Beruflich Dokumente
Kultur Dokumente
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Job No.
Fender
Removal and installation of front fender . . . . . . ......... . . . 88-l 00
Bumper
Removal and installation of front bumper . . . . . . . . . ......... ......... 200
Disassembly and reassembly of bumper front and rear . . ......... ......... 210
Removal and installation of rear bumper . . . . . . . . . . ......... ......... 220
A. Model 201.02 and 201 .l
B. Model 201.034
Engine hood
Removal and installation of engine hood . . . . . . . . . . . ...................... 300
Adjustment of engine hood . . . . . . . . . . . . . . . . . . . .......... 302
A. Adjustment in longitudinal direction
B. Adjustment in crosswise direction
C. Adjustment In height (vertical adjustment)
Removal and installation of engine hood hinge . . . . . . . . . ........ ...... 306
Removal and installation of cable control for engine hood . . . ........ ...... 310
Removal and installation of engine hood lock . . . . . . ........ ...... 320
A. Engine hood lock lower half
B. Engine hood lock upper half
Radiator shell
Removal and installation of radiator shell . . . . . . . . . . . . . . ........ ...... 400
Removal and installatron of radiator grille . . . . . . . . . . . . . . . . ........ ...... 401
Removal and installation of trim strips on radiator grille ................... . . 402
Removal and installation of Mercedes star . . . . . . . . . . . . . . . . . . . . . . 405
Trunk lid
Removal and installation of trunk lid . . . . . ........ ...... 500
Removal and installation of trunk lid lock . . . .. . . . ........ ...... 502
Mounting model identification on trunk Ird . . . .. . ........ ...... 505
Removal and installation of hinge lever for trunk lid .. . . . ........ ...... 512
Replacement parts
Removal and installation roof paneling on side wall . . . . . . . . . . . . . . . . . . . . . . . . ...... . . 800
Removal and installation of protective strip on side wall . . . . . . . . . . . . . . . . . . . . ...... . . 802
Removal and installation of paneling on doors and fenders, outside (model 201.034) ...... . . 810
Removal and installation of rear spoiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... . 820
Marking and drilling holes for spoiler on trunk lid . . . . . . . . . . . . . . . . . . . . . . . . . . ...... . . 825
Removal and installation of paneling on side member . . . . . . . . . . . . . . . . . . . . . . ...... 830
Removal and installation of rain strip on front wall pillar and roof . . . . . . . ...... . 855
Removal and installation of outside rear view mirror . . . . . . . . . . . . . . . . . . . . . . . . ...... . . 900
A. Mirror glass
8. Complete outside rear view mirror
Removal and installation of electrically adjustable outside rear view mirror . . . . . . 905
A. Mirror glass
B. Complete outside rear view mirror
Removal and installation of motor for electncally adjustable outside rear view mirror . . 910
88/l
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Conventional tools
Removal
88.6-100/l F2
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88.6-100/2
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Installation
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10 Provide spare fender with MB permanent under-
floor protection.
66.6-l 00/3
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Removal
88.6-200/l
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Note:
a = Protective strip
b = Energy-absorbing foam member
C = Trim
d = Stiffening
Diisassembly
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88.6-210/l
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Assembly
88.6-210/2
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A. Model201.02and 201.1
Removal
Installation
88.6-22011 F 3
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B. Model 201.034
Complete bumper
Lateral panelling (2 each) in trunk. ......... Remove, install
5,6, 9 Screws ............................Remove, install
11 Nut. .............................Remove, install
8 Nut ..............................4 each, remove, install
1 Bumper ...........................Remove toward the rear
Panelling, below
10 Plastic screws (6 each). ................. Turn by 90 through opening in panelling (3)
5,6 Screw ............................Remove, install
3 Panelling .......................... Remove toward the rear, while pushing downward
Note
88.6-22012 F 3
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Removal
Attention!
Do not completely slip in piston rod of gas pressure
spring. Pressure reduction1
88.6-300/l F 3
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1 st version
88.6-30012 F 2
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2nd version
88.6-30013 F 2
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Attention!
Do not completely slip in piston rod of gas pressure
spring. Pressure reduction1
- 24162
66.6-30211 F 3
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88.6-30212
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a=5mm
1 st vefsion
88.6-30213 F2
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88.6-30214
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2nd version
88.6-30215 F 2
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4 Tighten nut.
88.6-30216 F 2
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Removal
Installation
88.6-306/l F2
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Removal
88.6-310/l
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Installation
88.6-31012 F 3
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Removal
88.6-32011 F 3
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Installation
Re !moval
Installation
aa.6-32012 F 3
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Removal
Installation
88.6-400/l F2
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Removal
Attention!
The pin clamps are pre-tensioned.
88.6-401/l F2
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Installation
88.6-40211 F 2
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..............
Installation
88.6-40212 F 2
\ EXIT
Removal
Installation
88.6-405/l F2
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Removal
Installation
88.6-50011 F2
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88.6-50012 F 2
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Removal
Installation
88.6-502/l F2
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Note
88.6-50511 F 3
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Removal
3 Remove spring.
&x+
:.:i. _. . . .. ..L. . .y
......
Installation
88.6-512/l F 2
. . . . EXIT
Removal
Installation
Removal
88.6-800/ 1 F2
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Removal
88.6-80012 F 2
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Installation
Removal
88.6-80013 F2
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Installation
88.6-80014 F 2
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Removal
Installation
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2 Press in clips and adjust.
Removal
88.6-80211 F2
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2 Press protective strip rearwards and remove.
Installation
Removal
88.6-80212 F 2
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Installation
Removal
Installation
88.6-80213 F2
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88.6-80214 F2
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88-810 Removal and installation of panelling on doors and fenders, outside (model 201.034)
88.6-81011 F 3
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Note
88.6-82011 F 3
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88-825 Marking and drilling holes for rear spoiler on trunk lid
Self-made tool
1684-12284
Dimension:
J 360 mm
88.6-82511 F 3
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cw-
6
88.6-830/l F 3
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88-855 Removal and installation of rain strip on front wall pillar and roof
Removal
Attention!
If the rain strip cannot be pressed out of rear plug
clamp, a hook clamp has been installed at this place.
In this case, push out rain strip rearwards from hook
clamp and remove. d e
a Holding element
b Roof channel
e Hook clamp
d Rain strip
aa.6-aw 1 ~2
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Installation
h Shim h
88.6-85512 F 2
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aa.6-am3 ~2
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Note
A. Mirror glass
Removal
Installation
88.6-90011 F2
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Removal
Installation
88.6-90012 F 2
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88405 Removal and installation of electrically adjustable outside rear view mirror
A. Mirror glass
Removal
Installation
88.6-90511 F 2
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Removal
Installation
88.6-90512 F2
EXIT
88-910 Removal and installation of motor for electrically adjustable outside rear view mirror
Removal
88.6-910/l F 3
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Installation
88.6-91 O/2 F2