Energy Efficient Turbo Blowers

CII Green Cementech 2010 CII Green Cementech 2010
Types of A ir Blowers
• Positive Displacement type
Twin Lo be, Tri Lob e bl owe rs (Roots bl owe rs) with b elt dr ive n
ind uctio n moto rs
Green Cement ech 2010 Applicat ions: F or consta nt flo w & var iab le p ressure
Energy Efficient Turbo Blowers Flow rate: F rom 5m3 /hr t o 57,1 17m3 /hr
Pressure: Up t o 0.2 k g/cm2 with si ngl e stage & up to 1. 8 kg/cm2
for Cement Industry with dou ble sta ge
Let’’s make Indian Cement Plants
Let Vacuum: Up to 0.5kg/cm 2
World C lass in Green!
• Centrifugal (Turbo) type
With belt drive n or direct driv en i nduct ion m otors
Applicat ion : conve nti ona l Centrif uga ls prov ide v aria ble f low &
constant pr essure
w w w .kturbo.c om w w w .kturbo.c om
Conv ent iona l Positi ve Displ aceme nt t ype, Centrif ugal Bl owers: Practically there is thin line
Twi n L obe Air Blower differentiating Centrifugal Fans & Centrifugal Blowers
K Turbo Blowers are very different from conventional centrifugal /

turbo blowersas their performance curve is controlled & adjustable
Improving Energy Efficiency Turbo Blowers from K Turbo Inc., S. Korea
(Twin Lobe Positive Displacement)
1
Core C omponents & Sa lie nt F eat ures

Comparison with PD blowers
• Perma nent Mag net Moto r: a) P ower req uir ed o nly to rotate & not
for magn etizi ng of r otor; b) Can be started & st oppe d any num ber Parameter PD Blower KTurbo
of times; c) Hi gh Eff icie ncy even at part l oad Blower
Aero Effici ency 55% 77%
• No Gear Box: No t ransmissi on l oss due to d irect d rive & no
lubr icati on re qu ired. Drive Eff icie ncy (Motor +Coup li ng +Inve rtor ) 82% 92%
Total Effici ency at 1 00% Loa d 45% 70%
• Variabl e Sp eed Dr ive for achiev in g hi gh spe ed, smoot h starts
Total Effici ency at 5 0% Load 22.5% 67%
(red uced starti ng cu rrent ) & en ergy eff icien t capacity co ntro l as
part of th e Blower packa ge. Starting Cur rent com pare d to Rate d Curre nt 250% Below 5%
Mainten ance Overha ul Air Filte rs
• Air Foi l bear in g for h igh sp eed o pera tio n (use d in Jet e ngi nes)
Life 5 Years Semi-
• Oil Fr ee ai r perma nent
Foot Pr int Large Smaller
• Low No ise: 80 dB agai nst 100 dB of PD bl owers
Noise Leve l 95-1 10 dB Below 8 0 dB
• Enti re ran ge is a ir-co oled & no n eed of wate r for coo li ng.
ici
en
cy APPLICATIONS OF KTURBO BLOWERS
E ff ea
gy Kor
e r y m
En db ge
• Air (gas) conve ying of powder (Cement fac tory,
i fi e ana io n
rt M t
Ce rgy p ora Chemical factor y, Food & Beverage fa ctory, Power
e
E n t Cor
en station etc.)
• Aeration for water treatmen t (municipal sewage

disposal plant, wa ter treatment systems in fac tories
etc.)
• Agriculture and food proces sing (drying, proces sing,

conve ying etc .)
• Biotechnology (Oil free air supply)
Sam ple C ase Studi es of Ene rgy Savi ng Achi eve d

Ap p lication With Ro ots Bl ow er With K Tu rb o Blow er S in ce S avin g Installations
Installations at
at Cement
Cement industries
industries
75HP: 2 uni ts, 1 00HP : 1
75HP: 2 uni ts
Nissh in b o I ndust rial unit
( 6000 mm Aq, 102 m3 / min) 4 Ye ars 40% Ø Case Studi es of Appl icatio ns in Ceme nt In dustr ies:
(textil e) WWT ( 5000 mm Aq, 144 m3/ min)
185 kW 112 kW
1. Air Lift Blo wer
Process Ai r 75.7 kW 43.5 kW
POS CO
( Revers e 4 Ye ars 42.5%
(steel)
Washing) 118dB 80dB 2. Conveyi ng Blo wer fo r coal
150HP : 2 u nits 150HP : 1 u nit 3. Aeratio n Blower for si lo
S u n g sh in Mate rial ( 4300 mm Aq, 37. 5*2= 75 m ( 4300 mm Aq, 93 m3 / min)
Cemen t Handlin g 4 Ye ars 38%
3 / min) 125.6 kW 78.0 kW 4. Conveyi ng Blo wer fo r alte rnate d fue l
Laf arg e 150HP : 1 u nit 75HP: 1 uni t
Hall a Mate rial ( 4700 mm Aq, 35 m3 / min) ( 4700 mm Aq, 35 m3 / min) 5 Ye ars 35% 5. Main bu rner Bl owe r for a ir i njectio n
Handlin g
(cemen t) 62.4 kW 40.5 kW
75HP: 3u nits
Ø Results of Instal lat ion
75HP: 4 uni ts
DAES ANG I ndust rial 200HP : 1 uni t
( 4500 mm Aq, 204 m3 / min) 6 Ye ars 35% Ø Pictures of instal lat ion
(f ood ) WWT ( 4500 mm Aq, 204 m3 / min)
319 kW 204 kW
2
1-1.
1-1.Air
AirLift
Lift blower
blower
PD Blower & K T urbo Bl ow er
1. Application : Conveying crushed material from raw mill to sil o

2. Using pressure : 0.1bar~1.5bar
3. Using air fl ow delivery : 50 /min~200 /min
4. Application Area : Sung-shin cement (Using from early 2004)
- Raw Mill#1,2 Air Lift Blower (TB150 -0.8S*3set)
- Raw Mill#4 Air Lift Blower (TB 200-0.6T*2set)
- Raw Mill#3,5 Air Lift Blower (TB200 -0.6T*3set)
- Raw Mill#7 Air Lift Blower (TB 200-0.6T*3set)

1-2.
1-2.Air
AirLift
Lift blower
blower 1-3.
1-3.Air
AirLift
Lift blower
blower
Kiln K,C-Lin e: Air Lif t Blow er
Cemen t M ill Air Lif t Blow er
1. Application : Conveying main material to pre-Heater of kiln 1. Application : Conveying the cement produced from cement Mill
2. Using pressure : 0.1bar~1.0bar 2. Using pressure : 0.1bar ~ 1.0bar
3. Using air fl ow delivery : 75 /min~200 /min 3. Using air fl ow delivery : 75 /min ~ 200 /min
4. Application area : Sang-Yong Cement (Using from 2004) Mill# 4,5
4. Application area : Ssung-Shin cement Inc, (Using from early 2004)
(TB150-0.8S*2set)
Ki l n#1,2,3 (TB150-0.8S*6set, TB200-0.6T*2set)
2.
2.Conveying
Conveyingblower
blower for
for coal
coal
CII Green Cementech 2010
3.
3.Aeration
Aerationblower
blowerfor
forSilo
Silo
CII Green Cementech 2010
Con veyin g b low er f or milled coal, Dosed c oal an d M ain Coal
1. Applica tio n : C onve ying coal fo r fi rin g

Aeration f or cemen t silo
2. Using p ressu re : 0 .1b ar ~ 1 .5b ar
3. Using ai r fl ow d elive ry : 1 5 / min ~ 1 00 / min 1. Application : Take down cement easily from main silo to forwarding silo or
BCT ( Bulk cement Trailer)
4. Applica tio n A re a :
L afa rg e-Halla ce men t I nc, Kiln# 1,2 ,3,4 F or dose d Coal ( TB 75- 0.6 S*6s et, T B10 0- 0.8 S*1se t) 2. Using pressure : 0.7bar ~ 1.5bar
( Using fr om late 2 003) Co al Mill# 2,3 ,4 F or C oal ( T B75 -0 .6S *1se t, TB 150 -1. 5S* 2set) 3. Using air fl ow delivery : 15 /min ~ 50 /min
Kiln# 4 F or Co al ( T B15 0- 1.5 S*1se t) 4. Application Area :
S ung -S hin c em ent I nc, C oal Mill# 3,4 : Fo r Coal ( TB7 5- 1.5 S*2s et) , Kiln #5 1,2 s tep : F or Co al
( TB15 0- 0.8 S*2se t)
Lafarge-Halla cement Inc, Cement Silo#1 Aeration & transportation
(TB50-0.6S*2set, TB150-0.8SP *1set)
( Using fr om late 20 04) Kil n#6 Main B urn er : Fo r Coal ( TB 150 -0 .8S *2set)
Su ng-Shin cement Inc, Cement Silo#8 Aeration (T B200-0.72SP *3set)
Ot he rs : Ss ang -Y ong ce men t, Hy un -Dai ce me nt, Han -I l cem ent usin g lik e u ppe r d ata
3
4.
4.Conveying
ConveyingBlower
Blower for
for alt.
alt.fuel
fuel 5.
5.Main
MainBur
Burner
nerBlower
Blower for
forair
air injection
injection
Con veyin g altern ative f u el to ki ln In jectin g comp ressed air to main b u rn er
1. Application : Conveying alternative fuel to Kiln 1. Application : Compressed air for combustion
2. Using pressure : 0.1bar ~ 0.5bar
2. Using pressure : 0.7bar ~ 1.5bar
4. Application area :
4. Application area : Lafarge-Halla Inc, Kiln#2,3 Mai n Burner (T B75-0.6S*set, TB150-0.8S*2 set)
Sung-S hin Cement, Kiln#6 Conveying baked scrap tire to kiln (TB 200-0.72S (Using from late 2003)
*1set) Ssang-Yong cement Inc, Kiln#3 Main Bu rner (T B75-0.6SP*1set, TB20 0-0.72SP
Ssang-Yong cement, Conveying scrap plastic sheet to kiln (TB75-0.6S*3 set, *2set)
TB1500.8S*2set) Kiln#7 Main B urner (TB100- 0.6SP*1set) (Using from late
2004)

Case Study : Se men Gre sik Cement , Indonesia
6-1.
6-1.Results
Resultsof
of installations
installations
Application: Coal Conveying
Ex: Lafarge-Halla cement Inc, (Mode: Constant Volumetric Flow)
AFTER
With Roots Blower With KTurbo Blower BEFORE
(at same conditio ns)
REMARKS
Equipments: Equipments:
• 56-m3/min at 1.76 bar • 56-m3/min at 1.76 bar Roots Blo wer: 150HP * 1set KTurbo Blower: 75HP * 1set
Measured Operating data Operating data
• Power drawn = 204 kW • Power drawn = 159 kW Energy save: 35%
Results Dis. pressure: 0.47 bar Dis. pressure: 0.47 bar
Delivery: 35 m3/min Delivery: 35 m3/min
• Energy cons umption • Energy cons umption Power consumption: 63 kW Power consumption: 40 kW
= 1,762,560 kWh/ year = 1,373,760 kWh/ year Energy cost (per year) Energy cost (per year) Energy cost saving
Details of Total: about USD35,000 Total: about USD22,000 (1 year):
Energy Cal) 63kW * 330day * Cal) 40kW * 330day * USD13,000
saving 24hour/day * 0.07USD/day 24hour/day * 0.07USD/day
/ = USD34,927 = USD 22,176 Reduce Noise:
Noise & Noise le vel : Over 95dB Noise le vel : under 80dB over 15 dB
• Energy Savi ngs = 388, 800 k W h/ye ar (22%) Vibration Reduce vibration:
Vibration : over 20 mm/s Vibration : under 1mm/s Over 19mm/s

6-2.
6-2.Results
Resultsof
of installations
installations
K Turbo Bl ow ers i nstall ations i n Cem ent Industry
• Ex: Sung-Shin cement Inc, (Mode: Constant Volumetric Flow)
AFTER
BEFORE REMARKS
(more difficult condition)
Equipments:
Equipments:
Roots Blo wer: 150HP * 2set KTurbo Blower: 150HP *
1set Energy save:
Measured Operating data 48kW (39%)
Operating data
Results Dis. pressure: 0.43 bar & Conveying
Dis. pressure: 0.43 bar
Delivery: 75 m3/min more material
Delivery: 93 m3/min
Power consumption: 126kW
Power consumption: 78 kW
Energy cost
Details Energy cost (per year) Energy cost (per year)
saving (1 year):
about Total: about USD70,000 Total: about USD43,000 USD27,000
Energy Cal) 126kW * 330day * Cal) 78kW * 330day * Reduce Noise:
saving 24hour/day * 0.07USD/kWh 24hour/day * 0.07USD/kWh
Over 15 dB
/ = USD69,854 = USD 43,243
Reduce
Noise & Noise le vel: Over 95dB Noise le vel : under 80dB
vibration:
Vibration Vibration: over 20 mm/s Vibration : under 1mm/s
Over 19mm/s
4
Installation (C ement Factory) Installation (C ement Factory)
Hyundai Cement
Lafarge Halla Cement
Hanil Cement
Construction of Single & Twin Turbo Blo wers

Construction of K Turbo Blowers
KTurbo: The Ultimate Rotating Machine In take
S ilen cer
BOV
S ilen cer
Varia ble Spee d

+
Direct Driv e ( No Ge ar B ox )
+
No Bear ing L ubricat ion
Oil-fr ee Tur bo Air B lower
Pow er In In verter
Con trols
27
PM Motor & Impellers

2 Pole p erman en t mag n et
Hig h p erf orman ce
electric core
Why KTurbo ?
H Class In su lation
(S mCo) w it h h ig h stren g th w in d ing
retain in g ring
1) Ful ly Opt imize d Aero/Mot or/ Invert er comp one nt
Disch arg e
• Optimum specific speed selection
• Long life time inverter, stable operation
S croll
• Long life / life time air-foil bearing
2) Best Efficiency, Many Refe rences

S tain less steel
casted Imp eller 3) Small Foot Pri nt & Low N oise
Rad ial airf oil
b earin g 4) Stain less Stee l Cast Impe ller
In take 5) Oil-fr ee Blo wer / Com pressor
6) No effect of po wer su pply fr equ ency var iati on
Rad ial airf oil Contin ued…
Th ru st d isk & b earin g
Th ru st b earing
29 30
5
Contin ued… Core Tec hnol ogi es

Why KTurbo ?
(1) Air foil bearings
• Self-acting hydrodynamic float on air
7) Starti ng cur rent = Fu ll Lo ad curr ent ( goo d for DG Sets) • Bump foil acting as a spring
• The first generation
8) Built-i n Fl ow- meter – Axially & circumferentially uniform el astic support el ements
9) Most Advanced Su rge De tectio n Dev ice • The second generation
– Variable axial OR circumferential compliance characteristics
• Instant fl ow r ate measu reme nt / flo w i nstab ility • The third generation
monit ori ng. – Foil support in axial, circumferential AND radial direction
10) Full lin e up

• 25-6 00h p (ai r cool ed)
Princi ples of Foil Be ari ngs Histor y of Foil Bea rings

High Temp Solid Th ird Gen eration Bu mp
Lubric ant
(KTurb o)
-PS304 ; NASA
-KOROLO N1350F ; M iTi
M u lt i-
i-Pad Bump
M oS2
Reversed M u lt i-
i- Layer • Radial variation
• Circ umferential
Teflon--S
Teflon variation
Princ iple s of Hy drody na m c
i Pre ss ure Hy drody na mic Pre ss ure Ge ne ra tion • Axial s plit/variation
Ge ne ra tion S imp le Bu mp
• The working principle of foil bearing is same as hydrodynamic oil bearing like a tilting pad
oil bearing which is used for classical gear increasing high speed machines.
M u lt i-
i- Leaf
• Because foil bearing use surrounding air instead of oil to support shaft, it needs larger
• M iT i h a ve m ad e ma jor r es earch
diameter and length and special dampin g mechanism.
• KTu rb o h a s > 1 0 0 0 u n its exp eri en c es
• To provide maximum support force, foil bearin g adopts entir e bearing surface and spring
backup. Bearing surface config uration and spring characteristics define bearin g behavior.
• During start/stop, direct contact between shaft and bearing surface occurs. To protect High
bearin g surface during start/stop, dry lubricant coatin g is applied on the bearing surface and HighCapacity,
Capacity,High
HighSpeed,
Speed,High
HighDamping,
Damping,High
HighTemperature
Temperature
30,000 time on/off is available .
Compa rison of be ari ngs

Life time KT ur bo air f oil bea ri ngs
Classification Air Foil Bearing Tilting Pad Bearing Ball Bearing
Ø K Turbo foil bear ings were p rove d thro ug h
Lubrication oil Not used Used Used
Ø 6 years ope rati on ( over 1 300 units )
Change bearing every 3
Life Span Semi-permanent Semi-permanent
Ø On 40 0hp 60kg & 600 hp ro tor system years
Change bearing every 3
Maintenance No Check by 5 years
Ø extreme mac hin es of 2 stage 7 bar com pressor. years
Reliability 20 5 1
Complexity (Pump, Filter, Complexity (Pump, Filter,

System Simple Reduce pressure system, Reduce pressure system,
pressure sensor, etc.) pressure sensor, etc.)
A/S COST 50 100 50
6
(2) High-speed & high-power PM motor/driver Why PM m otor ?
• PM motors
– High-speed & high-power (50 hp ~ 600 hp / 20,000 rpm ~
70,000 rpm)
– High efficiency (> 95%)
• Sensor-less Inverters
– Cost-effective
– High efficiency (> 97%)
Ø No magnetiz ing power is necessary
Ø Lower heat generation means less cooling loss.
Ø Smaller rotor means less friction loss
Ø No slip means high efficiency even at part load condition.
Induction Mot ors v/s PM Mot or

Efficiency of PM motor & Induction Motor
Low Speed Hi gh Speed
Classification Induction Induction PM
Power Factor Low: 0.8 Very Low: 0.65 High: 0.9
Rotor
Normal Hi gh Low
Temperature
Electric
High: 85–97% Medi um: 88–94% Very high: 95–98%
Effi ciency
Cooling Loss 2-3% 15%- 20% 1%-3%
Total Efficiency High: 88–95% Medi um: 75–85% Very high: 95-97%
(3) Fea tur es of K Turbo Im pe ller (4) B ui lt-i n Fl ow Me ter
1. Stain less Stee l

• SUS630, 17-
17 -4PH
2. Optim um Sp ecific S pee d

• Maximum efficiency
Bell m out h is m uch mor e
3. Optim um back sweep a ngl e accurat e t ha n Orifice,
• Maximum efficiency
• High Rise to surge beca use it nee ds only
• Wide operating range one se nsor.
4. Spl itter Bla de
• Larger flow capacity
• Higher efficiency
5. Leani ng  k −1

 P − ∆p 
1 /k
 k    P − ∆p  k 
Q = 60 × c d ⋅ A ⋅  ⋅ 2 ⋅ R ⋅T ⋅   ⋅ 1−   [m,K,sec, Pa, m / min, C d = 0 .99]
3
• Higher structural strength
 P   k − 1   P  
 
41 42
7
Contr ol CII Green Cementech 2010 CII Green Cementech 2010
Meas urem ent Syst em (5) LOA D/ UNL OA D

Disch arg e Du ct
Disch arg e pressure : P
LOAD Toggle by UNLOAD
Disch arg e Temp : T2 Blow -of f Valve manual /remote/MCP
S ilen cer No Disch arg e

S u ction Flow rate dP : dP3 BOV Disch arg e BOV
S u ction Temp : T1 Blow er core
Filter Pressu re Drop : dP1
No Air From Air From

BOV BOV
In verter
* BOV closed * BOV op en
Air F low m e asu rin g * Normal * S tand b y w ith id ling

op eration
(low rp m)
(h ig h rp m) * ~ 1 kW p ow er level
I nlet Reducer Air out
Air in
< Air Flow calcu lation , Q >
I mpeller
Resp on s e tim e
Q • Q ( T1, Po , dP3)
From LOAD to U NLOA D : ~1 0 s ec
+ -
T1 From UNL OAD to f u ll L OAD : ~3 0 s ec
d P3 [ Differential pressure]
Response to press ure c ha nge

Performance curves of turbo blowers
Cur r ent Set in ner lo op

Stable i nitial r espo nse
S p eed S et Inn er loop

Un stab le in itial resp on se
S u rg e Occu rs
45
(6) HMI wit h t ouc h scree n HM I: Ma in Scr ee n
48
8
HM I: Oper ati ng C urv es displ ay HM I: Dat a L ogge d e very second
ØCF me mor y is a pplie d

•Data logging every 1 sec, 1 min, 1hour
•All event recording
HM I: Ev ent Logged ev ery sec ond HM I: On-li ne tre nd displ ay
ØCF m em ory i s ap plied ØCF me mor y is a pplie d

•Data logging every 1 sec, 1 min, 1hour •Data logging every 1 sec, 1 min, 1hour
•All event recording •All event recording
Multi-Group Control Foundation

CCR
( Central Control Room)
SCADA or DCS or PLC
MCP1 MCP2
Con crete p ad An ch or b olting case-1 An ch or b olting case-2
TB #1 TB #2 TB #3 TB #4 TB #1 TB #2 TB #3 TB #4
53
9
Leveling Piping-discharge
Ø Discharg e side com pon ents
arran geme nt ord er
• Check valve à flexibl e à silence r à sto p val veà
S ometimes n eed sh ims safety valve ( whe n a pplica ble) .
d u e to p oor level in g of
su rf ace
Ø Need suit abl e pi pe sup porte r pri or
to free from t he p ipi ng system’s
Leve lin g ch eck-1
and/ or p lant unexp ected v ibrat io n
infl uence t o the mac hin e.
Ø Inspect the c heck valv e flo w
direct ion ma rk on it
Up & d ow n of f oot
(f or easy le velin g of Ø After dischar ge check va lve, the
th e mach in e) pipe sh ou ld be go strai ght
minim um th ree d iamete r of the
pipe. ( imp orta nt)
Leve lin g ch eck-2
A ir Filters References: J une 2009
85%@ 10
Pre
4-8 weeks
99%@ 10 or 68%@2
Final
5-12 months
•P 21-44mmWTR
Clients Clients
10
Benefi ts wit h K T urbo
KTurbo Direct driven Turbo Blowers & Compressors

Thank You!
Godrej & Boyce Mfg C o Lt d
Compressed Air S ol utio ns
Ene Low
Lownnoise
oise&&NNoo
Energy
rgys saving
aving vibra Godrej | Electr ical & E lectr onics
vibration
tion No
Nooiloili innsyst
system
em
( (over
over35%)
35%) Small
Small&&Lig
Lightht Pirojsha nag ar, Vikhr oli, Mum bai – 400 079. I nd ia
Tel.: +91- 22- 679 622 51 to 2 255
Fax: +9 1-22 -67 961 410 / 679 615 25
- -Improve
E-mai ls: kcp@god rej.com; jayraj@god rej.com; rosh e@godr ej.com;
- - ROI
ROI: :und
underer11.5.5years
years Improveen
environment
vironmentatatsites
sites - Improve
- Improveen
environment
vironmentatatsites
sites
- - Impportannt tf fororCarb - -Red
Reduuce
ceininstallatio
nncost - NO
- NOnneed
eedofoflulu
bbricatio
nnOil
Im orta Carbonon stallatio cost ricatio Oil
Cred - - Redu
Reduce
ceprodu
productctcos tt - 1 00% Oil-free Air www.go drej-ai rsol utio ns.com
Credit itssBu
Busisi
nness
ess cos - 1 00% Oil-free Air
www.kturbo.com
11

Energy Efficient Turbo Blowers

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CII Green Cementech 2010 CII Green Cementech 2010

CII Green Cementech 2010 CII Green Cementech 2010

K Turbo Blowers are very different from conventional centrifugal /

CII Green Cementech 2010 CII Green Cementech 2010

Improving Energy Efficiency Turbo Blowers from K Turbo Inc., S. Korea

(Twin Lobe Positive Displacement)

Core C omponents & Sa lie nt F eat ures

CII Green Cementech 2010 CII Green Cementech 2010

• Aeration for water treatmen t (municipal sewage

• Agriculture and food proces sing (drying, proces sing,

• Biotechnology (Oil free air supply)

CII Green Cementech 2010 CII Green Cementech 2010

Sam ple C ase Studi es of Ene rgy Savi ng Achi eve d

1. Application : Conveying crushed material from raw mill to sil o

CII Green Cementech 2010 CII Green Cementech 2010

Cemen t M ill Air Lif t Blow er

Con veyin g b low er f or milled coal, Dosed c oal an d M ain Coal

1. Applica tio n : C onve ying coal fo r fi rin g

Con veyin g altern ative f u el to ki ln In jectin g comp ressed air to main b u rn er

CII Green Cementech 2010 CII Green Cementech 2010

CII Green Cementech 2010 CII Green Cementech 2010

Installation (C ement Factory) Installation (C ement Factory)

Lafarge Halla Cement

CII Green Cementech 2010 CII Green Cementech 2010

Construction of Single & Twin Turbo Blo wers

Varia ble Spee d

CII Green Cementech 2010 CII Green Cementech 2010

PM Motor & Impellers

2) Best Efficiency, Many Refe rences

Contin ued… Core Tec hnol ogi es

10) Full lin e up

CII Green Cementech 2010 CII Green Cementech 2010

Princi ples of Foil Be ari ngs Histor y of Foil Bea rings

CII Green Cementech 2010 CII Green Cementech 2010

Compa rison of be ari ngs

Complexity (Pump, Filter, Complexity (Pump, Filter,

A/S COST 50 100 50

(2) High-speed & high-power PM motor/driver Why PM m otor ?

Ø Lower heat generation means less cooling loss.

Ø Smaller rotor means less friction loss

Ø No slip means high efficiency even at part load condition.

CII Green Cementech 2010 CII Green Cementech 2010

Induction Mot ors v/s PM Mot or

Power Factor Low: 0.8 Very Low: 0.65 High: 0.9

Cooling Loss 2-3% 15%- 20% 1%-3%

CII Green Cementech 2010 CII Green Cementech 2010

(3) Fea tur es of K Turbo Im pe ller (4) B ui lt-i n Fl ow Me ter

1. Stain less Stee l

2. Optim um Sp ecific S pee d

Meas urem ent Syst em (5) LOA D/ UNL OA D

S ilen cer No Disch arg e

No Air From Air From

Air F low m e asu rin g * Normal * S tand b y w ith id ling

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Response to press ure c ha nge

Cur r ent Set in ner lo op

S p eed S et Inn er loop

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(6) HMI wit h t ouc h scree n HM I: Ma in Scr ee n

HM I: Oper ati ng C urv es displ ay HM I: Dat a L ogge d e very second

ØCF me mor y is a pplie d

CII Green Cementech 2010 CII Green Cementech 2010

HM I: Ev ent Logged ev ery sec ond HM I: On-li ne tre nd displ ay

ØCF m em ory i s ap plied ØCF me mor y is a pplie d