SAPPCO SAPPCO DAMMAM FACTORY = ALsut) 9 Sabu ai Branch of Saudi Plastic Products Co.Ltd. is psnt!4yagas3) itu Stil late 2S pt ¢ 5B CR. 2050050912 Voor sor 4V¥ gyled Jae Polyethylene pressure & non pressure pipes WRAS 28 Publication P.1 - Issue 6 October 2010CERTIFICATE TUVNORD Management system as per DIN EN ISO 9001 : 2008. In accordance with TOV NORD CERT procedures, its hereby certfied that Sele NT) SAPPCO SAPPCO DAMMAM FACTORY Branch of Saudi Plastic Products Co. Ltd. Dammam First Industrial City - 8" Street, P.O. Box 4916, Dammam 31412, Saudi Arabia applies a management system in line with the above standard forthe following scope Manufacture & Sale of uPVC Pipes and Fabricated Fittings, Polyethylene Pipes and cPVC Pipes Certlicate Registration No. 04 100 960820 Valid unt 2012-02-07 Audit Report No, 3504 2706 Initial certifcation 1906 Drea tig on, Sileatroy at TOV NORD CERT GmbH Essen, 2009-02-08 This certification was conducted in accordance with the TOV NORD CERT auditing and certification procedures and is subject to regular curveillance audit, TOVNORD CERT GmbH 45141 Essen won tuev-nord-cert.comSAPPCO FOLET arse PIPE eer Polyethylene sub-duct1 INTRODUCTION Water is a prime resource and is vital to the welfare of society and to the uninterrupted economic growth of all countries. Water, however, needs an efficient distribution system to ensure that it is available in the right place when needed and can be conveyed away in the form of waste water or sewage safely. To fulfil this need SAPPCO DAMMAM FACTORY was formed to produce Polyethylene piping systems to the latest internationally recognised Standards requirements. During recent years the adoption of polyethylene pipework has accelerated in all developed countries. This rapid growth in the use of polyethylene pipe is due in part to benefits over steel or ductile iron pipe systems, but possibly more to the development of several advanced Jointing techniques which eliminate the use of metal fittings. The introduction cof new high performance polyethylene pipe compounds by the leading Intemational manufacturers has also widened the scope of applications SAPPCO Polyethylene pipes are manufactured from these New Generation of readymade black pipe compounds. These compounds contain correct type and quantity of carbon black which is perfectly dispersed to give the maximum possi je protection from sunlight and heat SAPPCO manufacture and specify pipe products most suitable for the special environmental conditions prevailing in Saudi Arabia and in the Gulf Areas SAPPCO DAMMAM FACTORY also manufacture: - Polyethylene sub-duct/miniduet for Fibre Optic Cable/Telecom, - CPYC pipes for Hot and Cold water distribution systems - Unplasticised (rigid) PVC pipes for various applications. 2CUSTOMER SATISFACTION SAPPCO’s most important objective “Customer Satisfaction” isachieved with the comprehensive provision of high-quality products and services, Asa leader in the plastic pipe industry, SAPPCO DAMMAM FACTORY: + Continually develope/manufacture new products. + Modernize manufacturing extrusion system equipments. + The quality management system (QMS) is characterized by a certified and upgraded QMS in accordance with [SO 9001 : 2008 + In addition, our well experienced staff offers extensive industry knowledge and field experience with thermoplastic piping products to the customers. + Continuous evaluation and improvement of the process. + Customer satisfaction is SAPPCO’s top objective. Our experience gained over the last 30 years is at the disposal of the customers.3 APPLICATIONS Polyethylene pipes are strong, tough, non-toxic, light in weight and resistant to corrosion and have been widely adopted in a variety of piping systems and are rapidly replacing most pipes of conventional materials. Polyethylene has proved very successful in the drinking water supply sector for domestic service lines, mains schemes, geothermal, green house heating, sprinklers and irrigation systems, tube well installations, hospitals, laboratories, mine slurry transportation, industrial process lines, for natural gas distribution system, for lining steel pipe, drainage. sewerage soil and waste discharge system. SAPPCO Polyethylene pipe is also suitable for use in “trench less technology” and other under ground power cable laying systems, Polyethlene has very good fatigue strength and special provisions for water surges frequently allowed when designing other thermoplastic pipe work systems are not normally necessary 4 APPROVAL FROM INDEPENDENT LABORATORIES: WRAS. 92. |USTINGAND appRovaL.-sarnco Pe PIPE IS.c8-_| auc ruurtesrsorerrac on WATER QUALI. B5 029 @ Listed in the WRAS Dic WRAS is independentsssssnent authority managed by Wier Repuisione Advisory Scheme | We-NSF Lid UNITED KINGDOM W Rc- N: Ss FE ‘TESTING AND EVALUATION - sarrco Pe PIPE Sulisficd the eritsria sot out in BS 6020: Part 1: “Spoeification”™ EVALUATION AND. ‘TESTING CENTRE, (Joint Venture of WRe pie and NSF international) and thus complies withthe requirements of the Water Regulations Aaviscry Scheme Tests of Effect on Water Quality (BS ¢820) vdit feet for drinking water ‘TEST CERTIFICATE - SAPPCO PE 100PIPE, ‘The pipes made of PE 100 (Dimension 160 X 14.6 mm) manufactured by the company Saudi Plate Products Co. Lal Swe Ses t SAPPCO-Dammam, meet the Requitements according to sso - Zero intemal acrid DIN 8074/DIN 8975, stngincie esalngo ret Gortcais en 4000 DINENASON ant INOGaideas | T' Cettiicate No, 4292408 CERTIFICATE OF CONFORMANCE. Sarco PES# For Quality of SAPPCO PE Pipe made with PERO comply with % requirements cl BS 6730 Referance No. Sapo = 99-007 company of Pr RWI Group5 MANUFACTURING SAPPCO polyethylene pipes are manufactured and comply with the following standards for various applications ORGANIZATION | CODE NUMBER STAI DARDS IN conv BRITAIN INTERNATIONAL, DINS074 DIN8075 DIN 19537 DINEN 1519-1 DINEN 12001-2 DINEN 132442 180 4427-2 1808770 BS EN 12201-2 Ly wy Polyethylene (PE) Pipes (PE80, PE100)- Dimensions Polyethylene (PE) Pipes, General quality requirements Pipe of HDPE for drainage and sewerage Polyethylene Pipes for Soil and waste discharge Plastic piping system for water supply Polyethlene pipe E Pipes; pressure systems for water for general purposes, drainage and sewerage Polyetiylene pipes for water supply-Specification HDPE pipes for Soil and waste discharge system Plastic piping system for water supply-polyethylene pipe NOTES + 1. Polyethylene pipes to American (ASTM), United Kingdom water industry standards (WIS), Saudi Arabian (SASO) and other Specifications Consult our Technical sales department, 2, European Standards DIN EN and BS EN are identicals. 6 MATERIAL CLASSIFICATION ‘Anew generation of High Performance Polyethylene materials have been developed by the leading resin manufacturers for the production of pipes and fittings. These newly developed compounds now used by SAPPCO and are designated for PE Pipes as follows ‘TABLE 1 : MATERIAL CLASSIFICATION ENSUES DESC ty ENISO 12162/DIN 8075 MIN. REQUIRED STRENGTH; MRS 10 MPa PE 100 EN ISO 12162/DIN 8075 MIN : REQUIRED STRENGTH; MRS8 MPa PESO ASTM D350 CLASSIFICATION; CELL CLASS PE 345434C ASTM D 2837/PPL Hydrostatic Design Base; HDB 1600 psi PE 4710/3408 7 QUALITY -SAPPCO DAMMAM FACTORY has established and applies a upgraded MANAGEMENT Quality Management System (QMS) and is certified in accordance SYSTEM (QMS) 180 9001:2008 with EN ISO 9001:2008 the highest standard of quality system and excellence Our Factory is assesed by TUV NORD of Germany — SAPPCO control the entire manufacturing process from raw 1 to pipe. erial = Routine testing of all pipes produced at the factory is carried out as laid down in the relevant Standards in our well equipped laboratory. Inspection of pipes produced on each machine s carried out “round the clock” to make sure that exact standard pipe is delivered to the customers.8 PROPERTIES MATERIAL HIGH DENSITY POLYETHYLENE (PE 80 AND PE 100) TABLE 2: All values 23°c unless otherwise specified Physical Properties Density (Compound) D792 glee 0.955 0.961 Carbon black content. 1608 % 2.252025 2.2520.25 Melt Index,load 2.16Kg 1238 g/l0min O1 <01 Induction temp.(DSC) 13350 eG >220 >220 Poisson's ratio - - 0.45 0.45 ESCR D 1693 h > 10000 > 10000 Izod impact (notch) D256 futb/in >25 >25 Co-efficient of friction Hazen William Factor“C? 150 150 Colebrook white Factor K”mm 0.008 0.003 Mechanical Properties Tensile Strength (Break) 1.638 (50mm/min) MPa 215 38 Tensile Strength (Yield) 1.638. S0mm/min) MPa >2 25 Elongation (ultimate) 1.638 (50mm/min) % > 600 > 600 Modulus of elasticity D790 MPa 1000 1400 Hardness D2240 Shore“D” > 57 > 60 Electrical Properties Volume resistivity DIN 53482 ohm.em > 107 > 1007 Surface resistance DIN 53482 ohm > 104 > 10! Dielectric Strength DIN 53481 kV cm 3x10 22108 Dielectric Constant DIN 53483 Factor 26 26 ‘Thermal Properties Brittle Temperature D746 Re <-100 <-100 Vicat Softening Temp. D.1525 eG > 125 127 Co-efficient of linear D696 He 13x10* 13x 10% ‘Thermal Expansion mmm 02 02 Specific Heat Calorimetric kiikg °K 25-29 27-29 ‘Thermal conductivity DIN 52612 Wim. 038 038 9 CHEMICAL SAPPCO PE PIPE is unaffected by all kinds of water, soils, corrosive RESISTANCE liquids, most common acids and alkalies and all forms of corrosion normally encountered in metallic pipes. Care must be taken when PE pipes are used for oxidizing agents. SAPPCO Polyethylene Pipes satisfy the requirements of DIN 8075 supplement 1 and ISO/TR 7474 for Chemical resistance. A10 PRESSURE PIPES FOR WATER SUPPLY 10.1 SAPPCO HIGHER PERFORMANCE PE 100 PIPE. TABLE 3 : Pipe dimension based on ISO 4427-2, DIN 8074, EN 12201-2 EO eekd SR bonnes Wall ry 20 25 : : a s o a 23 0.170 32 - - - 24 0231 3.0 0278 40 - : 24 0294 3.0 0361 37 0.435 50 20 0310 3.0 0452 37 0556 46 0.667 6 25 0491 38 072900 47 0876 «58 1.06 78 29 0.673 45 101 36 1.24 68 148 90 35 0.976 54 145 67 178 82 oar 110 42 143 66 215 8.1 2.63 10.0 3.15 125 48 185 74 2.76 92 339 4 4.06 140 54 233 83 343103, 425° 127 5.09 160 62 3.06 95 453° 118 555 146 6.68 180 69 381 107 576 133 704 164 8.50 200 WW 472 119. 710147 864 182 10.50 225 8.6 593 13.4 901 166 1097 205 13.30 250 9.6 735 148 10 184 iss feed 163 280 10.7 9.16 16.6 13.9 20.6 16.9 254 20.4 315, 12.1 W7 18.7 17.6 B2 24 28.6 25.9 355, 13.6 148 2nd 223 26.1 272 322 32.9 400 153 1870-237 282 © 20.4 345 363 ALT 1: Pipes to ISO 4427-2 SDR 11 for water applications are Supplied with four Blue Stripes ‘out side of pipe for easy Identification. 2: Thickness of 20 mm is recommended 2.3 mm for prastical reasons. 3: EN 12201-2 is Identical to BSEN 12201-2 and DIN 12201-2. 4: | BAR = 0.1 MPa = 0.1 Nimm?= 145 Psi = 100 KPa = 0.987 atm. 5: In inquiry; Please do specify Pipe size with SDR 11 and material class a PE 100,10.2. SAPPCO PE80 PIPE TABLE 4 : Pipe dimension based on ISO 4427-2, DIN 8074, EN 12201-2 OOTY Cec erst 20 25 a 50 15 00 110 125 140 160 180 200 225 20 2.0 23 ag 34 a 43 49 - 20 0.150 - 20 0.196 : 2.0 0.250 248 «730 3.54 - 82 447 : 92 557 - 108 731 23, 14 3.0 37 47 55 66 8.1 92 103 118 B33 147 16.6 858 10.9 82 10.0 ne 12.7 146 164 18.2 20.5 2.12 3.14 4.04 5.06 6.04 845 105 133 84 10.1 123 140 157 179 20.1 224 252 0.131 0.201 0325 0.507 0.792 126 La7 255 3.78 489 6.15 8.00 10.1 12.5 158 10.3. EFFECT OF ELEVATED TEMPERATURE Maximum working pressure given in TABLE 5 is rated for use with Potable water at 23°C. To determine pressure at elevated TABLE 5 : DERATING FACTORS FOR PE 100 AND PE 80 PIPES Eleva Boones Derating Safety Prec Peta) Roc GG 20 “S 68 Factors 10 25 7 093 30 0.87 S: 0.80 104, O74 temperature, multiply (23°C) maximum working pressure by appropriate derating Safety factor as Stated in TABEL 5 below. 3 0671l NON PRESSURE PIPES ILL SAPPCO HD. PE 80 PIPES. FOR SOILAND WASTE DISCHARGE SYSTEMS (LOW AND HIGH TEMPERATURE), ‘TABLE 6 : Dimension based on DIN EN 1519-1 and ISO 8770 50 30 0.454 S16 eB 30 0.580 S16 75 3.0 0.696 S16 90 Be) 0.978 $12.5 110 42 143 $-12.5 125 48 184 S-12.5 160 62 3.04 $12.5 200 62 3.84 S16 12 SAPPCO HD. PE 80 PIPES FOR DRAINAGE AND SEWERAGE, TABLE 7: Dimensions based on DIN 19537 Suto mm mm 110 43 1.46 SERIES 3 125 49 1.88 SERIES 3 140 54 232 SERIES 3 160 62 3.04 SERIES 3 200 62 3.84 SERIES 2 12. COLOUROF PIPE — Colour of SAPPCO PE Pipe is black especially suited for extreme weathering conditions and where U.V. attack can occur. 13. PIPE LENGTH Polyethylene pipesin thesize range 16mm to 110 mm outside diameter are available in coils (rolls) of 50 meter and 100 meter lengths. ‘The pipes in larger diameters are supplied in straight lengths of 6,9 or 12 meters. Other lengths can be supplied by arrangement14 TRENCHLESS _ INSTALLATION OF HDPEPIPING UNDER THE EXISTING ROADS, TECHNOLOGY _ RAILWAYS, AIRPORT RUNWAYS, RIVERS AND CANALS. “HORIZONTAL | SAPPCO-DAMMAM HDPE pipes are well suited for the utility ducting/ DIRECTIONAL _ Piping (for telecom & fiber optics networks and power cables) installed DRILLING” using the latest state of the art trenchless horizontal directional drilling technology. 1S CONTRACTION _ The co-efficient of linear expansion of Polyethylene pipes is greater AND EXPANSION _ than that of metallic pipes. Due cognizance of this must be taken when designing polyethylene pipe installations. For above ground systems it will invariably be found that by utilizing the natural flexibility of the pipe and by judicious siting of anchor and support brackets, contraction and expansion can conveniently be accommodated at required directional changes, and no expansion joints are needed. There may be a need for the use of expansion joints for vertical installation 16 TRANSPORTATION During transportation and storage. polyethylene pipe coils should be laid HANDLING AND on fiat bed which must be free from nails, stones and sharp edges. When STORAGE handled. care should be exercised to avoid damage to the wall surfaces and thus pipes should not be dragged or dropped over the ground or hard surfaces. Metal slings, hooks or chains should not come into direct contact with the pipe. ‘The pipe. if stored in an open area must be protected from direct sunlight or heat. Coils may be stored on edge or stacked flat and must not be in contact with hot surfaces. Straight pipe stacking should be carried out in staggered position. Pipes stored on rollers should not be subject to strains Which could cause distortion of the pipe. 17 COILINGAND During manufacturing pipes are coiled on mechanical coilers and taped UNCOILING at several points to form neat, compact and stable coils which will with stand repeated handling during transportation and storage. Care should be excercised when uncoiling, particularly with sizes 63 mm and above. Movement of the free outer pipe end should always be controlled. Do not allow uncoiling of larger sizes to be done in such a way that the pipe leaves the coil in spiral form. It can be extremely difficult to straighten spiralled pipe without damage by excess bending and the creation of potenially dangerous condition 18 FITTINGS SAPPCO-DAMMAM supply suitable fittings for jointing systems for Polyethylene pipes from well known manufacturers. Further information regarding the fittings and jointing can be obtained from our Technical Sales Department. A19 JOINTING 1.1 MECHANICAL, JOINTING Important Note: For small bore pipe connections, compression type joints are considered tisfactory. These may be made of plastic or metal. The idea of the mechanical jointing essentially con: of tightening the pipe by mean of screwed connections in such a way that water tightness is fully secured. The joint can also be used for connections with pipe of other material e.g steel and other plastic pipes. The joint is completed by pushing the back nut, spring follower and rubber ring on to the plain pipe end, and then inserting into the socket of the fitting. The back nut is then tightened by hand for plastic fittings and with suitable spanner for metal fittings A variety of SAPPCO-DAMMAM. igh quality Quick Joint Fittings are available from When jointing PE Pipe with compression fittings, oil based jointing compounds must not be used as this may cause stress cracking of the polyethylene. If packing in the jointing is necessary, the use of PTFE tape is recommended. 19.2 PERMANENT JOINTING Depending on the size of pipe and type of application, there are also available a number of methods of permanent jointing HDPE Pipes. All permanent jointing systems briefly mentioned below for HDPE Pipework install mn require special equipment and assembly aids Customers are advised to seek full information regarding the permanent jointing system available from our Technical Sales Department. 192-1 BUTT FUSION JOINTING ‘The two pipe end faces to be welded, carefully cleaned in advance, are held lightly pressed against a heated tool. As soon as the welding temperature is reached, the heated tool is quickly withdrawn from the weld faces, and the pipe ends are pressed together to form a permanent joint. A uniform size bead must be formed around the joint, 19.22 ELECTROFUSION The electrically weldable fituings contain embeded resistance wire which is heated until the fitting interior and the pipe exterior fuse together. Thus a homogeneous bond is formed between the pipe and the Electrofusion fitting 1923 SOCKET FUSION WELDING The jointing of HDPE pipe by using HDPE Fitting is done by the Socket fusion welding method employing a heating tool. One end of the pipe is fitted into the female side of the heating tool, while fitting is placed on the male side of the tool. When the heating tool reaches a preset temperature, then the pipe and fitting are withdrawn off the tool and immediately joined together to form a permanent joint.