Product Specification

03240D

GCP-30 Series J1939 (Scania S6, Deutz

EMR), mtu MDEC, and
CAT CCM (EMCP-II, and
Genset Control Package ECM) coupling
Mains & Generator AMF auto start/stop
Protection & Control Complete engine,
generator, and mains
protection and
APPLICATIONS DESCRIPTION (continued) controller in one unit
True RMS sensing of
The GCP-30 Series genset control is designed to provide Protection ANSI # generator, busbar and
total control for medium sized to large applications with Mains mains voltage as well
multiple gensets. Over-/undervoltage (59/27) as generator and
Over-/underfrequency (81O/U)
A network of the compact, versatile GPC-30 controls is Phase/vector shift (78)
mains current
capable of controlling up to 14 gensets with automatic Generator Synchronization for
sequencing. Load management features include Over-/undervoltage (59/27)
automatic base loading/peak shaving, import/export
one/two breakers
Over-/underfrequency (81O/U)
control and emergency power/back up power generation. Overload (32) Load management-
Reverse/reduced power (32R/F) automatic base
The GCP-31 has logic for one, the GCP-32 has logic for Load imbalance (46)
two circuit breakers including open/closed transition. load/peak shaving,
Time-overcurrent (TOC) (50) import/export power
Fully integrated communication to engine ECUs including Controller (all versions) control, automatic
[via CAN bus] standard SAE J1939, Deutz EMR, Speed/frequency/real power sequencing
Scania S6, mtu MDEC; [via RS232] Caterpillar CCM to Voltage/power factor cosphi
EMCP-II, and ECM. Mains import/export power
Load/var sharing for
Load/var sharing for up to 14 generators up to 14 generators
incl. auto start/stop
DESCRIPTION Controller (GCP-31)
Synchronizer for 1 CB Counters for kWh,
Features Isolated operation engine starts,
True RMS 8 voltage (generator/busbar/mains) Softloading operating hours,
True RMS 4 current (generator/mains) Mains parallel operation maintenance call
Start/stop sequence for Diesel/Gas engines
Engine pre-glow or purge control Controller (GCP-32) Freely configurable
Battery voltage monitoring Synchronizer for 2 CB discrete and analog
Speed control with overspeed monitoring same as GCP-31 plus following alarm inputs
Idle speed mode operation Open transition (break-before-make)
kWh/operation hours/start/maintenance counter Closed transition (make-before-break) Freely configurable
Load dependent start/stop for up to 14 generators relay and analog
Configurable trip/control set points
Special (Version dependent)
outputs
Configurable delays for each protection/alarm 2 configurable analog outputs (0/4-20 mA)
Magnetic/switching Pickup input Generator real power setpoint via 0/4-20 mA PC and front panel
16 configurable discrete alarm inputs Mains import/export power via 0/4-20 mA configurable
7 configurable/programmable relays Discrete raise/lower for n/f/V/P/Q
Two-line LC display Analog raise/lower for n/f/V/P/Q CAN bus based
Synchroscope PWM raise/lower for n/f/P communication
Push-buttons for direct control 7 conf. analog measuring inputs
(0/4-20 mA, Pt100, VDO) CE marked
CAN bus communication
Coupling to LS 4 (GCP-31 only; for details see
Multi level password protection
product specification 37167) UL/cUL Listed
Language manager (English/German switchable)
Event recorder with real time clock
SPECIFICATIONS (for more see manual 37239)
Accuracy ..........................................................................................Class 1
Power supply...........................................................12/24 Vdc (9.5-32 Vdc)
Intrinsic consumption ..................................................................max. 15 W
Ambient temperature................................................................... -20-+70 C
Ambient humidity...................................................... 95 %, non-condensing
Voltage Rated: [1] 57/100(120) Vac or [4] 230/400 Vac
UL: [1] max. 150 Vac or [4] max. 300 Vac
Setting range: [1] 50-125 Vac or [4] 200-440 Vac
Measuring frequency................................................... 50/60 Hz (40-70 Hz)
Linear measuring range up to .......................................................... 1.3Un
Input resistance..................................................... [1] 0.21 M, [4] 0.7 M
Max. power consumption per path................................................ < 0.15 W
Current (rated values) ...........................................[../1] ../1 A or [../5] ../5 A
Current-carrying capacity................................................. Igen = 3.0Irated
Imains = 1.5Irated
Load .............................................................................................< 0.15 VA
Rated short-time current (1 s) ..................... [../1] 50Irated, [../5] 10Irated
Discrete inputs .............................................................................. isolated
Input range .................................................................12/24 Vdc (4-40 Vdc)
Input resistance....................................................................approx. 6.7 k
Analog inputs ....................................................................freely scaleable
Type ....................................................................... 0/4-20 mA, Pt100, VDO
Resolution ...........................................................................................10 Bit
Relay outputs ................................................................................ isolated
Contact material ............................................................................... AgCdO
Load (GP)......................................................................2.00 Aac@250 Vac
2.00 Adc@24 Vdc / 0.36 Adc@125 Vdc / 0.18 Adc@250 Vdc
Pilot duty (PD) ..................................................................................... B300
1.00 Adc@24 Vdc / 0.22 Adc@125 Vdc / 0.10 Adc@250 Vdc
Analog outputs.............................................................................. isolated
Type ................................................................. 0/4-20 mA, freely scaleable
Resolution ....................................................8/12 Bit (depending on model)
Max. load 0/4-20 mA ......................................................................... 500
Insulating voltage ............................................................................500 Vdc
Housing......................................................Type APRANORM DIN 43 700
Dimensions .....................................................................144144118 mm
Front cutout .......................................................... 138[+1.0]138[+1.0] mm
Connection ................................................ screw/plug terminals depending
on connector 1.5 mm or 2.5 mm
Front.................................................................................insulating surface
Protection system............................................. at professional installation
Front................................................. IP42
(sealed IP54; gasket kit = P/N 8923-1039)
Back ................................................. IP21
Weight ............................................ depending on version, approx. 1,000 g
Disturbance test (CE).........tested according to applicable EN guidelines
Listings ......................................... UL/cUL listed (voltages up to 300 Vac)

DIMENSIONS APPLICATIONS

Typical application for the GCP-32 (GCP-31

same but without MCB)
144,0 mm

32,0 mm
12,0 mm

V~
Configuration plug
42,0 mm

I~

8,0 mm
on/off

2-8
Load

48 25 V~ V~

Y1 Y5 X1 X5 120 128

on/off on/off
90 93 99 105 111 113 114
144,0 mm
136,0 mm

V~ V~

83 60
I~ I~

50 54
V/Q V/Q
01 24 G G
/n/Vbatt/.. /n/Vbatt/..
136,0 mm 111,0 mm
Start/Stop Start/Stop
n/f/P n/f/P
2002-11-21 | GCP30-AMG2 Dimensions g2ww-4702-ab.skf
WIRING DIAGRAM (example: GCP-32/XPQ+SC06; for other's see manual 37239)

X1 X2 X3 X4 X5 Y1 Y2 Y3 Y4 Y5 120 121 122 123

GND

Analog output

6 7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

manager
IA
Analog output
0/4-20 mA Analog input 4 [T4]
Control room GND
Pt100

extension
external
SPS IA
PC
CAN-L
Analog input 3 [T3]
CAN-H
0/4-20 mA
CAN bus interface
GND
Engine level
GATEWAY

Termination
(modem)
up to 14 additional
gensets (each via

Analog input 2 [T2]

GW 4

0/4-20 mA
one GCP-30)

CAN-L

CAN-H

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface Analog input 1 [T1]
GND
Guidance level 0/4-20 mA

Termination
GND

Package GCP-32/XPQ+SC06 Pickup

P/N Name PT; CT switching/inductive
8440-1576 GCP-3215B/XPQ+SC06 120 Vac; ../5 A
8440-1577 GCP-3245B/XPQ+SC06 400 Vac; ../5 A
Standard =
Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow
50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8 9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7]

VDO Temperature 40-120 C (0-380 Ohm)
Relay 5

Relay 4
Analog input 6 [T6]
VDO Pressure (0-180 Ohm)

Relay 3

Analog input 5 [T5]

Pt100
voltage

current

Relay 2
PWM

DC

DC
PWM GND

GND

GND

with analog outputs (three-position

Drive

controller via relay manager;

Relay 1
quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)

IA

Starter
GND

GND
G

VOLTAGE / POW. FAC.

N/C
UA

(analog controller output)

Start relay / Gas valve
IA

Generator voltage L3
Readiness for operation
Generator voltage L2
3
3/(4)

Generator voltage L1 Alarm input 16 G NO/#1

NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L3 Generator current L3 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (K) s1 (k)
s1 (k) D NO/#1
'Idle mode'
L2 Generator current L2 NC
#2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal

s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 11 B NO/#1
L1 Generator current L1 NC
s2 (L) s2 (l) Alarm input 10 or
s2 (l) A NO/#1
'GCB close' without 'eng.mon.' NC
Reply: GCB is open Alarm input 9 9 NO/#1
Common = terminal 7 NC
Alarm input 8 8 NO/#1
#1configurable during setup (NO/NC)

Command: close GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
GCB

Alarm input 6 or
6 NO/#1
Mode selection locked
Command: open GCB NC
Alarm input 5 or
5 NO/#1
Crank terminate NC
L2 Alarm input 4 4 NO/#1
Busbar voltage NC
2
L1 Common
#2Battery
3/(4)

Common =

Reply: MCB is open Alarm input 3 3

terminal 7

NO/#1
GCP-32/XPQ+SC06

NC
Enable MCB Alarm input 2 2 NO/#1
NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop)
Command: close MCB NC
Common
MCB

#2Battery

Common (terminal 3/4/5/6/53/54)

#2Battery
Command: open MCB
3/(4)

Multi function terminal NO/#1

NC
s1 (k) Automatic 2
5

s1 (K) s1 (k) NO/#1

L1 Mains current L1 NC
s2 (L) s2 (l)
s2 (l) Automatic 1
0 1 2 3

NO/#1
NC

3 Mains voltage L3 0 Vdc

Mains voltage L2 12/24 Vdc

Mains voltage L1 N
Subject to technical mocifications. starting firmware version 4.2xxx 2004-03-31 | GCP30 Wiring Diagram g2ww-1404-ap.skf
 FEATURES OVERVIEW
International
Woodward Industrial
GCP-31 GCP-32
Controls GCP-30 Series
PO Box 1519
Genset Control

XPQ+SB03

XPQ+SC06

XPQ+SB03

XPQ+SC06
Fort Collins CO, USA
80522-1519
1000 East Drake Road

BPQ

BPQ
XPQ

XPQ
BPD

BPD
XPD

XPD
Fort Collins CO 80525
Package
Ph: +1 (970) 482-5811
Control
Fax: +1 (970) 498-3058
Breaker control logic 1 1 1 1 1 1 2 2 2 2 2 2
Europe Synchronization 9 9 9 9 9 9 9 9 9 9 9 9
Woodward Governor Company Isolated single-unit operation 9 9 9 9 9 9 9 9 9 9 9 9
Leonhard-Reglerbau GmbH AMF (auto mains failure operation) 9 #1 9 #1 9 #1 9 #1 9 9 9 9 9 9
Handwerkstrasse 29 Stand-by operation 9 9 9 9 9 9 9 9 9 9 9 9
70565 Stuttgart, Germany
Peak load op. (auto start/stop) 9 9 9 9 9 9 9 9 9 9 9 9
Ph: +49 (711) 789 54-0
Fax: +49 (711) 789 54-100 Mains parallel operation 9 9 9 9 9 9 9 9 9 9 9 9
Open transition (break-before-make) 9 9 9 9 9 9
Distributors & Service Closed transition (make-before-break) 9 9 9 9 9 9
Woodward has an international Softloading 9 #2 9 #2 9 #2 9 #2 9 #2 9 #2 9 9 9 9 9 9
network of distributors and
Accessories
service facilities. For your
nearest representative, call the Start/stop logic for Diesel/Gas engines 9 9 9 9 9 9 9 9 9 9 9 9
Fort Collins plant or see the kWh counter 9 9 9 9 9 9 9 9 9 9 9 9
Worldwide Directory on our Operating hours/start/maintenance counter 9 9 9 9 9 9 9 9 9 9 9 9
website. Configuration via PC #3 9 9 9 9 9 9 9 9 9 9 9 9
Event recorder, real time clock 50 50 50 50 50 50 50 50
Corporate Headquarters
Language manager (English/German) 9 9 9 9 9 9 9 9 9 9 9 9
Rockford IL, USA Protection
Ph: +1 (815) 877-7441 Generator: voltage/frequency 9 9 9 9 9 9 9 9 9 9 9 9
Mains: volt./freq./phase shift 9 9 9 9 9 9 9 9 9 9 9 9
www.woodward.com
/smart-power
Generator: overload/load imbalance 9 9 9 9 9 9 9 9 9 9 9 9
Generator: reverse/reduced power 9 9 9 9 9 9 9 9 9 9 9 9
Generator: time-overcurrent (TOC) 9 9 9 9 9 9 9 9 9 9 9 9
Controller
Discrete raise/lower: n/f & P 9 9 #4 9 9 #4 9 #4 9 #4 9 9 #4 9 9 #4 9 #4 9 #4
Discrete raise/lower: V & Q 9 9 #4 9 9 #4 9 #4 9 #4 9 9 #4 9 9 #4 9 #4 9 #4
Analog raise/lower: n/f & P #4 9 9 9 9 9 9 9 9
For more information contact:

Analog raise/lower: V & Q #4 9 9 9 9 9 9 9 9

PWM raise/lower: n/f & P #4 9 9 9 9 9 9 9 9
Mains import/export power via 20 mA 9 9 9 9 9 9 9 9
Mains import/export power control 9 9 9 9 9 9 9 9 9 9 9 9
Load-dependent start/stop 9 9 9 9 9 9 9 9 9 9 9 9
Active power setpoint 0/4-20 mA #5 9 9 9 9 9 9 9 9
Load/var sharing for 14 generators 9 9 9 9 9 9 9 9 9 9 9 9
I/O's
Magnetic/switching Pickup 9 9 9 9 9 9 9 9 9 9 9 9
Discrete alarm inputs (configurable) 16 16 16 16 16 16 16 16 16 16 16 16
Relay outputs (configurable) 7 7 7 7 7 7 7 7 7 7 7 7
Analog inputs (configurable) #5 7 7 7 7 7 7 7 7
Analog outputs 0/4-20 mA (config.) 2 2 2 2 2 2 2 2
CAN bus comm., Guidance level #6 9 9 9 9 9 9 9 9 9 9 9 9
Subject to technical
modifications. CAN bus comm., Engine level #7 9 9
RS232 comm., Engine level #8 9 9
This document is distributed for LS 4 - Circuit Breaker Control #9 9 9 9 9
informational purposes only. It is not
to be construed as creating or Listings/Approvals
becoming part of any Woodward CE Marked 9 9 9 9 9 9 9 9 9 9 9 9
Governor Company contractual or
warranty obligation unless expressly UL/cUL Listed 9 9 9 9 9 9 9 9 9 9 9 9
stated in a written sales contract. Part numbers P/N
Measuring inputs 120 Vac, ../1 A (8440- -1548 -1607 -1552 -1556 -1564 -1611 -1568 -1572
Woodward Governor
Measuring inputs 400 Vac, ../1 A (8440- -1549 -1608 -1553 -1557 -1565 -1612 -1569 -1573 -1664
Company
Measuring inputs 120 Vac, ../5 A (8440- -1550 -1609 -1554 -1558 -1562 -1560 -1566 -1613 -1570 -1574 -1578 -1576
Measuring inputs 400 Vac, ../5 A (8440- -1551 -1610 -1555 -1559 -1563 -1561 -1567 -1614 -1571 -1575 -1579 -1577
All Rights Reserved
#1 External unit LS 4 necessary #2 In isolated parallel operation with min. 2 gensets in parallel #3 Cable incl. software necessary (DPC)
#4 +/-20 mA and +/-10 Vdc and PWM signal (type and range configurable); bias/discrete setpoint via relay manager
03240D - 04/6/S #5 [T1]-[T3] = 0/4-20 mA, [T4]/[T5] = Pt100, [T6] = VDO 0-180ohm, [T7] = VDO 0-380ohm; function of 20 mA inputs is configurable between alarm input,
remote setpoint value for generator real power, mains import/export real power measuring value; others upon request
#6 Remote monitoring, control, configuration (GW 4 could be used for several interfaces)
#7 CAN bus connection to IKD1, mtu MDEC, Scania EMS/S6, CAN SAE J1939 and/or ST3 (configurable) #9 External unit LS 4
#8 RS232 connection via Caterpillar CCM to Caterpillar EMCP-II, and ECM (configurable) (see prod*spec 37167)