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New Machine Performance SH700SH330SH350SH225

Performance Evaluation Check Sheet

New Machine Performance


Performance Evaluation Check Sheet
= Confirmation, S = Measurement, A = Adjustment
Inspection Item Confirm Remarks Inspection Item Confirm Remarks
Fluid/Oil Level Inspection Engine inspection
1. Radiator fluid level 1. Engine speed
2. Engine oil level Idling min-1
3. Hydraulic oil level
Maximum with no load min-1
Brake-in Operation Inspection
2. Conditions of engine rotation
1. Engine start/stop
(1) When idling (As
2. Air bleeding required)
(2) Without load
3. Individual operation
3. Engine exhaust hue
4. Oil leakage
4. Engine sound and vibration
Hydraulic Oil Contamination
5. Engine stop
Inspection
(1) Turning OFF the key switch
Electrical System Inspection
(2) Emergency stop switch
1. Machine type choice
Hydraulic Equipment Inspection
2. Monitor display
Pressure of each component
3. Mode change functions 1.
(refer to separate sheet)
4. One-touch/Auto idle function
2. Abnormal sounds of each part
5. Lever lock function
Natural lowering level of each
3.
6. Swing brake function cylinder (refer to separate sheet)

7. 2-speed travel function Operation speed of each cylinder


4.
(refer to separate sheet)
8. Swing lock function
5.
Swing speed (As H
9. Travel alarm function (refer to separate sheet) required)
10. Power shut-off delay function Swing brake performance
6.
11. Accessories operation (refer to separate sheet)

(1) Radio Condition and sound of swing


7.
motions
(2) Air conditioner
Travel speed
(3) Windshield wiperblades 8.
(refer to separate sheet)
(4) Vehicle horn 9. Turns
(5) Working light 10. Condition and sound of travelling
(6) Interior lights Operation Inspection
(7) Clock 1. Operation condition of each lever
(8) Hour meter Shoe Tension
(9) Backup lights Others
1. Oil leaks at each part
2. Oil leaks at rubber hoses or piping
Looseness or fall off of bolts and
3.
nuts
4. Cab inspection
5. Cylinder inspection

1 RST-08-01-001E
1
New Machine Performance
Performance Evaluation Recording Sheet
Evaluation Date
Model of Machine: Model Number: Evaluated by
(mm/dd/yy)
Attachment
Hour Meter: Remarks
Arm m3 Bucket
Idling speed min-1
1 Engine speed
Maximum engine speed without load min-1
Relief Name Operation Measured pressure

Pressure check of each Standard MPa


Main relief
component Boosting MPa
2 (Evaluate as required) Swing relief Left/Right MPa
Pilot relief - MPa
For measurement and adjustment methods, refer to procedures for hydraulic oil pressure measurement and adjustment in
Service Manual.
Boom cylinder mm
Drift for each cylinder Arm cylinder mm
3
(10 minutes) Bucket cylinder (when open) mm
Overall (10 minutes) mm
1st Reading 2nd Reading 3rd Reading Total Average
Up
Boom
Down
Operation speed for each
4 Out
cylinder (sec) Arm
In
Open
Bucket
Closed
1st Reading 2nd Reading 3rd Reading Total Average
Swing speed
5 Swing Left
(sec/1 revolution)
Swing Right
Swing angle 180, neutral brake flow angle 1st Reading 2nd Reading 3rd Reading Total Average
6
(degrees)
1st Reading 2nd Reading 3rd Reading Total Average
Travel speed
7 Forward
(sec/6 m)
Reverse
1st Reading 2nd Reading 3rd Reading Total Average
Front low
Number of drive sprocket revolutions
8 Back low
(sec/10 revolutions)
Front high
Back high
Horizontal mm
9 Degree of turntable bearing shift
Vertical mm
Amount of shoe tension ranging from the bottom side frame to
10 mm
shoe surface
11 Travel devition spec. mm
12 Travel motor drain flows L/min
13 Swing motor drain flows L/min
14 Backlash at bucket tiptoe mm

RST-08-01-001E 2
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New Machine Performance SH200
Reference Values

New Machine Performance


Reference Values(SH210-5)
SP mode (With SUMITOMO Bucket)
Reference
Item Unit
values
Idling 1000 10
Maximum without load A mode 1600 10
1 Engine speed min-1
Maximum without load H mode 1700 10
Maximum without load SP mode 1800 10
Standard 34.3 2.0
Main relief
Boosting 37.1 2.0
Up 39.2 2.0
Boom relief
Down 33.0 2.0
Out
Arm relief 40.0 2.0
In
Open 40.0 2.0
2 Pressure of each part Bucket relief Mpa
Close 41.0 2.0
Swing relief Left/Right 30.8 2.0
Travel relief Travel 34.3 2.0
4th pump relief 20.6 0.5
Pilot relief 3.9 1.0
For crusher H
Option relief
For Braker
Boom cylinder 5 below

Attachment draft no load Arm cylinder 12 below


3 mm
for 10 minutes Bucket cylinder 13 below
Attachment drift 250 below
Up (stroke 790) 3.4 0.6
Boom (Bucket open)
Down (stroke 790) 2.3 0.6
Out 2.7 0.6
4 Attachment speed Arm sec
In 3.4 0.6
Open 2.2 0.6
Bucket
Close 2.5 0.6

3 RST-08-02-001E
1
New Machine Performance
SP mode (With SUMITOMO Bucket)
Reference
Item Unit
values
Swing speeds
5 Left/Right sec 5.1 0.6
(second/1 rev.)
Swing neutral brake flow
6 Left/Right deg 50below
angle (180)
7 Swing motor drain flows L/min 10
sec/6 m 3.8 0.6
High speed
Travel speeds km/h 5.7 0.6
8 Forward/Backward
(at 6 m) sec/6 m 6.4 0.6
Low speed
km/h 3.4 0.4

Travel sprocket rev. High speed 12.7 2


9 sec
(second/10 rev.) Low speed 20.7 2

Travel devition spec. High speed


10 Forward/Backward mm 1000 below
(at 20 m) Low speed
11 Shoe tension adjustment mm 290 to 310
12 Travel motor drain flows L/min 15
Up/Down 1.1 below
13 Turntable bearing mm
Left/Right 3.8 below
14 Back lash at Bucket tiptoe Left/Right mm 61 below
Compressed length 556
15 Recoil spring specification mm
Free length 636
Travel high speed
2-stage relief
Coil resistance for all sole-
16 Swing brake 40
noids at 20 degree
Lever lock
Power save
SP mode 586 20
No load H mode 570 20

Proportional valve A mode 570 20


17 mA
mill-amps SP mode 600 20
2 relief H mode 600 20
A mode 600 20

RST-08-02-001E 4
2
New Machine Performance
Reference Values(SH240-5)
SP mode (With SUMITOMO Bucket)
Reference
Item Unit
values
Idling 1000 20
Maximum without load A mode 1800 20
1 Engine speed min-1
Maximum without load H mode 1900 20
Maximum without load SP mode 2000 20
Standard 34.3 2.0
Main relief
Boosting 36.8 2.0
Up 40.0 2.0
Boom relief
Down 36.0 2.0
Out
Arm relief 40.0 2.0
In
Open 40.0 2.0
2 Pressure of each part Bucket relief Mpa
Close 41.0 2.0
Swing relief Left/Right 32.3 2.0
Travel relief Travel 34.3 2.0
4th pump relief 20.6 0.5
Pilot relief 3.9 1.0
For crusher H
Option relief
For Braker
Boom cylinder 5 below

Attachment draft no load Arm cylinder 13 below


3 mm
for 10 minutes Bucket cylinder 12 below
Attachment drift 200 below
Up (stroke 790) 3.3 0.6
Boom (Bucket open)
Down (stroke 790) 3.1 0.6
Out 2.9 0.6
4 Attachment speed Arm sec
In 3.7 0.6
Open 2.5 0.6
Bucket
Close 2.9 0.6

5 RST-08-02-001E
3
New Machine Performance
SP mode (With SUMITOMO Bucket)
Reference
Item Unit
values
Swing speeds
5 Left/Right sec 5.6 0.6
(second/1 rev.)
Swing,neutral brake flow
6 Left/Right deg 50below
angle (180)
7 Swing motor drain flows L/min 10
sec/6 m 3.9 0.6
High speed
Travel speeds km/h 5.5 0.6
8 Forward/Backward
(at 6 m) sec/6 m 6.2 1.2
Low speed
km/h 3.5 0.6

Travel sprocket rev. High speed 13.0 1.2


9 sec
(second/10 rev.) Low speed 20.5 3.6

Travel devition spec. High speed


10 Forward/Backward mm 1000 below
(at 20 m) Low speed
11 Shoe tension adjustment mm 290 to 310
12 Travel motor drain flows L/min 15
Up/Down 1.0 below
13 Turntable bearing mm
Left/Right 4.6 below
14 Back lash at Bucket tiptoe Left/Right mm 73 below
Compressed length 556
15 Recoil spring specification mm
Free length 636
Travel high speed
2-stage relief
Coil resistance for all sole-
16 Swing brake 40
noids at 20 degree
Lever lock
Power save
SP mode 586 20
No load H mode 570 20

Proportional valve A mode 570 20


17 mA
mill-amps SP mode 600 20
2 relief H mode 600 20
A mode 600 20

RST-08-02-001E 6
4

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