the pro-
weight of biodiesel produced duced lipase was secreted outside of the P. mendocina cells. As
Yield % 100% 2
theoretical maximum weight of biodiesel reported by other researchers, lipase activities of 309.5 U/g from
immobilized Aspergillus niger lipase [29], 1154 U/g from immobi-
lized Burkholderia sp. lipase [30] and 1581.5 U/g from immobilized
3. Results and discussion Schizophyllum commune lipase [31] were obtained, respectively,
which are all lower than the value obtained in this work.
3.1. Biocatalyst characterization
3.2. Effect of MOMR
SEM image of MWCBs is displayed in Fig. 2(a). The MWCBs were
spherical microspheres with diameters around 35 mm. A rough The effect of MOMR on MWCBs-catalyzed transesterification
and porous surface structure can be observed for MWCBs, indicat- was investigated by varying the MOMR (1:1, 2:1, 3:1, 4:1, 5:1
ing a successful immobilization of P. mendocina cells on the surface and 6:1). Fig. 4 illustrates the biodiesel yield as a function of time
of MWCBs. These results show that the cells were well immobi- under the initial conditions. For a given MOMR, the biodiesel yield
lized on the surface of magnetic microspheres and that some cells increased first and then reached a steady state in the range studied.
penetrated pores of magnetic microspheres. These phenomena are At a given reaction time (72 h), the biodiesel yield gives a trend of
mainly attributed to sodium alginates cross-linking properties and first increase and then decrease by increasing the MOMR. When
its flocculating function. TEM image of magnetic nanoparticles MOMR was 4:1, the biodiesel yield reached a maximum value of
(oleic acid-coated Fe3O4) is displayed in Fig. 2(b). As observed, 94.0% after 72 h. The decrease in biodiesel yield beyond the MOMR
magnetic nanoparticles have diameters ranged from 7 to 15 nm. of 4 can be explained by the fact that excessive methanol accumu-
G. Chen et al. / Energy Conversion and Management 138 (2017) 556564 559
Fig. 2. (a) SEM micrographs of MWCBs and (b) TEM images of magnetic nanoparticles (Fe3O4).
Fig. 3. (a) XRD spectrum of MWCBs, (b) Magnetization curves of MWCBs at 300 K and (c) Time course of lipase activity of MWCBs.
lated around MWCBs can result in lipase inhibition by restructur- 3.3. Effect of magnetic field intensity
ing the active centers, causing irreversible inactivation of MWCBs
[26,32]. As shown in Fig. 4, the biodiesel yield increased signifi- Fig. 5 presents the effect of magnetic field intensity on transes-
cantly from 0 to 23% after 10 h at a MOMR of 1:1. This can be terification in the magnetic field intensity range of 60220 Oe.
explained by the high activity of MWCBs at lower methanol With increasing magnetic field intensity, the biodiesel yield shows
concentration. a trend of first increase and then decrease. When magnetic field
560 G. Chen et al. / Energy Conversion and Management 138 (2017) 556564
intensity was 140 Oe, the biodiesel yield reached a maximum value
catalysts. These results clearly support that the magnetic field
of 90.8%. This trend is mainly attributed to the fact that the void
could help to stabilize the MWCBs in the MFBR.
volume in MFBR column can be adjusted by adding different mag-
netic field intensities [18,20]. At 60 Oe, magnetic field has little
3.5. Effect of reactant flow rate
effect on MWCBs, and magnetic microspheres flow freely in the
column. Thus, there is only a slight increase in biodiesel yield
The effect of reactant flow rate on MWCBs catalyzed transester-
between MWCBs and Fe3O4-uncontained whole cell biocatalysts
ification were studied in the reactant flow rate range of 540 mL/
catalyzed processes. As magnetic field intensity increased, MWCBs
min. As shown in Fig. 6(b), the biodiesel yield increases signifi-
were gradually magnetized and aligned along the magnetic field
cantly with rising the reactant flow rate from 5 to 20 mL/min,
direction. MWCBs with the best dispersion were obtained at 140
while the biodiesel yield decreases gradually with a further
Oe. The MWCBs can well spread in the whole MFBR column
increase in reactant flow rate. A high biodiesel yield of 91.0% was
because of no additional diffusion limitations. When the magnetic
obtained at a reactant flow rate of 20 mL/min. These variations
field intensity was over 140 Oe, agglomerates of MWCBs were
are mainly attributed to the fact that higher flow rate shortens con-
formed due to the presence of strong interparticle attractive forces.
tact time between the MWCBs and the reactants, and simultane-
Microsphere agglomeration can decrease the surface area of
ously, higher flow rate can lead to rupture of cell microspheres
MWCBs, resulting in a lower biodiesel yield. A fully compressed
due to shear, thus causing lower biodiesel yield. Similar phenom-
form of MWCBs was observed at 220 Oe, corresponding to a lower
ena have been reported [20,35].
biodiesel yield as compared to control group. These results verify
The biodiesel yield obtained from control experiment is signif-
that only appropriate magnetic field intensity can contribute to
icantly lower than that from MWCBs catalyzed process. These
good dispersibility of MWCBs in the MFBR column, thus producing
observations also support that the superparamagnetism property
more biodiesel.
of MWCBs played an important role in keeping its dispersibility
with the help of a magnetic field.
3.4. Effect of biocatalysts concentration
3.6. Optimization of reaction parameters using RSM
Fig. 6(a) presents the effect of biocatalysts concentration on bio-
diesel yield under given operating conditions (MOMR of 4:1, mag- Optimization of selected reaction parameters was carried out
netic field intensity of 140 Oe and reactant flow rate of 20 mL/min). for maximum biodiesel production using response surface
As shown in Fig. 6(a), the biodiesel yield increases with rising bio- methodology with support of Design-Expert 8.0.6 software (Stat-
catalysts concentration from 1 to 9 wt.%, while the biodiesel yield Ease Inc., USA). A three-level-four-factor BBD consisting of 27
almost keeps at a constant level by further increasing the MWCBs experimental runs was applied for fitting a second-order response
concentration. A maximum biodiesel yield of 90.6% was obtained surface. Table 2 shows the coded and actual values used in this
at a MWCBs concentration of 9 wt.% after 48 h. These are mainly work. The experimental project, the predicted values of response
attributed to the fact that excessive cell microspheres result in and experimental values were presented in Table 3.
higher viscosity and higher solid content in MFBR, leading to diffu- Using the designed experimental data (Table 3), BBD model was
sional limitations. Similar phenomena have also been reported by applied to develop a second-order polynomial model for describing
other researchers [33,34]. the relationships between the biodiesel yields and the variables.
Transesterification catalyzed by Fe3O4-uncontained whole cell The equation was illustrated as follows (Eq. (3)):
biocatalysts was performed under the same conditions and used
as a control. For a given condition, the control group gives a lower Y yield 91:60 10:84X 1 0:53X 2 1:10X 3 0:44X 4 0:35X 1 X 2
biodiesel yield than that of MWCBs. This could be attributed to the 1:08X 1 X 3 0:45X 1 X 4 0:23X 2 X 3 1:20X 2 X 4 0:98X 3 X 4
rupture of microspheres and cell leakage caused by irregular oscil- 25:84X 21 3:12X 22 1:53X 23 3:66X 24 3
lation and rotational motion of Fe3O4-uncontained whole cell bio-
G. Chen et al. / Energy Conversion and Management 138 (2017) 556564 561
Fig. 6. Effects of biocatalysts concentration (a) and reactant flow rate (b) on transesterification. Reaction conditions: MOMR of 4:1, magnetic field intensity of 140 Oe, 35 C
and 48 h.
Table 2 Table 4
Variables and levels used for RSM design. Analysis of variance (ANOVA) for the regression model.
Variables Code Levels Source Sum of squares df Mean squares F-value P-value
1 0 1 Model 5457.11 14 389.79 200.43 <0.0001a
Residual 23.34 12 1.94
Methanol-to-oil molar ratio (mol/mol) X1 3:1 4:1 5:1
Lack of fit 23.34 10 2.33
Magnetic field intensity (Oe) X2 120 140 160
Pure error 0.000 2 0.000
Biocatalysts concentration (Wt.%) X3 7 9 11
Cor total 5480.45 26
Reactant flow rate (mL/min) X4 15 20 25
R2 = 0.9957; adjusted R2 = 0.9908; predicted R2 = 0.9755.
a
Significant at 1% level.
Table 3
Box-Behnken design for transesterification of WCO.
ability value (p-value) was less than 0.0001, suggesting a high sig-
Run Coded values of reaction Biodiesel yield (%)
nificance of the regression model and a reasonable fit of the
variables
predicted model with the experimental values [3638]. The coeffi-
X1 X2 X3 X4 Predicted Experimental cient of determination (R2) value was 0.9957. The adjusted R2 value
1 0 0 0 0 91.6 91.6 (0.9908) agreed well with the predicted R2 value (0.9755), indicat-
2 0 0 1 1 84.8 85.2 ing a close correlation between the predicted values and the
3 1 0 1 0 51.2 49.3
4 1 0 0 1 51.3 50.7
observed values. Therefore, the regression model is reliable to
5 1 0 0 1 72.1 71.5 reveal the mutual relationship of factors and to predict the response
6 0 1 1 0 90.9 90.2 values [39,40].
7 1 0 0 1 51.3 51.4 The interactions between the variables and biodiesel yield were
8 1 1 0 0 51.6 53.7
revealed very well by response surface plots (Fig. 7). Based on the
9 0 1 0 1 85.9 86.3
10 0 1 1 0 84.1 84.6 attained results and the equation, a maximum biodiesel produc-
11 0 0 1 1 88.9 89.5 tion of 92.0% is predicted by using the software. The final optimum
12 1 1 0 0 72.6 73.1 condition was as follows: MOMR of 3.74:1, magnetic field intensity
13 0 1 0 1 82.6 81.7 of 136.63 Oe, biocatalysts concentration of 10.21 wt.% and reactant
14 0 1 0 1 84.6 85.0
flow rate of 16.97 mL/min. The predicted value was validated
15 0 0 1 1 85.9 86.9
16 1 1 0 0 52.0 53.1 experimentally to verify the accuracy of the model. Under the
17 0 0 0 0 91.6 91.6 aforementioned optimal conditions, a biodiesel yield of 91.8%
18 0 0 1 1 86.1 87.3 was obtained, which were almost identical to the predicted value,
19 1 0 1 0 55.6 54.7
indicating reliability and good precision of the regression model.
20 1 0 0 1 73.8 72.6
21 0 1 1 0 87.6 87.2
22 1 0 1 0 75.1 76.5
23 1 0 1 0 75.1 75.4 3.7. Reusability of MWCBs in MFBR
24 1 1 0 0 74.3 73.9
25 0 1 1 0 85.2 83.6 Fig. 8 shows the time course of biodiesel yield under the oper-
26 0 1 0 1 86.1 85.2
ating conditions (MOMR of 3.74:1, magnetic field intensity of
27 0 0 0 0 91.6 91.6
136.63 Oe, biocatalysts concentration of 10.21 wt.% and reactant
flow rate of 16.97 mL/min, 35 C). As seen, a high biodiesel yield
where Yyield is the biodiesel yield; Xi (i = 1, 2, 3, 4) is the coded vari- of 91.8% is obtained by using MWCBs. MWCBs could be reused
ables. Here, the analysis of variance (ANOVA) for the regression for 5 times without significant decrease in biodiesel yield. More-
model (Table 4) was executed by this software. The calculated prob- over, a biodiesel yield of 87.5% could still be maintained even after
562 G. Chen et al. / Energy Conversion and Management 138 (2017) 556564
Fig. 7. Response surface plots of variables affecting biodiesel yield from WCO.
10 times of usage. In the MFBR, MWCBs can be magnetized with For the control group, the biodiesel yield decreased remarkably
the help of a magnetic field and then disperse along the magnetic after each cycle, and only 71.2% biodiesel yield retained after 10
field lines because of dipole interaction [18]. Owing to their super- times of usage. The decrease in biodiesel yield for the control group
paramagnetic property, the MWCBs were well dispersed and no can be attributed to rupture of microspheres and cell leakage
agglomeration was observed in the MFBR. caused by irregular oscillation and rotational motion [18]. These
G. Chen et al. / Energy Conversion and Management 138 (2017) 556564 563
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2013;14(12):2407486. biocatalyst. Renew Energy 2016;85:100210.
[38] Zhang Q, Zheng Z, Liu C, Liu C, Tan T. Biodiesel production using lipase [40] Razack SA, Duraiarasan S. Response surface methodology assisted biodiesel
immobilized on epoxychloropropane-modified Fe3O4 sub-microspheres. production from waste cooking oil using encapsulated mixed enzyme. Waste
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