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The Effect of Heat Treatment on Microstructure and

Cryogenic Fracture Properties in 5Ni and 9Ni Steel


J. R. STRIFE AND D. E. PASSOJA

Heat treatments were utilized in 5Ni and 9Ni steel which resulted in the development of
tempered microstructures which contained either no measurable retained austenite (<0.5
pct) or approximately 4 to 5 pct retained austenite as determined by X-ray diffraction.
Microstructural observations coupled with the results of tensile testing indicated that the
formation of retained austenite correlated with a decrease in carbon content of the matrix.
Relative values of K t c at 77 K were estimated from slow bend precracked Charpy data using
both the COD and equivalent energy measurements. In addition, Charpy impact properties
at 77 K were determined. In the 9Ni alloy, optimum fracture toughness was achieved in
specimens which contained retained austenite. This was attributed to changes in yield and
work hardening behavior which accompanied the microstructural changes. In the 5Ni alloy,
fracture toughness equivalent to that observed in the 9Ni alloy was developed in grain
refined and tempered microstructures containing <0.5 pct retained austenite. A decrease in
fracture toughness was observed in grain refined 5Ni specimens containing 3.8 pct retained
austenite due to the premature onset of unstable cracking. This was attributed to the
transformation of retained austenite to brittle martensite during deformation. It was
concluded that the formation of thermally stable retained austenite is beneficial to the
fracture toughness of Ni steels at 77 K as a result of austenite gettering carbon from the
matrix during tempering. However, it was also concluded that the mechanical stability of the
retained austenite is critical in achieving a favorable enhancement of cryogenic fracture
toughness properties.

THE need for materials to contain liquefied gases has ductility, Charpy impact toughness, and the DBTT.
steadily increased in recent years. Low carbon ferritic Schwartz 8 has suggested that low temperature toughness
nickel alloy steels have been developed for use in increases as a function of retained austenite in 9Ni steel
cryogenic structural applications with costs being min- due to a TRIP mechanism operative at the crack front.
imized by selecting the appropriate nickel content for Sarno, et al ~ concluded that retained austenite con-
the intended service temperature range. In general, 9Ni tributes to toughness in 5Ni steel by depleting the
steel has received wide acceptance for liquefied natural matrix of interstitials and by simply increasing the
gas and nitrogen tankage due to its relative ease of amount of fcc phase which possesses higher resistance
production and good weldability. Recently, ~,25Ni steel to cleavage fracture.
has been proposed as a lower cost replacement for 9Ni Other results have been reported which are somewhat
steel in such applications and therefore is an alloy of contradictory. Pampillo and Paxton 9 reported a bene-
considerable interest. ficial effect of retained austenite on tensile ductility but
Austenite retention after heat treatment has been no effect on impact properties in maraging steels.
considered to play a key role in achieving low temper- Hwang, et al 7 reported that retained austenite improved
ature toughness in Fe-Ni alloys since the development tensile elongation and Charpy impact energy at cryo-
of low carbon 8 to 10 pct nickel steels for cryogenic genic temperatures in fine grained 12Ni titanium
service by Brophy and Miller? Marshall, et a[ 4 sug- gettered alloys but produced a decrease in K t c . Samples
gested that retained austenite increased low temperature containing retained austenite showed increased suscep-
toughness in 9Ni steel by scavenging carbon and other tibility to unstable crack propagation. Finally, Ooka, et
deleterious elements from the ferritic matrix. More allo found no quantitative relationship between retained
recently, Norstrom 5 found that cementite precipitation austenite and low temperature toughness.
was eliminated as a result of retained austenite for- It is evident from this brief review that the influence
mation in 9Ni steel and that this produced a cor- of retained austenite on the material toughness meas-
responding decrease in the DBTT. A mechanism other ured by various methods is complex and not well
than a scavenging effect seems to be supported by understood. In addition, in many previous studies the
recent reports 6,7 in low carbon, titanium gettered Fe-Ni effect of reduced strength due to tempering of the
alloys. The presence of retained austenite in such martensitic structure has been neglected in interpreting
systems was shown to have beneficial effects on tensile the role of retained austenite. A program was instituted
in our laboratory to define the microstructural mech-
J. R. STRIFE, formerly with Union Carbide Corporation, Tarry- anism responsible for high toughness in Ni steels by
town, NY, is now Research Scientist at United Technologies Research first considering quench and temper treatments in both
Center, East Hartford, CT 06108. D. E. PASSOJA is Senior Research
5Ni and 9Ni steel, and then by considering the more
Scientist, Union Carbide Corporation, Central Scientific Laboratory,
Tarrytown, NY 10591. complicated 3-step heat treatments in 5Ni steel. In
Manuscript submitted July 23, 1979. particular, an attempt was made to clarify the role of
ISSN 0360-2133/80/0811-1341500.75/0
METALLURGICAL TRANSACTIONS A 9 1980 AMERICAN SOCIETY FOR METALS AND VOLUME 11A, AUGUST 1980--1341
THE METALLURGICAL SOCIETY OF AIME
martensite tempering in conjunction with retained aus- log tempering time. The amount of retained austenite
tenite formation in both alloys. observed after heat treating exhibits a maximum as a
function of time. The time at which the amount of
retained austenite is maximized at a given tempering
EXPERIMENTAL PROCEDURE
temperature decreases as the tempering temperature
increases. This result can be understood by considering
Materials
that the initial austenite which forms will be rich in
Conventionally heat treated 5Ni and 9Ni plate ap- alloy content. As the time at the tempering temperature
proximately 13 mm in thickness was received from the increases, austenite continues to grow but the solute
A R M C O Steel Corporation. The chemical compositions redistributes itself over a larger volume of austenite.
as determined in our laboratory are listed in Table I. Thus, the alloy content of the austenite at the tempering
temperature decreases causing the stability of the aus-
tenite to decrease as the time at temperature increases.
Microstructural Characterization
At some point, the austenite stability is reduced to a
Specimens to be investigated optically were mounted level which, when cooled to low temperature, will
in epoxy and polished using standard metallographic readily transform to martensite, resulting in a decrease
techniques. Specimens to be used for observation by in the volume of austenite retained at low temperature.
transmission electron microscopy were prepared from As the tempering temperature increases, austenite
sections cut parallel to the fracture surface of Charpy growth increases concomitantly, and the austenite sta-
specimens. Disks of 3 mm diam were spark machined bility is reduced for shorter aging times. Tempering
from the sections and chemically thinned in a dual temperatures of 863 and 813 K were selected for the 9Ni
submerged jet polisher using a chromic-acetic electro- alloy from these data to produce tempered martensitic
lyte. The thin foils were examined in a JEOL electron microstructures with and without retained austenite.
microscope operated at 200 KV. Time at temperature was limited to the linear portions
Quantitative measurement of the amount of retained of these curves to prevent formation of untempered
austenite was determined by X-ray diffraction methods. martensite on quenching.
The peak pair technique of Durnin and RidaP ~was The heat treatment for 5Ni steel as developed by
adopted and a standard procedure using a copper X-ray A R M C O L2 is a relatively complex three-step treatment
tube and graphite monochromator was implemented. which involves !) austenitizing and water quenching,
Samples for X-ray measurement were polished metallo- 2) reheating into the A c,-Ac, range to form a lamellar
graphically and deeply etched to remove the disturbed structure and water quenching, 3) reheating to just
metal resulting from polishing. In general, three deter- above the A c, and air cooling or quenching. The final
minations of retained austenite content were made for microstructure is composed of ferrite, tempered marten-
each heat treatment. The relative integrated areas under
the austenite peaks indicated that any texture effects
were minimal. The accuracy of this technique was
estimated as + 0.5 pct.
10
9
Heat Treatment uJ 893K
I---
8
To establish heat treating parameters, the critical I,g
I-r 7
temperatures were determined from dilatometric meas-
/ / 1 3 K
urements on specimens which had been austenitized at rgJ 6
1173 K and water quenched. The A c, and A c, temper- z_ 5
atures were defined as the first deviations from linear <
I-
thermal expansion behavior. These were determined as 4
923 and 1073 K for the 5Ni steel, and 863 and 1013 K
for the 9Ni steel.
In the 9Ni alloy, austenitizing was performed at
1116 K to remove the effects of prior heat treatment
3

2 /
and to produce a martensite packet size of approxi- o I | I I
o lO 10 2 10 3 10 4 10 5
mately 10 ttm. A series of tempering treatments was TEMPERING TIME [MINUTES]
implemented in order to alter the formation of retained Fig. 1--Pet retained aus,!.enite v s tempering time for 9 pet Ni steel
austenite. The data obtained from these treatments are quenched from 1116 K and tempered at the indicated temperatures
plotted in Fig. 1 as percent retained austenite at 77 K v s followed by quenching to 77 K.

Table I. Composition of the Alloys, Wt Pct

Nominal Ni C N Mn Mo Si AI S P Fe
5Ni 5.05 0.085 0.017 0.52 0.28 0.21 0.046 0.009 0.022 bal
9Ni 9.10 0.084 0.035 0.54 0.065 0,19 0.038 0.011 0.026 bal

1342--VOLUME 11A, AUGUST 1980 METALLURGICAL TRANSACTIONS A


site, and retained austenite. For the purposes of this = [ oySE ]1/2
investigation, an austenitizing treatment of 1 h at K;c tl -
1158 K was selected. This produced a martensite packet
size of approximately 10/~m. The changes which In addition to this procedure, the equivalent energy
occurred in the microstructure during reheating were approach 15for estimating Kzc from nonlinear load-
then investigated. Reheating at 873 K resulted in no displacement curves was utilized. In this approach, the
detectable austenite growth, and thus represented a plane strain fracture toughfiess, Ktc, is estimated from
quenched and tempered structure. In specimens re- the relation:
heated 1 h at 923 K, initial austenite growth from the egsf(a/w) (A1~ 1/2
martensitic packet boundaries was observed. Approx- K IEC= B w3/2 k~ ]
imately 2 pct was retained after quenching. At pro-
gressively higher temperatures, more extensive austenite PQ is the 5 pct secant load, 14s is the span width,f (a/w)
growth was observed, but this austenite was not stable is the geometric shape factor defined by ASTM speci-
at 77 K. For a reheating treatment of 1 h at 1008 K, fication, a is the crack length, w is the specimen depth,
approximately 50 pct of the microstructure had de- and B is the specimen thickness. A ~is the area under
composed to austenite at the reheating temperature the load-displacement curve up to the maximum load
resulting in the formation of a refined lamellar grain and A 2 is the area under the curve to the load Pc"
structure. No retained austenite was detected after Experimental evidence7,16suggests that the equivalent
quenching in this microstructure. Based on these results, energy approach provides an accurate estimate of Ktc
two step quench and temper treatments utilizing in similar materials.
tempering temperatures of 923 and 873 K were defined The Charpy impact properties were also determined
with the objective Of producing tempered martensitic at 77 K using standard size Charpy V-notch specimens
microstructures with and without retained austenite. In machined with the notch orientation transverse to the
addition, three step treatments using a second step of plate rolling direction. The impact tests were conducted
1 h at 1008 K and third step tempering at 923 and 873 K in accordance with ASTM standards? 2
were designated to produce refined tempered micro-
structures with and without retained austenite. RESULTS AND DISCUSSION

Mechanical Testing Microstructure


Mechanical properties at 77 K were determined using To investigate the effect of retained austenite for-
an INSTRON servohydraulic testing system equipped mation on carbide precipitation in 9Ni steel, two
with a cryostat to maintain liquid nitrogen temperature. tempering treatments were selected. These were 1 h at
Tensile properties were determined using round tensile 813 K (<0.5 pct retained austenite) and 1 h at 863 K
specimens having a 25.4 mm gage length and 6.4 mm (5.2 pct retained austenite). Shown in Fig. 2 are optical
gage diam. Testing was performed at a strain rate of micrographs of polished and etched specimens for these
10-3 S-I. two tempering treatments. Extensive carbide precipi-
Fracture toughness parameters at 77 K were deter- tation is observed at the martensite packet boundaries
mined via slow bend testing of fatigue precracked as well as in the packet interiors for the specimen
Charpy specimens. Standard size Charpy blanks were containing <0.5 pct retained austenite, Fig. 2(a). In the
machined in the transverse orientation (crack growth specimen containing 5.2 pct retained austenite, Fig.
direction normal to the plate rolling direction) and were 2(b), the carbide precipitation is much less extensive.
fatigue precracked at room temperature according to The retained austenite appears as globules on the
the proposed British standard) 3 Although such simple packet boundaries.
dimensions do not provide valid plane strain conditions, The microstructures for an as-quenched specimen
the plane strain fracture toughness, Ktc, may be esti- and these two tempering treatments were also char-
mated from the plots of load vs crack opening dis- acterized using transmission electron microscopy. In the
placement (COD) in the following manner. The crack as-quenched structure, heavily dislocated martensite
tip opening displacement, 6, is obtained from the laths were grouped in parallel arrays and no carbide
relation: precipitation was observed. On tempering for 1 h at
813 K, partial dislocation recovery and widespread
= K2( 1 - p:) + 0.4(W - a) V carbide precipitation occurred. A typical structure is
2oyE 0.4W + 0.6a + Z shown in Fig. 3(a). The dislocation density varied from
lath to lath, and carbides were observed as films at lath
where K is the stress intensity associated with three boundaries (A) and as precipitates in lath interiors (B).
point bending, ~4p is Poisson's ratio, Oyis the yield
Such observations are typical of tempered martensites.
strength, E is Young's modulus, W is the specimen
On tempering for 1 h at 863 K, Fig. 3(b), recovery was
depth, a is the crack length, Z is the distance of the clip more advanced and some relatively dislocation free
gage from the test piece surface, and V is the plastic grains appeared. The general lath structure still
component of the clip gage opening displacement. K~c remained, but the structure was more equiaxed. Much
may then be estimated from the relation: less carbide precipitation was observed and in partic-
ular, the carbide films as observed in Fig. 3(a) no longer
GIC = oy~ = ~K~c (1 _ p2)or existed. These observations coupled with the optical

METALLURGICAL TRANSACTIONS A VOLUME 11A, AUGUST 1980-- 1343


Fig. 2--Optical micrographs of quenched and tempered 9 pct Ni Fig. 3--Transmission electron micrographs of the structure observed
steel. (a) Tempered 1 h at 813 K. Note widespread carbide in quenched and tempered 9 pct Ni steel. (a) Tempered for 1 h at
precipitation. (b) Tempered 1 h at 863 K. Carbide precipitation and 813 K. Note carbide film at lath boundaries (A) and carbide
retained austenite globules are seen primarily at the martensite precipitation in lath interiors (B). (b) Tempered for 1 h at 863 K. Note
packet boundaries. the presence of some relatively dislocation free grains and carbide
precipitation.

microscopy results suggest that retained austenite acted tion. Tempering treatments at 923 K which produced
as a sink for carbon in the 9Ni alloy. retained austenite were also investigated. It was dis-
In the 5Ni steel, tempering at 873 K (<0.5 pct covered, however, that the austenite which formed at
retained austenite) produced a microstructure which the tempering temperature was relatively unstable, so
was indistinguishable from the 9Ni alloy tempered at that a maximum of 2 pct was retained on quenching in
813 K. An optical micrograph of a polished and etched liquid nitrogen. An optical micrograph for a sample
specimen, Fig. 4(a), shows extensive carbide precipi- tempered 6 h at 923 K, Fig. 4(b), illustrates the fact that
tation both at the packet boundaries and in grain austenite present at the tempering temperature effec-
interiors. Observations in TEM showed that the as- tively gettered carbon from the ferritic matrix. Note
quenched martensitic structure was identical to that in that no carbide precipitation is observed in the grain
9Ni and that tempering at 873 K resulted in partial interiors. The packet boundaries are covered with
dislocation recovery and extensive carbide precipita- patches of untempered martensite transformed on

1344--VOLUME 11A, AUGUST 1980 METALLURGICAL TRANSACTIONS A


Fig. 4--Optical micrographs of quenched and tempered 5 pct Ni steel. Fig. 5--Optical micrographs of 5 pct Ni steel representative of three
(a) Tempered 24 h at 873 K. Note widespread carbide precipitation. step heat treatments. (a) 1 h 1158 K, wq, 1 h 1008 K, wq, 1 h 873 K,
(b) Tempered 6 h at 923 K. The packet boundaries are decorated with wq. <0.5 pct retained austenite detected. (b) 1 h 1158 K, wq, 1 h
untempered martensite. No carbide precipitation is observed. 1008 K, wq, 1 h 923 K, wq. Retained austenite was 3.8 pct.

quenching from the tempering temperature. treatments both produced a very refined microstructure
As was previously discussed in the experimental which appeared partially lamellar and partially
procedure section, a heat treatment of 1 h at 1158 K, equiaxed. The average grain size determined from TEM
water quench, followed by 1 h at 1008 K, water quench, micrographs of these microstructures, Fig. 6, was less
produced a refined lamellar grain structure in the 5Ni than 1/~m. This represents an order of magnitude
alloy. After this treatment, the structure consisted of reduction in grain size when compared to the quenched
approximately 50 pct tempered ferrite and 50 pct fresh and tempered microstructure, Fig. 4(a), since the effec-
martensite. As a third step in heat treatment, specimens tive grain size in the quenched and tempered micro-
were reheated for 1 h at 873 K to produce a tempered structure is the martensite packet size which was
structure, and 1 h at 923 K for development of retained determined to be 8/~m.
austenite in combination with tempering. X-ray meas- The microstructural features associated with the three
urement showed that these treatments produced %0.5 step treatments were also investigated using TEM.
pct and 3.8 pct retained austenite respectively. Obser- Shown in Fig. 6(a) is a representative micrograph for a
vations in light microscopy, Fig. 5, showed that these specimen tempered 1 h at 873 K as the third step.

METALLU RGICAL TRANSACTIONS A VOLUME 11A, AUGUST 1980-- 1345


;~ i\.

Fig. ~-Transmission electron micrographs of the structure observed Fig. 7--Transmission electron micrographs of the 5 pct Ni steel
in 5 pct Ni steel for three step heat treatments 9 (a) 1 h at 873 K for the showing retained austenite resulting from a three step heat treatment
third step. Carbide precipitation designated by arrows. Grain bound- utilizing 1 h at 923 K for the third step. (a) Bright field micrograph.
ary precipitate consisting of elongated carbide and possibly retained (b) Dark field micrograph using austenite diffraction spot as the
austenite at A. (b) 1 h at 923 K for the third step. Both elongated and operating reflection. Retained austenite is located at the ferrite
equiaxed grains are seen with little evidence of carbide precipitation9 boundaries9

Extensive carbide precipitation was observed as des- described previously. In the specimens tempered 1 h at
ignated by arrows on the micrograph. In addition, a 923 K, Fig. 6(b), very little carbide precipitation was
laminar precipitate was observed at some grain bound- observed, but retained austenite was readily docu-
ary locations as shown at position A on the micrograph. mented using darkfield techniques. Figure 7(a) is a
The morphology and contrast suggest that these are two brightfield micrograph and Fig. 7(b) the corresponding
phase precipitates consisting of elongated carbides darkfield micrograph using an austenite diffraction spot
coupled with films of retained austenite. Although as the operating reflection9 It can be seen that patches
confirming electron diffraction evidence was not ob- of austenite decorate the ferrite grain boundaries. Thus,
tained, the possibility that these are retained austenite it is apparent from a comparison of the microstructures
films must be considered since austenite distributed in associated with the three step treatments that retained
this manner at low volume fractions (~0.5 pct) would austenite formation has effectively gettered the carbon
go undetected using the X-ray diffraction techniques in the 5Ni alloy.

1346--VOLUME 11A, AUGUST 1980 METALLURGICAL TRANSACTIONS A


Cryogenic Tensile Properties 1400

The cryogenic tensile properties determined for the 1200


--D

alloys and their respective heat treatments are listed in A g

Table II. In the 9Ni alloy, the yield strength decreased


1000
as a function of increased tempering time or temper-
ature, while the ultimate tensile strength was relatively g.
IE 8O0
constant. Yield points were observed on all the tensile
curves. The difference between the upper and lower W
I:c
TEMPER TREATMENT
6O0 A. 9Ni 1 HR. 813K, wq
yield point decreased with increased tempering tem- u) B. 9Ni 1 HR. 863K. wq
perature such that the yield point was barely detectable C.
D.
5Ni
5Ni
1 HR.
1 HR.
1008K, wq, 1 HR. 873K, wq
1008K, wq, 1 HR. 923K, wq
400
in those specimens tempered at 863 K. This is illustrated
in Fig. 8. It is also evident that greater work hardening
200
occurs in the 863 K tempered specimen.
In the 5Ni alloy, a similar trend of decreasing yield
strength with increased tempering temperature or time % I
0.02
I
0.04
I
0.06
I
0.08
I
0.10
I
0.12
I
0.14 0.16
was observed. However, considerably greater softening STRAIN
occurred in the 5Ni alloy for the same increment of Fig. 8--Engineering stress-strain behavior up to the ultimate tensile
increased tempering temperature as was utilized in the strength demonstrating differences in yield and work hardening
9Ni alloy. For specimens tempered 1 h, a 50 K increase behavior at 77 K as a function of heat treatment.
in tempering temperature decreased the yield strength
263 MPa in the 5Ni alloy and only 139 MPa in the 9Ni
alloy. It may also be seen that equivalent yield strengths testing correlated with decreased evidence of carbide
are obtained in the 5Ni alloy for both the simple and precipitation. Since the formation of retained austenite
two step tempering treatments at the same final is concurrent with these observations, the conclusion
tempering temperature. Apparently the expected effect that thermally stable austenite formed during tempering
of grain size on yield strength was negated by the effectively getters carbon from the matrix is supported.
introduction of a duplex microstructure of ferrite and
tempered martensite by the two step temper. Yield
Cryogenic Fracture Properties
points were observed on the tensile curves for those
specimens tempered at 873 K, but they were not ob- The values of the fracture toughness parameter, K,c,
served for those tempered at 923 K. There were also calculated from slow bend testing of precracked Charpy
significant differences in the ultimate tensile strengths specimens at 77 K are presented in Table III. It is
achieved as a function of tempering treatment. A emphasized that these are not valid Ktc since the
consistent pattern of increased ultimate tensile strength specimen dimensions do not provide plane strain con-
in specimens containing retained austenite was ob- ditions during testing. The critical stress intensity fac-
served. Coupled with the much lower yield strengths tors,/('COD EE for fracture as defined by the crack
-~,c and K,c,
and relatively equivalent ultimate tensile strains, it is opening displacement and equivalent energy methods
clear that those specimens containing retained austenite respectively are both listed in Table III. The intent in
exhibit a significantly greater degree of work hardening both methods is to allow the definition of a critical
as shown in Fig. 8. These factors suggested that some stress intensity factor for fracture in alloy systems
degree of austenite to martensite transformation oc- exhibiting considerable plasticity prior to stable or
curred during tensile deformation at 77 K in those unstable crack extension. It is evident that although the
specimens containing retained austenite. methods yield different K,c values for a given
Finally, it is noted that the tensile test results are tempering treatment, the relative ranking of the Kzc
consistent with the microstructural observations dis- values with heat treatment is equivalent using either
cussed in the previous section. Diminished or complete method. The primary difference in the data is that a
elimination of a yield point phenomenon in tension larger range in Kic values is calculated using the COD

Table II. Tensile Properties at 77 K

Tempering %~ OUTS CUTS C/ Pct Retained


Alloy Treatment* (MPa) (MPa) Pet Pet Austenite
9Ni 1 h 813 K 1137 1161 9.8 22.2 (0.5
9Ni 24 h 813 K 1058 1125 13.0 25.6 4.1
9Ni 1 h 863 K 998 1157 12.4 24.3 5.2
5Ni 1 h 873 K 1118 1147 8.1 19.7 (0.5
5Ni 24 h 873 K 995 1056 13.2 26.0 (0.5
5Ni 1 h 923 K 855 1158 13.7 26.4 1.9
5Ni 1 h 1008 K, 1 h 873 K 1113 1110 13.0 26.4 (0.5
5Ni 1 h 1008 K, 1 h 923 K 859 1236 12.3 23.3 3.8
* Water quenching after each step.

METALLURGICAL TRANSACTIONS A VOLUME 11A, AUGUST 1980--1347


matically increased. The specimens final tempered at
Table III. Values of the Fracture Toughness Parameter, Ktc, at 873 K containing <0.5 pet retained austenite exhibited
77 K Calculated from Slow Bend Precracked Charpy Data K~c values equivalent to those achieved in 9Ni spec-
imens containing 5.2 pct retained austenite. The energy
Tempering Ktc (MPa v-m) Pet Retained absorbed, although greatly improved, did not achieve
Alloy Treatment* Equiv. Energy COD Austenite the levels observed in 9Ni due to limited crack exten-
9Ni 1 h 813 K 177 210 <0.5 sion after maximum load was reached as shown in Fig.
9Ni 24 h 813 K 179 221 4.1 10. This dramatic change in fracture properties in the
9Ni 1 h 863 K 189 231 5.2
5Ni alloy could be attributed to the grain refinement
5Ni 1 h 873 K 99 87 <0.5 achieved by the intercritical heating at 1008 K and/or
5Ni 24 h 873 K 102 99 <0.5 the possible formation of fine retained austenite films at
5Ni 1 h 923 K 108 113 1.9
5Ni 1 h 1008 K, 1 h 873 K 190 226 <0.5
grain boundary locations during the final temper at
5Ni 1 h 1008 K, 1 h 923 K 130 156 3.8 873 K. However, the fact that both groups of 5Ni
specimens receiving the two step and three step heat
* Water quenching after each step.
treatments were final tempered at 873 K leads us to
conclude that the primary factor in improving the
toughness parameters measured was the grain refine-
method. Specifically, the upper end of the range is ment achieved by the intercritical tempering. In the
expanded indicating that the contribution of plasticity specimens tempered at 923 K where extensive retained
is of greater magnitude in the COD analysis. austenite formation occurred, inferior fracture proper-
In the 9Ni alloy, the data indicate that formation of ties to those determined for specimens tempered at
retained austenite produces a small increase in Ktc.
Significant differences were noted, however, in the
load-COD and load-displacement curves. In specimens
tempered I h at 813 K which contained no measurable
retained austenite, ductile crack extension was much
less than that observed in those specimens containing
15
~ / ~ '
1 HR. JB13K.wq

~ 1 HR. 863K. wq
retained austenite (Fig. 9). The net result was that the
9Ni specimens containing retained austenite exhibited
considerably more energy absorption as measured by
area under the load-displacement curve. These data are 10
listed in Table IV. The energies measured were cor- z

rected for crack length using the ductile fracture <[


equation developed for dynamic tear testing of steels. Is o
These results for the 9Ni alloy can be attributed to the
decreased yield strength and increased work hardening I
behavior associated with those tempering treatments I I

resulting in the formation of retained austenite.


In the 5Ni alloy, specimens quenched and tempered
exhibited brittle behavior with no ductile crack exten-
sion prior to catastrophic failure. This resulted in !
considerably lower fracture toughness and very low I
energy absorption when compared to quenched and I
L
tempered 9Ni as shown in Tables III and IV. This is o I I I i----""
1.0 2.0 3.0 4.0
observed since the alloy content of 5Ni is insufficient to CROSSHEAD DEFLECTION, mm
lower the DBTT below 77 K in this microstructure. In Fig. 9--Load-deflection behavior observed during slow bend testing
5Ni specimens receiving the two step temper treatment, at 77 K of precracked Charpy specimens of 9 pct Ni steel. Note
the fracture toughness and energy absorbed were dra- limited crack extension in specimen tempered at 813 K.

Table IV. Fracture Energy at 77 K

Tempering Slow Bend Charpy Impact Pet Retained


Alloy Treatment* 0oules) (joules) Austenite
9Ni 1 h 813 K 29.3 136 <0.5
9Ni 24 h 813 K 34.1 14l 4,1
9Ni 1 h 863 K 37.1 144 5.2
5Ni 1 h 873 K 4.0 17 <0.5
5Ni 24 h 873 K 4.2 28 <0.5
5Ni 1 h 923 K 6.2 37 1.9
5Ni 1 h 1008 K, 1 h 873 K 23.9 158 <0.5
5Ni 1 h 1008 K, 1 h 923 K 15.8 128 3.8
* Water quenching after each step.

1348--VOLUME 11A, AUGUST 1980 METALLURGICAL TRANSACTIONS A


873 K were measured. This was due to the premature
onset of unstable crack propagation as demonstrated in 15 ~ 1 HR. 1008K, wq, 1 HR, 873K, wq
Fig. 10. This phenomenon could be attributed either to
the transformation of retained austenite to martensite 1 HR. 1008K, wq, 1 HR. 923K, wq
during loading, or to the presence of brittle martensite
due to partial transformation of austenite on quenching
from the tempering temperature. Since the tensile test
results showed that grain refined 5Ni specimens
containing retained austenite had significantly lower
yield points and greater work hardening rates than
z lo / !
those that did not, it is concluded that the mechanism of
deformation induced martensite formation was respon-
sible for the decrease in fracture properties observed.
This indicates that the mechanical stability of the
retained austenite formed plays a key role in deter-
mining the low temperature fracture toughness.
I i

Cryogenic Impact Properties "1


!
To further quantify the fracture behavior, Charpy I,,-.~ L,.,
impact testing was performed at 77 K. This test rep- I I I -'-I
resented fast fracture from a blunt notch whereas the 0 1 .O 2.0 3.0 4.0
C R O S S HEAD DEFLECTION, m m
slow bend fracture toughness testing represented slow
crack propagation in the presence of a sharp notch. The Fig. l~-Load-deflection behavior observed during slow bend testing
at 77 K of precracked Charpy specimens of 5 pct Ni steel. The two
CVN properties determined are listed in Table IV. The step tempering treatments utilized are indicated on the curves. Note
same trends observed in slow fracture were observed in the early onset of unstable cracking in the specimen final tempered at
Charpy impact. Tempering of the 9Ni steel for 1 h at 923 K.
813 K resulted in impact properties which were slightly
improved by treatments which introduced retained
austenite. In the 5Ni alloy, simple tempering resulted in imens which contained retained austenite. Significant
some gains in impact properties, but the levels achieved variations were observed in the ultimate tensile
were minimal compared to similar treatments in the 9Ni strengths, but a consistent pattern of increased ultimate
alloy. Refinement of the structure by the two step tensile strength in specimens containing retained aus-
temper treatment resulted in dramatic increases in tenite was observed. Since the variation in ultimate
impact properties to a level exceeding that obtained in tensile strain was minimal, greater work hardening was
the 9Ni alloy. Introduction of retained austenite by present in those samples containing retained austenite.
tempering at 923 K resulted in a decrease in impact This was attributed to the transformation of austenite to
properties of the refined structure. Note that this martensite during tensile deformation.
behavior was identical to that observed in the slow bend The fracture toughness parameter, Kzc, at 77 K was
testing and indicates that mechanically unstable calculated from slow bend precracked Charpy data
retained austenite decreases fracture toughness under using both the equivalent energy and COD concepts. In
either slow crack growth or impact conditions. the 9Ni alloy, optimum properties were observed in the
specimens containing retained austenite. Both a slight
increase in Kzc and significant increase in energy
SUMMARY AND CONCLUSIONS
absorbed were correlated with the formation of retained
Heat treatments were established over a narrow austenite during tempering. These effects were attrib-
temperature range in 5Ni and 9Ni steel which allowed uted to the decreased yield strength and increased work
the development of tempered structures which con- hardening exhibited by the specimens containing
tained either no measurable retained austenite (<0.5 retained austenite. In the 5Ni alloy, equivalent fracture
pct) or approximately 4 to 5 pct retained austenite as properties to those observed for the 9Ni alloy were
determined by X-ray diffraction. It was demonstrated developed in specimens which were grain refined and
that the formation of austenite during tempering effec- tempered to contain <0.5 pct retained austenite. Infe-
tively gettered carbon from the matrix and eliminated rior properties were observed in grain refined specimens
carbide precipitation. It was also observed that 5Ni steel containing 3.8 pct retained austenite due to the pre-
was sensitive to overtempering which resulted in the mature onset of unstable cracking.
transformation of the austenite to martensite on cooling The results of Charpy impact tests at 77 K correlated
from the tempering temperature. with the fracture toughness testing. Maximum impact
The results of tensile testing at 77 K showed that the properties were observed in 9Ni specimens containing
yield strength decreased as the tempering temperature retained austenite, and in 5Ni specimens grain refined
or time increased. Yield points were observed in the and tempered which contained <0.5 pct retained
tensile curves for those specimens containing no meas- austenite. A decrease in impact properties was observed
urable retained austenite (<0.5 pct) while yield points in grain refined 5Ni specimens containing 3.8 pct
were greatly diminished or eliminated for those spec- retained austenite.

METALLURGICAL TRANSACTIONS A VOLUME 11A, AUGUST 1980--1349


The net result of these observations leads us to 3. G. R. Brophy and A. J. Miller: Trans. Am. Soc. Met., 1949, vol.
conclude that the formation of thermally stable retained 41, p. 1185.
austenite in these Ni steels has an inherently favorable 4. C. W. Marshall, R. F. Heheman, and A. R. Troiano: Trans. Am.
Soc. Met., 1962, vol. 55, p. 137.
impact on fracture toughness by acting as a sink for 5. L.A. Norstrom: Scand. J. Metall., 1976, vol. 5, p. 41.
carbon during tempering. However, the mechanical 6. S. Jin, S. K. Hwang, and J. W. Morris, Jr.: Met. Trans. A, 1975,
stability of the retained austenite is a key factor in vol. 6A, p. 1721.
achieving favorable results. Too low of an austenite 7. S. K. Hwang, S. Jin, and J. W. Morris, Jr.: Met. Trans. A, 1975,
vol. 6A, p. 2015.
stability can result in unstable cracking which leads to 8. L. H. Schwartz: Final Report to AISI on Project 66-32, Dept. of
significantly reduced fracture properties. Mat. Sci. and Eng., Northwestern University, Evanston, IL, July
1976.
9. C. A. Pampillo and H. W. Paxton: Met. Trans., 1972, vol. 3, p.
ACKNOWLEDGMENT 2895.
10. T. Ooka, H. Miura, S. Yano, K. Sugino, and T. Toisumi: J. Jpn.
This work was funded by the Central Scientific Inst. Met., 1960, vol. 30, p. 435.
Laboratory of the Union Carbide Corporation. The 11. J. Durnin and K. A. Ridal: J. lron Steel Inst., 1968, vol. 206, p. 60.
12. 1979 Book of A S T M Standards, part 10, E23, p. 237.
work was performed at Union Carbide's Central Sci- 13. Proposed Methods for Crack Opening Displacement (COD)
entific Laboratory, Tarrytown, NY. Testing, DD 19: 1972, British Standards Institute.
14. 1979 Book of A S T M Standards, part 10, E399, p. 540.
15. J. A. Begley and J. D. Landes: ASTM STP 536, p. 246, ASTM,
REFERENCES 1973.
16. C. K. Syn, S. Jin, and J. W. Morris, Jr.: Met. Trans. A, 1976, vol.
1. D. A. Sarno, F. E. Havens, and D. L. Bowley: unpublished 7A, p. 1827.
research presented at 1970 Materials Engineering Congress, 17. G. R. Speich and P. R. Swann: J. Iron Steellnst., 1965, vol. 203, p.
ARMCO Steel Corporation, Middletown, OH. 480.
2. Metallurgical Properties of ARMCO Cryonic 5 Steel: ARMCO 18. R. W. Judy and R. J. Goode: NRL Report 7557, Naval Research
Steel Corporation, Middletown, OH, 1971. Laboratory, Washington, DC, April 1973.

1350--VOLUME 11A, AUGUST 1980 METALLURGICAL TRANSACTIONS A

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