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SECTION 1 - CORROSION INSTRUMENT FOR ER & LPR

MEASUREMENT

HANDHELD CORROSION LOGGER / UP-DOWNLOADER MODEL KSHHU


CORROSION DATA LOGGER & TRANSMITTER MODEL DCI
EXTENSION ADAPTER, PROBE CABLE & TEST PROBE
1-1

HANDHELD CORROSION LOGGER / UP-DOWNLOADER


MODEL KSHHU
Offering enhanced Portable Digital Corrosion Instrument, lightweight portability,
easy handling, rugged construction, high resolution, and user friendly operation.

The KSHHU is a new standard portability digital


measuring, rugged construction corrosion
KOR
O S
HAN RTABLE I SPEC
PO instrument that is certified intrinsically safe. It
LD U LOGGE INDO
DHE
PLO R
ADE
R comes with a carrying case for operator to take
measurement in difficult area.
KSH
HU
-ER

Generally KSHHU offered either ER or LPR/ZRA


probe measurement, both are able to collect up to
4000 readings, and it has RTC (Real Time Clock)
capability. Data stored in its memory is capable of
uploading to KS-Corrosion Monitoring Software
(KS-CMS).

KSHHU can also be used as a tool for


programming Fixed Corrosion Data Logger model
DCI with many parameter such as Tag number,
probe type, Probe code ( ER probe or LPR probe
with 2/3 electrodes), etc.

The KSHHU features:


Easy Menu Driven with 18 buttons User friendly keypad and navigate keys.
16 x 4 lines LCD display.
Communication port for download Data from Data Logger (DCI) and upload corrosion data
into KS-Corrosion Monitoring Software (KS-CMS) for analysis of corrosion data.
Setting parameter into Fixed Data Logger (DCI).
Powered by battery pack.
Probe cable port for Direct Probe Measurement.

Electrical Resistance (ER)


The instrument will display the metal loss, corrosion rate and temperature on selected engineering unit
(depend on probe type). KS-Corrosion Monitoring Software (KS-CMS) will convert the metal loss or
corrosion trend on windows operating PC for further analysis.

Linear Polarization Resistance (LPR)


The instrument will display the corrosion rate, temperature, current or potential depending on the mode
selected as LPR (Anodic or Bipolar) and galvanic mode (ZRA). It is necessary to set parameter of
perturbation voltage, cycle time, probe configuration and electrode conversion factor. KS-Corrosion
Monitoring Software (KS-CMS) will be furnished.

Note: Temperature data will only be displayed when using ERTemp or LPRTemp probe.

KS-CTG-MKT-03 REV. 3
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Technical Specification:
Electrical Resistance (ER)
KSHHU Type
Linear Polarization Resistance (LPR)
Resolution 16 Bits
Accuracy 0,1%
Memory (non-volatile) 4000 Data reading
Operating Temperature -40 C to 60 C
Power supply Battery pack
Instrument Weight 1,5 lbs / 0,75 Kg
Dimension 106 mm x 187 mm x 50 mm
Weather-proof (-20 C to 60 C)
Environment Safe Humidity (95%)
IP65
Intrinsic Safety Ex ia IIc T4
Data Communication RS-232 Serial ASCII Bus
Temperature reading -40 C to 200 C (display when using ERTemp or LPRTemp probes)
Complete Set Accessories of KSHHU :
1. Communication Cable and Connector 5. Carrying Case
2. Test Probe 6. Battery pack
3. KS-Corrosion Monitoring Software (KS-CMS) 7. Operating manual
4. Extension Adapter

KSHHU Ordering Code


MODEL
KSHHU Handheld Corrosion Logger / Up-Downloader

CODE INSTRUMENT MEASUREMENT


ER Electrical Resistance
LPR Linear Polarization Resistance

KSHHU ER (Complete Set Accessories of KSHHU) Example Client Order

Spare Accessories Ordering Code


MODEL
KSHHUA Handheld Corrosion Logger / Up-Downloader Accessories

CODE ACCESSORIES
01 Communication Cable and Connector
02 KS-Corrosion Monitoring Software (KS-CMS)
03 Battery pack

KSHHUA 01 Example Client Order

62-21 6263520, 6267576, 70307792 (Direct), 6289919 (Direct)


62-21 6289919

KS-CTG-MKT-03 REV. 3
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Applications

CORROSION MONITORING
PORTABLE LOGGER
HANDHELD UPLOADER

KSHHU

ON/OFF

4
GHI
2
ABC

5
JKL
3
DEF

6
MNO
KSHHU
7 8 9
PQRS TUV WXYZ

CLEAR 0 ENTER

Probe

Direct Measurement

Hazard Area Non-Hazard Area

DCI RS-232
RS-232 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection and Sampling System
www.korosospecindo.com

CORROSION MONITORING
PORTABLE LOGGER
HANDHELD UPLOADER

CORROSION MONITORING
PORTABLE LOGGER
HANDHELD UPLOADER KSHHU

KSHHU ON/OFF

1 2 3
ON/OFF
DCI ABC DEF

DATA COLLECTION 4 5 6
INSTRUMENT GHI JKL MNO

1 2 3 7 8 9
ABC DEF PQRS TUV WXYZ

4 5 6 CLEAR 0 ENTER
GHI JKL MNO

7 8 9
PQRS TUV WXYZ

CLEAR 0 ENTER

KSHHU
KSHHU
PC

Upload Data
Probe
Download Data
Download Data
&
Setting parameter into DCI

KS-CTG-MKT-03 REV. 3
1-4

CORROSION DATA LOGGER & TRANSMITTER


MODEL DCI
Overall enhanced resolution & the ability to obtain metal loss reading on a
conventional type ER or LPR Probe.

KOROSI SPECINDO
m
Corrosion Monitoring Equipment,Chemical Injection & Sampling Syste
www.korosispecindo.com

KOROSI SPECINDO
Corrosion Monitoring Equipment,Chemical Injection & Sampling System
www.korosispecindo.com

DCI DCI
DATA COLLECTION
DATA COLLECTION INSTRUMENT
INSTRUMENT

Offering in a single product package the new DCI Integrates ER measurement and LPR/ZRA loggers
and transmitters into a single basic circuit board.

The IP66 housing is used to housed all four possible versions between ER/LPR and between loggers
and transmitters.

Model DCI's micro controller electronic circuit is powered by battery pack with a minimum lifetime of
approximate 180 days.

Logger Version:

Data Logger Version is available with two option i.e. Single Channel and Four Channel. Measurement
Period can be programmed. Data is stored on board back-up by Li-Battery for later retrieval. Data stored
in memory can be downloaded using a handheld up-loader Model KSHHU to a KS-Corrosion Monitoring
Software (KS-CMS), which can be linked or integrated to any software Database such as Amulet for
further analysis with other process data.

Transmitter Version:

DCI is capable of transmitting data to control room via either ASCII RS-232/RS-485 or analog 4-20mA
current loop. The 4-20mA transmitter version, only corrosion metal loss data is transmitted (without time
and temperature stamp data)

Single or Multiple DCI transmitter is connected to an integrated KS-Corrosion Monitoring Software (KS-
CMS) which can be linked to any Software Database currently in used such as Amulet Software.

62-21 6263520, 6267576, 70307792 (Direct), 6289919 (Direct)


62-21 6289919
1-5

Setup on preliminary installation for new probe can be done by using portable corrosion Data Logger
model KSHHU or direct to PC on Safe Area.

Model DCI is certified safe for hazardous area operation and housed in a NEMA 4X rated explosion-proof
and weather-proof enclosure, and the probe cable is connected through a water-tight cable gland. This
makes the DCI suitable for use in almost any indoor and outdoor environment.

Monitoring temperature against corrosion rates is an important aspect to understanding the effects of
temperature on corrosion. Model DCI has the ability to take measurement of temperature data from a
dedicated ERTemp or LPRTemp probe.

Technical Specification:
Data Logger Transmitter
DCI
ER LPR ER LPR
Resolution 16 Bits 16 Bits
Accuracy 0,1% 0,1%
Memory (non-volatile) 4000 Data reading 4000 Data reading
Operating Temperature -40 C to 85 C -40 C to 85 C
Power supply Battery pack External Power
Instrument Weight 1- Channel = 5 lbs / 2,3 Kg
5 lbs / 2,3 Kg
4- Channel = 7 lbs / 3,2 Kg
Dimension 1- Channel = 6.00 x 6.00 x 4.00 152 mm x 152 mm x 102 mm
(152 mm x 152 mm x 102 mm)
4- Channel = 8.00 x 6.00 x 4.00
(203 mm x 152 mm x 102 mm)
Weather-proof (-30C to 135C) Weather-proof (-30C to 135C)
Environment Safe Humidity (95%) Humidity (95%)
Sand Wind-blow (IP66) Sand Wind-blow (IP66)
Intrinsic Safety Ex ia IIc T4 Ex ia IIc T4
Data Communication RS-232 / RS-485 Serial ASCII Bus
RS-232 Serial ASCII Bus
4-20mA current loop
Temperature reading -40 C to +260 C -40 C to +260 C
Complete Set Test Probe Test Probe
Accessories: KS-Corrosion Monitoring KS-Corrosion Monitoring
Software (KS-CMS) Software (KS-CMS)
Operating manual Operating manual
Communication Cable and Ten Foot Probe Cable
Connector
Ten Foot Probe Cable

KS-CTG-MKT-03 REV. 3
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DCI Ordering Code


A. Data Logger Version
MODEL
DCI Dx Data Collection Instrument Data Logger Version

CODE INSTRUMENT MEASUREMENT


ER Electrical Resistance
LPR Linear Polarization Resistance

CODE DATA LOGGER TYPE


01 Single channel
04 Four channel

DCI-Dx ER 01 Example Client Order


(Complete Set Accessories of DCI Data Logger Version)

B. Transmitter Version
MODEL
DCI Tx Data Collection Instrument Transmitter Version

CODE INSTRUMENT MEASUREMENT


ER Electrical Resistance
LPR Linear Polarization Resistance

CODE COMMUNICATION CABLE


A 4-20mA current loop
D2 RS-232 Serial ASCII Bus
D4 RS-485 Serial ASCII Bus

DCI-Tx ER D2 Example Client Order


(Complete Set Accessories of DCI Transmitter Version)

Note:
KSHHU is required for Data Logger (Dx)
External 24 Vdc power is required for Tx type

62-21 6263520, 6267576, 70307792 (Direct), 6289919 (Direct)


62-21 6289919
1-7

Spare Accessories Ordering Code


MODEL
DCIA Data Collection Instrument Accessories

CODE ACCESSORIES
01 Communication Cable and Connector
02 KS-Corrosion Monitoring Software (KS-CMS)
03 Battery pack for data logger
04 Signal & Power Barrier
05 Power Supply 10-35Vdc

DCIA 01 Example Client Order

Applications
Hazard Area
DCI
RS-232 KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection and Sampling System
www.korosospecindo.com

CORROSION MONITORING
PORTABLE LOGGER
HANDHELD UPLOADER

KSHHU

ON/OFF
DCI
DATA COLLECTION
INSTRUMENT
1 2 3
ABC DEF

4 5 6
GHI JKL MNO

7 8 9
PQRS TUV WXYZ

CLEAR 0 ENTER

KSHHU

Probe
Download Data

DCI Dx XX 01 Data Logger


Hazard Area Non-Hazard Area
DCI
KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection and Sampling System
www.korosospecindo.com

Control Room
(PC)

DCI
DATA COLLECTION
INSTRUMENT

RS-232
S. Barrier

P. Barrier

Probe External
Power

DCI Tx XX D2 Transmitter (RS 232)

KS-CTG-MKT-03 REV. 3
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Hazard Area Non-Hazard Area

DCI
KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection and Sampling System
www.korosospecindo.com

Control Room
(SCADA)

DCI
DATA COLLECTION
INSTRUMENT

4-20mA
S. Barrier

P. Barrier

Probe External
Power

DCI Tx XX A Transmitter (4-20mA)

Hazard Area Non-Hazard Area

KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection and Sampling System
www.korosospecindo.com

DCI-l Control Room


(PC)

DCI
DATA COLLECTION
INSTRUMENT

RS-485

Barrier

Probe-1
External
Power
KOROSI SPECINDO
Corrosion Monitoring Equipment, Chemical Injection and Sampling System
www.korosospecindo.com

DCI-n
DCI
DATA COLLECTION
INSTRUMENT

RS-485

Probe-n
DCI Tx XX D4 Transmitter (RS-485)

62-21 6263520, 6267576, 70307792 (Direct), 6289919 (Direct)


62-21 6289919
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ACCESSORIES DATA SHEET


EXTENSION ADAPTERS, PROBE CABLES
& TEST PROBE

EXTENSION ADAPTERS

An Extension Adapter is required to make the


connection between probe and instrument in 2" access EXTENSION
fitting. Extension Adapters may be permanently ADAPTOR
installed using a " NPT compression fitting which
mates with the carrier plug or protective cover. This
configuration provides a weather proof permanent
connection for on-line or data logging instrument. a
short, plain type is usually used with a portable
instrument.
PROTECTIVE COVER
Extension Adapter bodies are made from 316SS.
Models with compression fittings have pressure
retaining glass sealed connectors allowing them to
form part a secondary containment system in
conjunction with a high pressure heavy duty cover.
Pressure rating 6000 psi, temperature +1000C.
HOLLOW
PLUG
All male (instrument) connectors are 6 pin, mil spec
C5015. Female (probe) connectors are available in
the standard large (C) size to fit all KOROSI
SPECINDO and most other probes, or in a special
small (S) size for some other makes.
2" ACCESS
FITTING

Specially wired versions of adapters are available as cross-over devices for adapting probes with non-
standard wiring to KOROSI SPECINDO instrumentation. Please contact our sales team with details of your
specific requirement.

See over for product ordering information and data on Probe Cables and Test Probes.

KS-CTG-MKT-03 REV. 3
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Probe Cables
Extension cable are used to improve ease of access to probes for operators using portable instruments
and for extending the probe/instrument distance of corrosion data loggers and transmitters. Cable have
male and female 6 pin mil spec C5015 connectors. The male, instrument, and may be ordered as a
bulkhead fitting in an IP66 weatherproof polycarbonate junction box for mounting on a post or plate.

Standard cable is PVC covered, overall screened, size AGW 16,02 mm, 6 core cable. Cables with other
properties are available to special order.

Note
Care should be exercised when adding cable extension to ER systems are measurement quality may be
degraded. Please contact us with the specific probe and instrument type for advice on allowable distances.

Test Probes
Test probes are useful for field diagnostic and test work with probe/instrument systems. When attached to
an instrument they give a stable constant response which can be used to check.

ORDERING PROCEDURE
MODEL
EPKS Extension Probe

CODE EXTENSION PROBE TYPE


PL Plain Body with large (C) Probe connector
PR Plain Body with small (S) Probe connector
SW NPT threaded compression fitting & large (C) probe connector
SR NPT threaded compression fitting & small (S) probe connector

CODE CABLE LENGTH


92 92 mm
206 206 mm
XXX Order length

EPKS SW 092 Example Client Order

MODEL
PCKS Probe Cable

CODE PROBE CABLE TYPE


CB Probe cable with standard al. connector
CS Probe cable with st. steel connector
JB Cable with protective box at instrument end, std al. connector
JS Cable with protective box at instrument and, st. steel connector at probe end

CODE CABLE LENGTH


008 8 Meters
010 10 Meters
XXX Order length

PCKS CS 010 Example Client Order


1-11

ORDERING PROCEDURE
MODEL
TPKS Test Probes

CODE TEST PROBE TYPE


ER Electrical Probe
LPR Linear Polarization Resistance

TPKS ER Example Client Order

KS-CTG-MKT-03 REV. 3

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