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Revised Final Report Biomethane to Grid 05.07.11 ORGANIC RESOURCE AGENCY LTD
ii
An
n introduction to
o the production of biomethane gas and injectioon to the national grid
Revised Final Report
R
C
Contentts
1 Introduction ........................... ................................................ .................... 1
2 Anaerobic digestion n and biog as producttion .......................... .................... 3
2
2.1 Anae erobic diges stion proce ess ........................................... .................... 3
2
2.2 Feedstocks and d security o of supply .................................. .................... 4
2
2.3 Variaability of bio ogas produ uction ....................................... .................... 6
2
2.4 Produ ucts of dige estion and quality sta andards ................... .................... 7
2.4.1 Biogas
B ...................... ................................................ .................... 7
2.4.2 D
Digestate and
a liquor . ................................................ .................. 10
2
2.5 Permmitting of AD
D facilities ................................................ .................. 11
2.5.1 Planning
P as
spects ...... ................................................ .................. 14
2
2.6 Existiing and pla
anned AD ffacilities in
n the West Midlands . .................. 16
2
2.7 Food producers s in the We
est Midland ds............................. .................. 17
2 he West Midlands .................... .................. 18
2.8 Biomethane pottential in th
2
2.9 Prefe
erred locations in the West Midlands........................ .................. 19
2
2.10 Inteegration wiith waste w
water AD .................................. .................. 19
2.10.1 Ofwat Su ustainable S
Sludge Pro oject and OFT O study .................. 21
3 Biogas upgrading and
a grid inj ection ...................................... .................. 23
3
3.1 Biogaas upgradin
ng processses........................................... .................. 23
3.1.1 Absorption
A ................ ................................................ .................. 24
3.1.2 P
Pressure Swing Adso
orption (PS
SA)............................ .................. 26
3.1.3 M
Membrane n .............................................. .................. 26
separation
3.1.4 C
Cryogenic separation
s ............................................... .................. 27
3
3.2 Legal and regullatory fram
mework ..................................... .................. 27
3
3.3 Bioga
as use life cycle com parison .................................... .................. 28
3.3.1 Green
G Gas Certificatio
on Scheme .............................. .................. 30
3
3.4 Prefe
erred pipe sizes
s and p pressure constraints
c . ............... .................. 32
3
3.5 UK Reference
R projects
p .... ................................................ .................. 34
4 UK Gas Supply
S Pro ofile .......... ................................................ .................. 35
4
4.1 West Midlands profile...... ................................................ .................. 42
5 Economiccs ............................ ................................................ .................. 44
5
5.1 Economics of AD A ............ ................................................ .................. 44
5.1.1 Gate
G fees .................. ................................................ .................. 44
5.1.2 E
Economies of scale .. ................................................ .................. 44
5 on ............................................. .................. 46
5.2 Economics of gas injectio
5.2.1 Capital
C penditure .. ................................................ .................. 46
exp
5.2.2 C
Cost nnection to grid ......................................... .................. 47
of con
5.2.3 E
Economic comparison
c n of biogas ons ........... .................. 47
s use optio
5.2.4 Im
mpact of Renewable
R Heat Ince
entive ........................ .................. 49
5.2.5 P
Planned inffrastructure ent ............................ .................. 49
e investme
5.2.6 C
Carbon or price ..... ................................................ .................. 50
floo
5.2.7 T
Trends in gas prices a
and Interna vers .......... .................. 50
ational driv
Revise
ed Final Report Biomethane to Grid 05.07
7.11 ORGANIC
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An
n introduction to
o the production of biomethane gas and injectioon to the national grid
Revised Final Report
R
Revise
ed Final Report Biomethane to Grid 05.07
7.11 ORGANIC
C RESOURC
CE AGENCY LTD
iv
An introduction to the production of biomethane gas and injection to the national grid
Revised Final Report
1 Introduction
The gap in organic waste treatment capacity in the West Midlands is predicted
to reach 1.3 million tonnes in 2021. Each year 789,460 tonnes of organic
municipal solid waste (MSW) and commercial and industrial (C&I) waste are
currently disposed of to landfill. One means of diverting this organic waste
away from landfill could be treatment via anaerobic digestion (AD) with the
production of biogas which can be upgraded to biomethane and injected into
the gas grid to produce renewable energy.
Revised Final Report Biomethane to Grid 05.07.11 ORGANIC RESOURCE AGENCY LTD
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An introduction to the production of biomethane gas and injection to the national grid
Revised Final Report
unit of gas processed falls with increased throughput. It is estimated that for
most European facilities capex for the upgrading technology is in the range of
0.65 - 0.80 per cubic metre of biogas upgraded.
The cost of connection to the grid is site specific but estimated to be in the
region of 750,000 which is often seen as prohibitively expensive. High costs
are also associated with the level of monitoring required to determine the
quality and quantity of biomethane that is injected. There is currently a
process of consultation underway with the Environment Agency (EA) and the
Scottish Environment Protection Agency (SEPA) to have more appropriate
regulation for AD and biomethane injection. It is hoped that this will
significantly reduce the cost of grid injection to around 400,000 including
installation and monitoring.
The Carbon Trust found that when accounting for both the efficiency of biogas
upgrading and the standard carbon displacement figures, using biomethane
as a transport fuel provided the best saving for 2010 with electricity being the
next best option. The savings for gas to grid are lower this is because the
natural gas it replaces is a relatively low carbon fossil fuel, and this technology
has a high parasitic load. In 2020 the Carbon Trust predict a reduction in the
savings associated with electricity production, as a lower carbon displacement
value is used which represents less emissions from displaced electricity as
more renewables are used. Therefore looking to the future, biomethane to gas
grid may provide a good choice of technology from a carbon savings point of
view.
Revised Final Report Biomethane to Grid 05.07.11 ORGANIC RESOURCE AGENCY LTD
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An
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Revised Final Report
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2 Anaerob
bic diges
stion and
d biogas
s producttion
2.1 Anaero
obic diges
stion proc
cess
Anaaerobic diggestion (ADD) is the brreakdown of
o organic matter by methanogenic
baccteria in controlled, ox
xygen freee conditions
s to produc
ce:
1. Biogass (methane
e, carbon d
dioxide and
d small qua
antities of oother
compoounds)
2. Digesta
ate which isi usually sseparated into:
a. A solid fibrrous compponent afteer dewatering
b. A nutrient rich liquid fraction
Whilst a wide range of ADA processses and technologies s are availaable, a typical
process will in
nvolve the wetting, pu ulping and heating off the input feedstocks s,
follo
owed by thhe extractio
on, cleaninng and storrage of the biogas, annd dewatering
of th
he digesta
ate into sep
parate fracttions of solid and liqu
uid. The prrocess
tem
mperature iss variable and at temmperatures between 33C3 and 337C the
process is knoown as me esophilic, in
n contrast to thermopphilic condditions of
betwween 55C C and 60CC. An AD p process does not prod duce heat intrinsically
andd so the op
ptimum tem mperature rrange is maintained by b the appplication of an
exteernal heat source.
A ty
ypical AD process involves
i w
wetting, pu
ulping andd heating of
feedstocks, followed
f by
b extractiion, clean
ning and sttorage of biogas, and
dewwatering digestate
d into solid and liquid
d fractions
s
Effe
ective degrradation off the organ
nic material is reliant upon a suffficient
rete
ention or re
esidence time in the ddigestion process.
p Residence ttime is hea
avily
Revise
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An
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Revised Final Report
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deppendent uppon the feeedstock com mposition, OLR, and process teemperature
andd type. Phyysical mixin
ng of the fe
eedstock within
w the digester is eessential fo
or a
nummber of reaasons. Firs
stly to imprrove contacct betweenn the bacteeria and the e
feeddstock subbstrate but also to improve heatt transfer and
a providee a uniform m
tem
mperature, and to prevent the fo ormation off dead zones, scum llayers and
sed
diment laye ers which reduce
r the efficiency of the proc
cess.
In th
he treatme ent of resid
dual municiipal solid waste
w (MSW W) AD mayy be includ ded
as ppart of a la
arger treatmment proceess known as mechanical and bbiological
trea
atment (MB BT). MBT is the gene eric term fo
or an integrration of seeveral
processes commonly fo ound in oth er waste manageme
m ent technoloogies such h as
matterials recoovery facilities (MRFss), sorting and composting or A AD plant
invoolving bothh mechanic cal and bio
ological trea
atment proocesses. M MBT may
produce comp post like ou
utput (CLOO) which is a stabilise
ed output w which may be
useed on land although itt has the p potential to contain co
ontaminantts arising from
f
the mixed ressidual waste streams . In additio on refuse derived fuell (RDF) or
solid recovere ed fuel (SRRF) may alsso be gene erated. Thiis is the higghly caloriffic,
usuually oversiize, outputt that has n
not been diigested and can be uused in ene ergy
recoovery.
2.2 Feedsto
ocks and
d security
y of supplly
Aw
wide range of feedsto
ocks can be
e treated via uding but nnot limited to:
v AD inclu
edstocks fo
Fee or AD are usually
u cha
aracterised
d according
g to the fol lowing
parameters:
1. Total solids
s (TS) The amo ount of dry
y solids (organic and nonorganiic)
in a maaterial.
2. Volatile
e solids (VS) The o organic, carbon-contaaining fracttion of the TS.
3. Biodeggradable vo olatile solid
ds (BVS) The fraction of the VVS degraded
by bacteria duringg a referen nce time frame.
Revise
ed Final Report Biomethane to Grid 05.07
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An introduction to the production of biomethane gas and injection to the national grid
Revised Final Report
directly into the digester and do not need front end preparation to separate
contraries from the feedstock.
The type of digestion will be dependent upon the dry matter content of the
input material. Wet digestion is used where the dry matter content is less than
15% and is appropriate when the input feedstock is food waste only or animal
manure and slurry. Semi-dry digestion is used where the dry matter content of
the input material is between 15% and 20% and could be used to treat mixed
feedstocks such as food and garden waste. Finally, dry digestion is suitable
for input material with a dry matter content of greater than 20% such as a
feedstock with a high proportion of garden waste or dry crop residue.
Domestic biodegradable waste, typically from kitchen and garden, but also
sometimes including card and non-recyclable paper has the potential to be a
valuable feedstock to an AD facility. Unlike C&I, waste treatment contracts are
often let for long periods of ten to twenty five years and they may also have
options for extensions. This waste stream can therefore provide the
foundation on which to develop and finance an AD plant. Subject to being
allowed within the contract with the local authority, this feedstock can then be
supplemented with compatible C&I waste which may attract a higher gate fee
but would typically be subject to a much shorter contract period thus being
less secure over time.
For C&I waste the only incentive is the avoidance of the gate fee and landfill
tax as LATS does not apply to this waste stream. This is one of the reasons
why separation at source and diversion of C&I wastes from landfill has lagged
behind municipal waste. In addition, it is likely that large producers of organic
Revised Final Report Biomethane to Grid 05.07.11 ORGANIC RESOURCE AGENCY LTD
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An
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o the production of biomethane gas and injectioon to the national grid
Revised Final Report
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1. Break crops
c (required in ara
able rotatio
on farming to mainta in soil and
plant health) such
h as maizee and beet silage
Revise
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An
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Revised Final Report
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ene
ergy crops are highly seasonal in their pro
oduction. However
H thhey are
usu
ually stored
d which sm
moothes ou
ut the supply.
2.4
4 Produc
cts of dige
estion an
nd quality
y standard
ds
2.4..1 Biogas s
One e of the ad
dvantages of AD overr other biod degradablee waste treeatment
optiions is production of biogas wh hich is a primary mixture of 40-770% metha ane
(CHH4) and 30--60% carbo on dioxide (CO2), alo ong with smmall quantiities of other
gasses includinng hydrogeen (H2), hyydrogen sulphide (H2S),
S ammonnia (NH3), and
carbbon monoxxide (CO). In addition n, fresh bio
ogas is saturated withh water
vappour and may
m also co ontain partiiculates annd organic silicon commpounds
(silo
oxanes). The
T proporttion of eacch compone ent is depe
endent upoon the
feeddstock andd process type.
t
Gass Safety (M
Management) Regu ulations
The
e Gas Safe ety (Managgement) Reegulations 1996 (GSMR) applyy to the
con
nveyance ofo natural gas
g through h pipes to domestic and
a other cconsumers
s
and
d cover fou
ur main areeas:
1. Safe managemen
m nt of gas fl ow through a networrk, particulaarly those
parts supplying
s domestic
d coonsumers, and a duty to minim mise the risk of
a gas supply
s emeergency
2. Arrangements for dealing w with supplyy emergenccies
3. Arrangements for dealing w with reporteed gas esc
capes and gas incide ents
4. Gas coomposition
The
e content and
a charac cteristics off gas are defined
d in Schedule
S 3 of the
Reg
gulations which
w state
e that unde er normal conditions
c the
t values in Table 1
app
ply.
Revise
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An introduction to the production of biomethane gas and injection to the national grid
Revised Final Report
In addition the regulations state that the gas shall have been treated with a
suitable stenching agent to ensure that it has a distinctive and characteristic
odour which shall remain as such when the gas is mixed with gas which has
not been so treated. The gas shall be at a suitable pressure to ensure the safe
operation of any gas appliance which a consumer could reasonably be
expected to operate.
Whilst it may be considered that some of the standards shown in Table 1 are
too costly and carbon intensive to achieve for biomethane, it should be noted
that Regulation 11 of the GSMR enables the Health and Safety Executive
(HSE) to exempt duty holders from any of the requirements or prohibitions
imposed by the regulations if it is satisfied that the health and safety of
persons likely to be affected by the exemption will not be prejudiced as a
consequence. For example, according to a report by the HSE1 whilst the
biomethane produced at the Didcot sewage treatment works may have an
oxygen content of up to 2% compared with the limit of 0.2% set by the GSMR,
the HSE is satisfied that there is no increased risk to either gas consumers or
the public. As such the HSE issued a GSMR exemption to Scotia Gas
Networks to allow biomethane to be conveyed in a limited area around the
Didcot biomethane plant. The report confirms that this is the third biomethane
to grid facility in Great Britain to be granted a GSMR exemption.
The injection of biomethane to the gas grid is more widely practised in various
EU countries including Germany, Luxembourg, The Netherlands, Sweden and
Austria. It is interesting to compare the standards for biomethane quality in the
UK with these countries as shown in Table 2.
1
http://www.hse.gov.uk/aboutus/meetings/hseboard/2010/250810/cer1066.pdf
Revised Final Report Biomethane to Grid 05.07.11 ORGANIC RESOURCE AGENCY LTD
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An introduction to the production of biomethane gas and injection to the national grid
Revised Final Report
Sw eden Sw eden
Content or characteristic UK Germ any Netherlands Austria
Biom ethane A Biom ethane B
Oxygen content (%) 0.2 (molar) <3 0.5 (3 in dry grid) <1 <1 <0.5
Wobbe Number (MJ/m3) 51.41 and 47.20 37.80 - 56.52 43.46 - 44.41 47.4 46.4 43.9 47.3 47.88 - 56.52
ICF (Incomplete Combustion Factor) 0.48 n/a n/a n/a n/a n/a
It is evident that some variation between the defined standards exists, with the
UK having the lowest limits of those countries compared for hydrogen and
oxygen content.
The UK has more stringent gas quality standards that some other EU
countries where biomethane injection to the grid is well developed.
Parameter Limit
Total halogens, expressed as chlorine
1.5 mg/m3
Arsenic, antinomy, cadmium, chromium, Below limits of detection to achieve the
cobalt, copper, lead, manganese, mercury, following performance criteria :
nickel, thallium, vanadium, zinc
1. Limit of quantification- 1ppm for any
individual metal
2. Precision of 10%
3. Maximum bias of 10%
Revised Final Report Biomethane to Grid 05.07.11 ORGANIC RESOURCE AGENCY LTD
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An introduction to the production of biomethane gas and injection to the national grid
Revised Final Report
Biomethane producers must ensure that suitable and sufficient tests are
carried out and records kept in order to demonstrate that the specified gas
quality requirements are complied with at all times.
Digestate fibre contains a relatively low level of plant nutrients but provides a
good source of nitrogen, phosphorus and micro-nutrients including
magnesium and iron. It is suitable for use as a peat-free soil conditioner or low
grade fertiliser. Further processing of the fibre via aerobic composting can
produce a high quality stable compost product.
PAS 110
The Publicly Available Specification (PAS) 110 covers whole digestate,
separated liquor and separated fibre derived from the AD of source-
segregated biodegradable materials. The purpose of the PAS is to remove a
major barrier to the development of AD by encouraging markets for digested
materials. It provides an industry specification against which producers can
check that the digested materials are of consistent quality and fit for purpose.
Along with other supply and demand market development measures, the PAS
should encourage more sustainable practices in the management of
biowastes.
The specification sets out the minimum quality required for whole digestate,
separated liquor and separated fibre which may be used as a fertilizer or soil
improver. Meeting its quality and other criteria enables the producer to
demonstrate conformance to this PAS and therefore achieve the best market
value for this product of digestion.
1. Whole digestate
2. Separated fibre fraction
Revised Final Report Biomethane to Grid 05.07.11 ORGANIC RESOURCE AGENCY LTD
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An
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3. Separa
ated liquor
If th
hese criteria are met, the qualityy outputs will
w normally be regarrded as
havving been fully
f recove
ered and ccease to be e waste (as
s defined inn the Wastte
Framework Directive)
D when
w dispattched to th
he custome er.
Pro
oducers and users are not oblig ged to comply with the Quality P Protocol.
Howwever, if th
hey do not, then qual ity outputs
s from AD will
w be con sidered to be
wasste and wa aste managgement co ntrols will apply
a to their handlinng, transpo
ort
and
d applicatioon.
The
e Quality Protocol
P has three ma
ain objectiv
ves:
2.5
5 Permittting of AD
D facilitie
es
The e Environm mental Perm mitting Reg gulations (England and Wales) 2010 were e
introoduced in April 2010 0 to replace
e the 2007 Regulations. There are two typ pes
of eenvironmen ntal permit and in add dition certa
ain activitie
es may quaalify for an
exeemption. Exxemptions are for acttivities thatt dont nee ed a permitt but most will
still need to be e registere
ed with the Environment Agency. Standarrd permits are
a se et of fixed rules and charges
c fo
or common n activities where
w certtain
requirements must be met. m Bespo oke permits s are writte
en specificaally for larg
ger
and d more com mplex activvities and th
he associa ated costs tend to be higher.
Thee standard
d permits that applyy to AD are e SR2010NNo15 Anaaerobic
digestion fac
cility including use of the resultant biogas, SR22010No16
Onn-farm ana
aerobic diigestion fa
acility inclluding use
e of the reesultant
biogas and SR2010No17 Storrage of dig gestate fro
om anaero obic
digestion pla
ants.
Revise
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7.11 ORGANIC
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An introduction to the production of biomethane gas and injection to the national grid
Revised Final Report
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EuropeanSitemeanscandidateorSpecialAreaofConservationandproposedorSpecialProtectionAreain
EnglandandWales,withinthemeaningofCouncilDirectives79/409/EEC,92/43/EECandtheConservation
(NaturalHabitats&c)Regulations1994.InternationallydesignatedRamsarsitesaredealtwithinthesamewayas
Europeansitesasamatterofgovernmentpolicyandforthepurposeoftheseruleswillbeconsideredasa
EuropeanSite.
3
SSSImeansSiteofSpecialScientificInterestwithinthemeaningoftheWildlifeandCountrysideAct1981(as
amendedbytheCountrysideandRightsofWayAct2000).
4
SpecifiedAQMAmeansanairqualitymanagementareawithinthemeaningoftheEnvironmentAct1995which
hasbeendesignatedduetoconcernsaboutoxidesofnitrogen.
Revised Final Report Biomethane to Grid 05.07.11 ORGANIC RESOURCE AGENCY LTD
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An introduction to the production of biomethane gas and injection to the national grid
Revised Final Report
A range of waste types are included in this standard permit including wastes
from5:
Limits apply to all point source emissions to air and appropriate measures to
control other emissions (not controlled by emissions limits) are defined.
5
The full list of waste can be found at: http://www.environment-
agency.gov.uk/static/documents/Business/SR2010No15_Anaerobic_digestion_facility_including_use_of_the_resultan
t_biogas.pdf
Revised Final Report Biomethane to Grid 05.07.11 ORGANIC RESOURCE AGENCY LTD
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An introduction to the production of biomethane gas and injection to the national grid
Revised Final Report
The Localism Bill was introduced to Parliament in December 2010 and has
the aim of moving power away from local government to individuals,
communities and councils. It will include significant changes to the planning
system including neighbourhood planning. The planning and regeneration
provisions will:
Revised Final Report Biomethane to Grid 05.07.11 ORGANIC RESOURCE AGENCY LTD
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An introduction to the production of biomethane gas and injection to the national grid
Revised Final Report
Currently, the Planning Act 2008 creates a system of development consent for
nationally significant infrastructure projects and includes projects in the waste
and energy sector.
PPS22 sets out the Government's policies for renewable energy including
biomass. It covers large and small scale developments and provides guidance
on the location of projects, and the promotion of renewable energy through
reasonable and appropriate spatial strategies or development documents.
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An
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2.6
6 Existing and pla
anned AD
D facilities
s in the West
W Midla
ands
The e DEFRA AD A Framew work worki ng groups proposed in March 22010 that in i
order to allow w the AD industry to d
develop mo ore strategically, it is important for
info
ormation to o be availabble to mea
asure the success of the industrry and to
provvide guida ance regard ding wheree and when n AD opportunities arre apparen nt.
One e way in which
w this can be real ised is thro
ough keeping an up tto date ma ap of
faciilities includ
ding feedsstock tonnaage and ou utput inform
mation. Thiis is currenntly
und dertaken byy the Natio onal Non FFood Crop Centre (NN NFCC). It iis proposed
thatt the map6 should be e updated qquarterly frrom Septem mber 20111 with the help
h
of WWRAP and d the Anaerrobic Digesstion and Biogas
B Asssociation (A ADBA) and d
shoould include e details off ABPR cla
assificationn, digestate
e use and a filter option
to vview biome ethane injection plantts.
Locattion of AD fa
acility: Output: Feeedstock:
Bioccycle, Ludlow
w, Shropshiree 200kWe Source-segreg ated food wa
aste
Czero Blackmore Park, Hanlley Swan, 2,600
0kWe Sila
age, crops, rresidues
Worrcestershire
Low
wer Reule Farrm, Gnossall, Staffordshiire 1,300
0kWe Ma
anure, crops,, food
Poplars AD, Can nnock, Staffo
ordshire 6,000
0kWe Source segregaated food, otther
Walfford Farm, Shrewsbury,
S Shropshire
S 100kWe Co
ow slurry
Tablle 4: Operatio
onal AD facilities in the We
est Midlands
Nonne of the AD
A facilities in the W
West Midlands currrently upg
grade
biomethane for
f injection to the grid.
Oth
her sourcess of information rega rding existting facilitie
es include:
Envvironmenta al Permittin
ng lists, FiT
T (Feed-in--Tariff) and
d ROC (Reenewables
Oblligation Ce
ertificate) re
egisters, A
ABPR (Anim mal-By-Pro oducts Reggulations)
registrations, REA Biofe ertiliser Sch
heme and PAS110 accredited
a s7 .
ooperations
6
http://biogasinffo.co.uk/mapss/index2.htm
7
DEFFRAADFrameeworkKnowle orkinggroup,Outputsv4,22ndMarch201
edgeandUnd erstandingwo 11,
http://decc.huddlle.net/worksppace/138860001
Revise
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An
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Figure 1: Food
d manufacturrers in the We
est Midlands
Employee
es Em
mployees
500+ 51--100
201-500 26--50
101-200 11--25
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An
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In 2
2008, DEFRA and the e Food and d Drink Fe
ederation (F FDF) comm missioned a
8
report to assess the am mount of foood and paackaging waste arisinng from FD DF
mem mber manufacturing sites acrosss the UK during 200 06. In 20100 a
subbsequent re eport was commissio oned to buiild on the previous
p sttudy and
provvide an uppdated snapshot of th he amount and geogrraphical disstribution of o
foodd and packkaging was ste arising along with
h how this waste
w is beeing
man naged. Daata were gaathered forr both 20088 and 2009 9 from 149
man nufacturing
g sites. The informatiion ascerta
ained for thhe West M Midlands reggion
is shown in Ta able 5.
2008 2009
2
Waste
e arising (t) 1
10,408 6
6,342
Waste
e to landfill (t)) 1,443 9
974
Waste
e to landfill (%
%) 14 15
Waste
e to thermal treatment
t wit h energy reco
overy (t) 0 45
Waste
e to thermal treatment
t wit h energy reco
overy (%) 0 1
Tablle 5: Waste in
n West Midlan
nds region 20
008 and 2009
From this tota al potential tonnage oof food was ste, the callorific valuee of
biom methane produced
p can
c be calcculated bas sed on typical yields and the
efficciency of th
he process s. For gas grid injectiion the efficiency is eestimated at
a
99.7 75%, which is much greater tha an that for conversion to electriicity via CH HP
(approx. 40%). The tota al energy coontent of biomethane
b e producedd from this
masss of feedsstock is esttimated to be 542 GW Wh per annum.
Thee West Middlands gass demand iis detailed in Section n 4.1. This shows tha at
the gas dema and of the region
r in 2 009 was 47,800
4 GW Wh to includde both
dommestic and commerciial sectors . Thus we can conclu ude that if all of the
regions food waste could be utilissed in this way,
w a little
e over 1% of the
demmand couldd be met.
8
http://www.fdf.org.uk/corporrate_pubs/waaste_survey_2
2010.pdf
9
Wesst Midlands Loccation Analysis Tool,
T WRAP.
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Figu
ure 2: Organic
c waste arisin
ngs in the We
est Midlands
2.10 Integra
ation with waste w
water AD
The
ere is curre
ently a grea
at deal of interest in the
t co-trea
atment of ssewage slu udge
and
d organic waste
w throu
ugh AD. Se ewerage co ompanies are interessted in co-
10
htttp://www.nattionalgrid.com
m/NR/rdonlyr es/9122AEBA
A5E5043CA8
81E5
8FD998C2CA4EC/32182/renewa ablegasWPfinaal1.pdf
11
The e potential for Renewable
R Gas in the UK, Natio
onal Grid, January 2009.
http:///www.nationalg grid.com/NR/rdo
onlyres/9122AEB BA-5E50-43CA-81E5-
8FD9 98C2CA4EC/32 2182/renewableggasWPfinal2.pddf
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treatment because of the increased biogas that would be produced and the
potential revenue either via the Renewable Heat Incentive applicable to
injection of biomethane to the grid, or via Renewable Obligation Certificates
(ROCs). At present electricity produced from sewage derived gas is eligible
for 0.5 ROCs per MWh whilst electricity produced as a result of the anaerobic
digestion of organic waste qualifies for 2 ROCs per MWh.
Currently sewage treatment and end use is dealt with through a separate set
of legislation and guidance from commercial and domestic food waste. Where
sludge is to be recycled to farm land, the water companies have to conform to
the Sludge (Use in Agriculture) Regulations. They also make effective use of
the Safe Sludge Matrix, an industry driven quality assurance scheme which
defines when, and to what crops different sewage sludge can be applied.
According to DEFRA the Sludge (Use in Agriculture) regulations 1989 are due
for revision. However, this has not been done yet and as such the water
companies have had some time to develop systems and gain expertise in
meeting these regulations in their current format.
There are a number of key components of the ABPR which have to be taken
into account in relation to AD treatment facilities treating food wastes. The
ABPR has an impact on the following:
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It is understood that the water industry have been actively engaging with the
ABPR regulator Animal Health and DEFRA to see if there is a way to meet the
required pasteurisation/pathogen kill requirements of the ABPR without having
to adopt a whole stream pasteurisation approach.
In January 2011 the OFT announced the market study with the aim of
obtaining a greater understanding of developing an effective market for
advanced organic waste treatment options including AD and examining
whether there are any barriers to efficient investment in the co-treatment of
organic waste (i.e. the treatment of combined sewage sludge and municipal
organic waste from household or C&I sources) which can be more efficient
than separate treatment.
The market study will seek to understand the role that market mechanisms
can play in the delivery of sludge treatment, recycling and disposal services
and how these services interact with the wider organic waste markets.
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The OFT aims to report in July 2011 and possible results of the market study
may include enforcement action by the OFT, a reference to the Competition
Commission, or recommendations for changes in laws and regulations. Ofwat
will publish their response to the OFTs recommendations in autumn 2011.
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3 Biogas upgradin
ng and g
grid injec
ction
Nattural gas, which
w is us
sed in the g
gas grid, co
ontains not only methhane but also
a
etha
ane (betwe een 1% an nd 15 %), ppropane (between 1% % and 10 %%) as well as
smaaller amounts of butaane and ethhene.
Thee Gas (Calculation off Thermal E Energy) Re egulations 1996 reguulates calorific
valu
ues for gass and it is thought
t tha
at the injec
ction of biomethane ddirectly to the
t
gass grid may constitute a technica al breach of
o the Regu ulations beecause its
calo
orific value
e is too low
w.
3.1 Biogas
s upgradin
ng proces
sses
Forr this high specificatio
s on applicattion, biogas s will requiire more prre-treatmeent
to u
upgrade itss quality. This will typ
pically inclu
ude the remmoval of oxxygen,
hyddrogen sulp phide and moisture, p pressurisation, the re emoval of ccarbon
dioxxide, and the additionn of propan ne to increease the caalorific valuue of the
bioggas. A variiety of tech
hnologies a are availabble for biogas treatmeent such as s
pressure swin ng adsorptiion and am mine scrubbing or wa ater scrubbbing but alsso
systems such h as membrane sepa ration or cryogenic separation. The various
kind
ds of biogaas treatmen nt include different so olutions for scrubbingg includingg
watter or aminne scrubbers and/or p polyethylenne glycol scrubbing.
12
Tecchnical informattion for sustaina
able gas, Nation
nal Grid, 2011
http:///www.nationalg
grid.com/uk/Gas s/SustainableGaasGroup/TechnicalInformation/
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Removing carbon dioxide increases the calorific value of the gas. However,
when removing carbon dioxide from the gas small amounts of methane are
also removed. It is important to keep these methane losses low for economic
and environmental reasons. There are many commercial methods for
reducing carbon dioxide in biogas. The most common methods are absorption
or adsorption processes. Other techniques in use are membrane separation
and cryogenic separation.
The most common methods for reducing carbon dioxide in biogas are
absorption or adsorption processes although membrane separation and
cryogenic separation can also be used.
3.1.1 Absorption
Water scrubbing
Water scrubbing is one of the most field tested upgrading/ systems and has
been used for more than 10 years. It is a physical cleaning system which
utilises the higher solubility of carbon dioxide in water under pressure to
separate the carbon dioxide from biogas. This process removes hydrogen
sulphide as well as carbon dioxide. In older systems, water scrubbing was a
through-feed process with the disadvantage of a large water demand.
However, modern systems have been modified so that the carbon dioxide and
hydrogen sulphide load will be separated by abrupt decompression and
stripped out with air. Due to this modification the scrubbing water can be
recycled.
This is the process utilised by Chesterfield Biogas at Didcot in the UK. The
most experienced manufacturer of water scrubbing systems is the Swedish
company Malmberg.
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Figu
ure 3: Water scrubbing
s pro
ocess
Figu
ure 4: Amine scrubbing
s prrocess
Cheemical scrrubbing
Ratther than using
u waterr, organic ssolvents lik
ke polyethy
ylene glycool and alka
anol
amiines can be used for the absorp ption of ca
arbon dioxid
de. Selexool and
Gennosorb are trade naames for th hese chem micals.
Thee main advvantages of absorptio on are the high quality of the re sulting biogas
andd the relativvely low lev
vels of fug itive metha
ane emissiions in commparison to o
otheer biogas clean-up
c methods.
m
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Howwever, the key disadv vantages o of absorption are the need for ppre-treatme
ent
including dryin
ng, the conntinuous lo
oss of wash hing liquid and thereffore
asssociated co
ost of repla
acement, thhe need to dispose of washing liquid, the
requirement too use chem micals andd the relativ
vely high operating coost and
parasitic load in terms of
o heat and d electricity
y.
Figu
ure 5: Pressurre swing adsorption
Oth
her importaant factors for separa
ation are th
he pressure e differencee betweenn the
two
o sides of th
he membra ane and th
he tempera ature of the
e gas. Carbbon dioxidee
and
d hydrogen n sulphide pass throuugh the me embrane to o the permeeate side
wheereas meth hane is retained on th
he inlet sid
de.
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Figu
ure 6: Membra
ane separatio
on
The
e gas induustry is reg
gulated in
n accordan
nce with th
he Gas Acct 1986. Th
he
reg
gulatory au
uthority fo
or the gas industry is Ofgem.
The
e licensing regime folllows the fllow of gas from the point
p of prooduction to the
poin
nt of consu
umption an
nd can be ssummarise ed as follow
ws:
cers are licensed byy the Deparrtment for Energy annd Climate
Produc
Change (DECC) because h hydrocarboon rights arre vested i n the Crow
wn.
13
Encyclopedie des gaz, L'air liquide, Division scie er, Amsterdam, 1976.
entifique, Elsevie
14
htttp://www.leggislation.gov.u
uk/ukpga/198 6/44
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Gas Distributionn Network ks (DNs) operate from m the NTSS to the endd
consum mers. Therre are eigh t licensed organisatio
ons which are owned d by
four coompanies; National GGrid Gas Distribution, Northern Gas
Networrks, Scotia
a Gas Netw works and Wales
W and
d West Utiliities. Therre
are alsso a numbe
er of smalleer Indepen ndent Gas s Transporrters (iGTs).
Shippeers make thet arrange ements beetween the GTs and the produc
cers
of supp
plies via the pipeliness and are licensed by
y Ofgem.
3.3 Biogas
s use life cycle
c com
mparison
n
It iss importantt to quantify
y the bene efits in term
ms of saved d emissionns to the
envvironment from
f differe
ent biogas uses. Soft ftware suchh as the WWaste and
Ressources Asssessmentt Tool for th he Environ nment (WR RATE) adm ministered byb
the EA is wide ely used foor the life ccycle analy ysis of gree
enhouse gaas emissions
from m waste treeatment te echnologiess such as AD A Howev ver currenttly neither the
staandard norr expert veersions of this tool ca an model a gas upgraading
process. It is possible th hat this ma ay be addre he future, aalthough it is
essed in th
unliikely that th
his will be a feature o of the next version to o be issuedd later in 20
011.
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1. The efficiency with which biogas from the digesters is converted to its
product (either biomethane, electricity or transport fuel)
Efficiency
Depending on the source and type of the feedstocks fed into an AD facility,
the yield of biogas per unit weight of input will vary, as will the proportion of
methane in the biogas, from as low as 52% to as high as 75%. The methane
content will determine the energy potentially available from the biogas but the
subsequent end use will determine how much of this energy can actually be
included in the final product.
Biogas methane content can vary from 52-75% depending on the type of
feedstocks treated by AD
In addition it is important to consider the parasitic load and losses that are
associated with different biogas uses. Gas clean up technology for
biomethane injection and transport fuel has a higher parasitic load than CHP
which reduces their net carbon benefit,
Carbon displacement
One of the key benefits of AD is that in addition to waste being treated, useful
products are also formed. These products vary in how beneficial they are in
terms of displacing greenhouse gas emissions from other industries.
Therefore, it can be seen that the eventual carbon displacement figure is not a
property of the biogas, but a property of the fuel that it displaces when it is
eventually used.
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Figu
ure 7: CO2 sav
vings for a th
heoretical fac ility in 2010 and
a 2020 (Sou n Trust17)
urce: Carbon
Thee 2020 sce enario show ws a reducction in the savings associated w with electrricity
production, ass a displac cement valu ue of 0.31 kg CO2/kW Wh is usedd (this is the
Commmittee on n Climate Changes
C ttarget) which represe ents lower eemissions
from
m displaced electricity as more renewable es are used. Therefoore it can be
seeen that lookking into th
he future, b
biomethane e to grid ca
an provide a good
chooice of tech
hnology fro om a carbo on savings point of vie ew.
17
http
p://www.carbonttrust.co.uk/Publications/pages//publicationdeta C773
ail.aspx?id=CTC
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18
Figurre 8: GGCS Flo
ow Diagram (So
ource: GGCS w
website )
18
http
p://www.greeng
gas.org.uk/schem m
me/flow-diagram
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Parrticipants in
n the schemme are req
quired to pay an annu ual membeership fee
currrently at 5
500 per yeear and parrticipating licensed
l ga
as supplierrs are
required to pa ay an annuual gas volu
ume fee off 0.04p perr kWh on aaggregate
sale
es of green n gas to en
nd-use connsumers in a given month.
m
3.4
4 Preferrred pipe sizes
s and pressure
e constra
aints.
Thee size of the pipe required to co
onvey the gas
g is depe
endent on a number of
facttors including:
Peak expected
e gas supply from the biomethane
b e plant andd the distan
nce
the gass is to be conveyed
c ((which, in conjunction
c n with pipe
e diameter
determ
mines the maximum
m p
pressure drrop from th he source tto the existting
gas neetwork).
Size, operating
o pressure
p annd configurration of th
he pipes in the existin
ng
networrk to which the biome ethane plan nt is to be connectedd.
The
e maximum
m operating
g pressure
e for each pressure
p tie
er is as fol lows:
At e
each step there
t is a depressuri
d sation proc
cess which h reduces tthe pressu
ure
of th
he gas enttering the next
n stage to a safe level
l for the pipeline and ultima
ately
the consumerr of the gas s.
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These parts of the grid, as can be seen above, operate at a wider range of
pressures, and (particularly the IPS) typically serve a larger, more diverse
demand than the LPS, and therefore are more likely to be able to
accommodate the output from the biomethane plant.
Biomethane that is injected into the gas network must meet the gas quality
standards set out in the Gas Safety (Management) Regulations, and in
addition there is industry agreement that its energy content must be made
comparable with that of the gas in the local network. However, if the
proportion of injected biomethane is low relative to the pipeline gas, in some
circumstances the HSE has agreed that it may be possible to meet the
requirements in relation to oxygen content by blending with pipeline gas.
Discussions are continuing with the HSE on the possibility of relaxing the
maximum oxygen concentration currently specified in GSMR. Discussions are
also continuing with Ofgem on whether blending might also be an option to
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achhieve accep
ptable ene
ergy conten
nt and so avoid
a the need to enrrich the
biom
methane with
w propan ne.
Bio
omethane injected to the gas grid mustt meet the e quality sttandards set
outt in the Ga
as Safety (Managem
( ment) Regu ulations, and
a its eneergy conte ent
must be com mparable to
o the gas in the local network k
Anoother option which is being con sidered is the establishment off local Biog gas
pipe
elines whicch could po ossibly linkk smaller AD
A plants which
w themmselves wo ould
not have sufficient bioga as producttion to mak ke biomethane produuction cost
effe
ective. Upggrading to biomethan
b e would th
hen take place at a ceentral point
prio
or to injection into the
e main gass distributio
on network. This apprroach has
beeen develop ped in Germ many.
3.5
5 UK Refference projects
In th
he UK therre are currrently two ooperational AD facilities where biogas is
upggraded to biomethane
b e for injecttion to the gas
g grid.
The
e project was
w part fun nded by thee Europeaan Regiona
al Developm
ment Fund
d
(ER
RDF) at 1.18 million, the East of England
d Developm
ment Agenncy (EEDA)
and
d DECC.
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4 UK Gas
s Supply Profile
Gass producerrs deliver gas
g to nine e terminals from offsh hore fields and via
pipeelines from
m Norway, Holland an nd Belgium m. Liquefiedd Natural G
Gas (LNG)) is
deliivered by ship.
s UK Continental Shelf (UKCS) production of naatural gas hash
beeen decreassing for ove
er ten yearrs as a resuult of deple
eting reserv
rves. Since
e
20000 gas prod duction has declined at a rate of
o just overr 6% per a nnum. Thee
UK has been a net impo orter of gass since 20004. In 20099, 58% of tthe UKs
gross gas imp ports were from Norw way. 58% of o the UKss exported gas was to o
conntinental Eu
urope and 42 per cen nt to the Republic of Ireland. Tootal
indiigenous UK K productio
on of naturral gas in 2010
2 was 4.3
4 per cennt lower thaan
in 2
2009.
ure 9: UK gas supply netw
Figu work (Source: National Grid)
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19
http://www.nationalgrid.com/NR/rdonlyres/E60C7955-5495-4A8A-8E80-
8BB4002F602F/44779/TenYearStatement2010.pdf
20
http://www.decc.gov.uk/assets/decc/What%20we%20do/A%20low%20carbon%20UK/2050/216
2050pathwaysanalysisreport.pdf
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Gas storage
Gas storage capacity is important to cover peaks in gas demand and to
manage the UKs increasing reliance on imported gas. This is also discussed
in Section 4. In the UK gas is stored onshore in two types of underground
storage (UGS) facility:
1. Strata of former oil and gas fields, where gas is injected back into the
reservoir from which oil and/or gas has been removed. Gas stored in
this manner takes time to extract and so is mainly used to meet
seasonal demand over the winter months.
LNG is also stored in large storage tanks situated at strategic parts of the gas
network. Operational LNG storage facilities are located at:
Avonmouth (near Bristol)
Partington (near Manchester)
Glenmavis (Strathclyde in Scotland)
Waterston (Milford Haven in Wales)
South Hook (west Wales)
Isle of Grain (Kent)
Significant increases in storage capacity/deliverability are planned or being
considered at existing or new sites, both onshore and offshore. In
September 2010 the Secretary of State approved a new gas storage
project at Saltfleetby Gas Field in Lincolnshire with a capacity of over 700
million cubic meters.
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In 1991, the OFT reviewed progress towards a competitive market, and found
that previous steps had been ineffective in encouraging competition. In 1992
British Gas undertook a number of steps to encourage competition alongside
the Government who also took powers to reduce or remove the tariff
monopoly, and lower the tariff threshold.
In 1995, the Gas Bill received Royal Assent allowing for the phased extension
of competition into the domestic gas supply market between 1996 and 1998.
British Gas was fully separated into two corporate entities and in October
2002, Transco and the National Grid Company merged to form National Grid.
From October 2001 gas pipeline companies have been able to apply for their
own Gas Transporter Licences so that they can compete with Transco.
Gas distribution
Gas distribution is the process where gas is taken from the high pressure
transmission system and distributed through low pressure networks of
pipes to end users.
There are eight gas distribution networks (GDNs) in Britain, each covering
distinct geographical regions. In addition there are several smaller
networks owned and operated by Independent Gas Transporters (IGTs).
Most IGTs have been built to serve new housing. Existing GDNs
monopolies along with IGTs are regulated by Ofgem.
In order to distribute gas a GDN and IGT must hold a licence which
contains conditions, including a limit on the amount of revenue which
these companies can recover from customers.
In June 2005 National Grid Gas plc sold four of the eight GDNs to Scotia
Gas Networks (which owns Southern Gas Network and Scotland Gas
Network), Northern Gas Networks and Wales & West Utilities. The
coverage of these GDNs is shown in Figure 10.
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Figu
ure 10: GDN coverage
c (Source: Nationa
al Grid)
Gas s demand
In 2
2010 gas demand
d inc
creased wh hen compa ared with 2009
2 with ggreater
expports to conntinental Europe via tthe IUK intterconnector and incrreased pow wer
genneration deemand, ma ainly due to
o relative fu
uel prices. Demand ffor gas in
20110 as a whole was 8.3%higher than in 2009. In 2010 0 domesticc consump ption
incrreased by 15% reflec cting the co
older weather, and co onsumptioon in the
induustrial secttor increassed by 8.9%%21.In 2009 922 natural gas demaand in the UK
wass as shown n in Figure 11.
Figu
ure 11: UK Na ctor 200922
atural Gas Demand by Sec
21
htttp://www.deccc.gov.uk/assets/decc/Stattistics/publications/trends//1512pn110331.pdf
22
htttp://www.deccc.gov.uk/assets/decc/Stattistics/publications/dukes/3310dukes20 10ch4.pdf
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In th
he industrial sector th
he largest consumerrs are the chemical,
c fo
food, minerral
products and paper mak king industtries. The chemicals
c sector acccounted forr
alm
most 25% ofo the indus umption of natural ga
strial consu as.
Thee following two maps indicate th he averagee domestic c and non-ddomestic gas
g
connsumption (kWh per meterm poin
nt) in 2009. It is intere
esting to noote the
diffe
erences be etween dom mestic con nsumption in the north and soutth of the UK U
which is likelyy to be parttly related tto average
e temperatures.
Figu
ure 12: Averag
ge domestic gas consump
ption per metter point 2009
9 (kWh) (Sou
urce: DECC)
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Figu
ure 13: Averag
ge nondome
estic gas con
nsumption pe
er meter point 2009 (kWh) (Source: DECC)
Theere are a ra
ange of inc
centives fo
or the grow
wth of Good
d Quality C
CHP in the UK
including:
2. Eligibility to Enha
anced Cap ital Allowances for pllant and m
machinery
3. Favourrable alloca
ations of ccarbon allow
wances un
nder Phasee II of the EU
E
Emissions Tradin ng Scheme e
4. Busine
ess Rates exemption
e for power generation
n plant andd machinery
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7. The ze
ero rating of
o heat und
der the Carrbon Reduc ction Comm mitment
(CRC) and the asssociated g
growth in CHP
C that is
s expectedd
Miccro CHP
Miccro-CHP is a form of CHP desig gned for individual ho
ouseholds with electrricity
beinng generatted for con
nsumption in the homme and exp port to the ggrid,
alonngside hea
at for spacee and wate
er heating.
In A
April 2010 the t Departtment of En nergy and Climate Change
C (DE ECC)
introoduced a system
s of feed-in
f tariiffs to incentivise smaall scale loow carbon
elecctricity gen neration of less than 5 5MW. Micrro-CHP is included aat a pilot sc cale
withh units of capacity
c eq
qual to or leess than 2 kW included in the F FIT with the
e
tarifff level at 0.10
per kWh
k fixed ffor the nex xt 10 yearss. The micrro-CHP pilo ot
will support up p to 30,0000 installatio
ons with a review to start
s whenn 12,000
insttallations have
h occurred.
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Domestic consumers C&I consumers All consumers Sales per consumer (kWh)
Average
Number of Number of Number of Average
Sales - Sales - Sales - commercial and
consumers consumers consumers domestic
GWh GWh GWh industrial
(thousands) (thousands) (thousands) consumption
Local Authority consumption
Birmingham 6,054.4 383.1 3,466.2 5.5 9,520.6 388.6 15,805 625,336
Bridgnorth 232.0 15.4 176.4 0.1 408.3 15.5 15,075 1,199,693
Bromsgrove 629.9 35.5 130.0 0.5 759.9 36.0 17,744 275,353
Cannock Chase 615.2 38.9 229.5 0.4 844.7 39.2 15,816 655,632
Coventry 1,769.0 124.4 915.8 1.3 2,684.8 125.7 14,219 703,920
Dudley 1,931.4 127.9 726.8 1.5 2,658.3 129.4 15,100 494,116
East Staffordshire 623.0 41.5 615.7 0.5 1,238.7 42.0 15,008 1,207,336
Herefordshire, County of 668.4 48.9 566.6 0.6 1,235.0 49.5 13,679 874,430
Lichfield 640.8 37.8 162.0 0.5 802.9 38.3 16,952 330,036
Malvern Hills 315.9 20.7 97.1 0.3 413.0 21.0 15,227 330,322
Newcastle-under-Lyme 796.8 49.0 429.8 0.5 1,226.6 49.5 16,248 854,431
North Shropshire 232.9 15.6 125.0 0.2 357.9 15.8 14,922 735,181
North Warwickshire 359.3 22.6 308.9 0.3 668.2 22.9 15,919 1,006,307
Nuneaton and Bedworth 735.0 49.8 199.9 0.5 934.9 50.3 14,749 403,115
Oswestry 174.4 12.1 59.9 0.1 234.3 12.2 14,413 460,627
Redditch 476.9 34.0 179.6 0.4 656.5 34.4 14,035 458,105
Rugby 591.7 38.0 354.9 0.4 946.6 38.4 15,580 790,440
Sandwell 1,733.1 120.2 1,061.3 1.5 2,794.4 121.7 14,416 703,757
Shrewsbury and Atcham 479.8 34.0 270.1 0.5 749.9 34.5 14,108 579,551
Solihull 1,376.0 81.1 566.0 0.9 1,941.9 82.0 16,969 597,629
South Shropshire 115.2 7.9 32.4 0.1 147.6 8.1 14,522 272,352
South Staffordshire 665.0 39.7 321.7 0.3 986.7 40.0 16,755 937,942
Stafford 747.4 46.3 381.9 0.6 1,129.3 46.8 16,149 683,246
Staffordshire Moorlands 595.9 35.1 313.3 0.3 909.2 35.5 16,969 900,376
Stoke-on-Trent 1,549.7 106.2 1,046.4 1.2 2,596.1 107.4 14,597 845,899
Stratford-on-Avon 556.1 35.3 200.5 0.5 756.6 35.9 15,739 389,264
Tamworth 419.8 29.4 156.6 0.3 576.4 29.7 14,289 530,917
Telford and Wrekin 913.8 64.5 599.9 0.8 1,513.7 65.3 14,175 731,623
Walsall 1,607.1 103.0 695.9 1.3 2,303.0 104.3 15,598 550,955
Warwick 798.4 50.8 267.9 0.8 1,066.3 51.6 15,703 355,780
Wolverhampton 1,495.0 96.1 694.1 1.4 2,189.1 97.4 15,561 511,132
Worcester 533.0 39.4 234.9 0.5 767.9 39.9 13,522 496,561
Wychavon 549.4 37.2 523.4 0.5 1,072.8 37.6 14,777 1,132,905
Wyre Forest 565.5 38.4 168.9 0.4 734.4 38.8 14,712 466,654
TOTAL WEST MIDLANDS 31,547.2 2,059.9 16,279.4 25.5 47,826.5 2,085.4 15,315.2 638,356.7
The gas grid has been designed to accommodate peak demand for gas and
there are therefore unlikely to be any major pinch pints or bottlenecks in the
West Midlands. However, the ability to inject biomethane at particular points in
the network will be dependent on the outcome of a Capacity Assessment
which will have to account for the issues regarding storage capacity and
pressure at the point of injection. This will state the limit in terms of m3 per
hour that can be injected to the grid.
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5 Econom
mics
5.1 Econom
mics of AD
A
Thee economicc case for AD A is channging as a result of in
ncreasing LLandfill Tax,
the eligibility of
o electricitty produced
d from AD for double e Renewabble Obligattion
Cerrtificates (RROCs) and d the poten pport for injjection of bbiomethane to
ntial for sup
the gas grid via
v the Ren newable He eat Incentiv
ve (RHI) announced earlier in
Marrch 2011.
Thee cost of AD
A was beetween 50 and 90 0 per tonnee in 2010. As more AD
A
facilities bec
come operrational th e gate fee
e will decrease as a result of
commpetition.
When conside ering reven nues that mmay be gen nerated forr AD via thhe application
eedstock gate
of fe g fees, operators
o m
must bear in mind that for som e feedstoc cks
theyy will not be
b able to charge
c a g ate fee at all. If the fe
eedstock iss in great
demmand as a result of its proximityy to the AD D facility, if it currentlyy has value
e to
the waste pro oducer (e.g. some wa astes from food manu ufacturing hhave valuee as
an aanimal fee ed), or if it is
s an energ
gy crop with associated producttion costs,
thenn the AD operator
o may have to o pay for th
he feedstoc ck.
At tthe lowest end of the spectrum are facilities that aree designedd to treat
agricultural waaste and energy
e crop
ps. This is because there is usuually no ne
eed
for enclosed reception
r buildings,
b a
and associated air ha
andling sysstems, and d the
mecchanical pre-treatme ent is limiteed. Furthermmore, the regulatory
r requiremeents
are often lesss stringent e.g. if the m
material is not handling animal by-produc cts
23
htttp://www.wrap.org.uk/reccycling_industtry/publications/gate_fees_
_2010.html
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AD plants that treat source segregated municipal waste from household and
commercial and industrial sources are typically more costly per tonne of
throughput. This is because they are treating ABPR wastes and therefore are
required to have enclosed reception, pre-treatment and storage areas. These
are often maintained under negative pressure and have associated air
handing treatment systems. There is usually a requirement to pass the
exhaust air through an emission control facility such as a biofilter.
Furthermore, as the material often contains some contrary materials in the
form of packaging and non-biodegradable waste there is a requirement to
remove this to avoid complications with the AD process and to ensure
sufficiently high-quality of the digestate. This all adds to the capital cost of the
plant. In addition because the plant is handling a waste there are additional
costs in terms of the regulation of the plant under an Environmental Permit.
This also applies to the storage and spreading of the digestate which would
either have to be done under an Environmental Permit or via the quality
protocol and PAS110, both of which incur significant on-going operational
costs.
The highest capex is typically associated with AD plants which are included as
part of an MBT facility. These plants typically include all of the costs
associated with enclosure, air handling and exhaust air treatment. However,
because these facilities treat mixed residual waste they normally have high
level of complex mechanical pre-treatment to remove recyclable material and
material which could damage the AD process. In addition, given the nature of
the material which typically has a higher dry matter content, there is
commonly a requirement for a heavily engineered AD process, for example
including pumps which are built to a high specification and capable of
pumping liquid cement. In addition, there is a need for sophisticated pre-
treatment and digester tank systems to mitigate the high risk and associated
operational problems arising from sedimentation.
Sewage treatment facilities are designed for a different input and output
specification. Their primary purpose is to treat very liquid material in order to
achieve pathogen kill and odour reduction, and they are often not optimised
for biogas production. As a result they often have high throughputs with
relatively short hydraulic retention times. Furthermore, they are usually
integrated into the water treatment facility in terms of the receipt of feedstock
and the storage of output. Consequently it is difficult to compare their costs on
a like for like basis with the above solid feedstock treatment AD plants.
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Havving said thhis, within each of thee above brroad generric types off AD plant
therre are economies of scale whicch can be achieved.
a However, iit should be
noteed that ADD plants aree modular, i.e. to incrrease capa acity additi onal tanks s will
be aadded rathher than bu ngle largerr scale tank. Therefo re, the
uilding a sin
ecoonomics arre stepped as additio nal tanks area require ed. The keyy to succes ss
is to
o allow enoough space at the ou utset to addd additiona al digester tanks and to
makke sure the e associateed plant annd infrastru
ucture is laarge enouggh to
acccommodate e future feeedstocks (e e.g. recepttion hall, prre-treatmeent and
storrage capaccity). This can
c lead to o an over capitalised
c plant at thhe outset th
hat
bennefits from economies s of scale as the feeddstock thro oughput inccreases. The T
ant limiting factors on the size of
mosst significa o an AD fa acility are li kely to be:
Thee actual co
ost of facilities is very site speciffic as this will
w affect tthe civil
enggineering costs
c assocciated with constructiion, for exa ample pilinng the facility
andd space resstrictions which
w may demand a more com mplex desiggn. There is i
connsiderable variation between
b su
uppliers of the techno ology in (wwith the
excception of the
t water in ndustry) a relatively immature market
m in tthe UK. In
tenddering proccesses OR RA has ofte en found a 50% or ev ven higherr variation in
cappex even when
w a tend
der is offerred for a pa
articular sitte with a cllearly defin
ned
inpuut and outp
put specificcation.
5.2 Econom
mics of gas injectiion
5.2..1 Capita al expenditture
Thee capital exxpenditure (capex) reequired forr biogas up
pgrading eqquipment,
ove
er and abovve that reqquired for th
he AD proc cess increa
ases with tthroughputt.
Howwever, there are economies of scale and the capex required pper unit of gas
processed falls with incrreased throoughput. Figure
F 14 shows
s this graphically
y.
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24
Biogas from Anaerobic Digestion, Carbon Trust, 1st April 2010
http://www.carbontrust.co.uk/Publications/pages/publicationdetail.aspx?id=CTC773
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Figuure 15: Revennues and costts for 25,000ttpa food wastte plant 40 gate
g fee, FIT 99p/kWh, RTFC 30
p/l. C on Trust1
Credit: Carbo
It sh
hould be noted that since
s this rreport was published in March 22010, costts
and d financial incentives have chan nged, and will continu
ue to do soo in the future.
In pparticular, gate
g fees, which here e provide most
m of the
e facilitys rrevenue, are
subbject to widde variation
n.
Thee modelling
g exercise by the Carrbon Trustt highlighte ed that retuurns to facility
devvelopers we
ere found tot be simil ar for the three
t techn
nologies sttudied,
mea asured as internal ra
ate of return
n (IRR) and shown in n Figure 166.
Figu
ure 16: IRR fo
or 25,000 tpa food
f waste p
plant 40 gate
e fee, FIT
9p/k
kWh, RTFC 30 0p/l. Credit: Carbon
C Trust1
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A single tariff rate for biomethane injection has been set at 6.5p/kWh
applicable to facilities of all sizes. The same rate applies for biogas
combustion but only for facilities of less than 200 kWth. The tariff will remain in
place for 20 years and is the rate will remain until a Spending Review reduces
the tariff. This is expected in 2014. In the same manner as the Feed-in-Tariff
scheme, the RHI tariffs for new installations are expected to fall as the costs
associated with each technology lowers. Payments are to be made quarterly,
over a tariff lifetime of 20 years, and have been designed to bridge the
financial gap between the cost of conventional and renewable heating
systems.
Previously the tariff rate for biomethane injection was expected to be 4p/kWh,
so the announcement of a rate of 6.5p/kWh should boost uptake and will
increase projected internal rates of return (IRR). This will appeal to a larger
range of external investors as well as plant developers.
The Renewable Heat Incentive provides a fixed tariff of 6.5p/kWh to
biomethane injection facilities of all sizes. This is expected to remain the
case until at least 2014.
Assuming that each biomethane injection facility had the capacity inject 500
m3 of biomethane (approximately equivalent to 5 MW biomethane) then this
would require the development of between 160 to 170 plants. If it is assumed
that the cost of injection falls to around 400,000 then the total cost would be
in the region of 7 million. If a larger number of smaller plants were
developed then on this basis there would be a pro rata increase in the total
capital cost. In addition to this there may also be investment in compression
system to allow the biomethane to be pumped up the pressure gradient in the
25
Renewable Heat Incentive, DECC, March 2011
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gas grid to improve the storage capacity of the grid. The cost of this is difficult
to estimate as it will be site specific. There appears to be increasing cross
industry consensus that these costs should be "socialised" rather than being
charged to the individual developer.
In addition there will be the capital cost of the AD and biomethane production
plants themselves.
The Government announced in its budget on March 23rd 2011 that a carbon
floor price for the generation of electricity will be introduced from 1st April
2013. They indicated that the floor will start at around 16 per tonne of carbon
dioxide and increase linearly to 30 per tonne in 2020 in order to drive
investment in the low carbon power sector. The carbon price support rates for
2013/14 will be equivalent to 4.94 per tonne of carbon dioxide.
Global gas demand will increase by 42% between 2008 and 2030 with
non-OECD countries accounting for 81% of this growth
26
http://www.decc.gov.uk/en/content/cms/what_we_do/change_energy/int_energy/policy/gas_mark
ets/gas_markets.aspx
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Data included in the National Statistics Quarterly Energy Prices Report for
December 201027 show that over the five years from 2004 to 2009 average
industrial gas prices increased by 98% (75% in real terms), with a decrease of
10% in 2009.
It is difficult to predict future trends in gas prices especially give current events
in the Middle East in particular and the difficulties experienced in oil and gas
extraction in more challenging environments, as for example witnessed by BP
in the Gulf of Mexico. However in the National Statistics Quarterly Energy
Prices December 2010 it is reported that from 2004-2009 average gas prices
have increased by 98% which is equivalent to 75% in real terms, with a 10%
increase in 2009 (11% in real terms).
27
http://www.decc.gov.uk/assets/decc/statistics/publications/prices/1085qepdec10.pdf
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6 Future of
o AD an
nd biome
ethane in
njection
Thee Coalition Governme ent are wo orking with DEFRA an nd publisheed the AD
Straategy and Action Plan on the 14 4th June 20
011. The work
w that wwas
unddertaken to o develop this
t framew work was innformed byy, and will inform other
exissting Gove ernment initiatives inccluding the
e Government's visionn of localis
sm
whe ere power is decentra alised to th
he lowest possible
p lev
vel, shiftingg power aw
way
from
m central governmen
g nt to individ
duals, communities and councills. The
Straategy make es clear that the Govvernment anda its parttners are ccommitted to
faciilitating bio
omethane injection in to the national gas grid, and thhe use of
biommethane as a a transport fuel.
6.1 Energy
y Act 2008
8
Thee Energy Act
A 2008 co overs renew wable eneergy and via
a the Reneewables
Oblligation intrroduced different sup pport levels
s (or banding) for rennewable
techhnologies in April 20009. AD is a among the technolog gies that reeceive
addditional sup
pport in thee form of mmultiple Ren newable Obligation
O CCertificates
s
(ROOCS) with 2 ROCs/M MWh of elecctricity produced. The e Act has aalso resulted
in th
he introducction of fee
ed-in tariffss allowing the
t Govern nment to offfer financial
28
htttp://www.deccc.gov.uk/en//content/cms//consultations/emr/emr.asspx
29
htttp://www.deccc.gov.uk/en//content/cms//what_we_do o/lc_uk/lc_trans_plan/lc_trrans_plan.aspx
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sup
pport for low
w-carbon electricity
e g
generation for smalle
er scale proojects up to
o5
meggawatts (MMW).
The
e main drivver for an in
ncrease in injection of
o biometha ane to the grid is
exp
pected to be
b the Rene ewable Heeat Incentivve, the deta
ails of whicch were
ann
nounced in March 2011 and are e discussed in Sectioon 5.2.4.
Thee focus is on
o specific waste ma aterials including food
d waste. Thhere is no
clossing date fo
or applicattions, altho
ough the Programme closes at the end off
Marrch 2012 and
a no furth her funding g will be av
vailable be
eyond this ddate.
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SIGs are available for large scale and collaborative projects over the value of
62,500 or higher and 40% of total costs.
The RDPE funding currently available from AWM is primarily aimed at the
treatment of agricultural wastes to reduce the amount of raw material being
spread to land, provide improved management of these wastes, and to
generate renewable energy largely for use on site. This may therefore limit the
scale of an AD facility.
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5. Worcestershire
LEPs will play a significant role in securing funding from the Regional Growth
Fund (RGF). The RGF is a 1.4bn three year fund that will operate across
England between 2011 and 2014 with the aim of stimulating sustainable
economic growth and employment led by the private sector. The first round of
applications to the RGF closed on 21st January 2011 and a total of 72 bids
were received from the West Midlands. The second round of bidding is to be
announced shortly and it is anticipated that there will be at least three rounds
of bidding.
The UK has a legal commitment to reduce its carbon emissions by 2050, and
to generate a greater proportion of energy from renewable sources by 2020.
The scale of investment needed is estimated to be between 200 billion and
1 trillion over the next 10-20 years. Traditional sources of capital for
investment in green infrastructure can only provide 50 to 80 billion up to
2025, thus leaving a huge funding gap.
The Government is currently considering and market testing options, and has
stated that it will make an announcement on the business model for the Bank
in May 2011. It expects the Bank to be operational in late 2012. It was
announced in the Spending Review that the Government would capitalise the
bank with 1 billion in 2013 2014 and in the budget announcements on the
25th March 2011 a further 2 billion of support was pledged.
A key question is whether the new body will be a 'bank' or a 'fund'. Setting up
a Green Investment Bank able to raise its own finance is complicated by its
potential classification in the National Accounts. If the Bank is classified as
being within the public sector, then its borrowing will be included on the
Government's balance sheet, thus working against measures to reduce the
overall deficit. The decision of classification is based on the overall extent of
government control over the Bank. In the budget announcements of March
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201
11 it was co onfirmed th
hat the pro
oposed Gre
een bank should
s be aable to borrrow
but not until 2015.
2
6.3 Shifting
g patterns and geo
ography of deman
nd
Within the We est Midland
ds area the
ere are sev
veral secto
ors which m
may have an
a
incrreasing demand for gas
g in futurre years, or
o where the provisionn of
biommethane may
m provide a viable solution to o energy re
equirementts.
In aaddition, ass we movee to a more e computerrised society the dem mand for
ene ergy to run data centrres will inc rease and in many lo ocations thhe electricitty
netw work may not be able e to providde sufficiennt power. Inn these loccations the
use e of biometthane to prrovide pow wer via CHP P, or the lo
ocation of aan AD facillity
in cclose proximmity may provide
p a ssolution forr the increa
asing energgy needs.
Within the We est Midlandds many, ooften rural, areas are still not coonnected to
o
the gas grid. InI such are eas agriculltural farm based AD with a deddicated
biom methane grid
g may be e an option
n worthy off considera ation. If oil based hea
ating
is ccurrently ussed in thesse areas then the pro ovision of re
enewable ggas via
biom methane iss likely to be
b far more e energy efficient.
6.4
4 Researrch and Developm
D ment in AD
D
Ressearch andd Developmment (R&DD) focussedd upon AD including biomethan
ne
production is supported in the UK in a numb
ber of ways
s.
Aro
ound 10m funding frrom the ET TF was alloocated to th
he Anaerobbic Digestiion
Demmonstration Program mme (ADDP P). The ADDDP is beinng delivereed through
cap
pital grants administe
ered by WR RAP with assistance
a from the CCarbon Tru ust.
Eacch successsful projectt will demo
onstrate how the innoovative usee of AD
techhnology caan make a significantt contribution to achie
eving a num mber of cross
cuttting aims. The
T following five pre eferred bid
dders weree announceed on 8 June
20009:
The ADDP will provide a significant opportunity for R&D into AD and the
use of biogas.
The ADDC can process a range of organic wastes in single or mixed streams
and has adaptable pre-treatment, digestion and post-treatment technologies.
The process includes a pasteurisation unit to meet ABPR regulations and to
meet PAS110 standards for digestate, and is able to operate under mesophilic
or thermophilic conditions.
The facility will allow organisation to configure and test various AD processes
with the aims of:
The Technology Strategy Board (TSB) has a budget for 2008-2011 of 711m
along with funding from the Regional Development Agencies of 180m and at
least 120m from the Research Councils.
In May 2008 the TSB published their Strategic Plan which outlined their focus
for the funding period as well as providing a longer term perspective.
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devvelop methods to acc curately meeasure the energy ouutput from tthe bio-based
fracction of mixxed waste on a basiss acceptable to Ofgem
m.
6.5
5 Strateg
gy for nex
xt gas dis
stribution price control RIIIO-GD1
It iss evident th
hat the issuues surrou nding injec
ction of bio
omethane tto the gas grid
are at the fore efront in the developmment of futture policy and pricin g controls..
Thee next gas distribution ntrol (RIIO--GD1)30 will set the ooutputs tha
n price con at
the eight gas distribution
n networkss (GDNs) need
n to delliver for theeir consum
mers
andd the assocciated reveenues theyy are allowe ct betweenn the 1st Ap
ed to collec pril
st
20113 and the 31 March h 2021.
Propossals to intro
oduce connnection sta
andards for biomethaane to refle
ect
the spe
ecific needs of this cu
ustomer grroup
Inviting
g stakehold
ders viewss on wheth
her there arre any wideer networkk or
other benefits
b fro
om biometh hane that should
s be reflected
r inn the current
connecction and use
u of syste em charginng arrangeements
Propossals to requ
uire compa anies to report on the e capacity oof
biometthane conn nected to th he network k but no fin
nancial
reward
ds/penaltiess in respecct of perforrmance giv ven that thee
development of biomethane
b e will be in
nfluenced byb factors ooutside the
e
compaanies contrrol (e.g. financial sup pport from the
t Renew wable Heat
Incentive)
6.6
6 Using gas
g as an
n energy c
carrier
One e option fo
or biogas uttilisation iss to use the
e gas as an n energy ccarrier
thro
ough the ga as grid, witth the prod duction of electricity
e at
a the pointt of
connsumption.
The
ere does no ot appear to
t be any d direct referrence to the above isssue in the
Ene
ergy Bill 20
011. Howe ever the prrincipal objectives of DECC aree stated as:
Tacklin
ng barriers to investm
ment in ene
ergy efficiency
Enhanccing energgy security
Enablin
ng investmment in low carbon ennergy supp plies
30
htttp://www.ofggem.gov.uk/NETWORKS/GA
ASDISTR/RIIOGD1/Pages/R
RIIOGD1.aspxx
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DECC have indicated in their Annual Energy Statement of 27th July 201031
that there is a need to move towards electrification of much of the UKs
heating, industry and transport, along with cleaner generation. In the Annual
Energy Statement DECC point out that:
They go on to state that their 2050 Pathways work has identified that:
31
http://www.decc.gov.uk/assets/decc/what%20we%20do/uk%20energy%20supply/237annual
energystatement2010.pdf
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7 Glossary
ABPR (Animal By-Products The new Animal By-Products Regulation (EC) No. 1069/2009,
Regulations) which lays down heath rules for Animal By-Products not
intended for human consumption came into effect on 4 March
2011
ADBA (Anaerobic Digestion and Established to represent businesses involved in the AD and
Biogas Association) biogas industries, to help remove barriers and grow
businesses. Its principal aim is to enable and facilitate the
development of a mature AD industry in the UK within 10 years
AWM (Advantage West Midlands) The regional development agency for the West Midlands. In
March 2012 it will close and economic development and social
and physical regeneration will be led by Local Enterprise
Partnerships (LEPs) and other successor bodies
AQMA (Air Quality Management Area) Within the meaning of the Environment Act 1995 which has
been designated due to concerns about oxides of nitrogen
BMW (Biodegradable Municipal The biodegradable component of municipal solid waste (see
Waste) definition below)
Catering waste Catering waste is any waste food collected from commercial
premises or households. Some catering waste is controlled by
the ABPR
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C:N ratio (Carbon to Nitrogen Ratio) Ratio of the mass of carbon to the mass of nitrogen in a
substance
CHP (Combined Heat and Power) The use of a heat engine or a power station to generate
simultaneously both electricity and useful heat
CLO (Compost-like output) The output produced when mixed municipal solid waste is
biologically treated in mechanical biological treatment plants or
autoclaves. It can be landfilled and has the benefit of lower
greenhouse gas emissions compared to untreated waste
DCLG (Department for Communities The Department sets policy on supporting local government;
and Local Government) communities and neighbourhoods; regeneration; housing;
planning, building and the environment; and fire
DECC (Department for Energy and DECC was formed in 2008 from the Energy
Climate Change) Division of BERR and parts of DEFRA
DEFRA (Department for Environment, Government department working in England making policy and
Food and Rural Affairs) legislation in area such as the natural environment,
biodiversity, plants and animals, sustainable development and
the green economy, food, farming and fisheries, animal health
and welfare, environmental protection and pollution control,
rural communities and issues
Dew point The dew point is the temperature to which a given parcel of air
must be cooled, at constant barometric pressure, for water
vapour to condense into water
Digestate The liquid slurry left after the anaerobic digestion process.
Digestate can be used straight from the digester, in which case
it is called whole digestate. Alternatively it can be separated in
to liquor and fibre
EEDA (East of England Development The regional development agency for the East of England
Agency)
FDF (Food and Drink Federation) Membership organisation that represents and advises UK food
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GDN
N (Grid Distriibution Netw
work) One of the 8 regional ga as distributioon networks in Great Brita
ain.
These cons essure pipe- lines which offtake
sist of low pre o gas
gh-pressure, long-distancce National Transmission
from the hig T n
System, and convey it to o the end-coonsumer or to o the pipes of
o
an iGT
GHG
G (Greenhou
use Gas) Gases in an
n atmosphere that absorbb and emit ra
adiation within
the thermal infrared range
H-ga
as High calorie
e gas (Germa
any)
HAC
CCP (Hazard d Analysis an
nd Critical In the conte
ext of PAS110, a system used for the e identification,
Con
ntrol Point) evaluation and
a control ofo hazards w nificant for the
which are sign
production of
o digested materials
m thaat can be use
ed without ha arm
HSE
E (Health and
d Safety Exe
ecutive) National ind
dependent re
egulator for w
work related health, safetty
and illness
Where:
WN = Wobb be Number
PN = sum ofo the percen
ntages by vollume of prop
pane and
nitrogen in the
t equivalent mixture
iGT (Independen
nt Gas Trans
sporter) A licensed Gas
G Transpo orter other thhan National Grid Gas an
nd
the operato
ors of the 8 Gas
G Distributi on Networks s
kWe Electrical po
ower output in kilowatts
kWthh Thermal po
ower output in
n kilowatts
L-ga
as Low calorie
e gas (Germa
any)
LAT
TS (Landfill Allowance
A Tra
ading An initiative
e by the UK government
g tto help reduc
ce the amoun nt
Sche
eme) of biodegradable municipal waste (B BMW) sent to o landfill. It
provides the e legal frame
ework for thee scheme and d for the
allocation of
o tradable lanndfill allowannces to each waste dispo osal
authority in England. Th hese allowannces will conv vey the right for
a waste disposal authorrity to landfill a certain am mount of
biodegradable municipa al waste in a specified scheme year
Lign
nocellulose A complex network of lig
gnin, cellulosse and hemic
cellulose fou
und
in plants
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LNG (Liquefied Natural Gas) Gas stored and / or transported in liquid form
LTS (Local Transmission Systems) A pipeline system operating at >7bar that transports gas from
NTS offtakes to distribution systems. Some large users may
take their gas direct from the LTS
MBT (Mechanical and Biological Waste processing facility that combines sorting with a form of
Treatment) biological treatment such as composting or anaerobic digestion
Mesophilic digestion The biological process that occurs when an Anaerobic Digester
is heated to 25-35C
MRF (Materials Recycling Facility) Recyclables are taken to MRFs to be separated, sorted and
sent onwards for reprocessing and recycling
MSW (Municipal Solid Waste) Municipal waste is that which comes under the control of the
Local Authority and includes household waste and other
wastes collected by a waste collection authority or its agents,
such as municipal parks and gardens waste, beach cleansing
waste, commercial or industrial waste, and waste resulting
from the clearance of fly-tipped materials
NPV (Net Present Value) An economic standard method for evaluating competing long-
term projects in capital budgeting
NNFCC (National Non Food Crop Organisation supplying information to industry, farmers,
Centre) academia and government
OECD (Organisation for Economic Co- Organisation consisting of 34 member countries established in
operation and Development) 1961 with the aim of promoting policies that will improve the
economics and social well-being of people around the world
OfGEM (Office of Gas and Electricity The regulatory agency responsible for regulating Great
Markets) Britains gas and electricity markets
OfWAT (Office of Water Services) Economic regulator of water and sewerage sectors in England
and Wales
PAS110 (Publicly available The UK's standard for ensuring digestate produced from
specification) anaerobic digestion meets market needs and protects the
environment
QMS (Quality management system) Management system to direct and control an organisation with
regard to quality. In the context of AD it is a system for
planning, achieving and demonstrating effective control of all
operations and associated quality management activities
necessary to achieve digested materials that are fit for
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purpose. Where
W specific
c controls aree applied, they should be
e
monitored and
a recorded d, and their eefficacy evalu
uated both
during and after processs validation. Corrective actions
a should
be defined
Ram
msar Site Ramsar site es are wetlan
nds of internaational importance,
designated under the Ramsar Convvention signe ed in in 1971,,
which provides for the conservation
c and good us se of wetland
ds.
The UK Government rattified the Connvention and d designatedd
the first Ram
msar sites in 1976
RDF
F (Refuse de
erived fuel) Segregated
d high calorifiic fraction of processed MSW
M
RGGGO (Renewa
able Gas Gua
arantee of Unique idenntifier used to
o label biomeethane injectted to the grid
Orig
gin) containing information about
a where,, when and how
h it was
produced
SI (S
Soot Index)
SSSSI (Site of Sp
pecial Scientific Within the meaning
m of th
he Wildlife annd Countryside Act 1981
Interrest) (as amende ed by the Countryside annd Rights of Way
W Act 200 00)
Thermophilic dig
gestion The biologiccal process that
t occurs w
when an Ana
aerobic Digesster
is heated to
o 50-60C
WFD
D (Waste Fra
amework Dirrective) The revisedd EU Waste Framework
F DDirective (rev
vised WFD)
entered into
o force on 12
2 December 22008
Wob
bbe Number (Wobbe Inde
ex)
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Both quality and technical requirements need to be met for the injection of
biomethane to the natural gas grid. Nation specific regulations on the quality
requirements generally only provide minimum standards, which may be
adjusted by the gas grid providers to meet their own requirements. The
technical requirements are a consequence of the planned injection point and
the intake capacity of the grid.
The intake capacity of the natural gas grid at the designated injection point
also needs to be considered. The amount of biomethane cannot surpass the
intake capacity of the grids, which can create problems with injection in
regional grids characterised by low gas usage, especially during the summer
months which are already characterised by low demand. In this case injection
may not be possible at the desired injection point or may be possible only with
increased technical effort.
Within the European Union no common standards exist regarding the injection
of biomethane into existing natural gas grids. In the Directive 2003/55/EC of
the European Parliament and the Council of 26 June 2003 concerning
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common rules for the common market in natural gas and repealing directive
98/30/EC biomethane is referred to as follows:
Member States should ensure that, taking into account the necessary quality
requirements, biogas and gas from biomass or other types of gas are granted
non-discriminatory access to the gas system, provided such access is
permanently compatible with the relevant technical rules and safety
standards. These rules and standards should ensure that these gases can
technically and safely be injected into and transported through the natural gas
system and should also address the chemical characteristics of these gases
Germany
In Germany the conditions for biomethane injection to the gas grid are
regulated in the framework of the Gasnetzzugangsverordnung (gas grid
inflow decree GasNVZ). In particular this covers an agreement on free grid
access for biomethane producers, the regulation of the cost coverage of the
grid connection, and the fee for the transport fuel customers, as well as the
quality standards for the injected biomethane.
According to the decree, the injected biomethane must comply with the
standards stipulated in the working papers 260 and 262 by the DVGW
(German Association of the Gas and Water industry).
Unit Limits
Higher calorific value kWh/Nm3 8.4 13.1
Wobbe Index kWh/Nm3 10.5 15.7
Methane content % Depends on calorific value
CO2 content % <6
O2 content % <3
H2 content % <5
H2S content mg/Nm3 < 5.0
Sulphur content mg/Nm3 < 30
Relative density 0.58 0.65
Table 9: Required standards of biomethane quality in Germany
The dew point is determined by the gas grid provider. The oxygen
concentration depends upon whether injection takes place into a dry (3%
oxygen content) or wet (0.5% oxygen content) natural gas grid. The methane
content depends upon the quality of the natural gas, for example in an L-gas
(low calorific value) grid a concentration of 90% can be sufficient whilst in an
H-gas (high calorific) grid even a concentration of 100% would be insufficient
to sustain the calorific value.
The Netherlands
The gas quality required for the injection into the gas grid is established by the
Dutch Gas Legislation of 22 November 2006. Several parameters have been
summarised in the Table 10:
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Unit
Higher calorific value MJ/Nm3 31.6 38.7
Wobbe Index MJ/Nm3 43.46 44.41
Temperature C 0 20
Methane content Mol % > 80
Dew Point Water C - 10
(pressure 8 bar)
Aromatics (THT) mg/Nm3 > 10, nom 18 < 40
Sulphur content mg/Nm3 45
Mercaptan sulphur mg/Nm3 < 10
H2S content mg/Nm3 <5
CO2 content (dry grid) Mol % 6
CO content Mol % 1
O2 content (dry grid) Mol % 0.5 (3.0)
H2 content Mol % 12
Benzol,Toluol, Xylol Ppm 500
Aromatic Hydrocarbons Mol % 1
Dust Technically free
Siloxanes Ppm 5
Table 10: Required standards of biomethane quality in The Netherlands (Source: ISET E.V.)
Luxembourg
In the Grand Duchy of Luxembourg no quality standards for biomethane are
legally defined. The operators of the plants currently in operation injecting
biomethane into the natural gas grid make use of the specifications of the
German DVGW working paper G260 and G262 as well as the quality of the
natural gas in the existing grid.
Unit Value
Higher calorific value kWh/Nm3 11-12 Target: 11.3
Wobbe Index kWh/Nm3 14-15 Average value: 14.3
Methane content % 85.5 95.0 Average value: 88.0
Sulphur content mg/Nm3 < 30
CO2 content % <6 Average value: 2.5
O2 content % <3 Average value: 0
H2 content % <5 Average value: < 1
H2S content mg/Nm3 < 5.0
Dew Point -8C at 70 bar
Relative density 0.58 0.65 Average value 0.63
Table 11: Standards of biomethane quality in Luxembourg (Project Minett-Compost)
Sweden
The gas grid is not widely developed in Sweden and as a result biomethane is
mainly used as a transport fuel. The quality requirement standards in place
are those of the 1999 SS 155438 (Motorbrnslen Biogas som brnsle till
snabbgende ottomotorer) developed for transport fuel use.
This also serves as the standard for the injection of biomethane into the
Swedish gas grid, with all additional requirements agreed directly between the
gas producer and the operators of the gas grid. This concerns in particular the
calorific adjustment which is not covered by SS 155438. National regulations
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regarding biomethane upgrading and its injection into the grid are currently
being developed.
Austria
The specifications of the Gaswirtschaftsgesetz (gas industry legislation) are
applied for the injection of biomethane into the gas grid. This generally obliges
gas grid providers to connect producers of biomethane to their grid, as long as
the gas complies with guidelines G31 and G33 set by the VGW (Austrian
Association for the Gas and Water Industry).
Unit
Higher calorific value kWh/Nm3 10.7 12.8
Wobbe Index kWh/Nm3 13.3 15.7
Relative density 0.55 0.65
Methane content 34 Mol % 96
Dew Point Water C Max - 8
(pressure 40 Bar)
Dew Point Hydrocarbons C Max 0
( at operating pressure )
Sulphur content mg/Nm3 10 (Average 30)
Mercaptan sulphur mg/Nm3 <6
H2S content mg/Nm3 <5
Carbonyl Sulphide (COS) mg/Nm3 <5
content
CO2 content Vol % <2
32
BiomethaneTypeAisforcarswithcontrolledcatalyticconverter
33
BiomethaneTypeBisforcarswithoutacatalyticconverter
34
Differing methane content is permitted as long as all other parameters of the VGW are complied with and a
3
calorific value of at least 10.7 kWh m is achieved. Biomethane from depots and clarification plants cannot be used.
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France
The injection of biomethane into the natural gas grid is currently not permitted
in France. In the framework of a project in Montech, in the Tarn-et-Garonne
department, upgraded landfill gas was previously being injected. However,
concerns over the gas quality and possible contamination of the gas grid have
led to the cessation of gas injection.
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Germany
In the Gas Network Access Ordinance effective from April 2008 the following
biomethane injection targets are defined:
1. By 2020 60 billion kWh biomethane fed into the gas grid each year
2. By 2030 100 billion kWh biomethane fed into the gas grid each year.
The Gas Network Access Ordinance (GasNZV) requires grid operators on all
pressure levels to grant preferred grid access to biomethane plants which
have put in a request. Grid access costs are split equally between the grid
operator and the biomethane supplier. In addition grid operators are to grant
preference to biomethane transport clients when it comes to concluding entry
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and exit contracts, as long as these gases are compatible with the grid. The
feed-in of biogas cannot be denied by the grid operator on the basis of an
existing capacity shortage.
The Market Incentive Program was one of the German Governments funding
mechanisms to support the production of heat with renewable energies and
was available until December 2010. Funding amounted to 400 million and
was available for biogas conditioning plants and biogas pipelines for
unconditioned biogas (micro gas grids). Biogas upgrading plants up to a
capacity of 350 Nm3/h were entitled to a grant of up to 30% towards
investment costs and biogas pipelines for unconditioned biogas could be
supported if the biogas transported is applied in a cogeneration process or
conditioned to reach natural gas quality.
Membrane separation 1
No information provided 6
Table 15: Upgrading processes used in Germany (Source: Deutsche Energie-Agentur
GmbH (dena), November 2010)
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Hom
mberg-Efzze Facility
y
Figu
ure 17: Hombe
erg Efze biom
methane facillity
Cap
pacity 36,500 tpa
Feed
dstocks Maizze silage (24,000 tpa)
Grasss silage (1,5
500 tpa)
Slurrry (11,000 tp
pa)
Dige
estion techno
ology Fully
y mixed wet digestion
d
Upggrading techn
nology Presssurised wateer scrubbing (by Malmbeerg
Wateer)
Biog
gas productio
on 7 Nm3
Ca. 720
Biom
methane prodduction 3 Nm3
Ca. 350
Biom
methane injection (Transport) Publlic Grid E.On
n Mitte AG
Gass purchases Std
dtische Werke AG Kassell (public utilitty
companies)
CHPP Power 185 kW electricaal, 223 kW theermal
Connstruction tim
me 1 year
Starrt of operation May 2009
Tablle 16: Details of Homberg--Efze biometh
hane injection facility
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Water is injected into the top of the tower, the biogas flows from the bottom of
the tower in a counter current process to the top. Carbon dioxide and
hydrogen sulphide are absorbed by the water. The gas exiting at the top of
the tower has a methane content of > 96% as long as the proportion of inert
gasses is low.
The liquid used for absorption contains gasses in solution, amongst these also
a low methane component. The water pressure is therefore lowered to 2 bar
in a flash tank. The extracted gas contains methane, which is returned into the
gas upgrading plant.
The water which is loaded with carbon dioxide runs through the desorption
plant from the bottom to the top. Carbon dioxide and hydrogen sulphide are
extracted and the upgraded water can be reused.
After the absorption tower the purified gas is dried and conditioned for
injection, i.e. undergoes compression up to 16 bar, addition of propane and
subsequent odorisation.
To provide heat for the biological part of the AD process and conversion to
electricity production, part of the biomethane is used parasitically on the
plants block CHP plant. The local grid provider (E.ON Mitte AG) specifies the
following minimum requirements on the biomethane that is to be injected as
shown in Table 17:
Oxygen < 0.5% wet grid and < 1.0% dry grid
Carbon dioxide < 6.0 vol. %
Oxygen < 1 vol %
Hydrogen sulphide < 5 mg/ Nm3
Luxembourg
In Luxembourg, the upgrading and injection of biomethane into the natural
gas grid has increasingly gained in importance. The reasons for this are the
lucrative state subsidies for the injection of biomethane and the insufficient
outlets for heat utilisation from CHP at the respective locations and the
associated loss of energy.
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As efficient use of the heat could not be identified at the plant location, it was
decided to upgrade and inject the gas into the local grid of SUDGAZ SA. This
project was classified as an official pilot project on the injection of biomethane
by the Grand Duchy of Luxembourg and is part of the national carbon dioxide
allocation plan.
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Figu
ure 18: Installation of the biogas
b upgra ding plant at Mondercage
e
The
e basic com
mponents of ne scrubbing plant arre:
o the amin
Washinng tower (c
counter cu rrent wash
h, cold wate
er)
Washinng tower (c h, amine dilution)
counter cu rrent wash
Heat exchanger
Comprression to mains
m systtem pressuure
Biogass drying
The e lower pre
essure (50--100 mbar)) biogas with
w a metha ane contennt of 50-60
0%
is ccooled in a scrubbing tower with
h cold wate
er for the purpose
p of condensate
sep paration.
Fina
ally the bio
omethane isi dried in dryers fille
ed with silic
ca gel to reeach the
required wate er content, odorised a
and adjuste ed to the re
equired caalorific value
with
h the help of
o propane e gas.
Thee removed quantities of carbon dioxide annd hydroge en sulphidee are subje
ect
to a separate purification process ahead of their
t releas
se into the atmospheere.
Tabble 20 show
ws the estimated gass quality annd quantity
y as well ass further
parameters affter the gas
s upgradinng. This corresponds to the speecified
requirements of the resident grid p
provider SUUDGAZ SA A.
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Parameter Level
Methane content < 97 vol.%
Carbon dioxide < 2.5 vol. %
Oxygen < 1 vol %
Hydrogen sulphide < 5 mg/ Nm3
The levels of methane, hydrogen sulphide and dew point (water content) of
the biomethane are monitored online. If the required critical values are not
reached, the gas is initially fed into an internal cycle for further upgrading. If
subsequently the critical values are still not met, the gas is either fed to a
separate flare or back into the gas container.
Sweden
The gas grid is not widely developed in Sweden and therefore most
biomethane is used as a transport fuel. However, there are at least 8 plants
upgrading gas and injecting it to the gas grid. In 2006 1.2 TWh of biogas was
produced with 55% used for heat production, 19% used as a vehicle fuel, 13%
was flared, 8% used for electricity production and 4% for grid injection. Of the
34 upgrading plants 25 use the water scrubber technique, 7 use PSA, and 2
use amine scrubbing.
Revised Final Report Biomethane to Grid 05.07.11 ORGANIC RESOURCE AGENCY LTD
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