Beruflich Dokumente
Kultur Dokumente
Engine cooling 20
EXIT
20 Engine cooling
Job No.
Cooling system
Coolant circuit and engine cooling ........................................... 2 0 - 0 0 5
Draining and filling in coolant - antifreeze table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 010
Cleaning cooling system .................................................. 015
A.De-oiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Decalcification, derusting .............................................
Coolant thermostat
Removal and installation of thermostat ....................................... 110
Coolant pump
Removal and installation of coolant pump ..............................,....... 210
Removal and installation of coolant pump housing ............................... 230
Fan coupling
Magnetic fan coupling. . .. . . . . . .. .. ..... .... ... . . . . . . .. . . . . . . . . . , . , . , . . . , 330
Removal and installation of magnetic fan coupling _ . _ . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
Radiator
..........................................
Removal and installation of radiator 420
......................................................
Repairing radiator 425
Checking expansion tank closing cap .......................................... 430
20/l
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Coolant circuit
E F G w
I
1203-11838
20.1 O-005/1
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Thermostat
Thermostat
Engine
begins to open fully opened
601 85 100
Note
Operation
1204 -11855
B From radiator
C From crankcase (bypass line) 1204-M 854
D To crankcase
20.1 o-005/2
EXIT
20.1 O-00513
.
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Total filling capacities of cooling system with heater and mixing ratio
Antifreeze)/water2) in liters
Tightening torques
Radiator 1.5
Drain plug
Cylinder crankcase 30
Special tools
Tester for
Conventional tool
Antifreeze tester
Prestone-VU-Check (Union Cabride)
e. g. Philipp Gather, D-4020 Mettmann 2
R -A789
20.10-010/l
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Note
Attention!
To prevent corrosion damage on light alloy compo-
nents, use only approved antifreeze compounds
(Specifications for Service Products sheet 325) and
refining agents (Specifications for Service Products
sheet 311).
Draining
Attention!
Open cap only at coolant temperatures below 90 C.
20.10-010/2
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Filling in
20.10-010/3
EXIT
20.10-010/4
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A. De-oiling
(required only if anti-corrosion oil had been filled in)
Attention!
On these vehicles (light alloy radiator) do not use
heavily alcaline cleaning agents such as P 3-Standard
(supplier: Henkel).
8. Decalcification, derusting
20.10-015/l
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20.10-015/2
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Tightening torques Nm
Radiator 1.5
Drain plug
Cylinder crankcase 30
Special tools
PT
Radiator cap with hose $\
605589002500
a
for leak test A-_
---&
,,004-7l2.
Removal
Attention!
Open closing cap only at coolant temperatures below
90 c.
20.10-110/l
EXIT
Installation
IX)-26839
20.10-l 10/2
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Tightening torques Nm
Radiator 1.5
Drain plug
Cylinder crankcase 30
Special tools
344b.
343- 306
309-
340-
Layout of magnetic fan coupling and coolant pump 341-
301 Coolant pump housing 343 Ball bearing
302 Flange 344 Fan 345-
303
304 Shaft
Bearing 344a Armature
344b Leaf spring 302 -
305 Cassette seal 345 ScrewM6x 12
306 Impeller 346 Pulley
309 Washer 347 Magnet, body
340 Collar srew 348 Magnet carrier
241 Disk 349 Hex. nut
20.10-210/l
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Removal
20.10-210/2
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Installation
20.10-210/3
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20.10-210/4
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Tightening torques Nm
Radiator I,5
Drain plug
Cylinder crankcase 30
Alternator to carrier 45
Special tools
Conventional tool
2 0 - l O-230/1
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Removal
20.1 O-230/2
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Installation
20.10-230/3
............................, ,
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General
Fan
20.10-330/l
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344 344a
306
341
301 Fr;;;t pump housing 344 Fan 305
302 344a Armature 345
303 Shaft 344b Leaf spring
Bearing 345 Hex. socket screw 302
:K Cassette seal M6x12
306 impeller 346 Pulley
309 Washer 347 Magnet, body
340 Collar screw 348 Magnet carrier
341 Disk 349 Hex. nut
343 Bearing
20.1 O-330/2
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Operation
20.10-330/3
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Tightening torques Nm
Special tool
Removal
20.10-335/l
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Installation
20.10-33512
EXIT
20.10-335/3
EXIT
90 25 20
20.10420/l
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Tightening torques Nm
Radiator 1.5
Drain plug
Cylinder crankcase 30
Special tools
Conventional tool
Note
20.1 o-420/2
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Fan cover
Version A
Version 6
120 - 26740
On vehicles with air conditioning (high radiator).
Removal
20.10 42013
EXIT
Installation
20.10-420/4
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Special tools
004-8325
Conventional tool
7 mm socket wrench hex. head with flexible shaft e. g. Hazet, D-5630 Remscheid
for hose clamps with worm drive Order No. 426-7
Note
20.10425/l
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Designation Purpose
20.1 O-42512
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20.10-425/3
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Sealing
2 Clean radiator.
15 16 15 17
18 19 18 29
20.1 O-42514
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Attention!
Pay attention to safety rules!
20.10-42515
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Attention!
During application and distribution make sure that
no air pockets will occur.
20.1 O-425/6
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20.10-425/7
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Closing cap
Special tools
20.1 O-430/1