TWO GAS COMPRESSOR STATIONS PROJECT-IGAT IV

DEHAGH & POLKALEH STATIONS

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VALVES SPECIFICATION
(DEHAGH)

Client Approval:
Approved Name: Date: Sign:
Commented
1 27.10.09 APPROVED A.S. M.R.J. M.M.
0 09.08.09 ISSUE FOR APPROVAL (ENDORSED) H.G. M.M. M.SH.
PCE-01 86.12.20 ISSUE FOR APPROVAL .M.A.A .N.R.H .G.N.A
Rev. Date Description Prepared By Checked By Approved By
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Table of contents
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1. Scope
2. Site Conditions
3. Definitions
4. Applicable codes and standards
5. General
6. Part Design
7. Drain and By Pass Connections
8. Test and inspection
9. Valve Gland Packing
10. Valve Tagging
11. Two-Years Spare Parts
12. Spare Parts Interchangeable Record List (SPIRL)
Attachment-1

1- Scope
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1.1 This specification covers the minimum requirement for valves.

1.2 This specification and relevant data sheet together with "API Spec. 6D" covers the
manufacturing, testing, inspection of API 6D valves.
1.3 Except as supplemented by this specification, the equipment shall be manufactured and
tested in accordance with the latest edition of API specification 6D.
1.4 All requirements contained in this specification shall be considered as addition or for
clarification purposes in implementing API specifications.
1.5 The supplier shall make sure that its subcontractors respect the requirements of this
specification and relevant document, codes and standards. The compliance to this specification
does not release the supplier's responsibility relating to the compatibility of the supplied
equipment for meeting the specified service conditions.
1.6 The supplier shall have a quality assurance program proving with the support of
documentary evidence, that materials, design, manufacture, examination and testing of valves
are conformable to the specifications, the requirements of the requisition and corresponding
purchase order. When required by purchaser order, the supplier shall submit, for approval, its
quality assurance program.
1.7 In no way shall this specification and relevant data sheet be interpreted to release
supplier from manufacturing and testing in conformity with the latest edition of API 6D
specification. However, when a paragraph of API specification 6D is extended or amended
herein, all its relevant footnotes referred to or implied from shall not be applicable, except as
clearly stated otherwise.
1.8 In the event of any conflict between this specification, relevant data sheet and related
documents and standards, supplier shall be considered the stricter standard and shall confirm
with CLIENT.
2- Site Conditions
Site location and conditions are given in the Site condition (DEHAGH) No. DP-PE-SP-DEH-I-
1002.
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3- Definitions
Client: I.G.E.D.C
Purchaser/Contractor: Party which carries out all or part of procurement for the project which
.to be specified later
Vendor: Party which manufactures or supplies equipments & performs the services & duties
.specified by purchaser
4- Applicable codes and standards
IPS-M-PI-110 Material and Equipment Standard for Valves
API 594 Check valves: Wafer, Wafer-Lug, and Double Flange
API 598 Valve Inspection and Testing
API 600 Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas
Industries
API 602 Compact Carbon Steel Gate Valve Flanged, Threaded, Welding
and Extended-Body Ends
API 603 Corrosion-Resistant, Bolted Bonnet Gate Valves-Flanged and
Butt-welding Ends
API 6D Specification for Pipeline valves
API 6FA Specification for fire test for valves
BS 5351 Specification for Steel Ball Valves for petroleum, Petrochemical
and allied Industries
BS 5352 Specification for Steel Wedge Gate, Globe and Check Valves 50
mm and Smaller for the Petroleum, Petrochemical and allied
Industries
BS 5154 Specification for Copper Alloy Globe and Globe stop Check,
Check Gate Valves
BS 1868 Specification for Steel Check Valves (Flanges and Butt-Welding
ends) for the Petroleum, Petrochemical and allied Industries
BS 6755 Specification for fire type-testing requirements
BS 1414 Specification for Steel Wedge Gate (Flanges and Butt-Welding
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ends) for the Petroleum, Petrochemical and allied Industries

BS 1873 Specification for Steel Globe and globe stop Check Valves
(Flanges and Butt-Welding ends) for the Petroleum,
Petrochemical and allied Industries
MSS SP-6 Standard Finishes for Contact Faces of Pipe Flanges &
Connecting- End Flanges of Valves and Fittings
MSS SP-25 Standard Marking System for Valves, Fittings, Flanges, & Unions
MSS SP-54 Quality standard for Steel Castings for Valves, Flanges, and
Fittings and other Piping Components (Radiographic
Examination Method)
MSS SP-55 Quality standard for Steel Castings for Valves, Flanges, and
Fittings and other Piping Components (Visual Method for
Evaluation of Surface Irregularities)
MSS SP-61 Pressure testing of steel valves
MSS SP-70 Cast Iron Gate Valves Flanged and Threaded Ends
MSS SP-80 Bronze Gate, Globe, Angle, Check Valves
ASME B16.10 Face-to-Face and End-to-End Dimensions of Valves
ASME B16.5 & B16.47 Pipe flanges & flanged fittings.
ASME B31.8 Gas transmission and distribution piping systems
ASME B31.3 Process Piping
ASME B16.34 Steel valves, flanged and butt-welding end

5- General
5-1The power actuator shall be properly fitted to valve without any deviation at specified
position in the relevant data sheet. The valve design must be such that it is possible to fit an
actuator at site without modification nor machining involving the return of the valve to
manufacture's factory.
5-2All bodies of aboveground valves shall be split side entry ball and underground valves
body shall be welded design.
5-3Stem packing box will be made injectable sealant to maintain / improve packing and
shall be leak proof.
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5-4Exposed tapped hole shall be plugged.

5-5All wearing and short life parts shall be replaceable.
5-6Low maintenance valve particular welded end(s) is considered.
5-7The supplier shall state the maintenance schedule and seat ring replacement procedure
in the proposal.
5-8 The supplier shall consider the provided welding heat effects on the non-metallic parts
during installation.
5-9 Manually operated valve shall be equipped with proper removable hand-wheel or
wrench.
5-10 Provision shall be made for easy operation of manually operated valves.
5-11 Lever operated valves shall be furnished with individual levers, wrenches or handles.
5-12Wherever inclined installation is specified on data sheet, suitable provision shall made
for proper operation of valves.
5-13Gear operators shall be heavy duty type and shall be weatherproof by total enclosure.
Gear boxes shall be sealed and lubricated for life. Any lubricants used shall be suitable for the
Minimum Winter Design Temperature.
5-14Vendor shall be submitted Installation and Operating Manuals.
5-15Manually operated valves shall be gear operated type as following table:
TYPE ASME RATING SIZE

Gate valve 150, 300 & 600# 12 & Larger

Gate Valve 900# 8" & Larger

Globe valve 150 & 300# 8 & Larger

Globe valve 600# & 900# 6 & Larger

Ball valve 150# 8 & Larger

Ball valve 300# 6 & Larger

Ball valve 600 # & 900# 6 & Larger

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6- Part Design
- Weld-end valve shall be chemically compatible to the matching and shall be weld able to
matching pipe grade and wall thickness according to related indent.
SEAT SEALS:
- Capable of continued metal to metal operation in event of exposure to fire, according to API-
RP6F, or API-6FA, or API- or BS-6755 part 2.
- Be fitted with facility for injection of sealant for continued operation on failure of primary
seal.
STEM SEALS:
Shall be designed for easy replacement while the valve is in the open position. All stem seals
shall be equipped with a facility for injection of secondary sealant. Anti blow out design shall
be considered.
BEARING:
In addition to API 6D requirements, the supplier shall specify in his bid the valve's maximum
operating torque at the operating and closing times at different temperature.
6-1 Ball Valves
Ball valves shall have positive stops in the open and closed position and shall be
furnished with external ball position indicators.
Ball valves shall be renewable seats and suitable for repacking under pressure when
fully open.
Ball valve seat rings shall be self-adjusting by means of loaded spring particular in large
valves. Sealing case shall be made injectable sealant under pressure to maintain/improve seat
tightness. The 20 & larger size valves should be equipped with 4 grease nipple.
Ball valves shall be shipped in the open position.
BODY:
All bodies of aboveground valves shall be split side entry ball and underground valves body
shall be welded design.
The Number of body pieces for Ball valves specified as following table:

ASME RATING SIZE BODY PIECES

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150 & 300# UP to 10" 2 pieces

150 & 300# 12" & Larger 3 pieces

600# & 900# 2" & Larger 3 pieces

BALL:
The following ball valves shall be trunnion mounted:
Class 150# - 8 & Larger
Class 300# - 6 & Larger
Class 600# & 900# - 2 & Larger
SEAT SEALS:
Bubble tight in normal operation.
STEM:
Valve stem extension: shall be detachable for easy replacement.
Stem shall be of the Anti-Blow-Out & Anti static device.
At least two (2) or more stem seals shall be included in the valve design features.
STEM SEALS:
Shall be designed for easy replacement while the valve is in the open position. All stem seals
shall be equipped with a facility for injection of secondary sealant, with galvanized fitting.
Valve shall be completed with drain, vent system and local position indicator design.
MATERIAL:
O-Ring and soft seals shall be of fluorocarbon co-polymer material or equivalent.
6-2 Gate & Globe Valves
Gate valves should be equipped with anti-friction bearing for low required torque.
Gate valves shall be shipped in closed position.
Gate & Globe valves shall be suitable for re packing under pressure in the fully open
position, subject to limitations advised by the valve manufacturer.
Vendor must confirm that full opening and closing operation will be achieved when the
disc and stem is mounted and operated in a horizontal position.
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Globe valves shall be plug type disc, outside screw and yoke, rising stem, bolted
bonnet, bolted gland, renewable seats and suitable for repacking under pressure when fully
open.
Gate valves shall be solid wedge, outside screw and yoke, rising stem through hand
wheel, bolted bonnet, bolted gland, renewable seats and suitable for repacking under pressure
when fully open.
BODY:
The body-bonnet joint design shall be bolted with a minimum of four cap screws, studs or stud
bolts. Cap screws shall be suitable for external wrenching only.
The Body shall be designed to minimize pressure loss as well as Corrosive and erosive effects.
The body end ports shall be circular.
BONNET:
The body to bonnet connection shall be flanged and the flange facings shall be male-and-
female, tongue-and-groove, or ring joint type, except for Class 150 which may be a plain (flat)
face.
YOKE:
The yoke shall have provisions for an extended stem or actuator/gear box mounting flange
incorporated in the design when applicable or when specified.
STEM & STUFFING BOX:
Gate valve DN 50 (NPS 2) and larger with rating PN 50 (ANSI 300) and over shall be equipped
with lantern rings in the stuffing box where a DN 8 (NPS ) tapped hole completed with plug
shall be provided for sealant injection and drain.
6-3 Check Valves
All check valves shall be bolted cover renewable seat. Flanged check valves shall be
swing type; regular pattern and socket weld check valves shall be piston type.
Check valves on the discharge lines of the compressors and at outlet line of the
compressor station shall be axial-flow non-slam type.
Unless otherwise specified, seat rings shall be replaceable in the field without removing
valve body from the line except for the following cases:
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.a) Austenitic steel valves may have integral seats

b) Austenitic or hard-facing (body) seat material may be deposited only on separate
steel seat rings. The minimum finished thickness of the deposit shall be 1.6mm.
Body seat shall be inclined at an angle of approximately 5 from the vertical to facilitate
closing and to prevent chatter.
Seat rings may be shoulder or bottom seated and may be screwed in, welded in or, with
prior approval of the purchaser, rolled in.
Threaded seat rings shall be provided with lugs or slots to facilitate removal.
A resilient seat shall be bonded or molded into the seat ring.
Disk spindle shall be electro less nickel plated and equipped with bush bearing
complete with cage.
7- Drain and By Pass Connections
Ball valves shall be equipped with an adequate body drain connections and valves, to
enable draining of body. The installation of by pass piping is optional with the manufacturer.
Piping size shall be according to API 6D.
8- Test and inspection
API specification 6D, section V is supplemented as follows:
8-1 Generals
Inspectors appointed by the purchaser will follow up the progress of the materials covered
by each order and will check on that the supplier strictly meet requirements, both during
fabrication of valves and at the time of delivery, purchaser's inspectors shall have free access to
the supplier's workshop at all time.
Purchaser's inspectors shall have the rights; according to their judgment to forbid to use and
dispatch those materials and equipment which during tests and inspections fail to comply with
the required characteristics of the ordered material.
The purchasers inspectors shall witness all the tests required in this specification.
The supplier shall;
- Notify the purchaser at least fifteen days in advance the place and exact date of the tests to be
witnessed by the purchaser.
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- Place free of charge at the disposal of the purchaser's inspectors all means necessary for
carrying out their inspection, tests, checking of conformity of materials with order
requirements, checking of marking and packing and temporary acceptance of the materials.
- The supplier at his own expense shall replace Materials rejected during inspections or tests.
- All the materials supplied shall be supported by a mill test material certificate according to the
EN 10 204-3.1.B norm.
8-2 Test on materials
The physical and chemical properties of the materials used by the supplier shall be verified
by the supplier at his own cost to make certain that they conform to the specification proposed
in his bid and approved by the purchaser.
For cast and forged steel, chemical analysis and physical tests shall be performed on tests
specimen taken from each heat treatment.
For forged steel, these analysis and tests shall be performed again on test specimens taken after
heat treatment.
For welded steel, the weld ability and quality of the steel used shall be verified by the supplier
before going into production.
8-3 Factory control
The following tests and inspections shall be performed on the numbers as specified in
Paragraph 8-3-2 here after:
8-3.1 X-ray inspection of cast parts shall be carried out on a minimum of four points
in the critical areas. Acceptance standards shall be in accordance with ASTM E466 and MSS
SP-54, item 4.01 for class 600 and lower.
8-3.2 Manufacturer shall perform a 100% inspection of all ends to be welded for a
length of 10 cm. Min. inspection shall be carried out by means of X-rays for cast parts, or by
means of ultrasonic tests for parts fabricated with pipe or plate.
Acceptance standards are specified in MSS SP-54 item 4.02 and ASTM A 435.
8-3.3 Radiographic examination shall be made of all welds on pressure vessel
components. Standards of acceptability shall conform to ASTM section VIII. For those which
can not be radio graphed, an ultrasonic examination shall be carried out.
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8-3.4 The tests and inspections specified in Paragraph 8-3-1 here above shall be
preformed as follows:
- For valves of sizes larger than 16" on each valve.
- For class 150 valves;
12-14 INCH 25 percent
8-10 INCH 20 percent
4-6 INCH 10 percent
2 -3 INCH 5 percent
Less than 2" 15 percent
- For class 300 valves;
12-14 INCH 30 percent
8-10 INCH 20 percent
2-6 INCH 10 percent
Less than 2" 15 percent
- For class 600 valves;
12-14 INCH 35 percent
8-10 INCH 30 percent
2-6 INCH 25 percent
Less than 2" 20 percent
If one of the valves tested does not meet the requirement, each and every valve of the order
must be tested, at the manufacturer's costs. The manufacturer is responsible for defected valve
delivered.
8-3.5 Surface defects such as indentations, scaling shall be removed that wall
thickness of the body remains within the stipulated tolerances. No repair is permitted without
the authorization of the purchaser's inspector. Repairs by welding shall be performed by
approved welding procedure and qualified welders.
8-4 Factory tests
For valves 6" and larger, test pressure shall be automatically recorded for the full duration
of each test. All tests shall be performed after assembly of the valve.
8-4.1 Hydrostatic seat test
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According to API 6D.

8-4.2 Shell and pressure test
According to API 6D.
8-4.3 Air seat test
Required according to API 6D section V and duration of test and maximum tolerated
leak shall be according to MSS SP 61.
8-4.4 Operation torque test
Required according to API 6D.
8-4.5 Hydrostatic test
The hydrostatic pressure test will consist of an eight hours strength test and sixteen
hours leak test at 99% of SMYS.
In each case, the valve supplier is liable for all costs incurred by the valve defect(s).
The costs include labor, replacement, handling, transportation and etc.
8-4.6 Visual and dimensional inspection
The valves shall be inspected in accordance with the code MSS SP-55. Welding ends shall be
verified for conformity with ASME B16.34 and ASME B31.8. Connecting flanges shall be
verified for conformity with ASME B16.5 and MSS SP-44 or ASME B16.47 series A.
8-5 Operating tests
In order to verify the proper operation of each valve, the following operating tests shall be
performed in the factory.
8-5.1 Manually operated valves
For each valve of this type, the following operating tests shall be preformed by hand without
encountering and difficulty excess torque of leakage past the seals.
a- With valve closed and full differential pressure equal to max. Operating pressure across the
valve, valve shall be opened.
b- With valve open and subject to full max. Operating pressure rating, valve shall be closed.
c- with valve closed and full differential pressure in opposite direction to the valve, valve shall
be opened.
8-5.2 Special tests on main line valves only
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The vendor shall provide evidence of a previous test in the same size and rating or shall per
form a witnessed test in accordance with the following procedure.
a- Compression load test with operator in position with valve subject to a compressive load
equal to 90% of collapsing load on the pipe. Opening and closing operations without
excessive leakage, torque and/or damage to body, seats, gate/ball.
b- Bending load test with operator in position. With valve subject to bending loads up to 90%
of yield strength of pipe. Opening and closing operations without excessive leakage, torque
and/or damage to body, seats, gate/ball.

9- Valve Gland Packing

9.1Gland Packing Containing ASBESTOS material is not permitted.
9.2All valves shall be packed ready for service.
9.3Refer to section 10 for tagging requirements relating to packing groups.
9.4Stem seals shall be capable of being tightened under pressure. The use of O rings in
lieu of packing is not permitted unless approved by the Client. (This does not apply to ball
valves.)
9.5Valves are grouped according to the service for which the various types of gland
pickings are suitable. These groupings are shown in table 6 below.

10- Valve Tagging

10-1Each valve shall be furnished with a metal identification tag stamped with both the
purchase order number and the valve tag number as specified on the valve data sheets. The tags
shall be of 18 gauge (approx. 1.2mm thick) 316 stainless steel and attached by 18 gauge
(approx. 1.2mm dia) 316 stainless steel wires. The characters on the tag shall be a minimum of
3/16 in height. Location of the tag shall not interfere with the installation or operation of the
valve.

10-2All valves shall be tagged with the valve tag number as stated on the requisition and
the valve nominal size shall be additionally included.
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11- Two-Years Spare Parts

The Vendor shall propose TWO-years spare parts and each item shall be individually priced.
12- Spare Parts Interchangeable Record List (SPIRL)
SPIRL shall be proposed by vendor according to the sample which is attached to this document
(Attachment 1) and each item shall be individually priced.
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2 YEARS SPARE COMMISSIONING

ITEM PART NO. DWG REF.
PART SPARE PART
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Spare Parts Interchangeable Record List