MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender

Gas Power Plant Projects 2011

Republic of Iraq

Ministry of Electricity

DIBIS 2xSGT5-PAC 2000E

Dual fuel + Heavy Fuel Oil
Section VI Chapter 3, Annex 06

Summary
TOTAL PAGES: 18
Including this page

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 MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

3. SUMMARY SCOPE OF WORK.............................................................................................................................. 3

3.1 GENERAL.................................................................................................................................................................. 3
3.2 ORDER OF PRECEDENCE FOR DEFINING THE SCOPE OF WORKS............................................................................................4
3.3 ORDER OF PRECEDENCE AND POSSIBLE CONFLICTS BETWEEN TECHNICAL PRESCRIPTIONS...........................................................5
3.4 SUMMARY OF MAIN SCOPE AND SERVICES.......................................................................................................................5
3.4.1 General...........................................................................................................................................................5
3.4.2 Plants terminal points...................................................................................................................................6
3.4.2.1 Fuels supplies......................................................................................................................................................6
3.4.2.2 Water supplies.....................................................................................................................................................6
3.4.2.3 Electrical connections..........................................................................................................................................7
3.4.2.4 Communications..................................................................................................................................................7
3.4.2.5 Drainage...............................................................................................................................................................7
3.4.2.6 Surface water.......................................................................................................................................................7
3.4.2.7 Sewage water.......................................................................................................................................................7
3.4.2.8 Chemical and oily water.......................................................................................................................................8
3.4.2.9 Security fencing and access roads........................................................................................................................8
3.4.3 Dibis Kirkuk systems...................................................................................................................................8
3.4.3.1 Complete Gas Turbine and Generator package....................................................................................................8
3.4.3.1.1 Gas Turbine.......................................................................................................................................................... 8
3.4.3.1.1.1 Auxiliary Systems for Gas Turbine..................................................................................................................8
Systems per Gas Turbine......................................................................................................................................................8
3.4.3.1.1.2 Gas turbine Systems (Auxiliaries)...................................................................................................................9
3.4.3.1.1.3 Equipment common for all offered gas turbines (belongs also to auxiliaries)..............................................10
3.4.3.1.1.4 Turbine Foundation (embedded parts)........................................................................................................10
3.4.3.1.2 Electrical Equipment per GT Turboset (Auxiliaries)............................................................................................10
3.4.3.1.3 Control System of Gas Turbine (Auxiliaries).......................................................................................................11
3.4.3.1.4 Gas Turbine Generator.......................................................................................................................................12
3.4.3.1.4.1 Siemens SGen5-100A Core Generator, each comprising of..........................................................................12
3.4.3.2 High Voltage Switchyard....................................................................................................................................13
3.4.3.3 Electrical Balance of Plant equipment and Central Control System....................................................................14
3.4.3.3.1 Electrical Balance of Plant equipment................................................................................................................14
3.4.3.3.2 Central Control System......................................................................................................................................15
3.4.3.4 Other Electrical Works.......................................................................................................................................16
3.4.3.5 Mechanical Balance of Plant and related equipment.........................................................................................16
3.4.3.5.1 Mechanical Balance of Plant..............................................................................................................................16
3.4.3.5.2 Related Equipment.............................................................................................................................................17
3.4.3.6 Civil Works......................................................................................................................................................... 18
3.4.3.6.1 General Civil works............................................................................................................................................19
3.4.3.6.2 Main civil / structural works for the plant..........................................................................................................19
3.4.3.7 Engineering, Erection, Commissioning and other associated work....................................................................20

Annexes:
1. Drawings and Documentation
2. Siemens Scope of Supply Appendix 1
3. Siemens Scope of Supply Appendix 2
4. Siemens Scope of Supply Appendix 3
5. Tests and Inspections
6. Siemens preferred Codes and Standards
7. Connection Points with National Dispatch Center Specifications

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3. Summary Scope of Work

The EPC Contractor shall be responsible for the complete works required to put in to full
operation the Main Equipment Supplied by Siemens Scope of Supply. The Works shall consist
of Engineering design, Procurement of balance equipment, the associated Civil Works,
Erection, Commissioning, Testing and putting the power plants in to Commercial Operation.
The EPC Contractor shall propose prices to include any missing items which are considered
essential to achieve final desired performance.

1 General
The works necessary for the correct operation of the open cycle plant are classified as follows:

- Works external to the plant fence will be the scope of work of others and the Contractor
has no responsibility upon, unless otherwise specified in the following tables.

- Equipment supplied by Siemens are stored in warehouses (the power island and
switchyard equipment listed in the following Chapters). Their in-land transport in Iraq will
be arranged by M.O.E, who will make them available to the Contractor, at the site. The
Contractor shall be responsible for:-
taking over the material, securing them in a suitable manner as recommended.

Installation, testing, commissioning and put into operation as per Siemens drawings
& vendors erection instructions. Operation-tests and commissioning will be witnessed
by Owner representatives. All critical erection (such as gas turbine unit shaft
alignment) & commissioning activities will be subject to site reports according to Site
Quality Plan & Procedures to be developed by the Contractor and to be presented to
Owners Engineer & Siemens Technical Advisors prior to works.

- Balance of Plant (BOP) & Electromechanical Systems necessary to complete the power
station shall be procured & installed by the Contractor. The Contractor shall be
responsible for:-

The design, procurement/ manufacture, testing at manufacturers workshops, packaging

for shipping, transport, delivery to Site, unloading at Site, install, putting into operation-
tests and commissioning.

- Civil Works of Siemens supply items and all other civil works, as per the Technical
Specifications of this contract shall be the responsibility of the Contractor .

Designs of all Civil Works other than those provided by Siemens, construction and
erection (as defined below).

Final paintings and touch-up painting of items supplied by others

The installation works of all plant items up to the terminal points indicated in Chapter
3.4.2, including Siemens furnished equipment. Operation tests of all systems will be
witnessed by Employer representatives;

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- The Contractor shall be responsible for health and safety management during
construction, erection and commissioning period.

- The Contractor shall be responsible to meet obligations of the defects liability period and
to submit as-built drawings.

With the above exception, in particular regarding the power island, the power station shall be
constructed on a full design and build, turnkey basis, and it shall be the responsibility of the
Contractor to ensure that all equipment (procurement) excluded from the Siemens scope of supply
are provided in order to render the power plant fully complete and functional for safe and reliable
commercial operation under all conditions and respects.

All material, plant and equipment supplied by the Contractor shall be brand-new and of a class
suitable for the purposes specified. Equipment shall be selected to ensure high reliability and
availability of the complete plants with low forced outage rates and minimal maintenance.
Permanently installed safe access to all items of plants shall be provided by the Contractor for
inspection, operation and maintenance. The Contractor shall be responsible to check and suggest
modifications, if necessary, for the proposed general arrangement with the exception of the power
island.

The Contractors scope of work includes all interconnections between the Siemens supplied Gas
Turbine Generators and their off base auxiliary skids and includes piping, cabling, terminations,
conduits, cable trays as well as the installation and testing of the same.

Particular attention shall be given to the design of the underground works, additional to foundation
works, namely to all mechanical and electrical items to be buried under the ground such as pipes,
cable ducts and drainage works. The number of overlapped underground layers shall be limited to
reduce installation and maintenance problems. In principle the maximum number of acceptable
overlapped layers shall be three, not including the lowest layer, which shall be the grounding
system. Where such number would be exceeded, external racks, not shown in the available layout
shall be considered and included in the Contractor scope of work without any extra cost to the
Employer.

2 Summary of main scope and services

Siemens Scope of Supply and Services (also Terminal Points and Mechanical Interface Drawings)
are described in Section 2 of Technical Proposal: Appendix 1 for Dibis Kirkuk 2xSGT5-PAC 2000E
document.
The items expressively excluded from Siemens Scope of Supply and Services are listed in Section
3.3 of Technical Proposal: Appendix 1 for Dibis Kirkuk 2xSGT5-PAC 2000E document.

3.1.1 General
Items excluded from Siemens scope of supply and services but necessary for proper operation of
the plant, shall be included in the Contractor scope of supply and services. Any other items deem
necessary to accomplish the plant shall also be included in the Contractor scope of supply and
services.

In the following paragraphs all the plants systems are indicated, and notes are added giving
references to annexed documentation. All systems inside the plant fence shall be installed by the
Contractor. For most of the listed systems, only one package is required, but in some cases two or

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more are required; relevant indications for this requirement are given in other chapters where
detailed scope of works of the systems ares given.

It is intended that each system shall be complete, when applicable, with a local Programmable
Logic Controller (PLC), the necessary electrical motors, the necessary protections, the
instrumentation for local and remote indication, as well as with on skid necessary piping and cables.

The contractor shall supply off-skid piping, complete with required insulation and heat tracing, and
cables inside the power island for equipments in Siemens scope of supply, and install the machinery
and equipment.

Systems located outside the fence are also listed in the tables; the Contractor is not responsible for
these works with the only exception indicated in the tables relevant to the electrical interconnection
for the provisional feeding during site works.

3.1.2 Plants terminal points

The Terminal Points for Siemens scope of supply are defined in sections 2.3 & 2.3.3 of Appendix 1
of Siemens technical proposal (Annex 2).
Also, Interface/ Flange List is given in section 2.3.4 and Interface Drawings are given in Section
2.3.5 of Appendix 1 of Siemens technical proposal (Annex 2).
However, the Contractor shall be responsible for obtaining sufficient data regarding the interface
conditions for the plant, to ensure safe, efficient and reliable operation of the Works within the
environmental limitations, under all operating modes and climatic conditions as defined in Chapter
2.
The Contractor shall be responsible for making the connections, including breaking into other
systems, as necessary.
The Contractor shall assess the proposed termination points for all services and shall agree with the
Employer an appropriate tie-in point and tie-in schedule. The location and schedule shall, where
applicable, be designed to minimize inconvenience to other users of the systems. The Contractor
shall clearly identify in the contract program the date it requires the terminal points to be available.

2.1 Fuels supplies

The Contractor shall be responsible for the connection of HFO, LDO and natural gas fuel supplies to
an agreed termination point located adjacent to the site boundary. The exact location of the
termination point will be finalized during design phase of the project.
The expected analysis of the fuels is annexed to these specifications. As soon as the external
connections will become available, the Contractor shall be responsible to check with measurements
and analysis,.

2.2 Water supplies

The Contractor shall be responsible for the connection of the water supply to an agreed termination
point located adjacent to the site boundary. The exact location of the termination point will be
finalized during design phase of the project.
The expected raw water characteristics to be provided to the plant are indicated in an annex to
these specifications. The Contractor shall be responsible, as soon as the external connections will
be available, to check, with measurements and analysis

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2.3 Electrical connections

Electrical power dispatch from the gas turbine generator packages, shall be through the facility
provided by the Employer under a separate contract. The Contractors scope of work shall cover the
electrical connections up to the power station switchyard outgoing gantry after step up transformer
to match with the voltages provided by the Employer. The Terminal point of the Contractors works
shall be up to and including the outgoing gantry structure where it terminates to the facility provided
by the Employer. Further in liaison with the Electrical Transmission Projects (ETP) of MoE
Communications, SCADA and Protection shall be compatible to the MoE system and protocols shall
be compatible and acceptable to ETP of MoE.

2.4 Communications
All connections to the public telephone network shall be the responsibility of the Contractor. The
Contractor shall ensure that all communication systems used during construction and operation of
the Site meet appropriate regulations and do not cause interference with any communication or
electrical equipment on the surrounding site.

2.5 Drainage
The termination points for the drainage systems shall be sub-divided into surface water, sewage
water, chemical and oily water systems as per the following paragraphs.

2.6 Surface water

The surface water system shall collect rainfalls on the whole station into a system of underground
pipes, having collection pits with manholes and discharge it into an existing system if available,
providing sufficient capacity is available. If no existing surface water system is available, the
discharge shall be arranged to a soak away to be agreed with the Employer.

2.7 Sewage water

A package type sewerage treatment plant shall be provided to process the sewage drainage on site.
Where there is an existing public sewage drainage system available, the treated fluid shall be
discharged into the public system, otherwise the treated effluent shall be pumped to an evaporation
pond which supply shall be agreed during the Contract negotiations.

2.8 Chemical and oily water

All chemical discharges from the gas turbine operation and water treatment plant must be
neutralized in a neutralization pond and monitored before releasing to the public sewage drainage
system. Oily water shall be intercepted so that oil is screened and recovered before discharging
cleaned water to the public system, when the specified environmental limits are met. Where no
facility is available for discharge of the effluent, the chemical and oily water shall be routed to an
evaporation pond which supply shall be agreed during the Contract negotiations.

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2.9 Security fencing and access roads

The Contractor shall provide the security equipment (other than fence, access roads and site
access gates). Details of the civil engineering work requirements on fencing and access road as
well as alarm, surveillance and security requirements are detailed in other chapters related to these
specifications.

3.1.3 Dibis Kirkuk systems

The systems of Dibis Kirkuk plant are listed as follows.

2.10 Complete Gas Turbine and Generator package

Two (2) x SIEMENS SGT5-PAC 2000E; (Duel Fuel + Heavy Fuel Oil) Gas Turbine generator
packages.

Gas Turbine

- Two (2) numbers of Siemens SGT5-2000E (Heavy Duty, Single Casing, Axial Flow
Design) Gas Turbine Units, each comprising of
Compressor :1
Turbine :1
Bearings :2
Turning Gear :1
Mechanical Control & Protection System :1
Gas Turbine Instrumentation and actuation :1
(Gas turbine package is described in Section 4.2 and further explained in Section 7 of
Appendix 1; Annex 2)

3.1.3.1.1.1 Auxiliary Systems for Gas Turbine

Systems per Gas Turbine

As given in Section 2.1.2.1, and explained in Section 7.2 of Appendix 1; Technical Proposal

- Combustion Chambers, Burners, Piping :1

- Set of anchor bolts :1
- Insulation : 1 set
- Intermediate shaft :1
- Fuel gas package :1
- Liquid fuel package :1
- Purge water package :1
- Ignition fuel package :1
- Water injection package :1
- Lube oil system with lube oil tank :1
- Hydraulic oil package for control systems :1

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3.1.3.1.1.2 Gas turbine Systems (Auxiliaries)

All items listed below are given in Section 2.1.2.2 and explained in Section 7.3, 7.4 of
Appendix 1; Technical Proposal.

- Oil/air Cooler (Fin-fan type) with spray water system :1

Air Intake system (MBL)

- Pulse filter system :1
- Inlet air filter house including weather hood, bird screen, internal :1
support structure, instrumentation, lighting, power sockets,. Man-hole,
access ladders, stair case, platform and doors
- Interconnecting duct work with expansion joint, damper :1
and silencer
- Electrical hoist for maintenance (250 kg) :1
- Pulse compressor 1x100% :1
- Anti-icing :1
- Dehumidifier for gas turbine standstill :1
- Nozzle system for compressor cleaning inside air inlet duct :1

Exhaust gas system (MBR) per gas turbine

- Diffuser :1
- Exhaust stack ( 32m height) :1
- Silencer : 1 set
- Support frame :1
- Expansion joints : 1 set
- Air craft warning lights :1

Noise control installation at gas turbine: Scope per gas turbine comprises
- Structural steel with corrosion protection : 1 set
- Noise hoods for combustion chambers with silencer on top and with doors
to the gangways : 1 set
- Mobile sound barrier wall enclosing the combustion chamber elbows : 1 set
- Sound barrier panels alongside the gas turbine and at the pipe rack including : 1 set
insulation of piping penetrations and windows or shutters where accessibility
is necessary

Fire detections system for gas turbine unit, including:

- fire detection & control system with local panel.

Gas detection system (CYQ) including

- Gas detectors, horns and beacons incl. control unit : 1 set

Generator forced cooling water systems per generator consisting of

- Water/ air coolers (fin-fan type) with spray water system : 1 set
- 2x100% cooling water pumps : 1 set
- Cooling water expansion tank :1
- Instrumentation and control devices : 1set

3.1.3.1.1.3 Equipment common for all offered gas turbines (belongs also to
auxiliaries)
(As given in Section 2.1.2.1 of Appendix 1; Technical Proposal)

- Fuel gas flow metering for performance tests only (provision of material only) : 1

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- Water pump test for compressor cleaning system :1
- Set of standard tools :1
- Set of tools for assembly and inspection :1

3.1.3.1.1.4 Turbine Foundation (embedded parts)

(As given in Section 2.1.2.5 of Appendix 1; Technical Proposal)

- Input for turbine foundation design (foundation design : 1 set

criteria, load data and dimensions)
- Embedded parts for turbine anchoring as well as sleeve : 1 set per GT
pipes anchor plates and strips, edge protection profiles etc.
to be built in into the turbine foundation structure
- Grouting Motar for mechanical components included in : 1 set per GT
SUPPLIER scope of supply on the turbine foundation

Electrical Equipment per GT Turboset (Auxiliaries)

(As given in Section 2.1.2.3 of Appendix 1; Technical Proposal)

- Generator neutral connection box :1

- Generator current transformers 3x3 cores line side
- 3x3 core neutral side
- Generator neutral grounding cabinet (BAB 11) :1
- Low voltage switchgear (BFE/BME)(AC-MCC) :2
- DC voltage distribution (BUB/BUC) :2
- Battery (BTA) :1
- Battery charger (BTL) :2
- DC/DC-converters (BUK) :2
- Power Control Centers (UBA01/UBA02) :2
- General protection cabinet (CHA) : 1 set
- Synchronization/ synchro-check equipment (CHA) : 1 set
- Starting frequency converter (CJT) consisting of
Line side and machine side B6C converter bridge
DC link between line-side and machine-side converter
Over voltage protection on line side and machine side
Speed control
Compressor washing function
Changeover device to allow starting of 2 GT via 2 SFC
- Static excitation equipment consisting of
- fully control converter bridge
- Starting Frequency Converter transformer with :1
metal enclosure (IP23)(MBJ)
- Static excitation equipment transformer with
metal enclosure (IP23)(MKC) :1

Control System of Gas Turbine (Auxiliaries)

(As given in Section 2.1.2.4 of Appendix 1; Technical Proposal)

Turbine Controller

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- Redundant automation processor for closed loop : 1 set per GT
control functions
- I/O modules : as per I/O

Turbine Failsafe Protection and Trip System

- fail-safe system for protection and trip functions : 1 set per GT

Turbine Function Group Automatic and Operational Protection System

- Redundant automation processor for open loop, sequence : 1 set
control functions and operational protection functions
- I/O modules : as per I/O

Turbine Operating /Monitoring /Engineering Systems

- Operator terminal with 19 LCD monitor, Key board & mouse : 1 piece/ GT
- Fault tolerant application server for operating, monitoring : 1 piece/ GT
and engineering functions
- Printer (A4, colour laser) : 1 piece/ GT

I&C Cables
- turbine related special I&C cables (Flame monitoring cable) : 1 lot per GT

I&C Software
- I&C software (system & application programs) on disks : 1 set per GT

Signal Interface (hardwired) with Plant DCS :

- Terminal points for exchange of 20 binary signals at most
- Terminal points for exchange of 10 analog signals at most

Turbine analysis System Win_TS

- Win_TS analysis system hardware + peripherals : 1 set
- Software for system basic functions
- Software for Gas Turbine Special Condition Monitoring
- Software for Gas Turbine Vibration Analysis
- Software for Gas Turbine Thermodynamic Calculations
- Printer (A4, color laser) : 1 piece

Gas Turbine Generator

Numbers of Siemens SGen5-100A Generator : Two (2)

3.1.3.1.1.5 Siemens SGen5-100A Core Generator, each comprising of

Stator
Rotor
Bearings
Auxilliaries and further equipment
Cooler cover
(The details of above are given in Section 2.1.4 of Appendix 1; Technical Proposal.)

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The Gas turbine and Generator Package along with its auxiliaries as listed above
(and described in Section 2 of Appendix 1, Siemens Technical Proposal) will be
supplied to EPC contractor as a free issue item from the customer.

The following items excluded (As given in Section 3.3 of Appendix 1; Technical
Proposal) in Siemens offer need to be incorporated in the scope of work in the EPC
offer.

Platforms, ladders and stairs around the GT enclosures, PCC, generator and GT
Skids
Exterior lighting
Civil works
Vent piping from skids to the roof, drains
First filling of accumulators with nitrogen incl. adapters and pressure reducer
Lifting beams or any other lifting aids
Grounding and lightning protection (App 3)
Communication systems (App 3)
Touch up painting
Power Plant noise protection concept / calculations
Erection and Commissioning
Technical Field Assistance (TFA) services
Tools and instruments for erection and commissioning except those specified in
section 2.11.2
Lube Oil Cooler (Fin Fan) Oil side piping between lube oil skid and heat
exchanger
- Exhaust Gas System - Noise provisions such as sound walls or enclosures
for the diffuser

Noise Enclosures
- Ventilation air inlet filters
- Heating systems
GT Fire Protection and Extinguishing System
- Signal cabling from local GT firefighting panel to plant firefighting system
(Refer Appendix 3)
- Full discharge test of CO2 firefighting system
- Portable fire extinguishers
-
Instrumentation and Control
Operating and Monitoring Equipment
- Local operating push buttons for actuators
- Local indicators for measurements
Special I&C functions
- Data management for maintenance
Other Equipment, Functions and Services
- I&C Systems (hardware, software) for any plant system outside of Siemens
scope
- Signal exchange to other I&C systems than the Plant DCS
Generator
- Assembly platform, no additional supports for rotor insertion/removal
Generator Forced Cooling System
- Piping between Generator, heat exchanger and pump skid

Electrical Equipment

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The details are given in Section 3.3 (page 4 of 4) of Appendix 1: Technical Proposal

2.11 High Voltage Switchyard

The Scope of Supply of High Voltage Switchyard is given in Appendix 2; Annex 3. The EPC
Contractor shall be responsible for the complete works required to put the switchyard in to full
operation. The Works shall consist of the associated Designs, Civil Works, Erection,
Commissioning, Testing and putting in to Commercial Operation of the supplied Plant/
Equipment. The EPC Contractor shall propose to include any missing items which are
considered essential to making High Voltage Switchyard complete.

The High Voltage Switchyard Equipment Package as described in Section 2 of

Appendix 2, Siemens Technical Proposal will be supplied to EPC contractor as free
issue items from the customer.

2.12 Electrical Balance of Plant equipment and Central Control

System

Electrical Balance of Plant equipment

(As per Section 10/11; Appendix 3)
Isolated Phase Busduct for Generator Connection
Two (2) sets Isolated Phase Bus duct system (IPB) for GT generator
main connections(50m/ unit)
Tee off to the GT auxiliary transformer (10m for each phase/ unit)

Generator Circuit Breaker

Two pieces SF6 GCB comprising the necessary control, monitoring and
protection facilities

Unit Auxiliary Transformer

Two (2) pieces - 10MVA, ONAN/ONAF 15.75/6.9kV, NLTC, Oil immersed
type UAT
Two (2) pieces - UAT neutral earthing resister cubicles

Distribution Transformers
Four (4) pieces 2000kVA, AN, 6.6/0.42kV, NLTC Dry type Distribution T/f
Two (2) pieces 800kVA, AN, 6.6/0.42kV, NLTC Dry type Distribution T/f

Medium Voltage Switchgear

6.6kV, 1250A, 31.5kA/1s air insulated metal clad single-busbar 00BCA,
11BBE, 12BBE switchgear comprising 33 cubicles (Ref sec. 10.5 of
Appendix 3)

Low Voltage Main Distribution and MCC

400V, low voltage switchgear with 33 cubicles (Ref sec. 10.6 of
Appendix 3)

DC and Safe AC (UPS) System

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220V & 48VDC station batteries, battery chargers, DC power distribution
system, Inverters, Static switches, manual by-pass switches and power
panels (Ref sec. 10.7 of Appendix 3)

Black Start Diesel Generator with accessories

Two (2) pieces 2800 kVA, 6.6 kV Black Start Diesel Generator including
protection system, synchronization system, measuring instruments,
starter battery, cooling system, daily and main fuel tanks

Emergency Diesel Generator with accessories

One piece 1250kVA, 0.42kV diesel generator including protection
system, synchronization system, measuring instruments, starter battery,
cooling system, daily and main fuel tanks

Medium and Low Voltage Power Cables with trays and conduits
Cables and cable trays for the electrical Balance of the Plant (Ref sec.
10.10 of Appendix 3)

Lighting and Small Power Distribution System

Indoor lighting comprising Normal, Emergency and Escape route
lighting
Outdoor lighting switched on and off automatically by photocells or
manually
Small power system comprising power socket outlets and power
supplies to a number of maintenance loads (Ref sec. 10.11 of Appendix
3)
Earthing and Lightning Protection System
Comprising of stranded copper wires or steel strips laid inside the power
plant area in accordance with relevant international standards and
regulations (Ref sec. 10.12 of Appendix 3)

Spare Parts for Two Years of Operation (Ref. Sec. 10.13 of Appendix 3)

Central Control System

Plant Control Systems, Control Desks

Operator Stations & Printers
Central Control System Cables, Cable Trays & Conduits
PABX Telephone System
Public Address System
Siren
Clock System
CCTV System
Weather Station
Spare Parts for Two Years of Operation

(Ref. Sec. 11 of Appendix 3)

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The Electrical Balance of Plant and Central Control System Package as listed above
(and described in Sections 10 and 11 of Appendix 3, Siemens Technical Proposal) will
be supplied to EPC contractor as a free issue item from the customer.

All the following items excluded (as per Section 11.14) in Siemens scope of supply need
to be incorporated in the scope of work in the EPC offer.

Any control equipment , material, installation & testing tools other than specified
within the given quantities. Control Room Architectural design and layout drawings
Any field equipment/ instrument (pressure, temperature, level and flow equipment,
field mounted converters, solenoid valves/ MOV, air filter regulator/ pressure
regulator, control/ relief/ on-off valves, control drives, safety valves, heat tracing, etc.
Vibration monitoring system
Instrument Air System and pipes
Fire detection and/or protection system for the entire plant
Any kind of local control panel, local PLCs and local HMI
Recorders, Analyzers, Control Desks (Pults) & Conventional Control Equipment,
Local Announciates
Redundancy in I/O levels
Control room architectural design and layout drawings
Plant performance calculations
Reconfiguration or writing of any plant specific application programs within 3 rd party
systems (Black boxes) interfacing to the Siemens offered Central Control System
Erection, erection supervision and commissioning
Condition monitoring system

2.13 Other Electrical Works

Engineering, Supply, Erection, Testing and Commissioning of

Station earthing and lightning protection system (for areas not covered by the
Siemens offer)
Plant lighting system consisting of lighting distribution boards, lighting transformers,
lighting panels, lighting fixtures, switches and power receptacles, lighting
poles/towers, conduits, cables, wires and accessories (for areas not covered by the
Siemens offer)
Local control panels for all the mechanical and electrical systems as indicated in
relevant equipment/system chapters
Local AC distribution boards consisting of isolating switches and emergency push
buttons
Miscellaneous equipment like space heating panels, junction boxes etc.
AC, DC motors for the required auxiliaries and valve actuators
All standard instrumentation, hookups, transmitters, local indicators, instrument
cables, compensating cables, junction boxes as necessary to make the system
complete and functional
Electrical lab equipment
Construction power supply system

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Gas Power Plant Projects 2011

2.14 Mechanical Balance of Plant and related equipment

Mechanical Balance of Plant

The following systems are necessary for the successful operation of the power
plant but not included in Sections 3.4.3.1, 3.4.3.2 & 3.4.3.3 above and in
Appendices 1,2 and 3 of Siemens Technical Proposal.

Fuel gas pressure reducing and heating station with fuel gas pipes and supports
between gas station and consumers (gas turbines and heating systems)

LDO road tanker unloading, metering and storage facility, and forwarding facility.

HFO road tanker unloading, metering and storage facilities and Fuel Oil Treatment
Plant FOTP

Fire detection, fire alarm, protection systems and portable fire extinguishers The fire
fighting systems shall be complete with fire water pressure regulation, fire fighting
piping and hydrants outdoors and indoors, hydrants along the transformer access
roads and the buildings access roads etc. (Fire alarm system, consisting of fire
detectors and alarms for GIS, Control & Relay building is supplied under Scope of
Supply in Section 2.5 of Siemens, Technical Proposal Appendix 2. Fire detections
system for gas turbine unit, including fire detection & control system with local panel
is provided by Siemens.)

Water treatment systems to cater the needs of fire fighting water supply, drinking
water supply (for staff and for GT washing where applicable) and supply of de-
mineralized water for spray cooling of coolers and of turbine hall and for turbine
washing and for DENOx water injection etc.

Oil side piping between lube oil skid and heat exchanger

Heating, ventilation and air-conditioning (excluding HVAC for non-technical-buildings)

as necessary to keep technically requested temperature limit. The ventilation system
for the GT machine halls with appropriate exhaust or intake silencer systems.

Water and fuel laboratories

Related Equipment
Storm water pumps
Lighting and lightning protection for all buildings (including Non-Technical-
Buildings as shown in the plant layout drawings)
Touch-up paint for exhaust, air intake systems and all others where necessary.
Small auxiliary tanks for GT (wash water tanks and false start oil tanks etc)

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MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011
Sensors for oil and water storage tanks (for temperature, level etc.)
False floors for CCR`s,
Cranes & lifting devices in buildings as necessary for maintenance and GT
overhaul works
Platforms and ladders
Embedded parts for stack foundation
Supports for GCB and IPB
Compressed air system (same capacity as air intake pulse filter compressor
system to be used as a back-up in case one pulse filter compressor fails and can
supply air for tools in workshop)
Material for blower door test and one full discharge test of CO2 fire fighting
system of the GT enclosure
Integration of above mentioned systems and items into the overall plant layout
and detailed interconnection design between the offered systems and the
remaining power plant equipment.

The scope of supply of systems shall also include the following:

a) Power distribution (switchgears, protective devices, cables, trays) for supplied

systems and components
b) I&C for black-box systems and control equipment for cranes, storm water pumps
etc
c) Strategic spares for commissioning
d) All necessary fixation materials like anchor bolts, dowels etc.
e) For buildings related to this scope of supply of BoP systems the lighting, lightning
protection and earthing
f) For Non-Technical-Buildings shown on enclosed plant layout drawings the
lighting, lightning protection and earthing
g) First fill of HVAC systems with cooling agent
h) First fill of foaming agent of fire extinguishing system
i) Final paint
j) Labels
k) Personnel Training shall be provided for the following offered systems: fire
fighting; water treatment; fuel treatment; fuel gas pressure reducing station;
HVAC; ignition gas tanks; sewage pre-treatment; electric driven cranes.
l) Erection manuals, commissioning instructions and operating & maintenance
Manuals

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 MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011

2.15 Civil Works

General Civil works

1. Topographical survey
2. Soil investigation & other tests required for foundation designs
3. Site Development works; flood protection works, fencing & boundary wall, Plant
internal roads, drain and culverts, sewage disposal system and landscaping/
ground cover
4. Construction enabling works
5. Hydrological Survey
6. Approach road to site from main road.

Main civil / structural works for the plant

1. Equipment Foundations Inclusive of GTG and all associated auxiliaries.

2. Foundation for the Exhaust Stack.
3. GTG Building & Power Plant Structures
4. Structure for Generator Circuit Breaker (UBX)
5. Supports for Generator Circuit Breaker and Isolated Phase Bus duct
6. Central Control Room and Switchgear building (UCA)
7. Power Control Center (UBA)
8. Grid System Switchgear building (UAB)
9. Structure for Grid System for control container (UAC)
10. Structure for Transformer (UAG)
11. Structure for Low Voltage Transformers (UBD)
12. Structure for Auxiliary Power Transformer (UBE)
13. Structure for Generator Transformer (UBF)
14. Structure for guying (UAX)
15. Cable Ducts (UAZ)
16. Sleeper ways (UEX)
17. Bridge Structures (UEY)
18. Fuel unloading Station (UEH)
19. Structure for storage of liquid fuel (UEJ)
20. Fuel Oil forwarding pump house (UEL)
21. Structure for fuel oil forwarding pump (UEL)
22. Building for treatment and handling of fuel oil (UEM)
23. Structure for fuel gas supply system (UEM)
24. Structure for ignition gas tank, final filter and metering(UEM)
25. Oil Water Separator (UBH)
26. Structure for Raw Water supply (UGA)
27. Structure for Demineralized Water supply (UGC)
28. Water treatment building (UGD)
29. Air Compressor building
30. Black-Start DG and Emergency DG Building (UBN)
31. Sewage collection, treatment and disposal system
32. Cable Shafts (UBS)
33. Cable Ducts (UBZ)
34. Pipe trenches/trestles, as required
35. All Plant drainage as required to make the system complete
36. Grounding and lightning nets

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 MINISTRY OF ELECTRICITY General Directorate For DIBIS Tender
Gas Power Plant Projects 2011
37. Interconnecting structures as required
38. Switchyard associated civil works including foundations & buildings
39. Painting (shop paint, touch-up paint and final paints at site after erection) of all
the steel structural works as per the approved colour scheme of Owner / Owners
Engineers
40. Thermal insulation, acoustic insulation and cladding as required for entire plant
41. Temporary site building
42. Foundations bolts, base plates, anchor bolts, sub sole plates and all foundations,
inserts with anchor fixed to the plate and grouting for all equipment
43. Pedestals for fire hydrants, deluge valves etc. Other misc structures.
44. Non-plant buildings and associated works

2.16 Engineering, Erection, Commissioning and other

associated work
1. Detailed Engineering and Design
2. Overall project co-ordination and management
3. Participation in project meetings and design reviews
4. Procurement including preparation of detailed specifications, technical evaluation,
placement of orders, subcontractor expediting
5. Quality control and inspection
6. Unloading, storage, handling and transportation at site
7. Erection, installation, pre commissioning checks, testing and commissioning
8. Obtaining construction related statutory clearances such as Safety Agency for
Pressure Vessels, fire safety agency, Electrical inspectorate, Explosives Factory
inspector, any other applicable local statutory clearances etc.
9. Site and construction management
10. Documentation, retrieval and transmission of softcopies. If proprietary software is
used, Contractor shall provide suitable tools to access soft copies.
11. Field quality control and construction safety
12. Final As-built drawings
13. Power & fuel excluding agreed quantities of commissioning power and fuel
14. All consumables lube oils and chemicals up to Provisional Acceptance and
topping up of the same before handover of the Plant.
15. Training of Owners personnel

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