PETRONAS/UCC JV MALAYSIA PROJECT MU35C5A

UNDERGROUND PAGE 1 OF 5
PIPING REVISION 2 SEP 1999

PRESSURE-TEMPERATURE RATINGS PIPE MATERIAL

(0.000" Corrosion Allowance) Ductile Cast Iron

Temp. C 0 to 65 Max. Hydro. SERVICE

Temp. F 32 to 150 (2) Test Press. MUGP-100, Class C

Press. psig 250 (3, 4, 10) 375 Firewater (1)

Press. kPag 1723 (3, 4, 10) 2585

FLOW C = 140 (Hazen-Williams)

COEFFICIENT

JOINT See tables 1 & 2, page 3

DEFLECTION

TEST MUGP-702 Underground Pressure Piping Testing

METHODS Minimum hydro. test pressure per NFPA is 200 psig (1379 kPag). Minimum hold time per
NFPA is 2 hours shall be followed.

FLANGE Specify the desired gasket/bolting combination on flow sheets, piping drawings, bills of
GASKET/ material or other documents by adding the following suffix letter:
BOLTING

Gasket Bolting

1/16" GRAFOIL GHR B7/GR2H T-Coated

FLANGES (3,4,7) 4 to 20 Ductile iron (ASTM A-536) flanges with ASME/ANSI B16.1 Class 125 drilling.
ADAPTERS Ebba Iron Sales, Series 2100 Megaflange Flange Adapters or the Owner
representative approved equal.

TIE-INS (7) 4 to 24 Ductile iron mechanical joint sleeves in accordance with ANSI/AWWA
C110/A21.10. Mechanical joint sleeves to be complete with gaskets, bolts and self
restraining retainer glands. Ebba Iron Sales Megalug Series 1100 or Ford Meter
Box Co. Uniflange Series 1400 retainer glands (with break-away head set screws) or
the Owner representative approved equal.

FIRE HYDRANTS Safety and Health MSH-51, MSH-52, MSH-60, MSH-63.

DELUGE AND
ACCESSORIES
PIPE (4,5,6,7)
(Unrestrained) 4 to 24 Ductile iron, push-on joint, in accordance with ANSI/AWWA C151/A21.51; Class
50 (Class 51 for 4"), "TYTON" rubber gaskets in accordance with ANSI/AWWA
C111/A21.11. Standard cement-mortar lining in accordance with ANSI/AWWA
C104/A21.4.

(Restrained) (11) 4 to 24 Ductile iron, push-on joint, in accordance with ANSI/AWWA C151/A21.51;
Class 50 (Class 51 for 4"), "FIELD LOK" rubber gaskets in accordance with
ANSI/AWWA C111/A21.11. Standard cement mortar lining in accordance with
ANSI/AWWA C104/A21.4.
 PETRONAS/UCC JV MALAYSIA PROJECT MU35C5A
UNDERGROUND PAGE 2 OF 5
PIPING REVISION 2 SEP 1999

VALVES (8,9)

Shutoff 4 to 12, 16 14 to 24
GA72041-B (12) BF72053 (10)

FITTINGS 4 to 24 Bends, tees, crosses, reducers, connecting tees, plugs, laterals; Ductile iron,
(4,5) push-on joints, in accordance with ANSI/AWWA C110/A21.10; "TYTON" joint
system for unrestrained piping, and "FIELD LOK" for restrained piping in accordance
with ANSI/AWWA C111/A21.11. Standard cement mortar lining in accordance with
ANSI/AWWA C104/A21.4.

BEDDING In accordance with MUGP-501.

COATINGS (8,9)
(Pipe) Unless otherwise specified, all ductile iron pipe and fittings are coated externally with 1 mil
thick asphaltic coating in accordance with ANSI/AWWA C151/A21.51. Cement-mortar
linings are furnished with a asphaltic seal coat.

(Uncoated Denso Systems T-1 Primer; M-2 Densyl Mastic and T-1 Tape, Denso, Inc., Houston, TX.;
Exterior Stac Coatings Systems, CenPro Inc., Shawnee, OK.; Trenton Wax-Tape, Trenton Corp.,
Metal Parts) (2) Ann Arbor, Mich.; Install in accordance with manufacturer's instruction.
 PETRONAS/UCC JV MALAYSIA PROJECT MU35C5A
UNDERGROUND PAGE 3 OF 5
PIPING REVISION 2 SEP 1999

TABLE 1
(TYTON JOINT PIPE)

Pipe Maximum Joint Deflection in Inches Approximate Radius in Feet of Curve

Size Deflection Produced by Succession of Joints
(in Degrees) 18 foot Length 18 foot Length
4 5 19 206
6 5 19 206
8 5 19 206
10 5 19 206
12 5 19 206
14 5 19 206
16 5 19 206
18 5 19 206
20 5 19 206
24 5 19 206

TABLE 2
TM
(FIELD LOK PIPE)

Pipe Maximum Deflection Pipe Maximum Deflection

Size (in Degrees) Size (in Degrees)
4 5 14 4
6 5 16 4
8 5 18 4
10 5 20 3
12 5 24 3
 PETRONAS/UCC JV MALAYSIA PROJECT MU35C5A
UNDERGROUND PAGE 4 OF 5
PIPING REVISION 2 SEP 1999

NOTES
(1) All systems should be flushed in accordance with the following minimum flow rates, higher rates are
preferred. NPS 4 - 400 gpm (25 dm3/sec), NPS 6 - 900 gpm (57 dm3/sec), NPS 8 - 1600 gpm (100
dm3/sec), NPS 10 - 2500 gpm (158 dm3/sec), NPS 12 - 3500 gpm (220 dm3/sec), NPS 14 and larger -
4500 gpm (284 dm3/sec).

(2) The upper temperature range for Trenton Corp. #1 Wax-Tape is limited to 100 F.

(3) Flanges are for mating to flanged equipment and to flanged valves. Where needed, IPS 24 flange adapters are
also permitted, however, note that the Ebba Iron Sales, Series 2100, IPS 24 Flange adapter has a maximum
non-shock pressure rating of 200 psig.

(4) Piping, fittings and accessories having either Factory Mutual (FM) or Underwriter's Laboratory (UL) approval
should be provided, however, use of materials or components not bearing such approval is permitted with review
and endorsement from Owners Representative.

(5) The need for additional corrosion protection for ductile iron piping systems, such as fusion bonded epoxy or
extruded polyethylene per MCP-502, shall be reviewed and approved by the Owner representative prior to
installation.

(6) Maximum depth of cover for listed pipe and fittings with typical (MUGP-500, Class C bedding / Type II backfill)
laying conditions: 16 ft. for NPS 4 to 12; 12 ft. for NPS 14 to 24. Other combinations of laying condition and
pipe pressure class (per ANSI/AWWA C150/A21.50) may be used to validate greater depth of bury by
documented Owner approved designs. See also note (11).

(7) Gasket lubricant should be compatible with the gasket material and should be supplied by the pipe or flange
manufacturer as appropriate.

(8) Coat valve body per MPCM-241.

(9) Alternative coating systems must be approved by the Owner representative.

(10) Working pressure rating of Butterly Valve is 175 psig maximum. See vendor catalog literature for rated
temperature limits. If a full specification rated valve is required, substitute an American Flow Control, Series
2500 NRS Ductile Iron Resilient Wedge Valve (available in IPS 16 & 24 only, not UL or FM approved) or
consult Owner representative.

(11) For service in extreme conditions (unstable soils or heavy surface loads), use ductile iron (DI), ANSI/AWWA
C151/A21.51 (Pressure Class by the Owner representative), with restrained push-on joints such as US Pipe and
Foundrys TR FLEX restrained joint pipe and fittings in accordance with ANSI/AWWA C110/A21.10 and
ANSI/AWWA C153/A21.53 (gaskets per ANSI/AWWA C111/A21.11) . Standard cement mortar lining required
in accordance with ANSI/AWWA C104/A21.4. Use of other joining systems for specific applications requires
REO approval. See also note (6).

(12) Substitution of the American Flow Controls Series 2500 NRS Resilient Wedge Valve (UL/FM approved through
IPS 12) is permitted.
 PETRONAS/UCC JV MALAYSIA PROJECT MU35C5A
UNDERGROUND PAGE 5 OF 5
PIPING REVISION 2 SEP 1999

TRADEMARKS UTILIZED IN THIS DOCUMENT

GRAFOIL is a registered trademark of UCAR Carbon Company, Inc.

Megalug and Megaflange are registered trademarks of EBBA Iron Sales, Inc., Eastland, Texas
Tyton is a registered trademark of U.S. Pipe and Foundry Company
Uni-Flange is a registered trademark of The Ford Meter Box Co., Inc., Wabash, Indiana
Victaulic is a registered trademark of the Victaulic Company of America

REFERENCES
RELATED DOCUMENTS IN THIS MANUAL FOR REFERENCE
MUGP-A Underground Valve and Piping Specification Nomenclature
MUGP-100 Underground Piping Criteria
MUGP-221 Safe Loading for Cast Iron Soil Pipe - Service Hub and Spigot
MUGP-501 Construction Requirements for Underground Pressure Piping Systems
MUGP-511 Underground Pressure Piping Design
MUGP-599 Underground Valve Descriptions
MUGP-637 Tapping - Cast or Ductile Iron Pipe Under Pressure

MUGP-701 Inspection of Underground Piping Systems

MUGP-702 Underground Pressure Piping Testing
MPPF-4 Material Specifications for Abbreviated Descriptions Used in Valve and Piping Specifications
MCP-502 Cathodic Protection, Specifications - Coatings

AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) / AMERICAN WATER WORKS ASSOCIATION (AWWA)
C104/A21.4 Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for Water
C105/A21.5 Polyethylene Encasement for Ductile-Iron Piping for Water and Other Liquids
C110/A21.10 Ductile-Iron and Gray-Iron Fittings 3 Inch Through 48 Inch for Water and Other Liquids
C111/A21.11 Rubber Gasket Joints for Ductile-Iron and Gray-Iron Pressure Pipe and Fittings
C150/A21.50 Thickness Design of Ductile Iron Pipe
C151/A21.51 Ductile-Iron Pipe, Centrifugally Cast, in Metal Molds for Water or Other Liquids
C153/A21.53 Ductile Iron Compact Fittings, 3 through 24 and 54 through 64 for Water Service

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)

A47 Specification for Ferritic Malleable Iron Castings
A183 Specification for Carbon Steel Track Bolts and Nuts
A536 Specification for Ductile Iron Castings
D2000 Classification System for Rubber Products in Automotive Applications

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

B16.1 Cast Iron Pipe Flanges and Flanged Fittings

NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)

24 Private Fire Service Mains and Their Appurtenances

CORROSION AND MATERIALS ENGINEERING TECHNOLOGY

MPCM-241 Petrolatum Rust Preventive

SAFETY AND HEALTH TECHNOLOGY MANUAL

MSH-51 Fire Hydrants
MSH-52 Fire Protection Equipment Descriptions
MSH-60 Fire Water Monitors
MSH-63 Water Spray System Specifications