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PL ENGINE 9-1

ENGINE
CONTENTS

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1.8L SOHC ENGINE . . . . . . . . . . . . . . . . . . . . . . 1

1.8L SOHC ENGINE

INDEX
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GENERAL INFORMATION
1.8L SOHC ENGINE . . . . . . . . . . . . . . . . . . . . . . 1

GENERAL INFORMATION CYLINDER BORE AND PISTON


SPECIFICATIONS CHART
1.8L SOHC ENGINE
For service of the 1.8L SOHC engine refer to the Standard Bore Maximum Maximum
2.0L SOHC engine information except for the follow- Out-of-Round Taper
ing specifications.
82.993 - 83.007 0.051 mm 0.051 mm
GENERAL SPECIFICATIONS mm
Standard Piston Size
Type . . . . . . . . . . . . . . . . . . . . . In-Line OHV, SOHC 82.974 - 82.956 mm
Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83.0 mm
Piston to Bore Clearance
Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83.0mm
Compression Ratio . . . . . . . . . . . . . . . . . . . . . 10.0:1 0.018 - 0.050 mm
Displacement . . . . . . . . . . . . . . . . . . . . . . 1.8 Liters Measurements Taken at Piston Size Location
Firing Order . . . . . . . . . . . . . . . . . . . . . . . . 1, 3, 4, 2
Compression (Cranking) PISTON RING SPECIFICATIONS
Pressure . . . . . . . 1172 - 1551 kPa (170 - 225 psi)
Maximum Variation Between Cylinders . . . . . . 25% Ring Position Ring Gap Wear Limit
Lubrication . . . Pressure Feed - Full Flow Filtration Upper Ring 0.23 - 0.38 mm 0.8 mm
(Crankshaft Driven Pump)
Intermediate 0.20 - 0.47 mm 1.0 mm
Ring
Oil Control Ring 0.25 -0.64 mm 1.0 mm
Ring Position Groove Maximum
Clearance Clearance
Upper Ring 0.03 - 0.07 mm 0.10 mm
Intermediate 0.040 - 0.078 0.10 mm
Ring mm
OIL CONTROL RING (THREE PIECE) - OIL RING
SIDE RAILS MUST BE FREE TO ROTATE AFTER
ASSEMBLY
9-2 ENGINE PL
GENERAL INFORMATION (Continued)
ENGINE 1.8L SOHC

Cylinder Block
Cylinder Bore Diameter . . . . . 82.993 - 83.007 mm
Out-of-Round (Max.) . . . . . . . . . . . . . . . 0.051 mm
Taper (Max.) . . . . . . . . . . . . . . . . . . . . . 0.051 mm
Pistons
Clearance from Piston (measured 6.0 mm from
bottom of skirt) to bore . . . . . . . 0.018 - 0.050 mm
Weight . . . . . . . . . . . . . . . . . . . . . 296 - 305 grams
Land Clearance (Diametrical) . . 0.753 - 0.799 mm
Piston Length . . . . . . . . . . . . . . . . . . . . 54.11 mm
Piston Ring Groove Depth No. 1
. . . . . . . . . . . . . . . . . . . . . . . . . 3.203 - 3.337 mm
Piston Ring Groove Depth No. 2
. . . . . . . . . . . . . . . . . . . . . . . . . 4.406 - 4.272 mm
Piston Ring Groove Depth No. 3
. . . . . . . . . . . . . . . . . . . . . . . . . 3.932 - 3.798 mm
Piston Pins
Clearance in Piston . . . . . . . . . . 0.009 - 0.021 mm
In Rod (Interference) . . . . . . . . . 0.018 - 0.043 mm
Diameter . . . . . . . . . . . . . . . . 20.998 - 21.003 mm
End Play . . . . . . . . . . . . . . . . . . . . . . . . . . . . None
Length . . . . . . . . . . . . . . . . . . . . 74.75 - 75.25 mm
Piston Rings
Ring Gap Top Compression Ring . . 0.23 - 0.38 mm
Ring Gap 2nd Compression Ring . . 0.20 - 0.47 mm
Ring Gap Oil Control (Steel
Rails) . . . . . . . . . . . . . . . . . . . . . . 0.25 - 0.64 mm
Ring Side Clearance Compression Ring
Upper . . . . . . . . . . . . . . . . . . . . . . . . . 0.03 - 0.07
Ring Side Clearance Compression Ring
Lower . . . . . . . . . . . . . . . . . . . . . 0.04 - 0.078 mm
Oil Ring (Pack) . . . . . . . . . . . . . 0.056 - 0.186 mm
Ring Width Compression Ring
Top . . . . . . . . . . . . . . . . . . . . . . . . 1.19 - 1.17 mm
Ring Width Compression Ring
Lower . . . . . . . . . . . . . . . . . . . . 1.490 - 1.472 mm
Oil Ring (Pack) . . . . . . . . . . . . . 2.984 - 2.854 mm

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