Beruflich Dokumente
Kultur Dokumente
Revised 01-04
Meritor WABCO
Air Brake Systems
Workbook
SECONDARY
CONTROL
TO SERVICE
RELAY
xxxxx
xxxxx xxxxx
xxxxx
PRIMARY
DELIVERY
SECONDARY
001 20/98
472 500 30. 0
MADE IN GERMANY
CONTROL
TO SERVICE
RELAY
FROM PARK
VALVE
The purpose of an air brake system on heavy duty vehicles is to convert air pressure to mechanical energy to activate the foundation brakes. Federal
Introduction
Motor Vehicle Safety Standard 121 dictates how this is to be done for over-the-road vehicles.
The purpose of this book is to help you construct Meritor WABCO Truck and Tractor air systems. It will also help you identify air system components and
understand how they relate to FMVSS-121.
NOTE: The systems described in this workbook are generic air brake systems.
1
Truck
Air Supply System
Air Supply System
Truck
SUPPLY
(WET TANK)
2
Truck
Air Supply System
Compressor ______________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Air Dryer _________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Supply Tank ______________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Pressure Relief Valve ______________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Automatic/Manual Drain Valve _____________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Low Pressure Switch ______________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Governor _________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
3
Truck
Secondary Service System
Secondary Service System
SECONDARY
SUPPLY
(WET TANK)
4
Truck
Secondary Service System
5
Truck
Primary Service System
Primary Service System
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
6
Truck
Primary Service System
7
Truck
Parking System
Parking System
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
8
Truck
Parking System
9
Truck
Anti-Compounding System
Anti-Compounding System
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
10
Truck
Anti-Compounding System
__________________________________________________________________________________
INLET
B __________________________________________________________________________________
__________________________________________________________________________________
DELIVERY __________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
DELIVERY DELIVERY __________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
INLET OR
CONTROL 1
INLET OR
CONTROL 2
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
11
Truck
Emergency System (Prior to March 1, 1998)
Emergency System (Prior to March 1, 1998)
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
12
Truck
Emergency System
Emergency System
Inversion Valve (Prior to March 1, 1998)
Meritor WABCO Production Part Number 9718990010
Meritor WABCO Service Part Number RKN28030 ___________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
CONTROL
INLET
__________________________________________________________________________________
__________________________________________________________________________________
DASH VALVE
SUPPLY
DELIVERY
TO SPRING
BRAKE
__________________________________________________________________________________
PRIMARY
RESERVOIR
SUPPLY
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
New Inversion Valve (Used After March 1, 1998)
Meritor WABCO Production Part Number 9718990020
Meritor WABCO Service Part Number RKN28032 ___________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
PRIMARY
__________________________________________________________________________________
SECONDARY
CONTROL
BALANCE
PORT __________________________________________________________________________________
__________________________________________________________________________________
PORT
DELIVERY
PORT
__________________________________________________________________________________
__________________________________________________________________________________
EXHAUST
SUPPLY CHECK
PORT VALVE
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
13
Truck
Emergency System Complete (Prior to March 1, 1998)
Emergency System Complete (Prior to March 1, 1998)
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
14
Truck
Emergency System (After March 1, 1998)
Emergency System (After March 1, 1998)
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
15
Truck
Emergency System Complete (After March 1, 1998)
Emergency System Complete (After March 1, 1998)
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
16
Truck
Self Test (Prior to March 1, 1998)
Self Test (Prior to March 1, 1998)
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
17
Truck
Self Test (After March 1, 1998)
Self Test (After March 1, 1998)
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
18
Notes
19
Truck
Anti-Compounding/Emergency System
Anti-Compounding/Emergency System
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
20
Truck
Anti-Compounding/Emergency System
21
Truck
Anti-Compounding/Emergency System
Anti-Compounding/Emergency System
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
22
Truck
Anti-Compounding/Emergency System Test
Anti-Compounding/Emergency System Test
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
23
Tractor
Parking and Trailer Air Supply System
Parking and Trailer Air Supply System
Tractor
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
24
Tractor
Parking and Trailer Air Supply System
Module Dash Control (Yellow Diamond Knob & Red Octagon Knob) __________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Quick Release With Two-Way Check Valve _________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
(2 Line) Tractor Protection Valve ___________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
(3 Line) Tractor Protection Valve ___________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
(Trailer Supply) Gladhand __________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
25
Tractor
Trailer Control System
Trailer Control System
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
26
Tractor
Trailer Control System
27
Tractor
Air System Complete
Air System Complete
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
28
Tractor
Self Test
Self Test
SECONDARY
SUPPLY
(WET TANK)
PRIMARY
29
Meritor WABCO Vehicle Control Systems Information contained in this publication was in effect at the time the publication was approved for printing and is
2135 West Maple Road subject to change without notice or liability. Meritor WABCO reserves the right to revise the information presented
Troy, MI 48084-7121 USA or to discontinue the production of parts described at any time.
800-535-5560
meritorwabco.com Copyright 2004 TP-20141
ArvinMeritor, Inc. Revised 01-04
All Rights Reserved Printed in USA 16579/22882