Sie sind auf Seite 1von 43

UNIT CODE B222

08/2007 EUROPE

SECTION 5
TRANSMISSION

DESCRIPTION PAGE

TRANSMISSION
CASE AND REAR COVER ............................................................................................................................. 5-14
CONTROL VALVE ASSEMBLY....................................................................................................................... 5-46
CONTROL VALVE MOUNTING ...................................................................................................................... 5-44
FIRST SPEED CLUTCH SHAFT .................................................................................................................... 5-26
FIRST SPEED GEARS................................................................................................................................... 5-22
FIRST SPEED SHAFT AND IDLER GEAR .................................................................................................... 5-24
FORWARD CLUTCH SHAFT ......................................................................................................................... 5-18
FORWARD, REVERSE AND SECOND,
AND THIRD OR FOURTH CLUTCH SHAFTS............................................................................................ 5-16
FOURTH SPEED CLUTCH SHAFT ............................................................................................................... 5-32
INPUT DRIVE GEARS.................................................................................................................................... 5-10
OUTPUT SHAFT ............................................................................................................................................ 5-34
PUMP DRIVE.................................................................................................................................................... 5-8
REGULATOR VALVE AND HYDRAULIC PUMP............................................................................................. 5-36
REMOTE FILTER AND ADAPTER ................................................................................................................. 5-48
REVERSE AND SECOND CLUTCH SHAFT ................................................................................................. 5-20
THIRD SPEED CLUTCH SHAFT ................................................................................................................... 5-30
THIRD SPEED GEARS .................................................................................................................................. 5-28
TORQUE CONVERTER AND DRIVE PLATE................................................................................................. 5-38
TORQUE CONVERTER HOUSING ............................................................................................................... 5-40
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE .................................................................................... 5-12
TRANSMISSION ASSEMBLY .............................................................................................................................. 5-6
TRANSMISSION LINES AND ATTACHING PARTS ............................................................................................. 5-2

2007 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION LINES AND ATTACHING PARTS (Figure 5-1)

5-2 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION LINES AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1568172 Hose ............................................................................................................................ 1


2 1473889 Fitting........................................................................................................................... 2
2 244167 O-Ring ..................................................................................................................... 1
2 16487 O-Ring ..................................................................................................................... 1
3 302402 Locknut ........................................................................................................................ 7
4 246001 Capscrew..................................................................................................................... 7
5 320161 Washer ........................................................................................................................ 1
6 398074 Clamp .......................................................................................................................... 3
7 1568173 Hose ............................................................................................................................ 1
8 292517 Capscrew..................................................................................................................... 1
9 320159 Washer ........................................................................................................................ 12
10 302401 Locknut ........................................................................................................................ 2
11 287854 Capscrew..................................................................................................................... 3
12 1558772 Bracket......................................................................................................................... 1
13 30374 Clamp .......................................................................................................................... 1
14 1486759 Fitting........................................................................................................................... 1
14 244167 O-Ring ..................................................................................................................... 1
14 16983 O-Ring ..................................................................................................................... 1
15 816232 Check Valve ................................................................................................................. 1
16 1486583 Fitting........................................................................................................................... 1
16 1527821 O-Ring ..................................................................................................................... 1
16 16983 O-Ring ..................................................................................................................... 1
17 1470857 Fitting........................................................................................................................... 1
17 1527821 O-Ring ..................................................................................................................... 1
18 287750 Capscrew..................................................................................................................... 2
19 1568164 Hose ............................................................................................................................ 1
20 169787 O-Ring ......................................................................................................................... 11
21 1568165 Hose ............................................................................................................................ 2
22 287860 Capscrew..................................................................................................................... 44
23 190757 Flange (Split Half) ........................................................................................................ 22
24 1470852 Fitting........................................................................................................................... 2
24 244167 O-Ring ..................................................................................................................... 1
25 1483901 Valve (Thermo By-Pass) .............................................................................................. 1
26 1482400 Fitting........................................................................................................................... 1
26 244167 O-Ring ..................................................................................................................... 1
27 320157 Washer ........................................................................................................................ 2
28 302400 Locknut ........................................................................................................................ 2
29 1329259 Capscrew..................................................................................................................... 8
30 292682 Lockwasher.................................................................................................................. 8
31 15157 Lockwasher.................................................................................................................. 12
32 131137 Capscrew..................................................................................................................... 12
33 293706 Capscrew..................................................................................................................... 8
33 296430 Washer ........................................................................................................................ 8
34 1555062 Gauge (Oil Level)......................................................................................................... 1
35 1565357 Tube ............................................................................................................................. 1
36 1618450 Bracket......................................................................................................................... 1
37 1326948 Clamp .......................................................................................................................... 1
38 1563855 Transmission Assembly (TE27) ( Figure 5-2) ......................................................... 1
38 1607766 Transmission Assembly (TE32) ( Figure 5-2) ......................................................... 1
39 1564068 Drive Shaft ................................................................................................................... 1
39 1564598 U-Joint Set............................................................................................................... 2

2007 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION LINES AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

40 1536295 Plate ............................................................................................................................ 1


41 292682 Lockwasher.................................................................................................................. 44
42 303111 Nut ............................................................................................................................... 8
43 1611525 Bracket......................................................................................................................... 1
44 1375899 Capscrew..................................................................................................................... 4
45 1568220 Hose ............................................................................................................................ 1
46 1556992 Oil Filter ( Figure 5-22) ........................................................................................... 2
47 1568219 Hose ............................................................................................................................ 1
48 1473943 Fitting ........................................................................................................................... 2
48 244167 O-Ring ..................................................................................................................... 1
49 1568175 Hose ............................................................................................................................ 1
50 136985 Capscrew..................................................................................................................... 6

5-4 See Service Manual 2007 HYSTER COMPANY


for service procedures.
NOTES

5-5
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION ASSEMBLY (Figure 5-2)

5-6 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 1563855 Transmission Assembly (TE27) ................................................................................... 1


1 1607766 Transmission Assembly (TE32) ................................................................................... 1

2007 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-3)


PUMP DRIVE

5-8 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
PUMP DRIVE

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612368 Snap Ring........................................................................................................ 3 3
2 1612367 Bearing (Pump Drive Gear)............................................................................. 3 3
3 1612363 Support............................................................................................................ 3 3
4 1612369 Gear (Auxiliary Pump Drive)............................................................................ 2 2
5 1612364 Screw .............................................................................................................. 4 4
6 1612365 Washer (Seal) ................................................................................................. 4 4
7 1612370 Gear (Charge Pump Drive) ............................................................................. 1 1
8 1612471 Snap Ring........................................................................................................ 1 1
9 1612470 Gear (Impeller Hub)......................................................................................... 1 1
10 15158 Lockwasher ..................................................................................................... 2 2
11 1612366 Screw .............................................................................................................. 2 2
a 1612472 Washer ............................................................................................................ 4 4

1612290 Seal Kit (Includes Item 6) ................................................................................ 1 1

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-4)


INPUT DRIVE GEARS

5-10 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
INPUT DRIVE GEARS

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612361 Shaft (Turbine)................................................................................................. 1 1
2 1612362 Gear (Clutch Driven) ....................................................................................... 2 2

2007 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-5)


TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE

5-12 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612352 Ring ................................................................................................................. 1 1
2 1612351 Snap Ring........................................................................................................ 1 1
3 1612350 Spacer ............................................................................................................. 1 1
4 1612348 Bearing (Front) ................................................................................................ 1 1
5 1612361 Shaft (Turbine)................................................................................................. 1 1
6 1612360 Snap Ring........................................................................................................ 1 1
7 1612349 Bearing (Rear)................................................................................................. 1 1
8 1612359 O-Ring ............................................................................................................. 1 1
9 1612353 Support And Sleeve Assembly (Stator) ........................................................... 1 1
10 15158 Lockwasher ..................................................................................................... 7 7
11 1612354 Screw .............................................................................................................. 7 7
12 1612355 Ring ................................................................................................................. 1 1
13 330532 Oil Seal............................................................................................................ 1 1
14 1612357 Seal Ring......................................................................................................... 1 1
15 1612356 Baffle ............................................................................................................... 1 1
16 1612358 Retaining Ring................................................................................................. 1 1

1612290 Seal Kit (Includes Items 1, 8, 12-13) ............................................................... 1 1

2007 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-6)


CASE AND REAR COVER

5-14 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
CASE AND REAR COVER

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612334 Tube (Suction) ................................................................................................. 1 1
2 15156 Lockwasher ..................................................................................................... 2 2
3 1612336 Capscrew ........................................................................................................ 2 2
4 1612335 O-Ring ............................................................................................................. 1 1
5 1612330 Gasket ............................................................................................................. 1 1
6 1612326 Cover ............................................................................................................... 1 1
7 1612293 Plug (Expansion)......................................................................................... 1 1
8 15157 Lockwasher ..................................................................................................... 44 44
9 1612328 Capscrew ........................................................................................................ 37 37
10 1612329 Capscrew ........................................................................................................ 7 7
11 1612313 Capscrew ........................................................................................................ 7 7
12 1612314 Lockwasher ..................................................................................................... 10 10
13 1612338 Baffle Cover..................................................................................................... 1 1
14 1612337 Baffle ............................................................................................................... 1 1
15 1612339 Tube................................................................................................................. 3 3
16 330502 Pin ................................................................................................................... 2 2
17 130625 O-Ring ............................................................................................................. 6 6
18 1612331 Plug (Pipe)....................................................................................................... 2 2
19 1612322 Case Assembly ............................................................................................... 1 1
20 330504 Sleeve ......................................................................................................... 6 6
21 1612323 Tube (First Speed Clutch Pressure) ............................................................ 1 1
22 1612324 Tube (Low Shaft Rear Bearing Lube).......................................................... 1 1
23 1612325 Tube (Third Speed Clutch Pressure)........................................................... 1 1
24 1612332 Drain Plug (Magnetic)...................................................................................... 1 1
25 1612342 Screw .............................................................................................................. 3 3
26 1612312 O-Ring ............................................................................................................. 1 1
27 1612311 Cover ............................................................................................................... 1 1
28 1579021 Speed Sensor.................................................................................................. 1 1
29 1579011 O-Ring......................................................................................................... 1 1
30 1612333 Speed Sensor.................................................................................................. 1 1
31 1579011 O-Ring......................................................................................................... 1 1
a 1612347 Bracket ............................................................................................................ 4 4

1612290 Seal Kit (Includes Items 4-5, 17, 29, 31) ......................................................... 1 1

FOOTNOTES:
a Not Illustrated

2007 HYSTER COMPANY See Service Manual 5-15


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-7)


FORWARD, REVERSE AND SECOND,
AND THIRD OR FOURTH CLUTCH SHAFTS

5-16 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
FORWARD, REVERSE AND SECOND,
AND THIRD OR FOURTH CLUTCH SHAFTS

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1611590 Shaft Assembly (Forward) ............................................................................... 1 ..
1 1612907 Shaft Assembly (Forward) ............................................................................... .. 1
2 1611591 Shaft Assembly (Reverse, Second Speed) ..................................................... 1 ..
2 1612908 Shaft Assembly (Reverse, Second Speed) ..................................................... .. 1
3 1612909 Shaft Assembly (Third, Fourth Speed) ............................................................ 1 1

2007 HYSTER COMPANY See Service Manual 5-17


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-8)


FORWARD CLUTCH SHAFT

5-18 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
FORWARD CLUTCH SHAFT

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612510 Ring ................................................................................................................. 2 2
2 1566652 Snap Ring........................................................................................................ 3 3
3 1612509 Bearing (Rear)................................................................................................. 1 1
4 1612507 Bearing ............................................................................................................ 1 1
5 1612508 Bearing ............................................................................................................ 1 1
6 1612362 Gear ................................................................................................................ 1 1
7 1612505 Spring (Piston Return)..................................................................................... 1 1
8 1612679 Spacer ............................................................................................................. 1 ..
8 1612506 Spacer ............................................................................................................. .. 1
9 1612504 Snap Ring........................................................................................................ 1 1
10 1612503 Seal ................................................................................................................. 1 1
11 1611593 Plate ................................................................................................................ 1 ..
11 1612502 Plate ................................................................................................................ .. 1
12 1611592 Clutch Disc (Inner)........................................................................................... 10 ..
12 1612500 Clutch Disc (Inner)........................................................................................... .. 11
13 1612501 Clutch Disc (Outer).......................................................................................... 10 11
14 1612497 Screen And Seal Assembly (Clutch Piston) .................................................... 1 1
15 .. . . . Screen......................................................................................................... 1 1
16 1612499 Seal............................................................................................................. 1 1
17 1612498 Seal............................................................................................................. 1 1
18 1612514 Retainer........................................................................................................... 1 1
19 1612351 Snap Ring........................................................................................................ 1 1
20 1612350 Spacer ............................................................................................................. 1 1
21 1612487 Bearing ............................................................................................................ 1 1
22 1612515 Snap Ring........................................................................................................ 1 1
23 1611590 Shaft Assembly ............................................................................................... 1 ..
23 1612907 Shaft Assembly ............................................................................................... .. 1

1612290 Seal Kit (Includes Items 1, 10, 16-17) ............................................................. 1 1

2007 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-9)


REVERSE AND SECOND CLUTCH SHAFT

5-20 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
REVERSE AND SECOND CLUTCH SHAFT

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612510 Ring ................................................................................................................. 3 3
2 1566652 Snap Ring........................................................................................................ 4 4
3 1612565 Bearing ............................................................................................................ 1 1
4 1612566 Retaining Ring................................................................................................. 1 1
5 1612567 Thrust Washer................................................................................................. 1 1
6 1612507 Bearing ............................................................................................................ 1 1
7 1612508 Bearing ............................................................................................................ 1 1
8 1612362 Gear (Clutch Driven Input Drive) ..................................................................... 1 1
9 1612504 Snap Ring........................................................................................................ 2 2
10 1612503 Seal ................................................................................................................. 1 1
11 1611593 Plate ................................................................................................................ 1 ..
11 1612502 Plate ................................................................................................................ .. 1
12 1611592 Clutch Disc (Inner)........................................................................................... 16 ..
12 1612500 Clutch Disc (Inner)........................................................................................... .. 18
13 1612501 Clutch Disc ...................................................................................................... 10 11
14 1612505 Spring .............................................................................................................. 1 1
15 1612679 Spacer ............................................................................................................. 1 ..
15 1612506 Spacer ............................................................................................................. .. 1
16 1612497 Screen And Seal Assembly............................................................................. 2 2
17 .. . . . Screen......................................................................................................... 1 1
18 1612499 Seal............................................................................................................. 1 1
19 1612498 Seal............................................................................................................. 1 1
20 1611591 Shaft Assembly (Second, Reverse)................................................................. 1 ..
20 1612908 Shaft Assembly (Second, Reverse)................................................................. .. 1
21 1612568 Hub (Second Clutch Disc) ............................................................................... 1 1
22 1612668 Snap Ring........................................................................................................ 1 1
23 1612667 Retainer........................................................................................................... 1 1
24 1612569 Snap Ring........................................................................................................ 1 1
25 1611600 End Plate......................................................................................................... 1 ..
25 1612550 End Plate......................................................................................................... .. 1
26 1612549 Clutch Disc (Outer).......................................................................................... 6 7
27 1612546 Spring (Clutch Disc) ........................................................................................ 1 1
28 1612547 Spacer (Clutch Piston) .................................................................................... 1 1

1612290 Seal Kit (Includes Items 1, 10, 18-19) ............................................................. 1 1

2007 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-10)


FIRST SPEED GEARS

5-22 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
FIRST SPEED GEARS

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612496 Shaft Assembly (Third Clutch Shaft) ............................................................... 1 1
2 1612495 Gear (First Speed)........................................................................................... 1 1

2007 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-11)


FIRST SPEED SHAFT AND IDLER GEAR

5-24 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
FIRST SPEED SHAFT AND IDLER GEAR

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612716 Gear (Idler) ...................................................................................................... 1 1
2 1612717 Shaft Assembly (First Speed).......................................................................... 1 1

2007 HYSTER COMPANY See Service Manual 5-25


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-12)


FIRST SPEED CLUTCH SHAFT

5-26 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
FIRST SPEED CLUTCH SHAFT

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612693 Snap Ring........................................................................................................ 1 1
2 1612684 Retainer........................................................................................................... 1 1
3 1612690 Bearing ............................................................................................................ 1 1
4 1612691 Spacer ............................................................................................................. 1 1
5 1612692 Snap Ring........................................................................................................ 1 1
6 1612541 Gear (Third Speed Driven) .............................................................................. 1 1
7 1612683 Bearing ............................................................................................................ 1 1
8 1612717 Shaft Assembly (First Speed Clutch) .............................................................. 1 1
9 1612497 Screen And Seal Assembly............................................................................. 1 1
10 .. . . . Screen......................................................................................................... 1 1
11 1612498 Seal............................................................................................................. 1 1
12 1612499 Seal............................................................................................................. 1 1
13 1612504 Snap Ring........................................................................................................ 1 1
14 1611600 End Plate......................................................................................................... 1 ..
14 1612550 End Plate......................................................................................................... .. 1
15 1611592 Clutch Disc (Inner)........................................................................................... 10 ..
15 1612500 Clutch Disc (Inner)........................................................................................... .. 11
16 1612549 Clutch Disc (Outer).......................................................................................... 10 11
17 1612681 Retaining Ring................................................................................................. 1 1
18 1612680 Retainer........................................................................................................... 1 1
19 1612678 Spring (Disc) ................................................................................................... 1 1
20 1612679 Spacer ............................................................................................................. 1 1
21 1612538 Capscrew ........................................................................................................ 4 4
22 1612539 Lockwasher ..................................................................................................... 4 4
23 1557007 Plug ................................................................................................................. 2 2
24 1557008 O-Ring......................................................................................................... 1 1
25 1612686 Bearing Cap .................................................................................................... 1 1
26 1612687 O-Ring ............................................................................................................. 2 2
27 1608626 O-Ring ............................................................................................................. 1 1
28 1612532 Ring ................................................................................................................. 2 2
29 1612697 Nut................................................................................................................... 1 1
30 1612696 Spring (Disc) ................................................................................................... 1 1
31 1612695 Bearing ............................................................................................................ 1 1
32 1612694 Bearing ............................................................................................................ 1 1
33 1311716 Washer ............................................................................................................ 1 1
34 1612346 Roller Bearing ................................................................................................. 1 ..
34 1612682 Roller Bearing ................................................................................................. .. 1
35 1612495 Gear (First Speed)........................................................................................... 1 1

1612290 Seal Kit (Includes Items 11-12, 24, 26, 28) ..................................................... 1 1

2007 HYSTER COMPANY See Service Manual 5-27


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-13)


THIRD SPEED GEARS

5-28 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
THIRD SPEED GEARS

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612540 Gear (Third Speed) ......................................................................................... 1 1
2 1612541 Gear (Third Speed Driven) .............................................................................. 1 1

2007 HYSTER COMPANY See Service Manual 5-29


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-14)


THIRD SPEED CLUTCH SHAFT

5-30 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
THIRD SPEED CLUTCH SHAFT

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612532 Ring ................................................................................................................. 2 2
2 1612531 Snap Ring........................................................................................................ 1 1
3 1612529 Bearing ............................................................................................................ 1 1
4 1612530 Snap Ring........................................................................................................ 2 2
5 1612528 Bearing ............................................................................................................ 1 1
6 1311716 Washer ............................................................................................................ 1 1
7 1566652 Snap Ring........................................................................................................ 1 1
8 1612540 Gear (Third Speed) ......................................................................................... 1 1
9 1612526 Spacer ............................................................................................................. 1 1
10 1612525 Return Spring .................................................................................................. 1 1
11 1612527 Spring Retainer ............................................................................................... 1 1
12 1612524 Snap Ring........................................................................................................ 1 1
13 1611597 Plate ................................................................................................................ 1 ..
13 1612523 Plate ................................................................................................................ .. 1
14 1612489 Clutch Disc (Outer Half) .................................................................................. 2 ..
14 1612522 Clutch Disc (Outer Half) .................................................................................. .. 2
15 1612520 Clutch Disc (Inner)........................................................................................... 9 12
16 1611594 Clutch Disc (Outer).......................................................................................... 8 ..
16 1612521 Clutch Disc (Outer).......................................................................................... .. 11
17 1612516 Screen And Seal Assembly (Clutch Piston) .................................................... 1 1
18 .. . . . Screen......................................................................................................... 1 1
19 1612499 Seal............................................................................................................. 1 1
20 1612517 Seal............................................................................................................. 1 1
21 1612538 Capscrew ........................................................................................................ 4 4
22 1612539 Lockwasher ..................................................................................................... 4 4
23 1612534 Cap (Bearing) .................................................................................................. 1 1
24 1557007 Plug ................................................................................................................. 1 1
25 1557008 O-Ring......................................................................................................... 1 1
26 1530732 O-Ring ............................................................................................................. 1 1
27 1612488 O-Ring ............................................................................................................. 1 1
28 1612351 Snap Ring........................................................................................................ 1 1
29 1612350 Spacer ............................................................................................................. 1 1
30 1612487 Bearing ............................................................................................................ 1 1
31 1612496 Shaft Assembly ............................................................................................... 1 1

1612290 Seal Kit (Includes Items 1, 19-20, 25, 27) ....................................................... 1 1

2007 HYSTER COMPANY See Service Manual 5-31


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-15)


FOURTH SPEED CLUTCH SHAFT

5-32 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
FOURTH SPEED CLUTCH SHAFT

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612532 Ring ................................................................................................................. 2 2
2 1612477 Snap Ring........................................................................................................ 1 1
3 1612710 Bearing ............................................................................................................ 1 1
4 1612711 Snap Ring........................................................................................................ 1 1
5 1612909 Shaft Assembly (Third, Fourth) ....................................................................... 1 1
6 1612516 Screen And Seal Assembly............................................................................. 1 1
7 .. . . . Screen......................................................................................................... 1 1
8 1612517 Seal............................................................................................................. 1 1
9 1612499 Seal............................................................................................................. 1 1
10 1612713 Hub.................................................................................................................. 1 1
11 1612668 Snap Ring........................................................................................................ 1 1
12 1566652 Snap Ring........................................................................................................ 1 1
13 1612527 Spring Retainer ............................................................................................... 1 1
14 1612525 Return Spring .................................................................................................. 1 1
15 1612526 Spacer ............................................................................................................. 1 1
16 1612524 Snap Ring........................................................................................................ 1 1
17 1611599 Plate ................................................................................................................ 1 ..
17 1612523 Plate ................................................................................................................ .. 1
18 1612489 Clutch Disc (Outer Half) .................................................................................. 2 ..
18 1612522 Clutch Disc (Outer Half) .................................................................................. .. 2
19 1612520 Clutch Disc (Inner)........................................................................................... 8 11
20 1611594 Clutch Disc (Outer).......................................................................................... 7 ..
20 1612521 Clutch Disc (Outer).......................................................................................... .. 10

1612290 Seal Kit (Includes Items 1, 8-9) ....................................................................... 1 1

2007 HYSTER COMPANY See Service Manual 5-33


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-16)


OUTPUT SHAFT

5-34 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
OUTPUT SHAFT

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1566695 Bearing ............................................................................................................ 1 1
2 1612723 Snap Ring........................................................................................................ 1 1
3 1612721 Retainer........................................................................................................... 1 1
4 1612720 Bearing ............................................................................................................ 1 1
5 1612692 Snap Ring........................................................................................................ 2 2
6 1612716 Gear (Idler) ...................................................................................................... 1 1
7 1612718 Output Shaft .................................................................................................... 1 1
8 1612733 Locknut............................................................................................................ 1 1
9 1612732 Washer ............................................................................................................ 1 1
10 1612731 O-Ring ............................................................................................................. 1 1
11 1612734 Flange ............................................................................................................. 1 1
12 1612725 Seal ................................................................................................................. 1 1
13 1557007 Plug ................................................................................................................. 1 1
14 1557008 O-Ring......................................................................................................... 1 1
15 1612729 Nut................................................................................................................... 4 4
16 1612539 Lockwasher ..................................................................................................... 4 4
17 1611604 Bearing Cap .................................................................................................... 1 ..
17 1612726 Bearing Cap .................................................................................................... .. 1
18 1612727 Stud ................................................................................................................. 4 4
19 1612687 O-Ring ............................................................................................................. 1 1
20 1612488 O-Ring ............................................................................................................. 1 1
21 1612719 Ball Bearing ..................................................................................................... 1 1

1612290 Seal Kit (Includes Items 10, 12, 14, 19-20) ..................................................... 1 1

2007 HYSTER COMPANY See Service Manual 5-35


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-17)


REGULATOR VALVE AND HYDRAULIC PUMP

5-36 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
REGULATOR VALVE AND HYDRAULIC PUMP

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612740 Snap Ring........................................................................................................ 1 1
2 1612739 Shaft (Gear To Pump) ..................................................................................... 1 1
3 1612736 Gasket ............................................................................................................. 1 1
4 1612289 Valve Assembly (Regulator) ............................................................................ 1 1
5 1612749 Lockwasher ..................................................................................................... 8 8
6 1612748 Screw .............................................................................................................. 8 8
7 1612311 Cover ............................................................................................................... 1 1
8 1612314 Lockwasher ..................................................................................................... 4 4
9 1612313 Capscrew ........................................................................................................ 4 4
10 1612312 O-Ring ............................................................................................................. 1 1
11 1612737 O-Ring ............................................................................................................. 1 1
12 1612743 Adaptor (Suction) ............................................................................................ 1 1
13 1612741 Screw .............................................................................................................. 2 2
14 1611607 Pump ............................................................................................................... 1 ..
14 1612738 Pump ............................................................................................................... .. 1
15 1612747 O-Ring ............................................................................................................. 2 2
16 1612746 Clamp .............................................................................................................. 2 2
17 1612745 Hose ................................................................................................................ 1 1
18 1612512 Adaptor............................................................................................................ 1 ..
18 1612742 Adaptor............................................................................................................ .. 1
19 1612744 Capscrew ........................................................................................................ 8 8

1612290 Seal Kit (Includes Items 3, 11, 15) .................................................................. 1 1

2007 HYSTER COMPANY See Service Manual 5-37


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-18)


TORQUE CONVERTER AND DRIVE PLATE

5-38 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
TORQUE CONVERTER AND DRIVE PLATE

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1612475 Hub (Turbine)................................................................................................... 1 1
2 1612476 Snap Ring........................................................................................................ 1 1
3 1612473 Snap Ring........................................................................................................ 1 1
4 1566639 Reaction Member ............................................................................................ 1 1
5 1612474 Spacer ............................................................................................................. 1 1
6 1612486 Snap Ring........................................................................................................ 1 1
7 1612485 Bearing ............................................................................................................ 1 1
8 1566643 Hub (Impeller).................................................................................................. 1 1
9 1612482 O-Ring ............................................................................................................. 1 1
10 1566642 Impeller............................................................................................................ 1 1
11 1612484 Ring ................................................................................................................. 1 1
12 1612483 Screw .............................................................................................................. 8 8
13 1566640 Turbine............................................................................................................. 1 1
14 1612479 Locktab............................................................................................................ 5 5
15 1612478 Screw .............................................................................................................. 10 10
16 1612480 O-Ring ............................................................................................................. 1 1
17 1612492 Drive Plate Kit.................................................................................................. 1 1
18 .. . . . Drive Plate .................................................................................................. 1 1
19 1612493 Ring (Backing)............................................................................................. 1 1
20 1612494 Screw .......................................................................................................... 14 14
21 1566644 Cover ............................................................................................................... 1 1
22 15157 Lockwasher ..................................................................................................... 32 32
23 1612481 Capscrew ........................................................................................................ 32 32
24 1612487 Bearing ............................................................................................................ 1 1
25 1612488 O-Ring ............................................................................................................. 1 1
26 1612350 Spacer ............................................................................................................. 1 1
27 1612351 Snap Ring........................................................................................................ 1 1
28 1612477 Snap Ring........................................................................................................ 1 1
29 1612491 Hub.................................................................................................................. 1 1

1612290 Seal Kit (Includes Items 9, 16, 25) .................................................................. 1 1

2007 HYSTER COMPANY See Service Manual 5-39


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION (Figure 5-19)


TORQUE CONVERTER HOUSING

5-40 See Service Manual 2007 HYSTER COMPANY


for service procedures.
UNIT CODE B222
08/2007 EUROPE

TRANSMISSION
TORQUE CONVERTER HOUSING

KEY:
A: TE27 Transmission
B: TE32 Transmission

QTY
ITEM PART NO. DESCRIPTION A B

1563855 Transmission Assembly (TE27) ........................................................................... 1 ..


1607766 Transmission Assembly (TE32) ........................................................................... .. 1
1 1616311 Housing Assembly (Converter) ....................................................................... 1 ..
1 1612291 Housing Assembly (Converter) ....................................................................... .. 1
1 1616312 Housing (Converter).................................................................................... 1 ..
1 1612292 Housing (Converter).................................................................................... .. 1
2 1612293 Plug (Expansion) .................................................................................... 3 3
3 330504 Sleeve ......................................................................................................... 1 1
4 1612302 Sleeve ......................................................................................................... 1 1
5 330520 Washer........................................................................................................ 3 3
6 15155 Lockwasher ................................................................................................. 5 5
7 16374 Capscrew .................................................................................................... 5 5
8 1612304 Sleeve ......................................................................................................... 1 1
9 1612303 Sleeve ......................................................................................................... 1 1
10 1612294 Plug............................................................................................................. 1 1
11 1612295 O-Ring......................................................................................................... 1 1
12 1612299 Clip.............................................................................................................. 2 2
13 1612298 Tube ............................................................................................................ 1 1
14 1612300 O-Ring......................................................................................................... 2 2
15 1612297 Tube ............................................................................................................ 1 1
16 1612296 Tube ............................................................................................................ 1 1
17 330511 Plug............................................................................................................. 1 1
18 1612305 Plug............................................................................................................. 2 2
19 79970 O-Ring......................................................................................................... 2 2
20 1612301 Tube ............................................................................................................ 1 1
21 1579010 Speed and Temperature Sensor ..................................................................... 1 1
22 1579011 O-Ring......................................................................................................... 1 1
23 15316 Fitting............................................................................................................... 1 1
24 330527 Breather........................................................................................................... 1 1
25 1612308 Bushing ........................................................................................................... 1 1
26 1556912 Sensor (Converter Oil Temperature) ............................................................... 1 1
27 1556911 Adaptor............................................................................................................ 1 1
28 1612305 Plug ................................................................................................................. 1 1
29 1612316 O-Ring ............................................................................................................. 1 1
30 1612310 Plug ................................................................................................................. 2 2
31 1612312 O-Ring ............................................................................................................. 3 3
32 1612311 Cover ............................................................................................................... 3 3
33 1612314 Lockwasher ..................................................................................................... 12 12
34 1612313 Capscrew ........................................................................................................ 12 12
35 330502 Pin ................................................................................................................... 2 2
36 1612307 Gasket ............................................................................................................. 1 1
37 15157 Lockwasher ..................................................................................................... 23 23
38 1612306 Capscrew ........................................................................................................ 14 14
39 1384794 Screw .............................................................................................................. 9 9
40 1612309 Speed Sensor.................................................................................................. 1 1
41 1579011 O-Ring......................................................................................................... 1 1

2007 HYSTER COMPANY See Service Manual 5-41


for service procedures.
UNIT CODE B222
EUROPE 08/2007

TRANSMISSION
TORQUE CONVERTER HOUSING

QTY
ITEM PART NO. DESCRIPTION A B

a 1612321 Bracket ............................................................................................................ 2 2

1612290 Seal Kit (Includes Items 22, 29, 31, 36, 41) .................................................... 1 1

FOOTNOTES:
a Not Illustrated

5-42 See Service Manual 2007 HYSTER COMPANY


for service procedures.
NOTES

5-43