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Tons= (T GPM)/24
Solving for gpm
GPM= (Tons 24) /T
Pumping power
Frictional Head Flow 2
Water HP (bhp)= (GPM head
(ft))/3960
Water HP Flow 3 Delta T 3
Coil Delta T
is low delta T unavoidable?
v
AHRI Certified Coil
Air Flow (VAV)
unloading
ASHRAE 90.1-2016
6.5.4.7 Chilled-Water Coil Selection
Chilled-water cooling coils shall be selected to
provide a 15F or higher temperature
difference between leaving and entering
water temperatures and a minimum of 57F
leaving water temperature at design
conditions.
2015 Engineers Newsletter Live
Coil Selection and Optimization
Reason 1: 3-Way Control Valves
undesirable mixing in variable flow systems
50% Coil Load
1. 3-way control valves
Eliminate them! Coil LVG
59F
CHW Delta T
10
55 LAT = 16 DT
52 LAT = 11 DT
5
50 LAT = 8.5DT
0
50 52 54 56 58 60
leaving air setpoint
Reason 3: Warmer Chilled Water Supply
reduced heat transfer driving force LMTD
25
1. 3-way control valves
20
2. LAT setpoint depression
3. Warmer chilled water
CHW Delta T
15
Chilled water reset
only at part load 10
42 CHWS = 16 DT 5
47 CHWS = 7.5 DT
0
50 CHWS = 5DT 35 40 45 50
entering CHW temperature
Reason 4: Deficient Control Valves
poor flow control at full and part loads
MA 60
50
RA 40
40 SA
30
20
30 40 50 60 70 80 90 100 110
dry-bulb temperature, F
full load
180
OA 96F DB,
76F WB 80
160
MA 60
50
RA 40
40 SA
30
20
30 40 50 60 70 80 90 100 110
dry-bulb temperature, F
full load
180
OA 96F DB,
76F WB 80
160
MA 60
50
RA 40
40 SA' SA
30
20
30 40 50 60 70 80 90 100 110
dry-bulb temperature, F
Improving Dehumidification
Cool and reheat
Face-and-bypass dampers
Reduce airflow
Dual paths
Desiccants
full load
180
OA 96F DB,
76F WB 80
160
MA 60
50
SA RA 40
40 CA SA'
30
20
30 40 50 60 70 80 90 100 110
dry-bulb temperature, F
Type III Series Desiccant (CDQ)
50F DB 55F DB
97% RH 64% RH
52 gr/lb 42 gr/lb (43F DP)
C CA SA
8-12 rph
MA' MA
75F DB 80F DB
67% RH 50% RH
87 gr/lb (64F DP) 77 gr/lb (60F DP)
(10,000 cfm)
full load
180
OA 96F DB,
76F WB 80
160
50 CA MA 60
SA SA' RA 40
40
30
20
30 40 50 60 70 80 90 100 110
dry-bulb temperature, F
Myth Number 2
55F supply air temperature is adequate for
todays loads.
Myth Number 3
Single-zone VAV units do not need
hot gas reheat.
Classroom Example
basic CV system
peak DB
outdoor condition 96F DB, 76F WB
Jacksonville, Florida
sensible load 29,750 Btu/h
latent load 5,250 Btu/h
space SHR 0.85
supply airflow 1,500 cfm
outdoor airflow 450 cfm
29,750 Btu/h
1,500 cfm =
space temp 74F 1.085 (74F Tsupply)
30 40 50 60 70 80 90 100 110
dry-bulb temperature, F
Example: K-12 Classroom
Jacksonville, FL
CV CV 180
full load part load
OA 96F DBT 84F DBT 160
80
30 40 50 60 70 80 90 100 110
dry-bulb temperature, F
Example: K-12 Classroom
constant-speed
fan
mild/rainy day
zone humidity, %RH 73%
cooling load, tons 1.6
fan airflow, cfm 1500
MA
reheat coil
condenser reheat
valve
Example: K-12 Classroom
constant-speed constant-speed fan
fan with hot gas reheat
mild/rainy day
zone humidity, %RH 73% 60% 55%
cooling load, tons 1.6 2.4 3.7
fan airflow, cfm 1500 1500 1500
compressor energy
EA
RA
450 cfm
1500 cfm SA
OA
55F
96F DBT
68F DPT
Example: K-12 Classroom
Jacksonville, FL
CV CV SZVAV 180
full load part load part load
OA 96F DBT 84F DBT 84F DBT 160
80
30 40 50 60 70 80 90 100 110
dry-bulb temperature, F
Example: K-12 Classroom
constant-speed constant-speed fan variable-speed
fan with hot gas reheat fan
mild/rainy day
zone humidity, %RH 73% 60% 55% 60%
cooling load, tons 1.6 2.4 3.7 1.9
fan airflow, cfm 1500 1500 1500 750
SZVAV Dehumidification Performance
VAV may be enough
Consider hot gas reheat for:
Even lower space humidity levels
Widely varying loads
Oversized units
Example: K-12 Classroom
Jacksonville, FL
SZVAV SZVAV SZVAV 180
full load Oversized part load
OA 96F DBT 96F DBT 84F DBT 160
80
50
SA
SA
RA RA MA 60
RA
SA 40
40
30
20
30 40 50 60 70 80 90 100 110
dry-bulb temperature, F
Avoid Oversizing!
Oversizing supply airflow leads to:
Warmer supply-air temperature
Less dehumidification
(in non-arid climates)
Elevated indoor humidity
Examples include:
Auditoriums
Gymnasiums
Church sanctuaries
Etc.
Humidity Control with SZVAV
= Speed3 Savings
The Affinity Laws
dynamic compression fans/impellers
Background:
1. Fans, pump impellers and other dynamic compression
devices.
2. Application limited to systems with only frictional flow losses.
3. Ignoring changes in device efficiency at different conditions.
flow/pressure/power (%)
flow
pressure loss systems 75 power
Pressure is proportional to the
speed squared 50
Flow is proportional to the
speed 25
Power is proportional to the
speed cubed 0
0 25 50 75 100
speed (%)
Systems and the Affinity Laws
compliant systems
speed/pressure/power (%)
pressure
75 power
50
15 kW
Cooling Cooling
Tower Tower 25
OFF 60 HZ
0
85F 100F 0 25 50 75 100
P flow (%)
Cooling Tower Fans
affinity laws
For Free Discharge Fans 100
speed
speed/pressure/power (%)
W2 = W1 x (S2 / S1)3
pressure
W2 = 15 kW x (30 / 60)3 75 power
W2 = 1.88 kW
50
1.88 kW
Cooling Cooling
Tower Tower 25
OFF 60 HZ
0
85F 92.5F 0 25 50 75 100
P flow (%)
Systems and the Affinity Laws
non-compliant systems
speed/pressure/power (%)
Non-compliance factors pressure
75 power
Pump minimum speed
limits
50
25
0
0 25 50 75 100
flow (%)
Pump Minimum Speed Impact
VPF chilled-water systems
100
pump min speed
speed/pressure/power (%)
Non-compliance factors pressure
75 power
Pump minimum speed
limits
50
33% minimum speed
25
0
0 25 50 75 100
flow (%)
Differential Pressure Control Impact
VPF chilled-water systems
100
DP pressure setpoint
speed/pressure/power (%)
Non-compliance factors speed
75 power
Pump minimum speed
limits
50
A fixed pressure control
setpoint
25
20 ft. setpoint
80 ft. frictional loss 0
0 25 50 75 100
flow (%)
Heat Exchanger Minimum Flow Impact
VPF chilled-water systems
100
HX min flow
speed/pressure/power (%)
Non-compliance factors pressure
75 power
Pump minimum speed
limits
50
A fixed pressure control
setpoint
25
Heat exchanger minimum
flow limits 0
50% minimum flow 0 25 50 75 100
flow (%)
Combined Limit Power Impact
VPF chilled-water systems
100
Pump min speed
speed/pressure/power (%)
Non-compliance factors HX min flow
75 DP setpoint
Pump minimum speed
limits
50
A fixed pressure control
setpoint
25
Heat exchanger minimum affinity power
flow limits 0
0 25 50 75 100
flow (%)
High HX Minimum Flow Impact
VPF chilled-water systems
100
HX min flow
speed/pressure/power (%)
Non-compliance factors pressure
75 power
Pump minimum speed
limits
50
A fixed pressure control
setpoint
25
Heat exchanger minimum
flow limit 70% 0
0 25 50 75 100
flow (%)
Myth Number 4
region
5 70%
1100 RPM Far from
4 80%
peak some
may select
here
3 900 RPM
90%
2 700 RPM
1 500 RPM
0
0 4 8 12 16 20
CFM in 1000s
Fan Performance Test
7 14
blocked off
6 12
restricted
total static pressure (in H2O)
3 6
wide open
2 4
1 2
0 0
0 2500 5000 7500 10000 12500 15000 17500 20000 22500
airflow (cfm)
Pressure = f(Airflow)
Forward Curved (FC) Fan
6 50%
WOCFM 60%
5 70%
static pressure inches w.g.
1100 RPM
4 80%
3 900 RPM
90%
2 700 RPM
1 500 RPM
0
0 4 8 12 16 20
CFM in 1000s
Two Different Systems
Forward Curved (FC) Fan
6 50%
WOCFM 60%
5 70%
static pressure inches w.g.
1100 RPM
4 actual
system 80%
Design system
3 900 RPM
90%
2 700 RPM
1 500 RPM
0
0 4 8 12 16 20
CFM in 1000s
System Fan
static pressure inches w.g.
Is dependent Is dependent
on the on the
Fan System
CFM
System Change: Steep Fan Curve
25-inch steep fan curve
45 % WO
50 % WO
8
60 % WO
7
total static pressure (in H2O)
6
70 % WO
1500 RPM
5
4 1300 RPM
80 % WO
0.5 change
3
1000 RPM 14,500 cfm
2 (vs. 15,000 cfm) 90 % WO
3.3% loss
1 700 RPM
1750 RPM
1000 RPM
1500 RPM
2000 RPM
100 RPM
150 RPM
200 RPM
300 RPM
500 RPM
0
0 5000 10000 15000 20000 25000
airflow (cfm)
System Change: Flat Fan Curve
25-inch flat fan curve
50 % WO
4.5
60 % WO
total static pressure (in H2O)
4.0
700 RPM
3.5 70 % WO
0.5 change
3.0
600 RPM
2.5 80 % WO
14,500 cfm
1.5 (vs. 15,000 cfm) 90 % WO
400 RPM
1.0 6.7% loss
300 RPM
0.5
1000 bhp
1500 bhp
2000 bhp
500 bhp
750 bhp
0
0 5000 10000 15000 20000 25000 30000 35000 40000 45000
airflow (cfm)
Myth Number 6
Small changes in pressure can have a
huge impact on airflow for flat fan curves
and may cause a fan system to surge.
Myth Number 6
A chilled water system needs to be
variable primary flow to be efficient.
Variable Primary Flow (VPF) Savings
DP
Placeholder for
Manifolded P-S
System picture
T = 1 or 2 F (Beth to supply)
Plant Operator
Doesnt understand the plant
Wants to manually control
VPF
Myth Number 7
A chilled water system needs to be
variable primary flow to be efficient.
Myth Number 7
Fans often dont deliver the airflow they
are supposed toand its the fans fault.
ANSI/ASHRAE 51 (AMCA 210-07)
Figure 12: Outlet Chamber Setup-Multiple Nozzles in Chamber
Test chamber
System Effect:
Developing a Uniform Velocity Profile
fan
Not enough
uniform
space to fully velocity
develop profile
Free and Abrupt Discharge
Hidden loss as
high as 1.0
inches w.g.
OA
AMCA Publication 201,
Fans and Systems
Prediction of
common System
Effect Factors
Common System Effects
Good Bad
flex duct
Low Airflow Troubleshooting
Common problems:
Unexpectedly high system pressures
Leaks
Fan installed or running backwards
Close-coupled
fittings
Backward-inclined
Backward-curved
Airfoil
Low Airflow Troubleshooting
Over-amping problems:
Bad component (motor or bearings)
Installation:
Wheel-cone overlap
Belt tension, belt/shaft alignment
Wheel-cone
overlap
Low Airflow Troubleshooting
Uncommon problems:
Wrong fan installed
Cutoff issues (housed fans only)
Software/catalog error
Quantum mechanics & string theory
Fan cutoff
(split in this case)
Field Measurements
http://www.amca.org/
AMCA Fan Application Manual
Publication 201 Fans and Systems
Lists possible causes for low flow, including:
Improper inlet duct design
Improper outlet duct design
Improper fan installation
Unexpected system resistance characteristics
Improper allowance for fan system effect
Dirty filters, ducts, coils
Performance determined using uncertain field
measurement techniques
Includes much help for system effect corrections
AMCA Fan Application Manual
Publication 202 Troubleshooting
Lists possible causes for low airflow, including:
Improper fan installation or assembly
Damage in handling or transit
System design error
Deterioration of system
Faulty controls
Poor fan selection
Includes detailed troubleshooting checklists
Myth Number 8
Fans often dont deliver the airflow they
are supposed toand its the fans fault.
Myth Number 8
You can save (20, 30, 40, 50 80)
percent.just by doing this
Savings Claims 40 is the new 30!
50 is the New 40
impro
ved sy
stem e
fficien
cy of u
p to 54
%
And now from an online brochure
Percent Savings: Questions to Ask
Compared to what? What is the baseline?
What else changed? (particularly for retrofits).
Percent Savings: Questions to Ask
Compared to what? What is the baseline?
What else changed? (particularly for retrofits).
Is the comparison valid for
Your building?
Your application and load profile?
Your climate?
78.5 Percent Claim
Indirect evaporative cooling
Compared to compressor cooling
Dry climate
Water is available
Make sure the baseline and comparison are valid for the
specific project
Perform an analysis on energy savings, energy cost
savings, and ROI
Help the client determine if the solution is in both their
short-term and long-term interests
Myth Number 9
Anti-freeze doesnt have much affect on
chilled water systems.
Example Fluid Properties and Impacts
17% Reduction
Tons(water)=gpm T /24
P (Flow2 / Flow1)2
Pump Power (Flow2 / Flow1)3
Capacity
Coil
Its all bad
Chiller
except the system doesnt freeze
Pump
Flow
Pressure
Power
Guidance
use the smallest possible concentration to
produce the desired antifreeze properties.