Case Study

Production Statistics Display

Ver. 0 Dated: 20/10/2016 The above logo used belongs to is respective owner
Overview:
Musashi Auto Parts (India) Pvt. Ltd. (MAP-ID).
MAP-ID is a 100% owned subsidiary of Musashi
Seimitsu Industries, Japan. MAP-ID proudly
produce Transmission system for 2 wheelers
segment. MAP-ID completely processes from
raw materials to final product assembly and lots
of hard work went into the successful creation of
a system in which all processing can be
accomplished at a single location- a system
whose accuracy can be measured in microns.

Challenges:
MAP-ID wanted to translate the real time production statistics into visual indication. This would
achieve timely target and boost the moral of the employees.

Solution:
Compucare with its expertise was able to rise up to the challenge of MAP-ID by providing
customized LED Display Board. The custom size enables MAP-ID to populate as much data of the
on going production on a single screen. There are in total 35 LED Display Boards for the
production bays. The LED Display Boards are 7 segment, single sided with RED color LED
display, the display is clearly visible from long distance and is designed to suit their factory
conditions.

How Production Statistics Display is achieved?

The LED Display Boards is mount across the various production bays

The LED Display Boards visually indicate the following statistics data
o Target
o Actual
o Gap

The value of the Target of the LED Display Board is manually set using the remote control
device

The value of the Actual is acquired from the PLC relay output connected to the embedded
controller of the LED Display Board

The value of the Actual count is incremented based on the output from the connected PLC
relay

The value of Gap shows the difference between the Target and the Actual
Technical Layout:

Production Statistics Displays

PLC PLC PLC

Line 1 Line 2 Line N

Remote
Actual Image:

Production Statistics Displays

Conclusion:

Thus by providing the custom LED Display Boards to MAP-ID and automating the visual
indication of production statistics would help achieve timely production target and boost the moral
of the employees.