Beruflich Dokumente
Kultur Dokumente
1 DOCUMENT REVIEW
a. Equipment of Process, Utility, and waste treatment Project specification Equip. List, Data sheet, tech./project spec. Government regulation P* P/A R
b. Measuring equipment and metering system Project specification Data sheet, metering certificate Client's specification P* P/A R
c. Piping system Project specification PFD, P & ID, and construction dwg. Project specification P* P/A R
d. Instrumentation system Project specification PFD, P & ID, and construction dwg. Code and Standard P* P/A R
e. Safety devices Project specification Data sheet, Manuf. Certificate P* P/A R
f. Storage tank / equipment Project specification Construction dwg, design calculation P* P/A R
g. Fire fighting and protection system Project specification Drawing, certificate, specification P* P/A R
h. Prevention and Controlling of environment pollution Project specification MIGAS certificate / AMDAL P* P/A R
i. Other equipments Project specification Data sheet, Tech. Spec. P* P/A R
j. Process flow diagram and piping & instrument diagram Project specification P&ID and PFD P* P/A R
k. Equipment lay out Project specification Plot plan and lay out dwg. P* P/A R
l. Civil work Project specification Construction dwg, design calculation P* P/A R
m. Hazardous area classification Project specification Area classification dwg. P* P/A R
n. Electrical one line diagarm Project specification One line diagram, calculation sheet P* P/A R
o. Grounding lay out Project specification One line diagram, calculation sheet P* P/A R
p. Cause & Effect diagram / Safe chart Project specification Cause & Effect Diagram / chart P* P/A R
q. Operating Manual of equipment Project specification Manual and operation procedure P* P/A R
r. Emergency evacuation procedure Project specification Manual & Procedure P* P/A R
s. Approval letter / recommendation from authorised dept. Government regulation Approval letter from authorised dept. P/A R
for programme of management and controlling of P*
environment
t. Other documents
- Design basis and criteria Project specification Design basis and criteria P* P/A R
- Project documents and drawing list Project specification Documents and drawing list P* P/A R
- Safety Management System Project specification SMS Document N/A P/A R
*depend on contract
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INSPECTION AND TEST PLAN
Sertifikasi Kelayakan Penggunaan Instalasi (SKPI)
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c Concrete
- Reinforcing bar work Approved const. dwg. Inspection report / check list W N/A N/A
- Concrete work Approved const. dwg. Test report W N/A N/A
- Visual and dimensional check (incl. Levelling) Approved const. dwg. Inspection report / check list W N/A N/A
e Building Approved const. dwg. Inspection report / check list W N/A N/A
C. Mechanical Work
C.1 Equipment Intallation - Pumps (which not subject to be individually certified / SKPP)
a. Foundation bolts or anchor holes
- Anchor bolts or anchor holes Approved const. dwg. Inspection report / check list Government regulation W W V
- Surface foundation Approved const. dwg. Inspection report / check list Client's specification W W V
b. Installation Project specification
- Centerline and elevation check Approved const. dwg. Inspection report / check list Approved const. Dwg. W W V
- Measurement of level Approved const. dwg. Inspection report / check list Code and Standard W W V
- Tightness of anchor bolt Approved const. dwg. Inspection report / check list W W V
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C.2 Equipment Intallation - Compressors (which not subject to be individually certified / SKPP)
a. Foundation bolts or anchor holes
- Anchor bolts or anchor holes Approved const. dwg. Inspection report / check list W W V
- Surface foundation Approved const. dwg. Inspection report / check list W W V
b. Installation
- Centerline and elevation check Approved const. dwg. Inspection report / check list W W V
- Measurement of level Approved const. dwg. Inspection report / check list W W V
- Tightness of anchor bolt Approved const. dwg. Inspection report / check list W W V
c Grouting Approved const. dwg. Inspection report / check list W W N/A
d. Alignment of connecting pipe
- Shim inspection Project specification Inspection report / check list W W V
- Parallelness Project specification Inspection report / check list W W V
- Clearance Project specification Inspection report / check list W W V
- Off center Project specification Inspection report / check list W W V
e. Final check and testing
- Measurement of alignment Project specification Inspection report / check list W W V
- All accessories and suplement Project specification Inspection report / check list W W V
- Safety devices Approved const. dwg. Data sheet / certificate W W V
- Running test Project specification Test report W W SW
- Vibration analysis Project specification Test report W W SW
- Bearing temperature measurement Project specification Test report W W SW
- Lube oil / seal system test Project specification Test report W W SW
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INSPECTION AND TEST PLAN
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D. Piping Work
a. Material identification / verification Approved const. dwg. Material certificate Government regulation W V V
b. Preparation Client's specification
- Cutting and edge preparation Approved const. dwg. Inspection report / check list Project specification W S M
- Fit-up and alignment check Approved const. dwg. Inspection report / check list Approved const. Dwg. W S M
- Pre-heat WPS / PQR Inspection report / check list Code and Standard W S M
c. Welding
- WPS / PQR Approved const. dwg. WPS / PQR W R R/V
- Welder / welding operator certificate Approved const. dwg. Welder / welding operator certificate W R R/V
- Visual inspection Project specification Inspection report / check list W W V
d. Post weld heat treatment Project specification PWHT report W W R
e. Hardness test Project specification Hardness test report W W R
f. Non destructive testing
- Radiographic testing Project specification Inspection / test report W R/A R
- Ultrasonic testing Project specification Inspection / test report W W/A R
- Magnetic particle testing Project specification Inspection / test report W W/A R
- Dye penetrant testing Project specification Inspection / test report W W/A R
- Other testing Project specification Inspection / test report W W/A R
g. Line check
- Line layout and dimensional check Approved const. dwg. Inspection report / check list W V V
- Size, rating Approved const. dwg. Bill of Material, inspection report W V V
- Valve, fitting, vent, and drain arrangements Approved const. dwg. Bill of Material, inspection report W V V
- Bolt tightening Approved const. dwg. Inspection report / check list W V V
- Supports Project specification Inspection report / check list W V V
- Hydrostatic test package Project specification Test package W R R
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E.3 Cable
a. Material verification Approved const. dwg. Material certificate W W V
b. Cable Installation :
- Cable trench Approved const. dwg. Inspection report / check list W S V
- Cable size and rating Approved const. dwg. Inspection report / check list W S V
- Circuit identification & terminal numbering Approved const. dwg. Inspection report / check list W S V
- Cable and seals Approved const. dwg. Inspection report / check list W S V
- Cable glands Approved const. dwg. Inspection report / check list W S V
- Clamps and connections Approved const. dwg. Inspection report / check list W S V
- Cable termination and connection Approved const. dwg. Inspection report / check list W S V
- Cable duct bank Approved const. dwg. Inspection report / check list W S V
- Other test (if any) Approved const. dwg. Inspection report / check list W S V
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c. Testing
- Megger test Project specification Test report W W R,V
- Continuity test Project specification Test report W W R,V
- Insulation resistance measurement Project specification Test report W W R,V
- Other test (if any) Project specification Test report W W R,V
F. Instrumentation Work
F.1 Control Centre
a. Installation of panel board, console, rack, etc. Approved const. dwg. Inspection report / check list Government regulation W W V
b. Installation of control centre wiring Approved const. dwg. Inspection report / check list Client's specification W W V
c. Termination Project Specification Inspection report / check list Project specification W W V
d. Testing Approved const. Dwg.
- Continuity test Project specification Test report Code and Standard W W SW
- Insulation resistance test Project specification Test report W W SW
- Other test (if any) Project specification Test report W W SW
F.3 Wiring
a. Material and identification Approved const. dwg. Material certificate W W V
b. Installation (cable, support, marking, etc.) Approved const. dwg. Inspection report / check list W W V
c. Testing
- Continuity test Project specification Test report W W V
- Insulation resistance test Project specification Test report W W V
- Other test (if any) Project specification Test report W W V
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F.8 Others
a. Check wiring system Approved const. dwg. Inspection / test report W W V
b. Check of installation of junction box Approved const. dwg. Inspection / test report W W V
c. Check of installation of panels Approved const. dwg. Inspection / test report W W V
d. Functional test Project specification Inspection / test report W W SW
G. Painting Work
a. Material verification Project specification Data sheet / material certificate Government regulation W W V
b. Surface preparation Project specification Inspection report / check list Client's specification W W R
c. Painting work Project specification Inspection report / check list Project specification W W R
d. Inspection Approved const. Dwg.
- Dry film thickness Project specification Inspection report / check list Code and Standard W W R
- Final check Project specification Inspection report / check list W W R
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H. Insulation Work
a. Material verification Project specification Data sheet / material certificate Government regulation W W V
b. Surface preparation Project specification Inspection report / check list Client's specification W W R
c. Insulation work Project specification Inspection report / check list Project specification W W R
d. Final check Project specification Inspection report / check list Approved const. Dwg. W W R
Code and Standard
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( ) ( ) ( )
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Page 11 of 11