Beruflich Dokumente
Kultur Dokumente
for AC Generators
Printed Matter N
2954 3390 00
ATLAS COPCO - PORTABLE AIR DIVISION
07/2008 www.atlascopco.com
Qc4002 control panel
4 2954 3390 00
User manual
Contents
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Qc4002 control panel
1 General
The Atlas Copco Qc4002 is a protection and control unit for a
generator driven by a diesel engine. It will carry out all necessary
tasks to control and protect a generator, regardless of the use of the
generator. This means that the Atlas Copco Qc4002 can be used
for several application types.
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This chapter deals with the display unit including the pushbutton and LED functions. In addition, the unit menu structure will be presented.
2.1.1 Pushbuttons
7 13 12 13
9
2
12
3
5 6 8 10 11
1 INFO Shifts the display 3 lower lines to show the alarm list.
2 JUMP Enters a specific menu number selection. All settings have a specific number attached to them. The JUMP button
enables the user to select and display any setting without having to navigate through the menus (see later).
3 START Start of the gen-set if SEMI-AUTO or MANUAL is selected.
4 STOP Stop of the gen-set if SEMI-AUTO or MANUAL is selected.
5 GB Manual activation of close breaker and open breaker sequence if SEMI-AUTO is selected.
6 MB Manual activation of close breaker and open breaker sequence if SEMI-AUTO is selected.
7 VIEW Shifts the first line displaying in the setup menus.
8 LOG Displays the LOG SETUP window where you can choose between the Event, Alarm and Battery logs. The logs
are not deleted when the auxiliary supply is switched off.
9 SELECT (ENTER) Is used to select the underscored entry in the fourth line of the display.
10 BACK Jumps one step backwards in the menu (to previous display or to the entry window).
11 MODE Changes the menu line (line 4) in the display to mode selection.
12 UP / DOWN Increases/decreases the value of the selected set point (in the setup menu). In the daily use display, this button
function is used for scrolling the View lines in V1 or the second line (in the setup menu) displaying of generator
values.
13 LEFT / RIGHT Moves the cursor left / right for manoeuvring in the menus.
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Qc4002 control panel
The display unit holds 10 LED functions. The colour is green or red or a combination in different situations.
2
1
3
4
10
5 6 7 8 9
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The display includes two menu systems which can be used without The view menus (V1, V2 and V3) are the most commonly used
password entry: menus of the unit.
The setup menu system is used for parameter setup of the unit, and
QC4002 if the user needs detailed information that is not available in the
view menu system. So, this menu can be used for both daily use and
setup purposes. The menu is entered from the entry window by
selecting the entry SETUP in the fourth display line.
G 0 0V 0
NOTE: The event and alarm list will appear at power up, if an alarm is present.
f-L1 0.00Hz
PROTECTION SETUP
PROT CTRL I/O SYST
Control setup
I/O setup
System setup
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Qc4002 control panel
Setup structure:
QC4002 V. 3.00.0
2006-08-25 09.35.54
SETUP V3 V2 V1
G 439 440 440V G 439 440 440V G 439 440 440V G 439 440 440V
f-L1 50.02Hz f-L1 50.02Hz f-L1 50.02Hz f-L1 50.02Hz
PROTECTION SETUP CONTROL SETUP INPUT/OUTPUT SETUP SYSTEM SETUP
PROT CTRL I/O SYST PROT CTRL I/O SYST PROT CTRL I/O SYST PROT CTRL I/O SYST
G 439 440 440V G 439 440 440V G 439 440 440V G 439 440 440V
1000 G P> 1 CONTROL SETUP INPUT/OUTPUT SETUP SYSTEM SETUP
Set point -5.0% SYNCHRONICE SETUP BINARY INPUT SETUP GENERAL SETUP
SP DEL OA OB ENA FC SYNC REG BIN AIN OUT GEN MAINS COMM PM
PM 8000-8999
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Qc4002 control panel
MAN mode cannot be selected, when AUTO mode is selected. To go from 4 Applications overview
AUTO to MAN it is necessary to go to SEMI-AUTO to make MAN
available.
It is possible to select 9 different applications (via display or
configurator software).
3.5 Block mode
Gen-set mode
When the block mode is selected, the unit is locked for certain Automatic Mains Failure (no back sync.)
actions. This means that it cannot start the gen-set or perform any Automatic Mains Failure (with back sync.)
breaker operations. Island operation
Fixed power/base load
To change the running mode from the display, the user will be Peak shaving
asked for a password before the change can be made. It is not Load take over
possible to select block mode when running feedback is present. Mains power export
Multiple gen-sets, load sharing
The purpose of the block mode is to make sure that the gen-set does Multiple gen-sets, power management
not start for instance during maintenance work. If the digital inputs
are used to change the mode, then it is important to know that the For some applications, an optional Power Transducer is required.
input configured to block mode is a constant signal. So, when it is Power Transducers for these applications are available for:
ON the unit is in a blocked state, and when it is OFF, it returns to
the mode it was in before block mode was selected. 230VAC Supply: 1089 9561 56
400VAC Supply: 1089 9561 57
NOTES:
480VAC Supply: 1089 9561 58
If block mode is selected using the display after the digital block input is 24VDC Supply: 1089 9561 59
activated, the Qc4002 will stay in block mode after the block input is
deactivated. The block mode must now be changed using the display. The
block mode can only be changed locally by display or digital input.
4.1 AMF (no back synchronisation)
Alarms are not influenced by block mode selection.
Auto mode description:
The mains breaker will remain closed, until the gen-set is running,
and the gen-set voltage and frequency is OK.
When the mains returns, the unit will switch back to mains supply
and cool down and stop the gen-set. The switching back to mains
supply is done without back synchronisation when the adjusted
Mains OK delay has expired.
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Auto mode description: The purpose of the load take over mode is to transfer the load
imported from the mains to the gen-set for operation on generator
The unit automatically starts the gen-set and switches to generator supply only.
supply at a mains failure after an adjustable delay time. It is
possible to adjust the unit to change to gen-set operation in two This application is possible in combination with SEMI-AUTO
different ways: mode or AUTO mode with internal real time clock timer.
The mains breaker will be opened at gen-set start-up. Installation is stand alone or with the Mains.
The mains breaker will remain closed until the gen-set is running Operation of the mains and generator breaker GB
and the gen-set voltage and frequency is OK.
An optional Power Transducer is required.
In both cases, the generator breaker will be closed when the
generator voltage and frequency is OK, and the mains breaker is
open. 4.7 Mains power export
When the mains returns, the unit will synchronise the mains The mains power export mode can be used to maintain a constant
breaker to the busbar when the Mains OK delay has expired. Then level of power through the mains breaker. The power can be
the gen-set cools down and stops. exported to the mains or imported from the mains, but always at a
constant level.
Semi-auto mode description:
This application is possible in combination with SEMI-AUTO
The semi-auto mode is not recommended for AMF. mode or AUTO mode. The internal real time clock timer can only
be used in AUTO mode.
4.3 Island operation Installation is with the Mains.
This application is possible in combination with SEMI-AUTO Operation of generator breaker GB
mode or AUTO mode. The internal real time clock timer can only
be used in AUTO mode. Operation of mains breaker MB (if present)
Installation is stand alone, never with the Mains. An optional Power Transducer is required.
4.4 Fixed power / base load In this application the units are enabled to share the active and
reactive load equally in percentage of the nominal power. The load
This application is possible in combination with SEMI-AUTO sharing is active when each gen-set is running in island mode and
mode or AUTO mode. The internal real time clock timer can only the generator breaker is closed.
be used in AUTO mode.
Operation of mains breaker MB (if present) This application is only possible in combination with the AUTO
mode.
4.5 Peak shaving If the SEMI-AUTO mode is selected, the PMS operation will NOT
function !!
This application is possible in combination with the AUTO mode
or SEMI-AUTO mode. Installations are possible with stand alone generators or with the
Mains (extra Qc4002 Mains is then needed):
Installation with the Mains.
Operation of the generator breaker GB and Mains & Tie breaker
An optional Power Transducer is required. Automatic start/stop function with multiple gensets depending on
Automatic starting of the gen-set the load demand.
Operation of the mains breaker MB and generator breaker GB A number of Qc4002 units are being used in the power
management application, i.e. one for each mains breaker
Load control
(Qc4002 mains controller), if installed, and one for each
Stopping of the gen-set generator (Qc4002 genset controller).
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All units communicate by means of an internal CANbus Parallel with 2 mains with a tie breaker (the tie breaker is optional):
connection. OPTIONAL OPTIONAL
CONSUMERS
CAN-bus TIE
BREAKER
(TB)
BUSBAR
GENERATOR Qc4002 GENERATOR Qc4002 CAN-bus
BREAKER BREAKER
(GB1) (GB2) GENERATOR Qc4002 GENERATOR Qc4002
BREAKER BREAKER
3 3 (GB1) (GB2)
3 3
DIESEL GENERATOR SET 1 DIESEL GENERATOR SET 2 ATS plant, mains unit:
Parallell to mains application: DISPLAY MAINS
MAINS
MAINS DISPLAY MAINS
3
MAINS OKAY
3
DISPLAY 1 DISPLAY 2 DISPLAY 3
MAINS Qc4002
BREAKER
(MB) TIE
BREAKER
(TB)
DISPLAY 1 DISPLAY 2
CONSUMERS
BUSBAR
CAN-bus
TIE
BREAKER
(TB)
Qc4002 Qc4002 Qc4002
3 3 3
BUSBAR
CAN-bus
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5 Applications details When the mains is restored within the user-defined limits for a
certain user-defined time, the gen-set will synchronise to the mains
This chapter shows the correct application configuration for the and deload the gen-set according a user defined ramp before
different use of the Qc4002. The following application disconnecting the gen-set (only if back-synchronisation feature is
configurations are possible: enabled)
Single gen-set AMF operation AUTO mode The gen-set will then go into cool down and stop.
(SEMI-AUTO mode)*
The generator is running in a system with only short simultaneous
Island mode AUTO mode
connection to other systems.
SEMI-AUTO mode
Peak shaving AUTO mode It is possible to enable/disable the back synchronisation feature.
SEMI-AUTO mode
LOAD
Fixed Power AUTO mode
SEMI-AUTO mode
Load Take Over AUTO mode G
SEMI-AUTO mode
Mains Power Export AUTO mode Qc4002
SEMI-AUTO mode
Multi gen-sets AMF operation AUTO mode
Related customer settings:
(SEMI-AUTO mode)*
Island mode AUTO mode Check that the module is in AUTO mode pushbutton on display
This can be a command through a signal from the internal real time
5.1 Single running gen-set clock.
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Qc4002 control panel
The generator is running in a system without simultaneous It is possible to enable/disable the back synchronisation feature.
connection to other systems.
LOAD
LOAD
G
G
Qc4002
Qc4002 PT
When the mains imported power decreases below the user-defined In combination with SEMI-AUTO mode:
mains imported power level for a user-definable time, the gen-set
will deload according a user-defined ramp and disconnect from the The gen-set will start up on a local command. The gen-set will
bus. Then the gen-set will go into cooldown. synchronise with the mains, it will connect with the bus and it will
take load according to a user-defined level and according a user-
It is possible to define two levels of max. mains imported power: defined ramp.
'day' level and 'night' level.
Stopping on a local command will deload the gen-set according a
In combination with SEMI-AUTO mode: user-defined ramp and disconnect the gen-set from the bus. Then
the gen-set will go into cooldown and stop.
The gen-set starts up once a local start command is given. The gen-
set breaker closes once the local command is given, and the In combination with AUTO mode:
synchronisation is done. The gen-set will take load only if the mains
imported power exceeds a user-defined level. The gen-set will go through the same sequences once a remote
command is given.
The gen-set breaker can be opened and the gen-set stopped with a
local command. This can be a command through a signal from the internal real time
clock.
The generator is running in a system with long simultaneous
Or this can be a command through a binary input. When an external
connection to other systems.
hard-wired switch (connected to this dedicated input) is closed, the
unit will start up and the generator breaker will be closed. When this
It is possible to enable/disable AMF as a second application when
external switch is opened again, the unit will open the generator
the gen-set is in the peak shaving application. With AMF enabled,
circuit breaker and stop.
the gen-set will always guard the mains and will act as an AMF unit
when not active as a peak shaving gen-set.
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It is possible to enable/disable AMF as a second application when In combination with AUTO mode:
the gen-set is in fixe power application. With AMF enabled, the
The gen-set will go through the same sequences once a remote
gen-set will always guard the mains and will act as an AMF unit
command is given.
when not active as a fixed power gen-set.
This can be a command through a signal from the internal real time
It is possible to enable/disable the back synchronisation feature. clock.
The generator is running in a system with long simultaneous Or this can be a command through a binary input.
connection to other systems.
It is possible to enable/disable AMF as a second application when
LOAD the gen-set is in the Load Take Over application. With AMF
enabled, the gen-set will always guard the mains and will act as an
AMF unit when not active as a Load Take Over gen-set.
G
It is possible to enable/disable the back synchronisation feature.
Qc4002
The generator is running in a system with short simultaneous
connection to other systems.
Related customer settings:
LOAD
Select the correct mode (Semi-auto/Auto) pushbutton MODE on
display
Power ramp up / ramp down channel 2610-2620 G
Fixed Power setpoint channel 7050
Gen-set mode (=application) channel 6070 Qc4002
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The local stop command will cause the gen-set to deload and trip the
generator breaker. Afterwards, it will cool down and stop. G
A Power Transducer (PT) is used for indication of the power
Qc4002
exported from the mains.
PMS can
LOAD
G
Tie Mains
Breaker breaker
G Qc4002
LOAD
Qc4002
G
PT
Qc4002 Qc Mains
controller
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NOTE :
The Qc4002 controller of the generators and the Qc4002 mains LOAD
controller are NOT the same controllers. It is not possible to mutual
exchange the 2 controllers !
G
Wires for control and feedback of the Mains and Tie breaker. G
PMS communication lines.
Qc4002
For more details on related customer settings, see the setpoint list.
Via the power management system (PMS) you have a fully Remote Start switch towards the dedicated binary input
intelligent system which can determine which gen-sets to start and
PMS communication lines
stop, according to the actual load and to each gen-set's status. It is
possible to do this kind of intelligent load sharing between up to16
For more details on related customer settings, see the setpoint list.
Qc4002 controllers.
NOTE : For more details on related customer wirings, see circuit diagram.
When paralleling generators with PMS, it is no longer necessary to use the
analogue load sharing lines. This will be done through the PMS For more details on the PMS, see page 23.
communication lines.
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Qc4002 control panel
Via the power management system (PMS) you have a fully Mains sensing lines L1 / L2 / L3
intelligent system which will start and stop the necessary gen-set(s) Wires for control and feedback of the Mains breaker
to limit the imported mains power according the user-defined level.
PMS communication lines
It is possible to define 2 levels of max mains imported power: 'day'
level and 'night' level. For more details on related customer settings, see the setpoint list.
It is possible to do this kind of intelligent peak shaving with up to For more details on related customer wirings, see circuit diagram.
16 Qc4002 controllers.
For more details on the PMS, see page 23.
The generators are running in a system with long simultaneous
connection to other systems. 5.2.4 Fixed power
It is possible to enable/disable AMF as a second application when Via the power management system (PMS) you have a fully
the gen-sets are in this peak shaving application. intelligent system which will start up the necessary gen-set(s) when
a start signal is given, synchronise the gen-set(s) with the mains,
With AMF enabled, the gen-sets will always guard the mains and connect the gen-set(s) with the bus and load according a user-
will act as AMF units when not active as peak shaving gen-sets defined ramp to meet the user-defined fixed load.
(extra Tie breaker is needed, page 18).
When a stop signal is given, the gen-set(s) will be deloaded
It is possible to enable/disable the back synchronisation feature. according a user-defined ramp and they will be disconnected from
the bus. The gen-set(s) will go into cooldown and stop.
-
LOAD
The start and stop signals can be local commands (in combination
G with SEMI-AUTO mode), or remote commands from the binary
input or from the internal real time clock (in combination with
Qc4002 AUTO mode).
PMS can
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Select the correct mode (Semi-auto/Auto) pushbutton MODE on Via the power management system (PMS) you have a fully
display intelligent system which will start the necessary gen-set(s) on a
Power ramp up / ramp down channel 2610-2620 local command or remote command, synchronise the gen-set(s) to
Fixed Power setpoint channel 7050 mains, connect to the bus, take over the load according a user
Gen-set mode (=application) channel 6070 defined ramp and disconnect mains.
Cool down setting channel 6210
Back synchronisation setting of Mains channel 7080 This intelligent system will start and stop gen-sets to meet the
breaker actual load.
Enable/disable AMF as 2nd application channel 7080
Start command through internal real time channels 6600-6670 After a local command or remote stop command, the gen-set(s) will
clock synchronise to mains, connect the bus to mains, deload the gen-
Stop command through internal real time channels 6600-6670 set(s) according a user defined ramp and disconnect the gen-set
clock from the bus. Then the gen-set(s) will go into cooldown and stop.
Int. Communication ID channel 7531
PMS configuration channel 8020 It is possible to do this kind of intelligent load take over with up to
Priority Select channel 8030 16 Qc4002 controllers (all equipped with this PMS option).
Stop Noncon. Gen-sets channel 8140
The local commands can be given when the module is in SEMI-
Running hours priority selection channel 8110
AUTO mode.
Manual priority selection channel 8080-8100
Number of ID's channel 8040-8070
The remote commands can be given when the module is in AUTO
Load dependent start channel 8000 mode. This can be through the binary input or through a signal from
Load dedendent stop channel 8010 the internal real time clock.
Related customer wirings:
The generator is running in a system with short simultaneous
Mains sensing lines L1 / L2 / L3 connection to other systems.
Remote Start switch towards the dedicated binary input It is possible to enable/disable AMF as a second application when
Wires for control and feedback of the Mains breaker the gen-sets are in this Load Take Over application. With AMF
enabled, the gen-sets will always guard the mains and will act as
PMS communication lines AMF units when not active as Load Take Over gen-sets (extra Tie
breaker is needed, page 18).
For more details on related customer settings, see the setpoint list.
It is possible to enable/disable the back synchronisation feature.
For more details on related customer wirings, see circuit diagram.
LOAD
For more details on the PMS, see page 23.
G
Qc4002
PMS can
G
Qc4002
G
Mains
Qc4002 controller
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PMS can
Int. Communication ID channel 7531
PMS configuration channel 8020 G
Priority Select channel 8030
Stop Noncon. Gen-sets channel 8140 Qc4002
Manual priority selection channel 8080-8100
Number of ID's channel 8040-8070
Load dependent start channel 8000 G
Load dependent stop channel 8010 Mains
Qc4002 controller
Related customer wirings:
Mains sensing lines L1 / L2 / L3 Related customer settings:
Remote Start switch towards the dedicated binary input Select the correct mode (Semi-auto/Auto) pushbutton MODE on
display
Wires for control and feedback of the Mains breaker
Power ramp up / ramp down channel 2610-2620
PMS communication lines Mains Power Export setpoint channel 3080
Gen-set mode (=application) channel 6070
For more details on related customer settings, see the setpoint list. Cool down setting channel 6210
Back synchronisation setting of Mains channel 7080
For more details on related customer wirings, see circuit diagram. breaker
Enable/disable AMF as 2nd application channel 7080
For more details on the PMS, see page 23.
Start command through internal real time channels 6600-6670
clock
5.2.6 Mains power export Stop command through internal real time channels 6600-6670
clock
Via the power management system (PMS) you have a fully
Int. Communication ID channel 7531
intelligent system which will start up the necessary gen-set(s) when
PMS configuration channel 8020
a start signal is given, synchronise the gen-set(s) with the mains,
Priority Select channel 8030
connect the gen-set(s) with the bus and start to export power to the
Stop Noncon. Gen-sets channel 8140
mains. The amount of power exported will be kept at a fixed level
Running hours priority selection channel 8110
regardless of the load on the busbar (the factory).
Manual priority selection channel 8080-8100
When a stop signal is given, the gen-set(s) will be deloaded Number of ID's channel 8040-8070
according a user-defined ramp and they will be disconnected from Load dependent start channel 8000
the bus. The gen-set(s) will go into cooldown and stop. Load dedendent stop channel 8010
The start and stop signals can be local commands (in combination Related customer wirings:
with SEMI-AUTO mode), or remote commands from the binary Mains sensing lines L1 / L2 / L3
input or from the internal real time clock (in combination with
AUTO mode). Remote Start switch towards the dedicated binary input
The generators are running in a system with long simultaneous For more details on related customer settings, see the setpoint list.
connection to other systems.
For more details on related customer wirings, see circuit diagram.
It is possible to enable/disable AMF as a second application when
the gen-sets are in this mains power export application. With AMF For more details on the PMS, see page 23.
enabled, the gen-sets will always guard the mains and will act as
AMF units when not active as a mains power export gen-sets (extra
Tie breaker is needed, page 18).
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5.2.7 Power management system G1 & G2 & G3 are running; at 400kW (700kW - 200kW - 100kW)
=> G3 will be stopped
PMS (= Power Management System) is a system that will G1 & G2 are running; at 200kW (500kW - 200kW - 100kW) => G2
automatically start & stop generators based on the actual load will be stopped
dependency. This will be done through a PMS communication
between the different units connected. The priority on starting & stopping the generators can be chosen on
priority settings or on the amount of running hours. In manual
PMS applications are always in combination with AUTO mode. mode the start & stop sequence is determent by the chosen priority
The Qc4002 controllers from the gensets need to be programmed between the generators. The generator with the lowest priority will
as PMS in AUTO mode. When a Qc Mains controller is installed start as the latest genset and will stop as first. If running hours are
this needs to be programmed in the application that is required chosen as priority the start & stop sequence will be defined based
(AMF, LTO, Fixed power) and AUTO mode. on the actual running hours of the different generators. The lowest
By programming the parameters in AUTO mode, the
running hours will get the highest priority.
generator can start up immediately. It is
When paralleling generators with PMS, it is no longer
recommended to place the generator in SEMI-AUTO necessary to use the analogue load sharing lines. This
mode while programming all the PMS parameters ! will be done through the PMS communication lines.
In an application with PMS it is important to program correctly the Use a screened CAN communication cable with a
Start & Stop signals between the different generators because of the maximum total distance of 200 meters. Do not connect
the cable screen to the ground ! Use a 120 Ohm
following reasons:
resistor at both end controllers of the PMS as
The maximum load step needs to be programmed in the Qc4002 described in the drawings below.
controllers. This never may exceeds the power reserve of the
running generators. Otherwise the gensets will go in overload with The connections between the generators Qc4002 controllers
a sudden max. load increase before the next generator is started up (without the Qc mains controller)
and connected to the busbar.
A start - stop loop will result in a deload - load loop = GB open - GB close.
120ohm 120ohm
This can damage the generator breaker.
A start - stop loop can easily be avoided by assuring that the stop value is
higher than the start value. The connections for PMS between the generator and the Qc mains
controller :
The start signal is the value of the maximum required load step
The stop signal is the value when the generator should be stopped G1 G2 M
automatically. X32 X32 Qc4002
1 2 3 4 5 6 1 2 3 4 5 6 B1 B2 B3
Example :
120ohm 120ohm
Stop signal is set at 100kW and priority is set as (high) G1 > G2 >
G3 (low)
Stop signal if :
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Qc4002 control panel
The Qc4002 measuring system is true RMS 3-phase +/-25mA for speed governor
measurement of generator voltage, generator current, generator +/-25mA for voltage/var/cos control
frequency, mains voltage and mains frequency.
The Qc4002 module is built up with different extension cards 6.5 Load sharing between gen-sets'
that are mounted into one of the 9 different slots. Some of these analogue lines
cards are mounted as standard, and some as an option.
(Gen-set controller only)
The Qc4002 has the following control and protection functions
as standard:
6.6 Engine communication
6.1 Engine Protection Software selectable for:
The engine alarm extension card has the following configurable IVECO EDC7C1
inputs and outputs: Detroit Diesel DDEC communication
1 420 mA input for Mains Power Transducer Deutz EMR communication
2 configurable 420mA inputs Volvo EDCIII/EDCIV/EMSII
3 resistive sensor inputs for Engine Oil Pressure/Coolant Level, John Deere JDEC communication
Coolant Temperature/Alternator Temperature, Fuel Level
Scania EMS/EMSS6 communication
1 tacho input
Caterpillar C4.4/C6.6
9 binary inputs for Access Lock, Running Feedback, Engine
Failure, Emergency Stop, 2nd Parameter Set, W/L, Remote Start,
disable analogue fuel input , Static Battery Charger. 6.7 Configurable I/O extension card
13 binary inputs and 4 relay outputs
6.2 Alternator Protection
NOTE:
Over current protection, definite time characteristic
It is possible to configure binary inputs, analogue inputs and binary outputs.
Reverse power protection, definite time characteristic
Binary Inputs
Over- and under voltage (generator and busbar)
The text can be edited to a more saying name by using the USW
Over- and under frequency (generator and busbar)
Input 10 (terminal 118) can be configured as 'Sprinkler'. When
Vector jump 'Sprinkler' is selected, all alarms and fail classes are overruled. The
Df/dt (ROCOF) only alarms the gen-set will react on are 'Emergency Stop' on
terminal 117 or a 'Tacho Failure'. Also the gen-set has 7 start
Overload attempts before 'Start Failure'.
Current unbalance
Analogue Inputs
Voltage asymmetry
The text can be edited to a more saying name
Reactive power (import (excitation loss)/export)
Binary Outputs
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Qc4002 control panel
9 Wirings
9.1 Wiring for AMF, peak shaving, fixed power, mains power export and load take over
application
This drawing gives only a rough overview on the wiring. For details please see the correct circuit diagrams of the machine.
LOAD
GENERATOR
MAINS
L1 L1
L2 S1 S2 L2
L3 S1 S2 L3
N S1 S2 N
73
74
75
76
77
78
U NEUTRAL 84
U L3 83
U L2 81
U L1 79
14
15
17
18
8
9
11
12
U L3 89
U L2 87
U L1 85
L1
L2
L3
GENERATOR
CLOSE MB
CLOSE GB
CURRENT
VOLTAGE
VOLTAGE
OPEN MB
OPEN GB
This drawing gives only a rough overview on the wiring. For details please see the correct circuit diagrams of the machine.
LOAD
GENERATOR
L1 L1
L2 S1 S2 L2
L3 S1 S2 L3
N S1 S2 N
73
74
75
76
77
78
U NEUTRAL 84
U L3 83
U L2 81
U L1 79
14
15
17
18
U L3 89
U L2 87
U L1 85
L1
L2
L3
GENERATOR
CLOSE GB
CURRENT
VOLTAGE
VOLTAGE
OPEN GB
BUSBAR
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Even though screened cable is not needed, it is recommended if the cable run is longer than 5 m between units.
37 38 39 37 38 39 37 38 39
To other
units
The binary inputs use fixed signals. They do not use pulse signals.
The set-point inputs are passive, i.e. an external power source is needed. This can be an active output from e.g. a PLC, or a potentiometer
can be used.
The kWh counter (terminals 20-22) and kvarh counter (terminals 21-22) outputs are low-power outputs.
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A standard computer extension cable can be used (9-pole SUB-D male/female plugs) or a cable can be tailored:
Wires min. 0.22 mm
# #
$ $
% %
& &
' '
( (
) )
* *
+ +
Cable types: Belden 9540, BICC H8146, Brand Rex BE57540 or equivalent.
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10 Password levels
There are 4 different levels:
No password level
The user can scroll through the entire menu without any password.
Once the password has been entered, the user can change all the
accessible setpoints. Only if no actions have been taken within 3
minutes, the password entry will be deactivated, and a new
password entry will be needed.
The user can change the Customer password in channel 9116 (only
accessible via JUMP menu).
Beware: Write down the new password. If you forget it, entering
the menus will not be possible.
Service password and Master password can only be set through the
Qc4002 Utility Software.
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In the next chapter each parameter description is structured according to the same principles. Under the parameter title heading, the detailed
parameter descriptions are illustrated and presented.
The set points are listed below in numerical order of channel number.
The default values depend on the type of gen-set. Some values are different for QAX, QAS and for QAC gen-sets. The parameter list below
shows random chosen values and might not be representative for any type of gen-set.
Below, a table indicating the parameter facts related to the individual parameter title is presented:
1000 G -P>
No. Setting Min. Max.
setting setting
1001 G -P> Set point -50.0% 0.0%
1002 G -P> Delay 0.1 s 100.0 s
1003 G -P> Relay output A Not used R3
(relay 3)
1004 G -P> Relay output B Not used R3
(relay 3)
1005 G -P> Enable OFF ON
1006 G -P> Fail class 1 5
NOTE:
Small differences due to the character of the parameters may exist between the individual tables.
11.2 Setup
At this point of the process you will have located the specific parameter description that you were looking for. Now, follow the menu
structure presented earlier in this handbook in order to set up the individual parameters. (In this overall example we have chosen to change
the set point of the parameter 1000 G -P>).
Step 1: Enter the setup menu via SETUP in the fourth display line in the entry window
Step 2: Enter the protection menu via PROT in the fourth display line in the setup menu
Step 3: Use the UP and DOWN pushbuttons to locate the selected parameter
Step 4: Enter the set point menu via SP in the fourth display line
Step 5: Enter password to change the set point
Step 6: Use the UP and DOWN pushbuttons to increase/decrease the set point setting
Step 7: Move the underscore to save and press SEL, the new set point setting has now been saved.
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12 Parameter list
This chapter includes a complete standard parameter list.
Therefore, this part of the handbook is to be used for reference
when specific information about the individual parameters is
needed for the unit setup.
NOTE:
The parameter lists for the available options are presented in the documents
Description of Options describing the individual options in detail.
NOTE:
Small differences due to the character of the parameters may exist between
the individual tables.
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12.1 Protection
1010 G -P> 2
1040 G I>2
1050 G I>3
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1060 G I> 4
1130 G I>>1
1140 G I>>2
1150 G U>1
1160 G U>2
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1180 G U<2
1190 G U<3
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1220 G f>2
1230 G f>3
1250 G f<2
1260 G f<3
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1280 BB U>2
1290 BB U>3
1310 BB U<2
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1320 BB U<3
1330 BB U<4
1360 BB f>2
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1370 BB f>3
1390 BB f<2
1400 BB f<3
1410 BB f<4
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1460 G P>2
1470 G P>3
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1480 G P>4
1490 G P>5
If this menu is enabled (ENA), the Qc4002 will act as configured in the failclass (FC) when the difference between the phase currents of the generator exceeds the
configured level (SP) for the configured time (DEL). The level (SP) relates to the nominal current setting (parameter 6003/6013/6023/6033). It is possible to energize
one or two output relays (OA & OB) when the alarm is active.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu, to make this alarm auto-
acknowledging and/or to define conditions when this alarm should be inhibited.
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12.2 Control
This setup menu consists of the synchronization setup and the regulation setup.
12.2.1 Synchronization
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In this menu the frequency synchronizing PID regulation can be configured.When dynamic synchronizing is selected, this f sync. control is used during the entire
synchronizing sequence.
Kp: the gain for the proportional part.
Ti: the integral action time for the integral part.
Td: the differential action time for the differential part.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
In this menu the phase control PID regulation can be configured. When static synchronizing is selected, the phase control will take over from the f sync control when
the frequency deviation is so small that the phase angle can be controlled.
Kp: the gain for the proportional part.
Ti: the integral action time for the integral part.
Td: the differential action time for the differential part.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
This menu won't be shown if dynamic synchronization is selected in menu 2000.
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12.2.2 Regulation
In this menu the power control PID regulation while loadsharing can be configured.
The P loadshare control will be active if the genset is running parallel to another genset and using the analogue loadshare lines.
Kp: the gain for the proportional part.
Ti: the integral action time for the integral part.
Td: the differential action time for the differential part.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
This is the output value of the regulator output where the regulation will start.
It is ideal that this value equals the regulator output value when running at nominal frequency.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
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2760 Overlap
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12.3 Input/output
This menu consists of parameters for configuration of the inputs and outputs.
3000 / 3010 / 3020 / 3030 / 3040 / 3130 / 3140 / 3150 / 3160 / 3170 / 3180 / 3190 / 3200 / 3210 / 3220 /
3230 / 3240 / 3250 / 3430 / 3440 / 3450 / 3460 / 3470 / 3480 Digital input *** (Dig. input ***)
3**0 Dig. input ***
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If this menu is enabled (ENA), the Qc4002 will act as configured in the failclass (FC) when the digital input senses an alarm situation for the configured time (DEL).
It is possible to energize one or two output relays (OA & OB) when the alarm is active.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu, to configure if it's a high
alarm or not (N/X), to make this alarm auto-acknowledging and/or to define conditions when this alarm should be inhibited.
High alarm On = N/O = alarm when the switch connected to the input is closed.
High alarm Off = N/C = alarm when the switch connected to the input is opened.
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4120 / 4130 / 4250 / 4260 / 4380 / 4390 Multi-input configured as 420mA input (420mA ***)
41*0 4-20mA 102.*
If this menu is enabled (ENA), the Qc4002 will act as configured in the failclass (FC) when the 420mA input exceeds or doesn't reach (depending of what is
configured in the high alarm setting) the configured level (SP) for the configured time (DEL).
High alarm On = alarm when the 420mA value exceeds the configured level (SP).
High alarm Off = alarm when the 420mA value goes below the configured level (SP).
It is possible to energize one or two output relays (OA & OB) when the alarm is active.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu, to make this alarm auto-
acknowledging and/or to define conditions when this alarm should be inhibited
4140 / 4150 / 4270 / 4280 / 4400 / 4410 Multi-input configured as VDC input (VDC ***)
41*0 V DC 102.*
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42*0 V DC 105.*
44*0 V DC 108.*
If this menu is enabled (ENA), the Qc4002 will act as configured in the failclass (FC) when the VDC input exceeds or doesn't reach (depending of what is configured
in the high alarm setting) the configured level (SP) for the configured time (DEL).
High alarm On = alarm when the VDC value exceeds the configured level (SP).
High alarm Off = alarm when the VDC value goes below the configured level (SP).
It is possible to energize one or two output relays (OA & OB) when the alarm is active.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu, to make this alarm auto-
acknowledging and/or to define conditions when this alarm should be inhibited.
4160 / 4170 / 4290 / 4300 / 4420 / 4430 Multi-input configured as PT input (PT ***)
41*0 PT 102.*
4**0 PT 105.*
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44*0 PT 108.*
If this menu is enabled (ENA), the Qc4002 will act as configured in the failclass (FC) when the PT input exceeds or doesn't reach (depending of what is configured
in the high alarm setting) the configured level (SP) for the configured time (DEL).
High alarm On = alarm when the measured value exceeds the configured level (SP).
High alarm Off = alarm when the measured value goes below the configured level (SP).
It is possible to energize one or two output relays (OA & OB) when the alarm is active.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu, to make this alarm auto-
acknowledging and/or to define conditions when this alarm should be inhibited.
4180 / 4190 / 4310 / 4320 / 4440 / 4450 Multi-input configured as VDO oil pressure input (VDO oil ***)
41*0 VDO oil 102.*
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Qc4002 control panel
If this menu is enabled (ENA), the Qc4002 will act as configured in the failclass (FC) when the VDO input exceeds or doesn't reach (depending of what is
configured in the high alarm setting) the configured level (SP) for the configured time (DEL).
High alarm On = alarm when the measured value exceeds the configured level (SP).
High alarm Off = alarm when the measured value goes below the configured level (SP).
It is possible to energize one or two output relays (OA & OB) when the alarm is active.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu, to make this alarm auto-
acknowledging and/or to define conditions when this alarm should be inhibited.
4200 / 4210 / 4330 / 4340 / 4460 / 4470 Multi-input configured as VDO water temperature input (VDO
water ***)
42*0 VDO water 102.*
If this menu is enabled (ENA), the Qc4002 will act as configured in the failclass (FC) when the VDO input exceeds or doesn't reach (depending of what is
configured in the high alarm setting) the configured level (SP) for the configured time (DEL).
High alarm On = alarm when the measured value exceeds the configured level (SP).
High alarm Off = alarm when the measured value goes below the configured level (SP).
It is possible to energize one or two output relays (OA & OB) when the alarm is active.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu, to make this alarm auto-
acknowledging and/or to define conditions when this alarm should be inhibited.
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4220 / 4230 / 4350 / 4360 / 4480 / 4490 Multi-input configured as VDO fuel level unit (VDO fuel ***)
42*0 VDO fuel 102.*
If this menu is enabled (ENA), the Qc4002 will act as configured in the failclass (FC) when the VDO input exceeds or doesn't reach (depending of what is
configured in the high alarm setting) the configured level (SP) for the configured time (DEL).
High alarm On = alarm when the measured value exceeds the configured level (SP).
High alarm Off = alarm when the measured value goes below the configured level (SP).
It is possible to energize one or two output relays (OA & OB) when the alarm is active.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu, to make this alarm auto-
acknowledging and/or to define conditions when this alarm should be inhibited.
4240 / 4370 / 4500 Multi-input wire fail protection (W. fail ***)
4240 W. fail 102
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If this menu is enabled (ENA), the Qc4002 will act as configured in the failclass (FC) when a wirebreak or a shortcircuit is sensed at the multi-input.
It is possible to energize one or two output relays (OA & OB) when the alarm is active.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
4520 Overspeed 2
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If the engine speed doesn't reach the configured level (SP) after the configured time (DEL), this alarm will be raised.
It is possible to energize one or two output relays (OA & OB) when the alarm is active.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
This menu is only active if an MPU is used as primary running feedback.
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5000 / 5010 / 5020 / 5030 / 5040 / 5050 / 5060 / 5110 / 5120 / 5130 / 5140 Output relay ** (Relay **)
5**0 Relay **
These menu's are used to define the minimum and maximum regulator output current.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
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5820 / 5830 / 5840 / 5850 / 5860 / 5870 / 5880 / 5890 / 5900 / 5910 / 5920 / 5930 / 5940 / 5950 ** Output
(** output)
These menu's could be used to configure analogue outputs 66 and 71 to control according to the measured P, Q, S, PF, f, U, I, Ubb, fbb, multi-input 102, multi-input
105, multi-input 108, total consumed P and total available P values.
Since in most cases analogue outputs 66 and 71 are used for speed and voltage regulation, this feature cannot be used.
5**0 ** output *
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
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12.4 System
6040 G transformer
6050 BB settings
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When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
By means of PARUS it is also possible to modify translated texts (all, except the 'English').
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Run Hours (RUN): Number of running hours to activate the alarm (FC).
Days (DAY): If the running hours (RUN) are not reached before this number of days, the alarm (FC) will be activated.
Failclass (FC): Action @ alarm.
Output A: Relay to be activated in case of alarm.
Enable: Enable/disable the alarm function.
Reset: Resets the service timer.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
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Here the voltage level of the loadsharing lines, when the generator is supplying nominal power can be configured.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
This menu is only available when menu 6390 is set to 'adjustable'.
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6600 / 6610 / 6620 / 6630 / 6640 / 6650 / 6660 / 6670 Start/stop command timer * (Start/Stop Cmd *)
66*0 Start/Stop Cmd *
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In this menu, the Can interface 1 has been assigned for communication with the engine electronics.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
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When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
With this menu it is poosible to activate an action if a general EIC warning is transmitted over CANbus
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
With this menu it is poosible to activate an action if a general EIC shutdown is transmitted over CANbus
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
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This menu can be used to define an alarm based on the CANbus rpm.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
7610 / 7620 Engine controller coolant temperature 1 & 2 (ElC coolant T1 & T2)
7610 EIC coolant T1
These menu's can be used to define alarms based on the CANbus coolant temperature.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
7630 / 7640 Engine controller oil pressure 1 & 2 (ElC oil press. 1 & 2)
7630 EIC oil press. 1
These menu's can be used to define alarms based on the CANbus coolant temperature.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
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The multi starting function can be combined with the setting of a minimum number of running gen-sets (menu 8033/8036). This means that the load dependent stop
function is disregarded when only the specific number of gen-sets is running.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
The purpose of the priority selection based on running hours is to let all the gen-sets have the same or nearly the same amount of running hours.
Every time the adjusted period in menu 8111 is reached, a new order of priority is determined, and the gen-sets with first priorities will be started (if not already
running), and the gen-sets with the last priorities will stop.
There are two possibilities for operating the priority routine based on the running hours: Absolute or relative. The selection between the absolute and relative routine
defines whether the offset adjustment of the running hours is taken into consideration in the priority calculation.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
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If peak shaving is selected and the imported power increases above the start set point, the gen-set(s) will start. If the load now drops below the start set point, it will
remain disconnected from the busbar but will not stop, because the imported power is higher than the stop set point.
This function will make sure that the gen-sets stop after the adjusted time.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
The setpoint (PCT) is the % of the nominal power which gives the best fuel economy.
The swap setpoint (SWP) is the improvement in nominal power which must be obtained for the configured time (DEL) before fuel optimising will be initiated.
The hours setpoint (HOUR) is the maximum allowed difference in running hours, if this function is enabled (ENA).
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
8220 / 8230 / 8240 / 8250 / 8260 PMS Available power* (Avail. power*)
82*0 Avail. power*
This function is used to activate a relay when a specific amount of power is available. The purpose of this function is to be able to connect load groups when the gen-
sets of the emergency power plant are running.
In each of the gen-sets, 5 levels can be adjusted (menus 8220 - 8260):
These set points can activate a relay when the specific amount of available power is reached. The relay output can be used for connecting load groups when sufficient
power is available. The relays will activate when the available power is higher than the set point, but be aware that when the load groups are being connected, then
the available power will decrease and the relay(s) deactivate again, if the available power is below the set point. So it is necessary to make an external holding circuit.
It is possible to adjust different levels of available power in all gen-sets. This gives the possibility to use several load groups if this is necessary.
When connected with PARUS, it is also possible to configure the requested password level to be allowed to do modifications in this menu.
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Information about the actual software downloaded to the unit. Please check this before contacting Atlas Copco regarding service and support
matters.
The service port can be set up to use the ASCII communication. The ASCII communication is used when the utility software is connected
through a modem.
Selection 0 must be used for cable connection between the Qc4002 and the PC.
Selection 1 must be used for modem connection between the Qc4002 and the PC.
This menu is used in service situations. In the alarm selection you can see all the alarm timers and their remaining time if they are counting.
The input and output selections show the present status of the inputs and outputs. E.g. mode inputs, relay outputs and load sharing lines.
No. Setting Description
9121 Service menu Timers Shows remaining alarm delay time
9122 Service menu Digital inputs Shows digital input status
9123 Service menu Digital outputs Shows digital output status
9124 Service menu Miscellaneous Shows miscellaneous information
If the transformer has an angle displacement then synchronising can ONLY be used with Yy1, Dy1, Yd1, Yy11, Dy11 and
Yd11 transformers. (+/-30 deg. phase shift).
The factory setting is 0 degrees and it has to remain at that value except when one of the six mentioned transformers is
installed between the generator and the mains/busbar measurements.
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Any error in this setting will cause a false closing of the breaker! Therefore it is essential to make a check of the angular
precision before allowing the Qc4002 to perform a real breaker closing.
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13 Technical specifications
Accuracy: Analogue inputs:
Class 1.0 -10...+10V DC:
Impedance: 100kW
Fast overcurrent:
Not galvanically separated
3% of 350%*In
0(4)...20mA:
Analogue outputs: Impedance: 50kW
Class 1 according to total range Not galvanically separated
To IEC 688
RPM (MPU):
Operating temperature: 2...70V AC
CE: -25...70C 10...10000Hz, 250...3000W
UL: -25...50C
Multi inputs:
Climate: 0(4)...20mA:
Class HSE, to DIN 40040 0-20mA, +/- 1%
Not galvanically separated
Meas. voltage:
Binary:
100-690V AC +/-20%
Max. resistance for ON detection: 100W
Consumption: Not galvanically separated
Max. 0.25VA/phase PT100/1000:
-40...250C, +/-1%
Meas. current:
Not galvanically separated
-/1 or -/5A AC
To IEC 751 and EN60751
Consumption: VDO:
Max. 0.3VA/phase 0...1700W, +/-2%
Not galvanically separated
Current overload:
V DC:
4 x In continuously
0...40V DC, +/-1%
20 x In, 10 sec. (max. 75A)
Not galvanically separated
80 x In, 1 sec. (max. 300A)
Relay outputs:
Meas. frequency:
Electrical rating: 250V AC/30V DC, 5A
30...70Hz
Thermal rating @ 50C: 2A: Continuously
Auxiliary supply (terminals 1 and 2): Thermal rating @ 50C: 4A: tON = 5 sec., tOFF = 15 sec. (unit
12/24 V DC (8...36V continuously, 6V 1 sec.) status output: 1A)
Max. 11W consumption
Open collector outputs:
Auxiliary supply (terminals 98 and 99): Supply: 8...36V DC, max. 10mA
12/24 V DC (8...36V continuously, 6V 1 sec.) Analogue outputs: 0(4)...20mA and +/-25mA
Max. 5W consumption Galvanically separated
Active output (internal supply)
Binary inputs:
Load max. 500W
Optocoupler, bi-directional
Update rate: Transducer output: 250 ms
ON: 8...36V DC
Update rate: Regulator output: 1000 ms
Impedance: 4.7kW
OFF: <2V DC Load sharing lines:
-5...0...+5V DC
Impedance: 23.5 kW
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14 Dimensions
115.0 (4.528)
165.0 (6.496)
144.0 (5.669)
230.0 (9.055) 120.0 (4.724)
OK
115.0 (4.528)
220.0 (9.055)
20.0 (0.787)
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www.atlascopco.com
Printed in Belgium 07/2008 - 2954 3390 00