Induction Bending Procedure 1.0 Purpose and Scope 1. This prceducedesecbesthe minimum requirement for manufacturing and inspection of induction bends made fom earbon ste! ow intermediate alloy steel. snd high alloy steel wih a minimam bend ads of oe and one half diamete, 20 Codes and stndards 2.1 Bends sal be manufactured and tested in accordance withthe codes and Standards as they re applicable, which shal onsite the minimum requirement tobe met by the purchaser’ design ASMEBIL ASME SECL ASME Stem TADs98 pris PRLS ASMEBILS ASMEBILE Bendeo ine Procedure #1D 00-1 Gres aon Leese et tin Le Bain Gres Eaton Lexa Eon Lunes Eaten ies fr orci power Bolles [ues fr cotrucon Sf bremre Vee Recomended induction Bening ope ane beige Toles pe eng Neto, Tolerances Process baal Rega igi Tponaton Syste For {irc Lig Pele Gas shyla, meni and Aol as Tassie ed Diebision ping sums30 Bending procure Qualfntion Test Ot Reauird Bending procedure qualification tests shal be performed when required to demonstrate that bends bavingsutale properties such as srength dtl, snd hardness canbe formed by the appliabl proceduce prior © ‘manufituring production bends ‘A bending procedure qualification shall be e-qualifed when a change is made beyond the limits indiate in any of he essential variables in table (2) Bend procedure sheet (Exhibit 1) shal be generated to document he ‘etniques supported by the testing desrbed above, 514 Initial ten parameters shall be established aid documented on the Bend procedie shee for each combination of pipe diameter, wall thickness, and bend us endeo Ine 2 Procedure #1D 00pre omer nsersassr 40. Materia 44. Materials for bending shall conform tothe applicable specification and grade (ie2ASTM, API 442 Materials for bending shall be ie ftom surface contamination, cracks, icks, gouges, waves, buckles or anyother such defects thal may inhibit sucessful eompletion ofa bend 443 Austeii stainles tee pipe shall be furnished in the solution annealed condiin. 45.1. Fortypes 304,316 and 517 carton content shall not exseed.05 44 When purchasing chrome material fr bending, the purchase onder shall ae the following restrictions and the listed ehamial reported onthe materi test por. 4.1 Iris reguied that chrome materials have the chemistry resisted 12 016% maximum aluminum, Bendeo tne 3 Procedure # 1D 0-150 1d procedure 5.1 Detaled bend procedure sheet shall be provided tothe bending operator prior ts production bending. When required 52. Material selected for bending sal be identified a o materia grade schedule 53 Chemizal requirements in acordance with section 4.3.1, 44.Land 4.5 shall, be verted by the bending manage pric to bending. When required 53. Chemistry above the ranges listed in section 43.1, 44. and 4S shal be reviewed by dhe Bending manager for being parameter adjusmensprioes9 bending. 54 Mateil markings sal be maintained at all tes, 5.5. Materia selected for bending sal be visually inspected by the bending operate prior to bending for any surface coniton tht could warant rejection, 566 Wall Bikness readings shall be taken st ide segments on one end of each pipe ard the thickest segment postone to the extras othe bend ‘When required 15) Excessive mill vamish, scale, st ete which could warrant rejeston ofthe completed bend, or be devmtental othe bending process sal be cleaned fom the bend zane pir to bending, 58 Stainless ste! pipe shal e buted cleaned or blast cleaned prior ta bending. ~~ when required Bendeo Ine 4 Procedure # ID 00-160 Bending Procdure {6.1 The pipe shall be loaded into the machine otha the hickest quadrant wil lie inthe exrados of the bend. IF the pipe is sear welded the seam tall be Initially Joeated along the neural xis and may be tied but no move than deg om the neil axl 62 Theminimum bending temperate for individual mesial shal be as noted Siew ator se nies kor Mol tera se 3) ios Terra Move Ts Miuceone tse E-t MoSceiMe 54) Unie See ne(e3s) tosieg Per-iano(e38) ‘cep J CaiMoe cet MoV @ 3) Prore me ASiosnoohgh als ee O8CrIaMe Tenagr — 258.2 14S" 13 The maxim temperature fr eusbon tel shall not exosed 2000463 F 654 Bending through gh welds sno permite unless spproved by customer 65 Bending temperatures shall be monitored (wien equed) n 10” neem fom bed stato bend Enish by use of abated hand held optical Pyrometer of other suitable means (lemp stick) 6.6 Upon completion of tending, the bending operator shall veully inspect the bend for defects and bending tolerance a5 desribed in paragraph 7.1 below, “The bending operator shal notify QC on al defects found for fina, inspection disposition and documentation, 6 Inthe event of bend estar, che bending operator shall nti QC to pete wall thickness, hardhss test and ovality in he restart area, Test Shall be documented on che quality eatrel bending report. (Exhibe2) when required Benda Ine Procedure #1D 00-1Pane SID race ie 7 Tolerances 71 Post bend dimension shall be within the folowing tolerence Rass at bends 1% Degree of bends 45 deg Plan of ends 4 ee Flat Plane of bends 41% of centrtine radius Linear dimensions 118 For NPS 10" & under 41-3018" for NPS 122 41. for NPS over 28°36" ‘1-4 for NPS over 36” nereasing by 16" for eschaiameter over 36 72 Since thee are acasions when wrinkles cannot be avoided, the fllowing resets shall apply 7.2.1 allwave shapes shall blend into the pipe surface in a gral 722. The maximum veieal height of any wave, mesure fom the average eight ofthe two adjoining crests to the valley, shall not exceed 3% ofthe nominal pipe size, 7.23. The minimum ratio of the distance berween crests compares to the height beoveen ces ond the included valley shall be 12 73 Beeausethe ben is produced under pressure a compression of material takes place. Tris compression sypiealy prodces a bump atthe start ransition on ‘the ints, which is not detrimental othe bend Bendeo Ine 6 Procedure # 1D 00-180 Quality Contr} 8.1 Quality Contr! shal be responsible fo all inspection /NDE.Resut of Speson ale ccd one gly ool ending per 82 Quality Conrot records shal be maintained for a rninimum period of the (3) yeas ater completion of projet. 83 Asamisimum wall hiening, ovat, and hardness reaings when require d shall be aken onthe fst bend ofeach diameter, thikness, ai, materia ‘ype and operior by quality contol. When the ist bend is aceptable a 10% check sample shall be checked from tenon 84 Liquid penetra, or magnetic particle examination shall be peformed 100% of on crome-moly alloy bends when required, Testing shal be performed fon the exrados half ofthe bend 8.5 Ligud penean, shall be performed on 100 9 of austenite snes tee and high ally. When required Teng shall be performed on 100 % of the sarface of 8 Bendeo Ine 7 Procedure #1D 00-19.1 Wall thickness shall be measured using a calibrated pulse ceho clipes (Omer) 92 Wall thickness shall be measured athe" mid-point and "points fiom the point of agency onthe extrados of he bends rinimum, Acted wall shinning on carbon sel SD bends 10% SDienis 8% 5 Anticipated wall hing om low and high alloy 3Dbents > 125% SDoens 10% 95 Inall ess ovhere wall thickness ater bending is below nominal wall minus 121/2% mil tleranca the wal thickness shal be checked o maintain the desig aleulated minimum walla required bythe putehasr's design, 9.6 IFbending materials with design minimus wall the pipe shall be purchased ‘with thiness hat will ensure design minimum walls maintained afer bending 9.7 When mill supplied eccentric pipe i used for industion bending the following procedure shal be fellowes, 9.7. The mil shall mark mote the hiker side ofthe individual Pipe ieee, 9.72 The pipe shall be positioned so that he thicker side is onthe ext Bendeo Ie ® Procedure #1D 00-1ines 7349987 10.) Ovalty 10.1 Oval shal te aken when required by we ofa suitable ealiper or C= uge. 10.2 Ovaliy shall pot exceed 8% unless ocherwise specified in the jb requizement. 103 Oval sell be measured atthe bend ¥, mi and% points 11.0 Hardness Teting 11.1 Hardness testing sal be conducted with a portable harness eed when required Bendso Ine Procedure #1D 00-1a © une gery esse Bema Sitreces nbendng proses ad omnes pigs a as 54 Hae endiog methods S41 FURNACE BENDING. {nis mtd he es aly aa wit ‘Sada hs beet east Sepia of 0 es theppes ene int ung Seren Sengrone haat ‘Se ling pram ay mvt ery cee JS 54 INCREMENTAL BBSDING, Poe taped hecor Sec ke fem cement eae Skansen tendon be cn be ge Sevtngcape aloes en oped ‘tetyonticsade ted tesa ‘Suen whee pet fone et Sona E524 (Rentirmed Sepa) remncoence E svoson sox 343 (NDUCTION BENDING. Tsleucon ing ems ong Sela equed ation sn ands aldo he eed en is rongh ba ep ay Dy te apoprte aliie eeeg yp newroveot