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QC Welding Inspector
Objective
As a welding Inspector having experience in Inspection, maintenance of various Petrochemical, oil and
gas Plants
Professional Expertise
7+ Years of Relevant Experience in Inspection, maintenance of various Petrochemical, oil and gas
Plants
Education Credentials
Diploma Mechanical Engineering from SBTE Kerala, INDIA (2007-10)
Professional Qualifications
Certified API 510 Pressure Vessel Inspector (ID #54924 Date of Expiry: November 2017)
Certified Welding Inspector CSWIP - 3.1 (CT.NO #54450/2 Date of Expiry: 3 March 2021)
Certified Painting Inspector BGAS - Grade 2 ( CT.NO #79236 Date of Expiry : September 2018)
ASNT Level-II (Dye Penetrant Test, Magnetic Particle Inspection, RTFI, Ultrasonic Test)
Training Corse in Oil field Engg & Quality Control From Induscan petroleum Institute Kerala
Profile at a Glance
Mechanical inspections for Plant Maintenance Projects and Turnaround
o
Interpretation of drawings, welding symbols and dimensional inspection.
o
Review scope of work and conduct Internal inspection, Repairs of plant equipment .
o Develop repair procedure and monitor of repair activities (Weld Repair, Replacement of
shell-nozzle, Patch/insert plate repairs).
o
Pressure testing of Piping, HE and Pressure vessels after repair jobs.
o Carry out internal and external inspection of Heat Exchanger, Columns, Tanks, Reactor and
document the findings.
o Perform stage-wise inspection in accordance with turn-around schedule and marked
location forappropriate NDE &interpreting NDE results and issue recommendation if
uncertainty.
o Mark TML on ISO-drawing and co-ordinate NDT-UT teams to perform and review the result
and calculate Corrosion rate.
o
Ensure tube-bundle cleanliness after hydro-jetting.
o
Witness Re-tubing of tube-bundle.
o
Measure and marked defect location and issue recommendation.
o
Witness Pneumatic test on Bellows, tube to tube sheet.
o Ensuring proper Calibration overhauling, and repair of all types Pressure Relieving Devices
and manual valves
o Perform inspection of internal parts (Nozzle, spring, bellows, bonnets, inlet and outlet) after
dismantling and documents the findings and if presence of blockage check the
corresponding piping for blockage.
o Witness testing of valves in accordance with manufacture data sheet and check re-
installation.
o Perform inspection in accordance with safety regulation, attend safety meeting regularly
and prepare daily log and recommendation
o
Line inspection and punch List preparation before Hydro test.
o
Reinstatement of piping systems after completion of all hydro testing activities.
o
Prepare the reports and maintain the all quality documents.
1
Rashid Madathil
QC Welding Inspector
Welding inspection
o Monitoring/witnessing all the Welding, Fabrication & Erection related activities as per client
approved Inspection & test plans, Inspection of piping materials.
o Preparation of PQR, WPS, WQT & Hydrostatic Test Procedure for client approval.
o Review of radiographic films, witnessing UT, MPI, DPI, PMI Hardness testing, PWHT test reports.
o Witness the destructive test such as Impact, tensile and bend test etc.
o Identifying root causes of the welding flaws and recommending the corrective action.
o Monitoring the welders performance through repairs & controlling.
Knowledge
Welding process (GTAW, SMAW, GMAW, FCAW, SAW), Consumables.
Construction drawing (structural drawing, P&ID, Piping ISO, Equipment).
Familiarization with ASME, API Codes, SSPC & NACE Standards, Welding Procedure
Specifications, Welder Qualification, Welding Inspection, Surface Preparation & Coating
Inspection,
Preparation of Quality Control Plans for Projects according to Client requirement &
specifications, Hydro Test pack preparation and QA/ QC Dossier Preparation.
Well conversant in advanced pipe internal and external coating systems (PE,FBE, PTFE)
application and inspection.
Shutdown inspection, repair activities of Pressure vessel and storage tanks.
Organizational Experience
Present Employment:
Company : Danem Engineering Works WLL, Qatar, Leading vendor Specialized in Fabrication,
Repairs of Pressure vessels (ASME U & R stamp) and Storage tanks in Middle East
Web : www.danemgroup.com
Designation : Mechanical Inspector (Plant Maintenance & Equipment Div)
Duration : May 2012 to till date
Client : QPMC
Project : Hyundai Ship-Unloader Upgrade & Crack repair jobs
Software Skills
AUTO CAD and MS Office applications.
Language Proficiency
English, Hindi, Malayalam and Tamil
Strengths
Self-motivated, Punctual, Organized, Co-operative Team player.
Able to lead inspection team and interact effectively with people at all levels of organization
Personal Details
I hereby declare that the information given above is true and correct to the best of my knowledge
and belief.
Rashid Madathil