Asme VIII Div1 2010-2011a PDF

ASME VIII division 1
ASME VIII div.1 verification document
22 August 2013 11 July 1,2010 2011a AutoPIPE Vessel 33.1.0.11 No changes

05 Mar 2013 10 July 1,2010 2011a Microprotol 33.0.7.6 Feb 2013 Same as Rev 9 including Bentley Inc.
24 Oct 2012 9 July 1,2010 2011a Microprotol 33.0.7.5 Oct 2012 Including conical head (L-6.4)
16 July 2012 8 July 1,2010 2011a Microprotol 33.0.7.2 July 2012 UG-45 checking (L7-8)
20 June 2012 7 July 1,2010 2011a Microprotol 33.0.7.1 May 2012
23 April 2012 6 July 1,2010 2011a Microprotol 33.0.7.0 Mar 2012 Editing modification
15 Feb 2012 5 July 1,2010 2011a Microprotol 33.0.6.0 Jan 2012 Code release
17 Feb 2011 4 July 1,2010 Microprotol 33.0.1.0 Feb 2011 Code release + misc developpements
02 Nov 2009 3 July 1,2009 Microprotol 32.8.8.2 Oct 2009 Add expansion joint calc. +upd. code
25 Mar 2009 2 July 1,2008 Microprotol 32.8 April 2009 Check + add examples
15 Dec 2008 1 July 1,2008 Microprotol 32.8 Nov 2008 Check + new material data base
15 May 2008 0 July 1,2007 Microprotol 32.7 April 2008 Initial issue
Date Rev ASME VIII div. 1 Edit. Software release Comments
AutoPIPE Vessel (Microprotol) procal V33.1.0.11 1 prodia2 V33.1.0.11 Bentley Systems, Inc.
Table of contents
Introduction 3
Appendix L-2 [Thickness Calculation for shells under internal pressure with supplemental loadings ] 4
L-2.3.1 L-2.3.2 4
Appendix L-3 [Vessels under External Pressure ] 5
L-3.1 5
L-3.2 6
L-3.3 without stiffening ring 7
L-3.3 with stiffening rings 12
Appendix L-5 [Design of circumferential stiffening ring and attachment weld for a cylindrical shell under External
Pressure] 15
L-5.1 (using stiffening ring of 2 in. x 3.75 in.) 16
Appendix L-6 [Required thickness for formed heads with pressure on the convex side] 18
L-6.1 19
L-6.2 [t = 0.5 in.] 20
L-6.2 [t = 0.5625 in.] 21
L-6.3 22
L-6.4 [t = 0.75 in.] 23
L-6.4 [t = 0.563 in.] 24
Appendix L-7 [Openings and reinforcements] 25
L-7.1 26
L-7.2 (without reinforcing plate) 29
L-7.2 (with reinforcing plate of 3 in. wide x 0.375 in. thick 31
L-7.2 (with reinforcing plate of 3.125 in. wide and 0.375 in. thick) 33
L-7.4 35
L-7.5 38
L-7.6 41
L-7.7 (nozzle thickness = 1/2 in.) 43
L-7.7 (nozzle thickness = 7/8 in.) 45
L-7.8 + UG-45 47
Part UHX 50
UHX-20.1.1 Tubesheet Integral with Shell and Channel 51
UHX-20.1.2 Tubesheet gasketed with Shell and Channel 56
UHX-20.1.4 Tubesheet gasketed with Shell and Integral with Channel extended as a flange 60
UHX-20.2.1 Tubesheet integral with Shell and gasketed with Channel extended as a flange 63
UHX-20.2.3 Fixed Tubesheet Exchanger , Configuration a 70
UHX-20.3.1 Stationary Tubesheet Gasketed With Shell and Channel; Floating Tubesheet Gasketed, Not extended as a
Flange 78
Other calculations 81
Welding Neck Flange ( Taylor Forge Bulletin) 82
ASME VIII Div.1 2010 App. 26 Unreinforced Bellows 85
Introduction
This document is a part of the AutoPIPE Vessel validation procedure intended to demonstrate the application of the
ASME VIII div 1 Code through the examples provided in the various parts of Code.
AutoPIPE Vessel input data files used are printed front of the paragraph reference :
Appendix L-2 :
Paragraph L-2.3.1 L-2.3.2 : L-2.3.emvd
Appendix L-3 :
Paragraph L-3.1 : L-3 1.emvd
Paragraph L-3.3 : L-3.3 without stiffener.emvd
L-3 3.emvd
Appendix L-5 :
Appendix L-6 :
Paragraph L-6 2 L-6 2 1.emvd for L-6 2 [t=0.5 in.]
L-6 2 2.emvd for L-6 2 [t=0.525 in.]
Paragraph L-6 3 : L-6 3.emvd
Paragraph L-6 4 : L-6 4 1.emvd for L-6 4 [t=0.75 in.]
L-6 4 2.emvd for L-6 4 [t=0.563 in.]
Appendix L-7 :
Paragraph L-7 2 without reinforcing plate: L-7 2 without reinf.emvd
Paragraph L-7 2 with reinforcing plate : L-7 2 with reinf.emvd 3 in x 0.375 in
L-7 2 with reinf incr.emvd 3.125 in x 0.375 in
Paragraph L-7.7 : L-7 7-1.emvd (thk = in.)
L-7 7-1 nozzle thk inc.emvd (thk = 7/8 in.)
Paragraph L-7.8 + UG-45 : L-7 8.emvd
UHX-20.1 Examples of UHX-12 for U-Tube Tubesheets :

UHX-20.1.1 Example 1 : UHX-20-1-1.emvd
UHX-20. 2 Examples of UHX-13 for Fixed Tubesheets :
UHX-20. 3 Examples of UHX-14 for Floating Tubesheets :
Other calculations :
Taylor Forge calculation method for flange : Flange Welding Neck.emvd
Unreinforced bellows (Annex 26) : 26-14-1-1.emvd
Appendix L-2 [Thickness Calculation for shells under internal pressure with supplemental
loadings ]
L-2.3.1 L-2.3.2
Conical shell (30.23) internal pressure.

ASME VIII DIV.1 2010 - 2011a
t = minimum required thickness tn = nominal thickness E = Joint efficiency
P = internal pressure S = Allowable stress T = Temperature
D = inside diameter at large end Ca = corrosion + tolerance = circular stress
= Half apex angle Tol% = tolerance for pipes Pa = Max. allowable pressure
tmin = t+Ca+Tol% shall be tn ta = (tnTol%)-Ca shall be t Ph = Hydrostatic pressure
[UG-32(g)]
t =P(D+2Ca)/[2cos(SE-0.6P)] =P((D+2Ca)+1.2tacos)/(2Etacos) Pa =2SEtacos/((D+2Ca)+1.2tacos)
SA387GR2CL2 Plate Schedule : / DN : /

tn = 0.4380 in D = 200 in Tol% = / PWHT : No Radiography : Spot
= 30 Cor. = 0 in Tol. = 0 in UG-16(b) = 0.0625 in
P (psi) Ph (psi) T (F) S (psi) E ta (in) (psi) Pa (psi) t (in) tmin (in)
Operation N 50 0 650 17 500 0.85 0.4380 15 543 56.3 0.3889 0.3889
MAWP (650 F, Corroded) = 56.3 psi MAWP (70 F, new) = 64.4 psi
Appendix 1-5(d)
QL = PRL/2+f1 ArL = kQLRL(1-/) tan / (SsE1) AeL = (ts-t) (RLts)0.5 + (tc-tr) (RLtc /cos )0.5
k = max(1, y/SrEr) y = Ss E s Reinforcing ring : Plate 15 0.5 Aring = 7.5 in2
P (psi) Ss (psi) E1 t (in) tc (in) tr (in) ts (in) RL (in)
Operation N 50 17 500 1 17.57 0.2862 0.4380 0.3889 0.3130 100.000
k f1(max) (lbf/in) f1(min) (lbf/in) QL(max) (lbf/in) QL(min) (lbf/in) ArL (in2) AeL (in2)
Operation N 1.207 250.0274 -283.0145 2 750.0260 2 216.9850 4.54 0.5
the junction is adequately reinforced
Appendix 1-5(e)
QS = PRS/2+f2 ArS = kQSRS(1-/) / (SsE1) AeS = 0.78 (RSts)0.5 [(ts-t) + (tc-tr) /cos )]
k = max(1, y/SrEr) y = Ss E s Reinforcing ring : Plate 15 0.5 Aring = 7.5 in2
P (psi) Ss (psi) E1 t (in) tc (in) tr (in) ts (in) RS (in)
Operation N 50 17 500 1 4.57 0.1431 0.4380 0.1945 0.1880 50.000
k f2(max) (lbf/in) f2(min) (lbf/in) QS(max) (lbf/in) QS(min) (lbf/in) ArS (in2) AeS (in2)
Operation N 1.207 62.6374 -93.5602 1 312.6370 1 156.4390 2.22 0.78
the junction is adequately reinforced
[UCS-79] : % extreme fiber elongation = 50 tn / Rf ( 1 - Rf / Ro ) = 0.44 % ( Rf = 50.219 in ; Ro = + )
Appendix L-3 [Vessels under External Pressure ]

Comment for reading of external pressure curves
ASME curves for external pressure have been checked using stored vertex to redraw the curve on a transparency support
visually compared to the Code original. Storage AutoPIPE Vessel file is courbvid.emsd, located in
AutoPIPE Vessel\Calcul\Data directory.
AutoPIPE Vessel uses logarithmic interpolation to determine the value of B.
L-3.1
External Pressure - Shell (Section No. 1) (in operation)
Ends of section :
Bottom : Support line level : 0.0000 in
top : Support line level : 39.0000 in
Elements considered :
modulus of Vacuum
Diameter Thickness Temperature
Tag elasticity curve
(in) (in) (psi) (F)
24 500 060.
001 31.05 Virole 168.625 0.3125 CS-2 700 F
0
ASME VIII DIV.1

External Pressure : P = 15 psi Design Temperature : 700 F
Allowable stress : S = 14 257.2 psi modulus of elasticity : E = 24 500 060 psi
Unsupported shell length : 39 in Pipe, tolerance on the new thickness : c1 = /
Diameter of section : Do = 168.625 in Vacuum curve : CS-2
Checked thickness : t = 0.3125 in
UG-28 (c) Cylindrical shell with straight circular section

L = 39 in L/Do = 0.231 Do/t = 539.6
4 B
Do/t4 : A (Subpart 3 Section II Part D Fig.G) = 0.000491 Do/t10 : Pa = 3 D t
o
1.1 2.167 2S 1
Do/t<4 : A = min 0.10, =/ Do/t<10 : Pa= min 0.0833 B ; 1

(Do / t )2 D
o t D
o t Do t
B (Subpart 3 Section II Part D or AE/2) = 6 054.676 psi
Pa = 14.961 psi < P INSUFFICIENT THICKNESS Minimum required thickness = 0.313 in
Comments
See Comment for reading of external pressure curves.
Rounded value in ASME example of Do/t = 540 is used.
L-3.2
External Pressure - Hemispherical head (Section No.2)(in operation)
modulus of Vacuum
(in) (in) (psi) (F)
10 000 000.
002 03 72.000 0.5000 NFA-1 100 F
0
ASME VIII DIV.1 2010 2011a UG-33

External Pressure : P = 20 psi modulus of elasticity : E = 10 000 000 psi
Material : SB209-A93003-H112 Corrosion : 0 in
Vacuum curve : NFA-1 Tolerance : 0 in
Nominal thickness : tn = 0.5 in External Diameter : Do = 73 in
Checked thickness : t = 0.5 in outside radius : Ro = 36.5 in
outside height : ho = / Axis ratio : Do/(2ho) = /
(c) Hemispherical heads

0.125
UG-28 (d) : A = = 0.001712
Ro t B
Pa = = 24.161 psi P
B (Subpart 3 Section II Part D or 0.0625E/(Ro/t)) = Ro t
1 763.745 psi
Comments
L-3.3 without stiffening ring
External Pressure Cone (Section N2)(in operation)
Ends of section :
Bottom : Cone-to-cylinder junction without stiffening ring Support line level : 250.0000 in
top : Cone-to-cylinder junction without stiffening ring Support line level : 380.0000 in
modulus of Vacuum
(in) (in) (psi) (F)
25 125 030.
005 30.23 Cne de calandre 0.000 1.2500 CS-2 650 F
0
ASME VIII DIV.1 2010 2011a

Allowable stress : S = 15 000 psi modulus of elasticity : E = 25 125 030 psi
Unsupported shell length : 130 in half opening angle of conical shell : = 29.98
Checked thickness : t = 1.25 in Vacuum curve : CS-2
Element diameter at large end : DL = 202.5 in Element diameter at small end : Ds = 50.75 in
UG-33(f) Conical shell with straight circular section

L = 130 in Fig. UG-33.1 Le = 81.29 in Le /DL = 0.401 te = t cos() = 1.083 in DL /te = 187.027
4 B
DL/te10 : A (Subpart 3 Section II Part D Fig.G) = 0.001447 DL /te 10 : Pa =
3 DL te
1.1 2.167 2S 1
DL/te<10 : A = min 0.10, =/ DL /te < 10 : Pa = MIN 0.0833 B ; 1

(Do / t )2 D t
L e DL te DL te
B (Subpart 3 Section II Part D or AE/2) = 9 414.372 psi Pa = 67.116 psi P
External Pressure Large cylinder-to-cone junction (Section No. 2) (in operation)
ASME VIII DIV. 2010 - 2011a APPENDIX 1-8

Junction without knuckle, without stiffener
Internal corroded radius of knuckle : rt = 0 in Angle : = 29.98
Shell adjacent to the junction, element No. : 4 Calculation length of cylinders element : LL= 250 in
Cone adjacent to junction, element number : 5 Calculation length of cones element : L= 130 in
External Pressure : P = 50 psi
Cylindrical shell
Material : SA516GR70 Temperature : 650 F
Nominal stress : Ss = 17 500 psi modulus of elasticity : Es = 25 125 ksi
Vacuum curve : CS-2 Longitudinal Joint Efficiency : E1 = 0.85
Nominal thickness : tsn = 1.25 in Corrosion : 0 in
Checked thickness : ts = 1.25 in Tolerance : 0 in
External Diameter : DL = 202.5 in External radius : RL = 101.25 in
Conical shell
Nominal stress : Sc = 15 000 psi modulus of elasticity : Ec = 25 125 ksi
Vacuum curve : CS-2
Nominal thickness : tcn = 1.25 in Corrosion : 0 in
Checked thickness : tc = 1.25 in Tolerance : 0 in
Stiffener
Type and dimensions : / Material : /
Nominal stress : Sr = / Temperature : /
Vacuum curve : / modulus of elasticity : Er = /
Cross-sectional area : As = / Diameter of shell at centroid elevation : De = /
Checking junctions area

P/SsE1 = 0.0034 = 5.91 < Reinforcement of large end intersection
k =1 f1 = 249.901 lbf/in QL = PRL/2 + f1 = 2 781.151 lbf/in
kQ R tan 1 PRL QL
ArL = L L 1 4 = 10.48 in2
AeL = 0.55 DLt s (t s + tc cos ) = 23.566 in2
S s E1 QL
AeL + As = 23.566 in2 ArL
Checking the junctions moment of inertia

RL tan LL R 2 Rs2
M= + + L = 150.619 in f1 = 249.901 lbf/in FL = PM + f1 tan = 7 675.119 lbf/in
2 2 3RL tan
LL t s Lctc 3 FL DL
Lc = L2 + (RL + Rs )2 = 150.522 in ATL = + + As = 250.327 in
2
B= = 4 656.55 psi
2 2 4 ATL
A (Subpart 3 Section II Part D FIG.G) = 0.000368 ADL2 ATL ADL2 ATL
Is = =/ Is= = 346.49 in4
14 10.9
I ' = 64.39 in4 < Is '
Comments
Angle of cone : = arc tg[((200-50)/2) /130] = 29.98164 (30 in ASME example)
tg a = [(200-50)/2) /130] = 0.576923(value of ASME based on angle of 30)
P/SsE1 = 50/(17500x0.85) = 0.00336
According to Table 1-8.1, P/SsE1 =0.002 = 5
P/SsE1 =0.005 = 7
For P/SsE1 = 0.00336 , = 5 + (7-5) x [(0.00336-0.002)/(0.005-0.002)] = 5.9066 (ASME Example value is 5.93).
No additional area of reinforcement k =1
f1 obtains by load due to wind and external load. No detail in ASME example.
QL = 50x101.25/2 + 249.904 = 2 781.154 lbf/in
1x 2781.154 x101.25 x0.576923 1 50 x101.25 2781.154 5.9066 2

ArL =
17500 x0.85 1 4 2781 . 154

29 .98 = 10.4798 in

AeL = 0.55 202.5 x1.25 (1.25 + 1.25 cos( 30 )) = 23.5685 in2 ArL Junction area checked
101.25 x0.576923 250 101.25 2 25.375 2

M= + + = 150.61895 in
2 2 3x101.25 x0.576923
FL =50 x 150.61895 + 249.904 x 0.576923 = 7675.12286 lbf/in
Lc = (130 )2 + (101.25 25.375 )2 = 150.522475 in
250 x1.25 150.522475 x1.25
ATL = + = 250.32655 in2 (rounded value in ASME example)
2 2
3 7675.12286 x 202.5
B= x = 4656.55475
4 250.32655
A from Fig CS-2 = 0.000368 (see Comment for reading of external pressure curves).
0.000368 x 202.5 2 x 250.32655

As there is no stiffener : Is = =346.487 in4
10.9
Inertia of shell :
Length to be considered : L = (1.10/2) x (202.5x1.25) = 8.75 in
Ish = (8.75 x1.253) /12 = 1.424 in4
Inertia of cone :
Length to be considered on shell : L = (1.10/2) x (202.5x1.25) = 8.75 in
Length to be considered on cone: H = L/ cos() = 8.75 /cos(29.98) = 10.1 in
Ico = (H tc3 cos()2)/12+(H3 tc sin()2)/12 = 28.0317 in4
Position of centers of inertia from external line of shell :
Shell = ts / 2 = 0.625 in
Cone = (tc/2) +(H sin(a)/2 + (tc/2)(1-cos()) = 3.0655 in
Section of shell and cone = (1.25x8.75) + (1.25x10.1) = 23.5625 in2
Position of center of inertia of the combined section = [(0.625x1.25x8.75) + (3.0655x1.25x10.1)] / 23.5625 = 1.9326 in
Inertia of combined section :
I = 1.424 + 28.0317 + (1.9326-0.625)2x(1.25x8.75) + (3.0655-1.9326)2x(1.25x10.1)= 64.4 in4
Is > I large cylinder to cone junction not verified
External Pressure Small cylinder-to-cone junction (Section No. 2) (in operation)

Junction without knuckle, without stiffener
Shell adjacent to the junction, element No. : 6 Calculation length of cylinders element : Ls= 75 in
Cylindrical shell
Nominal stress : Ss = 17 500 psi modulus of elasticity : Es = 25 125 030 psi
Vacuum curve : CS-2 Longitudinal Joint Efficiency : E1 = 1
External Diameter : Ds = 50.75 in External radius : Rs = 25.375 in
Conical shell
Nominal stress : Sc = 15 000 psi modulus of elasticity : Ec = 25 125 030 psi
Vacuum curve : CS-2
Stiffener
Type and dimensions : / Material : /
Nominal stress : Sr = / Temperature : /
Vacuum curve : / modulus of elasticity : Er = /
Cross-sectional area : As = / Diameter of shell at centroid elevation : De = /

k =1 f2 = 62.518 lbf/in Qs = PRs/2 + f2 = 696.893 lbf/in
kQ R tan
Ars = s s = 0.583 in2 Aes = 0.55 Ds ts ((t s t ) + (tc t r ) cos ) = 0.765 in2
S s E1
Required thicknesses of portions at junction :
Shell : t = 0.325 in Cone : tr = 1.017 in
Aes + As = 0.765 in2 Ars

Rs tan Ls R 2 Rs2
N= + + L = 154.201 in f2 = 62.518 lbf/in Fs = PN + f 2 tan = 7 746.115 lbf/in
2 2 6 Rs tan
Lst s Lctc 3 Fs Ds
Lc = L2 + (RL + Rs )2 = 150.522 in ATs = + + As = 108.139 in
2
B= = 2 726.46 psi
2 2 4 ATs
A (Subpart 3 Section II Part D FIG.G) = 0.000219 ADs2 ATs ADs2 ATs
Is = =/ Is= = 5.6 in4
14 10.9
I ' = 1.17 in4 < Is '
Comments
No additional area of reinforcement k =1
Qs = 50x25.375/2 + 62.088 = 696.463 lbf/in
1x696.463 x 25.375 x0.576923
Ars = = 0.58262 in2
17500 x1
25.375 x0.576923 75 101.25 2 25.375 2
N= + + = 154.2 in
2 2 6 x 25.375 x0.576923
FS =50 x 154.2 + 62.088 x 0.576923 = 7745.82 lbf/in
75 x0.375 150.522475 x1.25
ATS = + = 108.139 in2 (rounded value in ASME example)
2 2
3 7745.82 x50.75
B= x = 2726.3647
4 108.139
A from Fig CS-2 = 0.000219 (see Comment for reading of external pressure curves).
0.000219 x50.375 2 x108.139

As there is no stiffener : Is = =5.514 in4
10.9
Inertia of combined section : I = 1.17 in4
Is > I large cylinder to cone junction not verified
L-3.3 with stiffening rings

External Pressure Conical shell (Section No. 2) (in operation)
Ends of section :
Cone-to-cylinder junction with stiffening ring
No. 1)
Cone-to-cylinder junction with stiffening ring
No. 2)
modulus of Vacuum
(in) (in) (psi) (F)
25 125 030.
005 30.23 Cne de calandre 0.000 1.2500 CS-2 650 F
0
ASME VIII DIV.1 2010 - 2011a

Unsupported shell length : 130 in half opening angle of conical shell : = 29.98
Element diameter at large end : DL = 202.5 in Element diameter at small end : Ds = 50.75 in

L = 130 in Fig. UG-33.1 Le = 81.29 in Le /DL = 0.401 te = t cos() = 1.083 in DL /te = 187.027
4 B
3 DL te
1.1 2.167 2S 1

(Do / t )2 D t
L e DL te DL te
External Pressure Large cylinder-to-cone junction (Section No. 2) (in operation)

Junction without knuckle, reinforced by stiffener No. 1
Shell adjacent to the junction, element No. : 4 Calculation length of cylinders element : LL= 250 in
Cylindrical shell
Nominal stress : Ss = 17 500 psi modulus of elasticity : Es = 25 125 ksi
Vacuum curve : CS-2 Longitudinal Joint Efficiency : E1 = 0.85
External Diameter : DL = 202.5 in External radius : RL = 101.25 in
Conical shell
Nominal stress : Sc = 15 000 psi modulus of elasticity : Ec = 25 125 ksi
Vacuum curve : CS-2
Stiffener
Type and dimensions : WT8x18 7.93 6.99 0.295
Material : SA516GR60
0.43
Nominal stress : Sr = 14 500 psi Temperature : 650 F
Vacuum curve : CS-2 modulus of elasticity : Er = 25 125 030 psi
Cross-sectional area : As = 5.28 in2 Diameter of shell at centroid elevation : De = 0 in

P/SsE1 = 0.0034 = 5.91 < Reinforcement of large end intersection
k =1.2069 f1 = 250.002 lbf/in QL = PRL/2 + f1 = 2 781.251 lbf/in
kQ R tan 1 PRL QL
ArL = L L 1 4 = 12.649 in2
AeL = 0.55 DLt s (t s + tc cos ) = 23.566 in2
S s E1 QL
AeL + As = 28.846 in2 ArL

RL tan LL R 2 Rs2
M= + + L = 150.619 in f1 = 250.002 lbf/in FL = PM + f1 tan = 7 675.178 lbf/in
2 2 3RL tan
LL t s Lctc 3 FL DL
Lc = L2 + (RL + Rs )2 = 150.522 in ATL = + + As = 255.607 in
2
B= = 4 560.4 psi
2 2 4 ATL
A (Subpart 3 Section II Part D FIG.G) = 0.00036 AD L2 ATL ADL2 ATL
Is = =/ Is= = 346.07 in4
14 10.9
I ' = 368.75 in4 Is '
Comments
Same calculation as calculation without stiffener except for :
k = y/Sr Er = 17500x25125000/14500x25125030 = 1.206895
As = area of stiffener
f1 = 250.003 lbf/in
External Pressure Small cylinder-to-cone junction (Section No. 2) (in operation)

Junction without knuckle, reinforced by stiffener No. 2
Shell adjacent to the junction, element No. : 6 Calculation length of cylinders element : Ls= 75 in
Cylindrical shell
Nominal stress : Ss = 17 500 psi modulus of elasticity : Es = 25 125 030 psi
Vacuum curve : CS-2 Longitudinal Joint Efficiency : E1 = 1
External Diameter : Ds = 50.75 in External radius : Rs = 25.375 in
Conical shell
Nominal stress : Sc = 15 000 psi modulus of elasticity : Ec = 25 125 030 psi
Vacuum curve : CS-2
Stiffener
Type and dimensions : Bar 3.5 0.375 Material : SA516GR60
Nominal stress : Sr = 14 500 psi Temperature : 650 F
Vacuum curve : CS-2 modulus of elasticity : Er = 25 125 030 psi
Cross-sectional area : As = 1.313 in2 Diameter of shell at centroid elevation : De = 0 in

k =1.2069 f2 = 62.5 lbf/in Qs = PRs/2 + f2 = 696.875 lbf/in
kQ R tan
Ars = s s = 0.704 in2 Aes = 0.55 Ds ts ((t s t ) + (tc t r ) cos ) = 0.765 in2
S s E1
Required thicknesses of portions at junction :
Shell : t = 0.325 in Cone : tr = 1.017 in
Aes + As = 2.078 in2 Ars

Rs tan Ls R 2 Rs2
N= + + L = 154.201 in f2 = 62.5 lbf/in Fs = PN + f 2 tan = 7 746.105 lbf/in
2 2 6 Rs tan
Lst s Lctc 3 Fs Ds
Lc = L2 + (RL + Rs )2 = 150.522 in ATs = + + As = 109.452 in
2
B= = 2 693.76 psi
2 2 4 ATs
A (Subpart 3 Section II Part D FIG.G) = 0.000216 ADs2 ATs ADs2 ATs
Is = =/ Is= = 5.6 in4
14 10.9
I ' = 4.64 in4 < Is '
Comments
Same calculation as calculation without stiffener except for :
k = y/Sr Er = 17500x25125000/14500x25125030 = 1.206895
As = area of stiffener
f2 = 62.5 lbf/in
Appendix L-5 [Design of circumferential stiffening ring and attachment weld for a cylindrical
shell under External Pressure]

visually compared to the Code original. Storage AutoPIPE Vessel file is courbvid.emsd, located in AutoPIPE
Vessel \Calcul\Data directory.
L-5.1 (using stiffening ring of 2 in. x 3.75 in.)

Ends of section :
top : Stiffening ring (ring No. 1) Support line level : 40.0000 in
modulus of Vacuum
(in) (in) (psi) (F)
24 500 060.
001 31.05 Virole 169.000 0.3125 CS-2 700 F
0
ASME VIII DIV.1

Diameter of section : Do = 169 in Vacuum curve : CS-2

L = 40 in L/Do = 0.237 Do/t = 540.8
4 B
o
1.1 2.167 2S 1

(Do / t )2 Do t Do t Do t

Ends of section :
Bottom : Stiffening ring (ring No. 1) Support line level : 40.0000 in
modulus of Vacuum
(in) (in) (psi) (F)
001 31.05 Virole 169.000 0.3125 24 500 060. CS-2 700 F
ASME VIII DIV.1

Diameter of section : Do = 169 in Vacuum curve : CS-2

L = 40 in L/Do = 0.237 Do/t = 540.8
4 B
o
1.1 2.167 2S 1

(Do / t )2 Do t Do t Do t


Shell
External Pressure : P = 15 psi Temperature : 700 F
Material : SA285GRC modulus of elasticity : E = 24 500 060 psi
Vacuum curve : CS-2 Corrosion : 0 in
Nominal thickness : tn = 0.313 in Tolerance : 0 in
Calculation length of previous element : L1 = 40 in
Calculation length of next element : L2 = 40 in
Stiffener
Type and dimensions : Plate 3.75 2 Material : SA36
modulus of elasticity : E = 24 500 060 psi Vacuum curve : CS-2
Cross-sectional area : As = 7.5 in2 Diameter of shell at centroid elevation : Do = 169 in
UG-29 Stiffened elements of cylindrical shells

{( ) }
x1 = MIN 0.55 Do t s ; (L1 2) = 3.997 in {( )
t1 = 0.313 in x2 = MIN 0.55 Do t s ; (L2 2 ) = 3.997 in } t2 = 0.313 in
3 P Do L1 + L2
B= = 3 802.5 psi Ls = = 40 in teq = 0.313 in
4 t + As / Ls 2
Do2 Ls (t + As / Ls )A
Is = = Do2 Ls (t + As / Ls )A
A (Subpart 3 Section II Part D FIG.G or 2B/E) = 0.00031 14 Is = =/
10.9
16.22 in4
I = 16.54 in Is
4
Comments
ASME example checks only stiffening ring.
The thickness of shell is not sufficient (no information about this in ASME example).
Index 1 for x1,t1 and L1 is used for shell before the stiffener and index 2 for x2,t2 and L2 is used for shell after the stiffener.
t1 and t2 should be read 0.3125 in, teq is the average thickness calculated as follow : teq = (L1e1+L2e2)/(L1+L2)
Appendix L-6 [Required thickness for formed heads with pressure on the convex side]

visually compared to the Code original. Storage AutoPIPE Vessel file is courbvid.emsd, located in AutoPIPE
Vessel \Calcul\Data directory.
L-6.1
External pressure Elliptical Head (Section No.2)(in operation)
modulus of Vacuum
(in) (in) (psi) (F)
24 500 060.
002 05 169.000 0.5625 CS-2 700 F
0

Material : SA285GRC Corrosion : 0 in
Vacuum curve : CS-2 Tolerance : 0 in
Checked thickness : t = 0.563 in outside radius : Ro = /
outside height : ho = 42.531 in Axis ratio : Do/(2ho) = 2
(d) Elliptical heads

Ko (Table UG-33.1) = 0.894 Equivalent outside radius Ro = Ko.Do = 151.094 in
(a)(1)(a) : E = 1 Pa(a) = 1.67 P = 57.173 psi
0.125 B
UG-28 (d) : A = = 0.000465 Pa(d) = = 21.431 psi
Ro t Ro t
B (Subpart 3 Section II Part D or 0.0625E/(Ro/t)) =
5 756.503 psi (a)(1)(b) Pa = MIN (Pa(a) , Pa(d)) = 21.431 psi P
Comments
AutoPIPE Vessel checks UG-33(a) (1) (a)
In ASME example value of K1 from Table UG-37 is used and this is not correct.
AutoPIPE Vessel uses Table UG-33.1 (UG-33 FORMED HEADS, PRESSURE ON CONVEX SIDE) to determine K0.
That gives a different value of RO
L-6.2 [t = 0.5 in.]
External pressure Torispherical Head (Section No.2)(in operation)
modulus of Vacuum
(in) (in) (psi) (F)
24 500 060.
002 30.10 Fond 169.000 0.5000 CS-2 700 F
0

Checked thickness : t = 0.5 in outside radius : Ro = 169 in
(e) Torispherical heads

(a)(1)(a) : E = 1 Pa(a) = 1.67 P = 28.638 psi
0.125 B
UG-28 (d) : A = = 0.00037 Pa(e) = = 13.592 psi
Ro t Ro t
B (Subpart 3 Section II Part D or 0.0625E/(Ro/t)) = (a)(1)(b) : Pa = MIN (Pa(a) , Pa(e)) = 13.592 psi < P
4 594.229 psi INSUFFICIENT THICKNESS
Comments
L-6.2 [t = 0.5625 in.]

External Pressure Torispherical Head (Section No.2)(in operation)
modulus of Vacuum
(in) (in) (psi) (F)
24 500 060.
002 08 169.125 0.5625 CS-2 700 F
0

Nominal thickness : tn = 0.563 in External Diameter : Do = 169.125 in
(e) Torispherical heads

(a)(1)(a) : E = 1 Pa(a) = 1.67 P = 32.216 psi
0.125 B
UG-28 (d) : A = = 0.000416 Pa(e) = = 17.22 psi
Ro t Ro t
B (Subpart 3 Section II Part D or 0.0625E/(Ro/t)) =
5 175.545 psi (a)(1)(b) : Pa = MIN (Pa(a) , Pa(e)) = 17.22 psi P
Comments
tn and t should be read 0.5625
L-6.3
External Pressure Hemispherical head (Section No.2)(in operation)

modulus of Vacuum
(in) (in) (psi) (F)
24 500 060.
002 03 169.000 0.3125 CS-2 700 F
0

(c) Hemispherical heads

0.125
UG-28 (d) : A = = 0.000462
Ro t B
Pa = = 21.157 psi P
B (Subpart 3 Section II Part D or 0.0625E/(Ro/t)) = Ro t
5 720.772 psi
Comments
tn and t should be read 0.3125
L-6.4 [t = 0.75 in.]

External Pressure Conical Head (Section No. 2)(in operation)
Ends of section :
modulus of Vacuum
(in) (in) (psi) (F)
24 500 060.
002 30.23 Cne 169.500 0.7500 CS-2 700 F
0

Unsupported shell length : 204.605 in half opening angle of conical shell : = 22.5
Element diameter at large end : DL = 169.5 in Element diameter at small end : Ds = 0 in

L = 204.604 in Fig. UG-33.1 Le = 102.302 in Le /DL = 0.604 te = t cos() = 0.693 in DL /te = 244.621
4 B
3 DL te
1.1 2.167 2S 1

(Do / t )2 DL te DL te DL te
Comments
The cone to cylinder junction at large end is ignored like in ASME example.
L-6.4 [t = 0.563 in.]

External Pressure Conical Head (Section No. 2) (in operation)
Ends of section :
modulus of Vacuum
(in) (in) (psi) (F)
24 500 060.
002 30.23 Cne 169.126 0.5630 CS-2 700 F
0

Unsupported shell length : 204.153 in half opening angle of conical shell : = 22.5
Element diameter at large end : DL = 169.126 in Element diameter at small end : Ds = 0 in

L = 204.153 in Fig. UG-33.1 Le = 102.077 in Le /DL = 0.604 te = t cos() = 0.52 in DL /te = 325.152
4 B
3 DL te
1.1 2.167 2S 1

(Do / t )2 DL te DL te DL te
Comments
The cone to cylinder junction at large end is ignored like in ASME example.
ASME example uses rounded values.
Le =L/2 = 204.153/2 = 102.0765 in; Le / DL = 102.0765/169.126 = 0.603553 ; te = t cos() = 0.563x 0.92388 = 0.52 in
DL / te = 169.126/0.52 = 325.152 10 A = 0.000378 ; B = 4692.673 psi
Pa = 4/3 [B/(DL/te)] = 4/3 x [4692.673/325.152) = 19.243 psi P
Appendix L-7 [Openings and reinforcements]
L-7.1
Isolated Opening(s)
Figures for all configurations from FIG. UG-37.1 And FIG UG-40.
Shell ( = 0 ) or Cone ( > 0 ) : in longitudinal plane.
Nozzle with or without pad, set-in or set-on Selfreinforcing nozzle, set-in or set-on
tn tx
trn tn
L<2.5tx L2.5tx
Projection
Projection
< 90 te=0
>90
30
L2 te

height

Self
tn
L1 h tx
tp
d d
te
R t R t
tr
Cylndrical or conical shell : circumferential plane

Head : in the plane that contains the axis of the nozzle and the longitudinal axis of vessel.
Nozzle with or without pad, set-in or set-on Selfreinforcing nozzle, set-in or set-on
tn tx
trn tn
L<2.5tx
Projection
Projection
L2.5tx
t < 90 te=0

L2 >90 t 30
tr te
height
tn
Self
R R h
h te
L1
tp tx
d d

Opening 1 [ in operation Int.P. ] (Process)

ASME VIII DIV.1
Nozzle without pad on Shell (No. 1) Set In
Pressure : P = 250 psi Temperature : 150 F
Shell Material :SA516GR55 Allowable stress : Sv = 13 700 psi
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0 in Allowable stress : S = 13 700 psi
Ext. Diameter : Do = 30.75 in Nominal thickness : 0.375 in Tolerance for seamless pipe : /
Nozzle Neck Material : SA516GR55 Allowable stress : Sn = 15 000 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 5.5 in Nominal thickness : 0.75 in
External Projection : 7.875 in Internal Projection : 0 in Schedule :
Inclination : 0 Eccentricity : 0 in
Flange Material : / Type : /
Rating : / Height : / /
Pad Material : / Allowable stress : Sp = /
Height : / Width : / Ext. Diameter : Dop = /
Weld Outside : leg41= 0.375 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 1 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck UG-27
trn = P Rn / (SnE-0.6P) = 0.0337 in Rn = 2 in E=1
The nozzle neck thickness is adequate per UG-27.
ta = trn+Can= 0.034 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 0.277 in ; tb3 = Table UG-45+Can= 0.226 in
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.226 in
Dimensions FIG. UG-40
angle of plane with longitudinal axis : Longitudinal plane : = 0 Circumferential plane : = 90
angle of each side / vessel wall : = 90 = 90 =/ =/
= deflection angle / normal line 0
d = diameter of the finished opening 4 in
Rn = radius of the finished opening 2 in
ti = thickness of internal projection /
tp = width of reinforcing pad /
tx = thickness of selfreinforcing /
L = height of selfreinforcing / /
Configuration of the reinforcement : / /
te = thickness or height of the reinforcement 0 in 0 in
tn = thickness of nozzle 0.75 in 0.75 in
h = height of the internal projection 0 in 0 in
Reinforcement checking UG-37 opening 1 [ in operation Int.P. ]
Required thicknesses UG-37(a)
tr = 0.2768 in [ UG-27(c) ] t = 0.375 in E=1
trn = P Rn / (SnE-0.6P) = 0.0337 in Rn = 2 in E=1
Longitudinal plane : = 0 Circumferential plane : = 90
Limits of reinforcement UG-40 : = 90 = 90 =/ =/
UG-40 (b) : max [d , Rn+tn+t ] = 4 in 4 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 0.938 in 0.938 in
Area required UG-37 (c) : Longitudinal plane : = 0 Circumferential plane : = 90
F = Correction factor FIG.UG-37 1
A = d tr F + 2 tn/cos() tr F (1-fr1) 1.107 in2

Lengths and heights of calculation of the areas : = 90 = 90 =/ =/
L1 = min [ UG-40(b)-Radius , length available ] 2 in 2 in
L2 = min [ UG-40(c) , height available ] 0.938 in 0.938 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b)-Ron , tp , length available] 0 in 0 in
Area available (in2) : = 90 = 90 =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0.196 0.196
A2 = L2 (tn-trn) fr2 0.672 0.672
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0.07 0.07
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
0.938 A/2 0.938 A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
1.877 A
The opening is adequately reinforced per UG-37.
Weld sizes check UW-16(c). opening 1 [ in operation Int.P. ]
t = 0.75
n Fig. UW-16.1(d) full penetration weld
leg t
41
c,outward Minimum throat required actual
min[ in.(6 mm);0.7tmin]= 0.25 in
tc,outward 0.7leg41 = 0.2625 in
tmin = min[ in.(19 mm) ; t , tn]
min[ in.(6 mm);0.7tmin]= /
t = 0.375 t
tc,inward
c,inward
0.7leg43 Can = /
leg
43
Weld sizes are adequate
Weld loads check UG-41(b).
Strength calculations for attachments welds are not required for this opening in accordance with UW-15(b).
L-7.2 (without reinforcing plate)

Opening 1 [ in operation Int.P. ]
ASME VIII DIV.1
Ext. Diameter : Do = 61,5 in Nominal thickness : 0,75 in Tolerance for seamless pipe : /
Nozzle Material : SA516GR55 Allowable stress : Sn = 16 600 psi
Ext. Diameter : Don = 12,75 in Nominal thickness : 0,5 in
External Projection : 12 in Internal Projection : 0 in Schedule :
Flange Material : SA105 Type : WN
Rating : (ASME B16.5) 300 Height : 5,12 in NPS 12"
Weld Outside : leg41= 0,375 in outer reinforcement : leg42= / Inside : leg43= /
fr1 =min(1,Sn/Sv) = 1 fr2 = min(1,Sn/Sv) = 1 fr3 = min(1,min(Sn, Sp)/Sv) = 0.923 fr4 = min(1,Sp/Sv) = 0.923
trn = P Rn / (Sn-0.6P) = 0,0893 in Rn = 5,875 in E=1
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0,328 in
angle of plane with longitudinal axis : Longitudinal Plane : = 0 Circumferential Plane : = 90
d = diameter of the finished opening 11,75 in
Rn = radius of the finished opening 5,875 in
tn = thickness of nozzle 0,5 in 0,5 in
tr = 0.53 in [ UG-27(c) ] t = 0,75 in E=1
trn = P Rn / (SnE-0.6P) = 0,0893 in Rn = 5,875 in E=1
Longitudinal Plane : = 0 Circumferential Plane : = 90
UG-40 (b) : max [d , Rn+tn+t ] = 11,75 in 11,75 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 1,25 in 1,25 in
Area required UG-37 (c) : Longitudinal Plane : = 0 Circumferential Plane : = 90
A = d tr F + 2 tn/cos() tr F (1-fr1) 6,228 in

L1 = min [ UG-40 (b)-Radius , length available] 5,875 in 5,875 in
L2 = min [ UG-40 (c) , height available] 1,25 in 1,25 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b) , tp , length available ] 0 in 0 in
Area available (in) : = 90 = 90 =/ =/
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 1,292 1,292
A2 = L2 (tn-trn) fr2 0,513 0,513
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0,07 0,07
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 0 0
1,876 <A/2 1,876 <A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
3,752 <A
The opening is not adequately reinforced per UG-37.
t = 0,5
n FIG. UW-16.1(d) full penetration weld
leg t
41
c,outward Minimum throat required actual
min( in. (6 mm),0.7tmin) = 0,25 in
tc,outward 0.7leg41 = 0,2625 in
tmin = min( in. (19 mm) , t , tn)
min( in. (6 mm),0.7tmin) = /
t = 0,75 t c,inward
tc,inward 0.7leg43 = /
leg
43
Weld loads check UG-41(b)
L-7.2 (with reinforcing plate of 3 in. wide x 0.375 in. thick

ASME VIII DIV.1
Nozzle with pad (0,3753) on Shell (No. 1) Set In
Pad Material : SA516GR60 Allowable stress : Sp = 13 200 psi
Height : 0,375 in Width : 3 in Ext. Diameter : Dop = 18,75 in
Weld outward : leg41= 0,375 in outer reinforcement : leg42= 0,3125 in inward : leg43= /
tp = width of reinforcing pad 3 in
Configuration of the reinforcement : sketch (b-1) sketch (b-1)
te = thickness or height of the reinforcement 0,375 in 0,375 in
tr = 0.53 in [ UG-27(c) ] t = 0,75 in E=1
Area required UG-37 (c) : Longitudinal Plane : = 0 Circumferential Plane : = 90

L1 = min [ UG-40 (b)-radius , length available] 5,875 in 5,875 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
A2 = L2 (tn-trn) fr2 0,667 0,667
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0,065 0,065
A42 = leg422 /2 fr4 0,045 0,045
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 1,038 1,038
3,108 <A/2 3,108 <A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
6,216 <A
tn = 0,5 FIG. UW-16.1 (d)+(a-1) full penetration weld
leg41 Minimum throat required actual
tc,inner
leg42 min( in. (6 mm),0.7tmin) = 0,25 in
tc,inner 0.7leg41 = 0,2625 in
tc,outer tmin = min( in. (19 mm) , t , tn)
te = 0,375
0.5 tmin = 0,1875 in
tc,outer 0.7leg42 = 0,2188 in
tmin = min( in. (19 mm). , te , t)
t = 0,75 tc min( in. (6 mm),0.7tmin ) = /
tc 0.7leg43 = /
leg43 tmin = min( in. (19 mm) , t , tn)
Weld loads check UG-41(b). opening 1 [ in operation Int.P. ]

FIG. UG-41.1 (a) Allowable strengths UW-15(c) + UG-41(a) + UG-45(c) + L-7
full penetration weld Outer fillet weld in shear :
sw,outer = /4 Dop leg42 0.49 min( Sp , Sv ) = 29 765 lbf
2
Inner fillet weld in shear :
sw,inner = /4 Don leg41 0.49 min( Sp , Sn ) = 24 289 lbf
1 3 Inside fillet weld in shear :
1 sc = /4 Don leg43 0.49 min( Sn , Sv ) = 0 lbf
Lower groove weld in tension :
sg,lower = /4 Don t 0.74 min( Sn , Sv ) = 79 475 lbf
Upper groove weld in tension :
3 sg,upper = /4 Don te 0.74 min( Sn , Sp ) = 36 681 lbf
2 Nozzle wall in shear :
sn = /4 (Don tn) tn 0.70 Sn = 55 899 lbf
Loads to be carried by welds Fig. UG-41.1(a) = 90 = 90 = =
Total : W = [ A A1 + tn fr1 ( E1 t F tr )] Sv 27 623 lbf 27 623 lbf
Path 1-1 : W1-1 = (A2+A5+A41+A42) Sv 25 967 lbf 25 967 lbf
Path 2-2 : W2-2 = (A2 +A3 +A41 +A43 +tn t fr1) Sv 15 835 lbf 15 835 lbf
Path 3-3 : W3-3 = (A2+A3+A5+A41+A42+A43+tn t fr1) Sv 31 329 lbf 31 329 lbf

Check strength paths = 90 = 90 = =
Path 1-1 : min(W;W1-1) sw,outer + s n yes yes
Path 2-2 : min(W;W2-2) sw,inner+sg,upper+sg,lower+sc yes yes
Path 3-3 : min( W , W3-3 ) sw,outer+sg,lower+sc yes yes
Strength of welded joints is adequate
L-7.2 (with reinforcing plate of 3.125 in. wide and 0.375 in. thick)
ASME VIII DIV.1
Nozzle with pad (0,3753,125) on Shell (No. 1) Set In
Height : 0,375 in Width : 3,125 in Ext. Diameter : Dop = 19 in
Weld Outside : leg41= 0,375 in outer reinforcement : leg42= 0,3125 in Inside : leg43= /
tp = width of reinforcing pad 3,125 in
tr = 0.53 in [ UG-27(c) ] t = 0,75 in E=1

L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (b) , tp , length available ] 3,125 in 3,125 in
A2 = L2 (tn-trn) fr2 0,667 0,667
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0,065 0,065
A42 = leg422 /2 fr4 0,045 0,045
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 1,082 1,082
3,151 A/2 3,151 A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
6,303 A
tc,inner
leg42 min( in. (6 mm),0.7tmin) = 0,25 in
tc,outer tmin = min( in. (19 mm) , t , tn)
te = 0,375
0.5 tmin = 0,1875 in
tmin = min( in. (19 mm). , te , t)
t = 0,75 tc min( in. (6 mm),0.7tmin) = /
tc 0.7leg43 = /
leg43 tmin = min( in. (19 mm) , t , tn)

2
sn = /4 (Don tn) tn 0.70 Sn = 55 899 lbf
L-7.4
ASME VIII DIV.1
Nozzle Self Reinforcing (3,252 = 25 ) on Shell (No. 1) Set-on
Joint efficiency : 1 E1 = 1 Corrosion + tolerance : Cav = 0,063 in Allowable stress : S = 11 400 psi
Ext. Diameter : Do = 100 in Nominal thickness : 2 in Tolerance for seamless pipe : /
Nozzle Material : SA105 Allowable stress : Sn = 12 000 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0,063 in Tolerance for seamless pipe : /
Flange Material : SA105 Type : LN
Rating : (ASME B16.5) 600 height : 3.25 in NPS 16"
Height : 2 in Width : 3,25 in Ext. Diameter : Dop = 26 in
ta = trn+Can= 0,354 in ; tb1 = max[t UG-27 , UG-16(b)]+Cav= 1,895 in ; tb3 = Table UG-45+Can= 0,391 in
tx = thickness of selfreinforcing 4,9375 in
L = height of selfreinforcing 2 in 2 in
Configuration of the reinforcement : sketch (e-1) sketch (e-1)
te = thickness or height of the reinforcement 3.5 in 3.5 in
tr = 1,8328 in [ UG-27(c) ] t = 1,9375 in E=1

L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
L5 = min [ UG-40 (c) , te , height available ] 3.5 in 3.5 in
A2 = L2 (tn-trn) fr2 6,761 6,761
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr2 0,281 0,281
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0 0
A5 = L5 (tx-tn) fr2 8,937 8,937
16,824 A/2 16,824 A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
33,647 A
t = 1,688
n FIG. UW-16.1(a) full penetration weld
leg 41
Minimum throat required actual
min( in. (6 mm),0.7tmin)= 0,25 in
tc 0.7leg41 = 0,525 in
t = 1,937 t
c Weld sizes are adequate
Comments
3.25 1.75
13.71957
12
2 4 48 '
te
2
3.71957
16
26
According to FIG UG-40 (e-1)
te limited to self reinforcement height : 2 +1.5 = 3.5 in

Calculation of A5 area :
a) part of cylindrical reinforcement : 3.25 x 2 = 6.5 in2
b) part of cone : 3.25 x 1.5 /2 = 2.4375 in2
A5 = 6.5 +2.4375 = 8.9375 in2
L-7.5
ASME VIII DIV.1
Ext. Diameter : Do = 87 in Nominal thickness : 2 in Tolerance for seamless pipe : /
Joint efficiency : 1 Corrosion + tolerance : Can = 0,25 in Tolerance for seamless pipe : /
Ext. Diameter : Don = 16 in Nominal thickness : 0,75 in
Rating : (ASME B16.5) 300 height : 5,12 in NPS 12"
Height : 1,5 in Width : 6,125 in Ext. Diameter : Dop = 28,25 in
trn = P Ron / (Sn+0.4P) = 0,2878 in Ron = 8 in E=1
ta = trn+Can= 0,538 in ; tb1 = max[tUG-27 , UG-16(b)]+Cav= 1,808 in ; tb3 = Table UG-45+Can= 0,578 in
d = diameter of the finished opening 15 in
Rn = radius of the finished opening 7.5 in

tr = 1,5578 in [ UG-27(c) ] t = 1,75 in E=1
trn = P Ron / (SnE+0.4P) = 0,2878 in Ron = 8 in E=1
]

UG-40 (b) : max [d , Rn+tn+t ] = 15 in 15 in

L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
A2 = L2 (tn-trn) fr2 0,584 0,584
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0,07 0,07
A42 = leg422 /2 fr4 0,383 0,383
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 9,188 9,188
11,665 <A/2 11,665 <A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
23,331 <A
tc,inner
leg42 min[ in.(6 mm);0.7tmin]= 0,25 in
tc,outer tmin = min[ in.(19 mm) ; te , tn]
te = 1,5
0.5 tmin = 0,375 in
tmin = min[ in.(19 mm) ; te , t]
t = 1,75 tc min[ in. (6 mm);0.7tmin]= /
tc 0.7leg43 Can = /
leg43 tmin = min[ in.(19 mm) ; t , tn]

2
sn = /4 (Don tn) tn 0.70 Sn = 58 373 lbf
Comments
Calculation of tr,n is normally done in AutoPIPE Vessel with formula of external diameter and consequently gives a
different thickness than in ASME example.
trn = 500x8 / (13700+0.4x500) = 0,28777 in
tr = 500x41.75 / (13700-0.6x500) = 1,55784 in
Required area to be reinforced :

A = d tr F + 2 tn/cos() tr F (1-fr1) = 15x1.55784 = 23.3676 in2 (ASME example value is 23.4 in2)
Available areas on each side :

A1 = 7.5x(1.75-1.55784) = 1.4412 in2 (ASME example value is 2.85/2 =1.425 in2)
A2 = 2.75x(0.5-0.28777) = 0.5836 in2 (ASME example value is 1.21/2 =0.605 in2)
A3 = 0 in2
2
A41 = 0.375 /2= 0.0703 in2 (ASME example value of the sum of A41 and A42 is 0.906/2 = 0.453 in2)
2
A42 = 0.875 /2= 0.3828 in2 ASME example value of the sum of A41 and A42 is 0.906/2 = 0.453 in2)
A43 = 0 in2
A1 + A2 + A3 + A41 + A42 = A13 = 2.4779 in2 (ASME example value is 4.97/2 = 2.485 in2)
A5 = 6.125x1.5 = 9.1875 in2 (ASME example value is 18.4/2 = 9.2 in2)
Total of available areas in AutoPIPE Vessel calculation : 2.4779+9.1875 = 11.6654 in2 < 23.3676/2 = 11.6835 in2
Total of available areas in ASME example is : 2.485+9.2 = 11.685 in2 < 23.4/2 =11.7 in2
ASME example conclusion is : This is equal to the required area; therefore, opening is adequatly reinforced.
ASME calculation is not correct. There are too many rounded values resulting in an important error.
L-7.6
ASME VIII DIV.1
Nozzle without pad on Elliptical Head (No. 2) Set In
Ext. Diameter : Do = 24 in Nominal thickness : 0,188 in Tolerance for seamless pipe : /
Nozzle Material : SA106GRB Allowable stress : Sn = 12 000 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0 in Tolerance for seamless pipe : 12,5 %
Ext. Diameter : Don = 8,625 in Nominal thickness : 0,25 in NPS 8"
External Projection : 9,906 in Internal Projection : 0,6 in Schedule : 20
Rating : / height : /
Weld Outside : leg41= 0,25 in outer reinforcement : leg42= / Inside : leg43= 0,25 in
fr1 =min(1,Sn/Sv) = 0.686 fr2 = min(1,Sn/Sv) = 0.686 fr3 = min(1,min(Sn, Sp)/Sv) = 0.686 fr4 = min(1,Sp/Sv) = 1
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (Sn+0.4P) = 0,0536 in Ron = 4,313 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
ti = thickness of internal projection 0,25 in
h = height of the internal projection 0,6 in 0,6 in
tr = 0.0912 in [ UG-37(a)(c) + UG-27(d) ] t = 0,1875 in K1 (Table UG-37) = 0,9 E=1
trn = P Ron / (SnE+0.4P) = 0,0536 in Ron = 4,313 in E=1

L3 = min [ h , 2.5t , 2.5ti ] = 0,469 in 0,469 in
A2 = L2 (tn-trn) fr2 0,063 0,063
A3 = L3 ti fr2 0,08 0,08
A41 = leg412 /2 fr2 0,021 0,021
A42 = leg422 /2 fr4 0 0
A43 = leg432 /2 fr2 0,021 0,021
A5 = L5 te fr4 0 0
0,567 A/2 0,567 A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
1,135 A
t = 0,25
leg 41 t c,outward Minimum throat required actual
min[ in.(6 mm);0.7tmin]= 0,1313 in
min[ in.(6 mm);0.7tmin]= 0,1313 in
t = 0,188 t c,inward
tc,inward 0.7leg43 = 0,175 in
leg
43
Comments
AutoPIPE Vessel does not take into account weld attachment following FIG.UW-16.1(i) and consequently does not
check weld loading.
L-7.7 (nozzle thickness = in.)

Opening A [ in operation Int.P. ]
ASME VIII DIV.1
Nozzle without pad on Shell (No. 1) Set-in
Pressure : P = 1 000 psi Temperature : 150 F
Ext. Diameter : Don = 5 in Nominal thickness : 0,5 in
Weld outward : leg41= 0,5 in outer reinforcement : leg42= / inward : leg43= /
trn = P Rn / (Sn-0.6P) = 0,1389 in Rn = 2 in E=1
angle of each side / vessel wall : = 90 = 90 = 43,34 = 136,66
= deflection angle / normal line 0 46,66
d = diameter of the finished opening 4 in 6,366 in
Rn = radius of the finished opening 2 in 3,183 in
ti = thickness of internal projection / /
tp = width of reinforcing pad / /
tx = thickness of selfreinforcing / /
L = height of selfreinforcing / / / /
Configuration of the reinforcement : / / / /
te = thickness or height of the reinforcement 0 in 0 in 0 in 0 in
tn = thickness of nozzle 0,5 in 0,5 in 0,5 in 0,5 in
h = height of the internal projection 0 in 0 in 0 in 0 in
Reinforcement checking UG-37 opening A [ in operation Int.P. ]
tr = 1.1364 in [ UG-27(c) ] t = 1,5 in E=1
trn = P Rn / (SnE-0.6P) = 0,1389 in Rn = 2 in E=1
Limits of reinforcement UG-40 : = 90 = 90 = 43,34 = 136,66
UG-40 (b) : max [d , Rn+tn+t ] = 4 in 4 in 6,366 in 6,366 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 1,25 in 1,25 in 1,25 in 1,25 in
F = Correction factor FIG.UG-37 1 0,5
A = d tr F + 2 tn/cos() tr F (1-fr1) 4,545 in 3,617 in

Lengths and heights of calculation of the areas : = 90 = 90 = 43,34 = 136,66
L1 = min [ UG-40 (b)-Radius , length available] 2 in 2 in 3,161 in 3,161 in
L2 = min [ UG-40 (c) , height available] 1,25 in 1,25 in 1,25 in 1,25 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in 0 in 0 in
L5 = min [ UG-40 (b) , tp , length available ] 0 in 0 in 0 in 0 in
Area available (in) : = 90 = 90 = 43,34 = 136,66
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0,727 0,727 2,946 2,946
A2 = L2 (tn-trn) fr2 0,451 0,451 0,451 0,451
A3 = L3 ti fr2 0 0 0 0
A41 = leg412 /2 fr2 0,125 0,125 0,125 0,125
A42 = leg422 /2 fr4 0 0 0 0
A43 = leg432 /2 fr2 0 0 0 0
A5 = L5 te fr4 0 0 0 0
1,304 <A/2 1,304 <A/2 3,522 A/2 3,522 A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
2,607 <A 7,044 A
Weld sizes check UW-16(c). opening A [ in operation Int.P. ]
t = 0,5
min[ in.(6 mm);0.7tmin]= 0,25 in
t = 1,5 t c,inward
leg
43
Comments
Differences are due to the fact that AutoPIPE Vessel calculates d using the nominal thickness of the shell (1.5 in.)
instead of the calculated value tr.
tr = (1000x15)/(13800-0.6*1000) = 1.1364 in (ASME value is 1.14in)

Angles are different and consequently d.
AutoPIPE Vessel calculation :
Rm = 15 + (1.5/2) = 15.75 in
1 = arc cos((12+2)/15.75) = 27.266
2 = arc cos((12-2)/15.75) = 50.586
= 50.586-27.266 = 23.32
d = 2x15.75x(1-cos(/2)2) = 6.366 in
ASME calculation is approximative taking account the rounding of tr value.
UG parts is based on the use of the internal diameter and figure UG-37.1 shows extra thickness for reinforcement
outside.
If thickness is calculated according to Appendix 1-1 ,we can consider probably that extra thickness for reinforcement is
inside. Consequently, d may be different for the same geometry following that the thickness is calculated with the
internal or the external diameter.
L-7.7 (nozzle thickness = 7/8 in.)

Opening A [ in operation Int.P. ]
ASME VIII DIV.1
Pressure : P = 1 000 psi Temperature : 150 F
trn = P Rn / (Sn-0.6P) = 0,1212 in Rn = 2 in E=1
tUG-45 = max [ta , min [tb3 , tb1 ] ] = 0.245 in
angle of each side / vessel wall : = 90 = 90 = 43,34 = 136,66
= deflection angle / normal line 0 46,66
d = diameter of the finished opening 4 in 6,366 in
Rn = radius of the finished opening 2 in 3,183 in
ti = thickness of internal projection / /
tp = width of reinforcing pad / /
tx = thickness of selfreinforcing / /
L = height of selfreinforcing / / / /
Configuration of the reinforcement : / / / /
te = thickness or height of the reinforcement 0 in 0 in 0 in 0 in
tn = thickness of nozzle 0,875 in 0,875 in 0,875 in 0,875 in
h = height of the internal projection 0 in 0 in 0 in 0 in
Reinforcement checking UG-37 opening A [ in operation Int.P. ]
tr = 1.1364 in [ UG-27(c) ] t = 1,5 in E=1
trn = P Rn / (SnE-0.6P) = 0,1212 in Rn = 2 in E=1
Limits of reinforcement UG-40 : = 90 = 90 = 43,34 = 136,66
UG-40 (b) : max [d , Rn+tn+t ] = 4,375 in 4,375 in 6,366 in 6,366 in
UG-40 (c) : min [ 2.5t , 2.5tn+te ] = 2,188 in 2,188 in 2,188 in 2,188 in
F = Correction factor FIG.UG-37 1 0,5
A = d tr F + 2 tn/cos() tr F (1-fr1) 4,545 in 3,617 in

Lengths and heights of calculation of the areas : = 90 = 90 = 43,34 = 136,66
L1 = min [ UG-40 (b)-Radius , length available] 2,375 in 2,375 in 3,161 in 3,161 in
L2 = min [ UG-40 (c) , height available] 2,188 in 2,188 in 2,188 in 2,188 in
L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in 0 in 0 in
L5 = min [ UG-40 (b) , tp , length available ] 0 in 0 in 0 in 0 in
Area available (in) : = 90 = 90 = 43,34 = 136,66
A1 = L1 (E1 t-tr F) - tn/cos() (E1 t-tr F) (1-fr1) 0,864 0,864 2,946 2,946
A2 = L2 (tn-trn) fr2 1,649 1,649 1,649 1,649
A3 = L3 ti fr2 0 0 0 0
A41 = leg412 /2 fr2 0,125 0,125 0,125 0,125
A42 = leg422 /2 fr4 0 0 0 0
A43 = leg432 /2 fr2 0 0 0 0
A5 = L5 te fr4 0 0 0 0
2,638 A/2 2,638 A/2 4,719 A/2 4,719 A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
5,275 A 9,439 A
Weld sizes check UW-16(c). opening A [ in operation Int.P. ]
t = 0,875
min[ in.(6 mm);0.7tmin]= 0,25 in
t = 1,5 t c,inward
leg
43
Comments
Same as for L7-7 (nozzle thickness = in)
L-7.8 + UG-45
ASME VIII DIV.1
Nozzle Material : SA106GRB Allowable stress : Sn = 12 000 psi
Joint efficiency : 1 Corrosion + tolerance : Can = 0,125 in Tolerance for seamless pipe : 12,5 %
Ext. Diameter : Don = 10,75 in Nominal thickness : 0,594 in NPS 10"
External Projection : 10,438 in Internal Projection : 0 in Schedule : 80
Reinforcement Material : SA516GR60 Allowable stress : Sp = 15 000 psi
Height : 0,5 in Width : 2,75 in Ext. Diameter : Dop = 16,25 in
fr1 =min(1,Sn/Sv) = 0.686 fr2 = min(1,Sn/Sv) = 0.686 fr3 = min(1,min(Sn, Sp)/Sv) = 0.686 fr4 = min(1,Sp/Sv)
= 0.857
Required thickness of the nozzle neck Appendix 1-1
trn = P Ron / (Sn+0.4P) = 0,133 in Ron = 5,375 in E=1
The nozzle neck thickness is adequate per Appendix 1-1.
tr = 0.3659 in [ UG-27(c) ] t = 0,4375 in E=1
trn = P Ron / (SnE+0.4P) = 0,133 in Ron = 5,375 in E=1

L3 = min [ h , 2.5t , 2.5ti ] = 0 in 0 in
A2 = L2 (tn-trn) fr2 0,252 0,252
A3 = L3 ti fr2 0 0
A41 = leg412 /2 fr3 0,048 0,048
A42 = leg422 /2 fr4 0,06 0,06
A43 = leg432 /2 fr2 0 0
A5 = L5 te fr4 1,179 1,179
1,88 A/2 1,88 A/2
A1 + A2 + A3 + A41 + A42 + A43 + A5 =
3,759 A
tc,inner
leg42 min[ in.(6 mm);0.7tmin]= 0,25 in
tc,outer tmin = min[ in.(19 mm) ; te , tn]
te = 0,5
0.5 tmin = 0,2187 in
tmin = min[ in.(19 mm) ; te , t]
t = 0,4372 tc min[ in. (6 mm);0.7tmin]= /
tc 0.7leg43 = /
leg43 tmin = min[ in.(19 mm) ; t , tn]

2
sn = /4 (Don tn) tn 0.70 Sn = 31 81 lbf
UG 45 NOZZLE NECK THICKNESS

case of pipe nozzle
Outer Diameter of nozzle = 10.75 in
Nominal thickness of nozzle = 0.594 in
Pipe (yes =1) = 1
Tolerance (12.5 % nominal thickness for pipe) = 0.07425 in
Tolerance (other than pipe) 0 in
Corrosion allowance = 0.125 in
Design pressure = 300 psi
Allowable stress = 12000 psi
Minimum calculated shell thickness (internal pressure) = 0.3659 in
Minimum calculated shell thickness (external pressure) = 0 in
Standard nozzle thickness = 0.365 in
before release 2010

Thickness according UG45B1 = 0.4909 in (Mini shell thk +CA with E=1)
Thickness according UG16B = 0.1875 in (1/16 in + CA)
Thickness according UG45B2 = in (Ext pressure pres.thk +CA)
Thickness according UG45B4 = 0.444375 in Standard thk * 0.875 + CA
Thickness according UG45A = 0.258706 in (Mini nozzle thk +CA)
Minimum nozzle neck thickness requirement :

Max ( Min (Max ( UG45B1,UG16B,UG45B2 ),UG45B4),UG45A) mini = 0.44438 in
Minimum undertoleranced thickness of nozzle neck = 0.51975 in thickness OK per UG 45
release 2010
ta = 0.258706 in
tb1 = 0.4909 in
tb2 = in
TABLE UG-45 (undertoleranced standard
thickness) = 0.319 in
tb3 = 0.444 in
tb = min(tb3,max(tb1,tb2)) = 0.444 in
tUG45 = 0.444 in
Minimum undertoleranced thickness of nozzle neck 0.51975 in thickness OK per UG 45
Part UHX
General comment
ASME examples have not been updated.
AutoPIPE Vessel examples are issued from ASME VIII div.1 2010-2011a
Consequently, where W* is used for bolting connection and if W* is null, values of Q2 and resulting values are different.
UHX-20.1.1 Tubesheet Integral with Shell and Channel

Tubesheet, Loading conditions 2 [corroded normal condition].
ASME VIII DIV.1 Tubesheet
2010 2011a Tubes Shell Tubeside
Tubeside Shellside
[UHX-12]
Pressure Pt=140 psi Ps=-10 psi
Corrosion ct=0 in cs=0 in 0 in 0 in
Material SA240GR316 SA213TP316 SA240GR316 SA240GR316
Temperature 500 F (T =/) 500 F (Tt,m=/) 500 F (Ts,m=/) 500 F (Tc=/)
Allowable Stress S = 18 000 psi Sa = 20 000 psi St = 18 000 psi Ss = 18 000 psi Sc = 18 000 psi
Yield Strength Sy = 20 000 psi Sy,t = 20 000 psi Sy,s = 20 000 psi Sy,c = 20 000 psi
modulus of elasticity E = 25 800.1 ksi Et = 25 800.1 ksi Es = 25 800.1 ksi Ec = 25 800.1 ksi
Poissons ratio = 0.3 t = 0.3 s = 0.3 c = 0.3
Diameter A = 12.939 in dt=0.75 in 12.39 in 12.313 in
Nominal thicknesses 0.521 in tt=0.065 in 0.18 in 0.313 in
Tolerance 0 in
pattern Square Nt=76 L=/ OTL=11.6 in p=1 in
tc Dc Configuration a
Ds = 12.39 in ts = 0.18 in h = 0.521 in
hp h Dc = 12.313 in tc = 0.313 in hp = 0.521 in
ts hg = 0 in
Ds Extra thickness (periphery) : Tubeside : 0 in Shellside : 0 in
Tubesheet characteristics
Diameter of perforated region D0 = 2r0+dt = 11.6 in r0 = 5.425 in
Tube expansion depth ratio = lt,x /h = 0 lt,x = 0 in
Effective Tube Pitch basic ligament efficiency : = (p- dt)/p = 0.25
p effective ligament efficiency : * = (p*- d*)/ p* = 0.349
p* = = 1.152 in
4 MIN[AL , (4 DO p )] d* = max[(dt -2tt Et/E St /S ).(dt -2tt )]= 0.75 in
1 largest center-to-center distance between adjacent tube rows : UL = 2.25 in
DO2 Unperforated Area : AL = 26.1 in
Effective elastic constants E* = 11 492 530 psi * = 0,254 (Fig. UHX-11.3 , Fig. UHX-11.4)
Conditions of applicability
Minimum thickness : TEMA 9th Ed. RCB 7-11 UL 4p
Parameters
s = Ds/D0 = 1.068 c = Dc/D0 = 1.061 MTS = D02/16 [(s-1)(s2+1)Ps-(c-1)(c2+1)Pt]
(
s = 4 12 1 s2 ) (D s + t s ) t s = 1.209 in-1 (
c = 4 12 1 c2 ) (D c + tc ) tc = 0.914 in-1
ks = s Es ts / 6(1-s ) = 33 304.05 lbf
3 2

kc = c Ec tc / 6(1- c2) = 132 498.6 lbf
3
s = 6Ds ks [1+hs+(h2s2/2)] / h3 = 31 999 900 psi 2 2

c = 6Dc kc [1+h c+(h c /2)] / h = 110 048 600 psi
3
s = [Ds2 / (4Es ts)] (1-s /2) = 7.02438810-6 in3/lbf 2

-6 3
c = [Dc / (4Ec tc)] (1- c /2) = 3.9895310 in /lbf
s = s ks s s (1+h s) = 0.492109 in2
c = c kc c c (1+h c) = 0.757528 in
2
Ws = 0.0000 lbf Wc = 0.0000 lbf

Wm1s = 0.0000 lbf Wm1c = 0.0000 lbf
Wmax = max[Ws , Wc ] W m1max = max[W m1s , W m1c ]
hg = max[(hg-ct),(0)] = 0 in K = A/D0 = 1.115 F =(1-*)/E* (s+c+E ln K)= 9.404
bending moments
M *=MTS+cPt-sPs Mp = (M *- D02/32 F (Ps-Pt))/(1+F)
M = max(|Mp|;|M0|) M0 = Mp + D02/64 (3+*) (Ps-Pt)
Case W* Ps (psi) Pt (psi) MTS (lb.in/in) *
M (lb.in/in) Mp (lb.in/in) M0 (lb.in/in) M (lb.in/in)
1 0 0 140 -153.9086 -47.85456 527.5189 -430.2753 527.5189
2 0 -10 0 -12.26169 -7.340597 37.30293 -31.11094 37.30293
3 0 -10 140 -166.1703 -55.19516 564.8218 -461.3862 564.8218
Bending stresses in the Tubesheet :

= 6 M / [*(h-hg)2] || shall be Sb = 2S
Shear stresses in the Tubesheet :
= 1/(4) (D0/hp) |Ps-Pt|
= 1/(4) ({4Ap/Cp}/hp) |Ps-Pt| if |Ps-Pt| > 3.2S hp /D0 || shall be S = 0.8S
where : Cp = 38.5 in and Ap = 68.25 in
Case (psi) Sb (psi) (psi) S (psi)
1 33 595 36 000 3 117 14 400
2 2 361 36 000 223 14 400
3 35 756 36 000 3 340 14 400
Axial tube stress
a0 = D0 /2 xs = 1-Nt (dt /2a0)2 xt = 1-Nt ((dt-2tt)/2a0)2 t,o = [Pt (1xt ) Ps (1xs )] / (xt xs )
[UW-20] Tube-To-Tubesheet Welds Fig. (c)
af = 0.175 in ag = 0.175 in ac= af + ag Ff =min(0.55 af (dt+0.67af ) Sw ; Ft)=2 517.836 lbf
At = (dt-tt)tt fw= St / Sw = 1 ff =1-Fg /(fd Ft) Fg=min(0.85 ag (dt+0.67ag ) Sw ; Ft)=2 517.836 lbf
La = |t,o| At Fd = min (Lactual ; Ft) fd = 1.0 Sw = min (St ; S) Ft = (dt-tt) St = 2 517.836 lbf
[UW-20.4] Case (1-3) : Lmax=Ft Case (4-7) : Lmax=2Ft La shall be Lmax
[UW-20.6] ar = 2 [ ( (0.75dt) + 1.07tt(dt-tt)fwfd ) - 0.75dt ]
2 0.5
ac shall not be < max(ar,tt)
Case t,o (psi) Fd (lbf) fd ff ar (in) La (lbf) Lmax (lbf)
1 302 42.267 1.0000 0.0000 0.082 42.267 2 517.836
2 32 4.418 1.0000 0.0000 0.082 4.418 2 517.836
3 334 46.685 1.0000 0.0000 0.082 46.685 2 517.836
Shell stresses calculation
Axial 6 1 * D h D2
Membrane
s,m = Ds2 4ts (Ds + ts ) Ps
bending s,b = 2 k s s s Ps + 6 * 30 1 + s M p + 0 (Ps Pt )
stress
stress ts E h 2 32
s shall be Smb,s =1,5Ss
Total axial
s = | s,m | + | s,b | otherwise perform the elastic-plastic calculation procedure if s SPS,s = 3 S,s =
stress
54 000 psi
Case s,b (psi) s,m (psi) s (psi) Smb,s (psi)
1 -15 851 0 15 851 27 000
2 -1 753 -170 1 923 27 000
3 -17 604 -170 17 774 27 000
The shell shall have a uniform thickness adjacent to the ls = 1.8 Ds + t s = 2,688 in
Tubesheet for a minimum length of ls.
Channel stresses calculation
6 1 * D h D2
Membrane
c,m= Dc2 4t c (Dc + t c ) Pt
bending k P + 6 * 30 1 + c M p + 0 (Ps Pt )
c,b=
2 c c c c
stress stress tc E h 2 32
c shall be Smb,c =1,5Sc
Total axial
c = | c,m | + | c,b | otherwise perform the elastic-plastic calculation procedure if c SPS,c = 3 S,c =
stress
54 000 psi
Case c,b (psi) c,m (psi) c (psi) Smb,c (psi)
1 23 785 1 343 25 127 27 000
2 1 524 0 1 524 27 000
3 25 309 1 343 26 651 27 000
The channel shall have a uniform thickness adjacent to the lc= 0.8 Dc + t c = 3,534 in
Tubesheet for a minimum length of lc.
Error(s) and/or warning(s)
The thickness is acceptable
The stresses in the shell and/or channel integral with tubesheet are acceptable
AutoPIPE Vessel checking

UHX-12.1 Configuration a
cylinder
UHX-12.3 factors 0.3

shell Ps = -10 psi
Ds = 12.39 in
ts = 0.18 in
Gs = 0 in
Ss = 18000 psi
Sy,s = 20000 psi
Es = 25800000 psi
Sps,s = psi
channel Pt = 140 psi

Dc = 12.313 in
tc = 0.313 in
Gc = 0 in
Sc = 18000 psi
Sy,c = 20000 psi
Ec = 25800000 psi
Sps,c = psi
tubesheet h= 0.521 in
d= in
Do = 11.6 in
A= 12.939 in G1 = in
C= 0 in W* = 0
hg = 0 in equal fillet and groove welds
ct = 0 in expansion 0 %
cs = 0 in
S= 18000 psi
E= 25800000 psi
tube Nt = 76 tubes pitch : (90) p= 1 in

dt = 0.75 in minimum U radius 1.125 in
tt = 0.065 in number of pitch for Cp 34
stT = 18000 psi
Sy,t = 20000 psi
EtT = 25800000 psi
UHX-11.5 UL1 = 2.25 in = 0.25 d* = 0.75 in

UHX-12.5 LL1 = 11.6 in = 0.349167893 p* = 1.15237093 in
AL = 26.1 in2 = 0 h'g = 0 in
ltx = 0 in ro = 5.425 in
Fig. UHX-11.4 0.5 2 0.521

(pitch 90) h/p = 0.521 0 = 0.0394 0.0372 0.0393692
1 = 1.3024 1.0314 1.298606
E*/E = 0.44544631 2 = -1.1041 -0.6402 -1.0976054
3 = 2.8714 2.6201 2.8678818
4 = -2.3994 -2.1929 -2.396509
0.5 1
* = 0.25392992 0 = 0.3636 0.3527 0.3631422
1 = -0.8057 -0.2842 -0.783797
2 = 2.0463 0.4354 1.9786422
3 = -2.2902 -0.0901 -2.1977958
4 = 1.1862 -0.159 1.1297016
case 1 Ps = 0 psi Pt = 140 psi
case 2 Ps = -10 psi Pt = 0 psi
case 3 Ps = -10 psi Pt = 140 psi
Step 1 Do = 11.6 in Step 7

= 0.25 case 1 Mp = 527.518947 lb.in / in
-
= 0.34916789 Mo = 430.275324 lb.in / in
h'g = 0 in M = 527.518947 lb.in / in
case 2 Mp = 37.3029323 lb.in / in
-
Step 2 s= 1.06810345 Mo = 31.1109442 lb.in / in
c= 1.06146552 M = 37.3029323 lb.in / in
case 1 MTs = -153.90887 lb.in / in case 3 Mp = 564.82188 lb.in / in
-
case 2 MTs = -12.2616896 lb.in / in Mo = 461.386269 lb.in / in
case 3 MTs = -166.17056 lb.in / in M = 564.82188 lb.in / in
Step 3 h/p = 0.521 Step 8

E*/E = 0.44544631 case 1 = 33394.8552 psi
* = 0.25392992 2S OK
case 2 = 2361.4811 psi
Step 4 s = 1.20851423 c = 0.914430279 2S OK
ks = 33303.9961 kc = 132498.4123 case 3 = 35756.3363 psi
s = 31999843.6 c = 110048441.2 2S OK
s = 7.0244E-06 c = 3.98954E-06
s = 0.49210905 c= 0.757528882
Step 5 K= 1.11543103 Step 9

F= 9.40444385 case 1 = 3117.08253 psi
0.8 S OK
Step 6 case 2 = 222.648752 psi
case 1 M* = -47.8548267 lb.in / in 0.8 S OK
case 2 M* = -7.34059906 lb.in / in case 3 = 3339.73129 psi
case 3 M* = -55.1954258 lb.in / in 0.8 S OK
Step 10
case 1 s,m = 0 psi s,b = -15850.60261 psi
s = |s,m| + |s,b| = 15850.60261 psi 1.5 Ss OK
c,m = 1342.72069 psi c,b = 23784.67283 psi
c = |c,m| + |c,b| = 25127.39352 psi 1.5 Sc OK
case 2 s,m = -169.619133 psi s,b = -1753.412641 psi
s = |s,m| + |s,b| = 1923.031774 psi 1.5 Ss OK
c,m = 0 psi c,b = 1523.888808 psi
c = |c,m| + |c,b| = 1523.888808 psi 1.5 Sc OK
case 3 s,m = -169.619133 psi s,b = -17604.01525 psi
s = |s,m| + |s,b| = 17773.63439 psi 1.5 Ss OK
c,m = 1342.72069 psi c,b = 25308.56164 psi
c = |c,m| + |c,b| = 26651.28233 psi 1.5 Sc OK
Comments for discrepancies between AutoPIPE Vessel and ASME example

Elasticity modulus for Stainless Steel 316 (16Cr-12Ni-2Mo) has been input because read value from Table TM-1 of
Section II Part D (GroupG at 500F) is 25,9 106 psi.
Some of values in ASME example have been rounded like parameters, AutoPIPE Vessel calculation gives for
example :
s = 12.39/11.6 = 1.0681 ; c = 12.313/11.6 = 1.0615
MTS = 11.62/16 [(1.0681-1)(1.06812+1)x-10-(1.0615-1)(1.06152+1)x140] = -166.17026
Consequently, results are slightly different.
UHX-20.1.2 Tubesheet gasketed with Shell and Channel

Tubeside Shellside
[UHX-12]
Pressure Pt=135 psi Ps=-15 psi
Corrosion ct=0,125 in cs=0 in 0 in 0 in
SB111-C70600-
Material SA285GRC SA516GR60 SA516GR60
H55
modulus of elasticity E = 28 300,1 ksi Et = 15 400 ksi Es = 28300,1 ksi Ec = 28300,1 ksi
Diameter A = 20 in dt=0.625 in 16.978 in 16.978 in
Tolerance 0 in
pattern Rotated Triangular Nt=386 L=/ OTL=16.8 in p=0.75 in
Dc G
c
Configuration d
Ds = 16.978 in Gs = 19 in h = 1.28 in
hp h Dc = 16.978 in Gc = 19 in hp = 1.28 in
hg = 0 in ts = 0.375 in tc = 0.375 in
Ds G s Extra thickness (periphery) : Tubeside = 0 in Shellside = 0 in
Tube expansion depth ratio = lt,x /h = 1 lt,x = 1.28 in
Effective Tube Pitch basic ligament efficiency : = (p- dt)/p = 0,167
p effective ligament efficiency : * = (p*- d*)/ p* = 0,28
p* = = 0.805 in
4 MIN[AL , (4 DO p )] d* = max[(dt -2tt Et/E St /S ),(dt -2tt )]= 0,58 in
DO2 Unperforated Area : AL = 29,4 in
Effective elastic constants E* = 7 506 417 psi * = 0.358 (Fig. UHX-11.3 , Fig. UHX-11.4)
Parameters
s = Gs/D0 = 1.131 c = Gc/D0 = 1.131 MTS = D02/16 [(s-1)(s2+1)Ps-(c-1)(c2+1)Pt]
(
s = 4 12 1 s2 ) (D s + ts ) ts = / (
c = 4 12 1 c2 ) (D c + tc ) tc = /
ks = s Es ts / 6(1-s ) = 0 lbf
3 2

kc = c Ec tc / 6(1- c2) = 0 lbf
3
s = 6Ds ks [1+hs+(h2s2/2)] / h3 = 0 psi 2 2

c = 6Dc kc [1+h c+(h c /2)] / h = 0 psi
3
s = [Ds2 / (4Es ts)] (1-s /2) = 0 in3/lbf

c = [Dc / (4Ec tc)] (1- c /2) = 0 in /lbf
2 3
s = s ks s s (1+h s) = 0 in2
c = c kc c c (1+h c) = 0 in 2
Ws = 0.3378106 lbf Wc = 0.3378106 lbf

Wm1s = 0.0000 lbf Wm1c = 0.6534105 lbf
bending moments
M *=MTS+cPt-sPs+((Gc-Gs)/2D0)W* Mp = (M *- D02/32 F (Ps-Pt))/(1+F)
1 Wm1c 0 135 -710.7117 -710.7117 -146.1635 -2 145.09 2 145.09
2 Wm1s -15 0 -78.96794 -78.96794 -16.24037 -238.3433 238.3433
3 Wm1max -15 135 -789.6796 -789.6796 -162.4039 -2 383.433 2 383.433
Bending stresses in the Tubesheet :
= 6 M / [*(h-hg)2] || shall be Sb = 2S
Shear stresses in the Tubesheet :
= 1/(4) (D0/hp) |Ps-Pt|
= 1/(4) ({4Ap/Cp}/hp) |Ps-Pt| if |Ps-Pt| > 3.2S hp /D0 || shall be S = 0.8S
in which : Cp = 54,5 in and Ap = 189.103 in
1 28 071 31 400 2 658 12 560
2 3 119 31 400 295 12 560
3 31 190 31 400 2 953 12 560
Axial tube stress
Tube-to-Tubesheet joint
Smin = min( S ; St ) Welded tubes : St,j = min[ ( Smin g / tt ) ; St ] (Weld : g = 0 in)
St,j = 8 000 psi Expanded joint no groove : St,j = 0.5 Smin min[ ( lt,x / dt ) ; 1.6 ]
|t,o| shall be St,j (0 groove(s) ) one groove : St,j = 0.6 Smin
with grooves > 1 : St,j = 0.8 Smin

UHX-12.1 Configuration d
cylinder
UHX-12.3 factors 0.3
shell Ps = -15 psi
Ds = 16.978 in
ts = 0.375 in
Gs = 19 in
Ss = 17100 psi
Sy,s = 28300 psi
Es = 28300000 psi
Sps,s = psi
channel Pt = 135 psi

Dc = 16.978 in
tc = 0.375 in
Gc = 19 in
Sc = 17100 psi
Sy,c = 28300 psi
Ec = 28300000 psi
Sps,c = psi
tubesheet hnew = 1.405 in
h= 1.28 in
d= in
Do = 16.8 in
A= 20 in G1 = in
C= 0 in W* = 0
hg = 0 in equal fillet and groove welds
ct = 0.125 in expansion 0 %
cs = 0 in
S= 15700 psi
E= 28300000 psi
tube Nt = 386 tubes pitch : (60) p= 0.75 in

dt = 0.625 in minimum U radius 0.875 in
tt = 0.065 in number of pitch for Cp
stT = 10000 psi
Sy,t = 31600 psi ltx = in
EtT = 15400000 psi ltx/h = 1
UHX-11.5 UL1 = 1.75 = 0.166666667 d* = 0.57994137

UHX-12.5 LL1 = 16.8 = 0.279846218 p* = 0.805302124
AL = 29.4 = 1 h'g = 0
ro = 8.0875
Fig. UHX-11.3 0.5 2 1.706666667

(pitch
60) h/p = 1.706666667 0 = 0.0054 -0.0029 -0.00127689
1 = 0.5279 0.2126 0.27425867
E*/E = 0.265244238 2 = 3.0461 3.9906 3.80589778
3 = -4.3657 -6.173 -5.81957244
4 = 1.9435 3.4307 3.13986978
1 2
* = 0.357565577 0 = 0.9923 0.9966 0.99533867
1 = -4.8759 -4.1978 -4.39670933
2 = 12.3572 9.0478 10.0185573
3 = -13.7214 -7.9955 -9.67509733
4 = 5.7629 2.2398 3.27324267
case 1 Ps = 0 Pt = 135
case 2 Ps = -15 Pt = 0
case 3 Ps = -15 Pt = 135
Step 1 Do = 16.8 Step 7

-
= 0.166666667 case 1 Mp = 146.1719455
-
= 0.279846218 Mo = 2145.098611
h'g = 0 M = 2145.098611
-
case 2 Mp = 16.24132727
-
Step 2 s= 1.130952381 Mo = 238.3442902
c= 1.130952381 M = 238.3442902
-
case 1 MTs = -710.7227679 case 3 Mp = 162.4132727
case 2 MTs = -78.96919643 Mo = -
2383.442902
case 3 MTs = -789.6919643 M = 2383.442902
Step 3 h/p = 1.706666667 Step 8

E*/E = 0.265244238 case 1 = 28071.08054
* = 0.357565577 2S OK
case 2 = 3119.008949
Step 4 s = 0 c = 0 2S OK
ks = 0 kc = 0 case 3 = 31190.08949
s = 0 c = 0 2S OK
s = 0 c = 0
s = 0 c = 0
Step 5 K= 1.19047619 Step 9

F= 0.42229237 case 1 = 2657.8125
0.8 S OK
Step 6 case 2 = 295.3125
case 1 M* = -710.7227679 0.8 S OK
case 2 M* = -78.96919643 case 3 = 2953.125
case 3 M* = -789.6919643 0.8 S OK
Comments
Some of values in ASME example have been rounded like parameters.
UHX-20.1.4 Tubesheet gasketed with Shell and Integral with Channel extended as a flange
2010 -2011a Tubes Shell Channel
Tubeside Shellside
[UHX-12]
Pressure Pt=650 psi Ps=650 psi
Corrosion ct=0.125 in cs=0 in 0 in 0 in
Material SA516GR70 SA179 SA516GR70 SA516GR70
modulus of elasticity E = 27 700.1 ksi Et = 27 700.1 ksi Es = 27 700.1 ksi Ec = 27 700.1 ksi
Diameter A = 37.25 in dt=0.75 in 31 in 31 in
Tolerance 0 in
pattern Square Nt=496 L=/ OTL=26,25 in p=1 in
Gs Configuration e ts = 0.625 in tc = 0.625 in

Ds = 31 in C = 35 in h = 3.5 in
tfl hp h Dc = 31 in Gs = 32.375 in hp = 3.313 in
C hg = 0 in Recessed face = 0.188 in tfl = 2.935 in
A Dc Extra thickness (periphery) : Tubeside = 0 in Shellside = 0.188 in
Tube expansion depth ratio = lt,x /h = 1 lt,x = 3.5 in
p* = = 1,035 in
4 MIN[AL , (4 DO p )] d* = max[(dt -2tt Et/E St /S ),(dt -2tt )]= 0.636 in
DO2 Unperforated Area : AL = 36.094 in2
Parameters
s = Gs/D0 = 1.233 c = Dc/D0 = 1.181 MTS = D02/16 [(s-1)(s2+1)Ps-(c-1)(c2+1)Pt]
(
s = 4 12 1 s2 ) (D s + ts ) ts = / (
c = 4 12 1 c2 ) (D c + tc ) tc = 0.409 in-1
ks = s Es ts / 6(1-s ) = 0 lbf
3 2

kc = c Ec tc / 6(1- c2) = 506 440.2 lbf
3
s = 6Ds ks [1+hs+(h2s2/2)] / h3 = 0 psi 2 2

c = 6Dc kc [1+h c+(h c /2)] / h = 7 591 004 psi
3
s = [Ds2 / (4Es ts)] (1-s /2) = 0 in3/lbf 2

-6 3
c = [Dc / (4Ec tc)] (1- c /2) = 11.7956410 in /lbf
s = s ks s s (1+h s) = 0 in2
c = c kc c c (1+h c) = 7.012692 in
2
Ws = 0.6560106 lbf Wc = 0.0000 lbf

Wm1s = 0.6404106 lbf Wm1c = 0.0000 lbf
bending moments
M *=MTS+cPt-sPs+((C-Gs)/2D0)W* Mp = (M *- D02/32 F (Ps-Pt))/(1+F)

1 0 0 650 -12 129.92 -7 571.668 3 017.57 -20 202.12 20 202.12
2 Wm1s 650 0 16 467.23 26 660.3 6 699.226 29 918.92 29 918.92
3 Wm1s 650 650 4 337.309 19 088.63 9 716.796 9 716.796 9 716.796
Bending stress in the Tubesheet :

= 6 M / [*(h-hg)2] || shall be Sb = 2S
Shear stress in the Tubesheet :
= 1/(4) (D0/hp) |Ps-Pt|
= 1/(4) ({4Ap/Cp}/hp) |Ps-Pt| si |Ps-Pt| > 3.2S hp /D0 || shall be S = 0.8S
in which : Cp = 94.75 in and Ap = 457 in2
1 25 669 40 000 5 151 16 000
2 38 016 40 000 5 151 16 000
3 12 346 40 000 0 16 000
Axial tube stress
Tube-to-Tubesheet joint
Smin = min( S ; St ) Welded tubes : St,j = min[ ( Smin g / tt ) ; St ] (weld height : g = 0 in)
grooves > 1 : St,j = 0.8 Smin
Channel stresses calculation
6 1 * D h D2
c,m= Dc2 4t c (Dc + t c ) Pt M p + 0 (Ps Pt )
Membrane bending c,b= k P + 6 * 30 1 + c
2 c c c c
Stress stress tc E h 2 32
c shall be Smb,c = 1.5Sc
Total axial
c = | c,m | + | c,b | otherwise perform the elastic-plastic calculation procedure if c SPS,c = 2 Sy,c =
stress
65 000 psi
Case c,b (psi) c,m (psi) c (psi) Smb,c (psi)
1 54 418 7 901 62 319 30 000
2 -56 611 0 56 611 30 000
3 -2 192 7 901 10 093 30 000
The channel shall have a uniform thickness adjacent to the lc= 1.8 Dctc = 7.923 in
Tubesheet for a minimum length of lc.
perform a simplified elastic-plastic calculation :.
Configuration a-b-c : If Smb,s < s SPS,s SPS,s = / Smb,s = 1.5Ss
Es replace by Es*= E s S mb,s s ; recalculation of ks , s
Configuration a-e-f : when Smb,c < c SPS,c SPS,c = 2 Sy,c = 65 000 psi Smb,c = 1.5Sc
Ec replace by Ec = Ec S mb,c c ; recalculation of kc , c
*
recalculation of , when Sb = 2S the thickness is acceptable (h)

Case Es* (psi) Ec* (psi) ks (lbf) kc (lbf) s (psi) c (psi)
1 / 19 218 970 / 351 380.7 / 5 266 826
2 / 20 164 720 / 368 671.8 / 5 526 000
Case F Mp (lb.in/in) M0 (lb.in/in) M (lb.in/in) (psi) Sb (psi)
1 0.835 2 241.579 -20 978.12 20 978.12 26 655 40 000
2 0.849 7 988.715 31 208.41 31 208.41 39 654 40 000
Tubesheet flanged extension :

tfl = 2.935 in S = 20 000 psi Sa = 20 000 psi G = 32.375 in
Wo = Wm1 = 640 449 lbf Wa = 655 968 lbf hG = 1.313 in
1.9 W h 1.9 Wo hG
Minimum required thickness : hr = max a G
; = 1.589 in
Sa G SG

Comments
Some of values in ASME example have been rounded like parameters.
UHX-20.2.1 Tubesheet integral with Shell and gasketed with Channel extended as a flange
Tubesheet, Loading conditions 1 [corroded normal condition] (With expansion joint).
ASME VIII DIV.1 Tubesheet Shell
2010 - 2011a[UHX- Tubes Tubeside
Tubeside Shellside far tubesheet near tubesheet
13]
Pressure (psi) Pt =400 Ps =150
Corrosion ct=0 in cs=0 in 0 in 0 in 0 in
Material SA516GR70 SA214 SA516GR70 SA516GR70 SA516GR60
Temperature 700 F 700 F 700 F 700 F
Metal temperature T =550 F Tt.m =510 F Ts.m =550 F Tc=550 F
Allowable Stress S = 18 100 psi St = 10 500 psi / 0.85 Ss = 18 100 psi Ss.1 = 18 100 psi Sc = 15 300 psi
Yield Strength Sy = 27 200 psi Sy.t = 18 600 psi Sy.s = 27 200 psi Sy.s.1 = 27 200 psi Sy,c = 22 900 psi
modulus of elasticity E = 25 500 ksi Et =25 500 ksi Es =25 500 ksi Es.1 =25 500 ksi Ec =25 500 ksi
Nominal thicknesses 3.063 in tt =0.083 in 0.188 in 0.188 in 0,25 in
Diameter A = 40.5 in dt =1 in 34.75 in 34.75 in 38 in
Tolerance 0 in

Length : L = 161.875 in l1 = 0 in l1 = 0 in
pattern Rotated Triangular Nt=649 OTL=34.25 in p=1.25 in
Gc Configuration b ts = 0,188 in tc = 0.25 in
Ds = 34.75 in C = 38.875 in h = 3.063 in
tfl hp h Dc = 38 in Gc = 36,8125 in hp = 2.875 in
C hg = 0 in Flange face = 0 in tfl = 2.56 in
A Ds Extra thickness (periphery) : Tubeside = 0.188 in Shellside = 0 in
Tube expansion depth ratio = lt,x /h = 0.95 lt,x = 2.909 in
effective ligament efficiency : = (p*- d*)/ p* = 0.286
*
p
p* = = 1.25 in *
4 MIN[AL , (4 DO p )] d = max[(dt -2tt Et/E St /S ),(dt -2tt )]= 0.892 in
1 largest center-to-center distance between adjacent tube rows : UL = 0 in
DO2 Unperforated Area : AL = 0 in2
Minimum thickness : CODAP C7.1.4.2 UL 4p

hg = max[(hg-ct).(0)] a0 = D0 /2 = 17.125 in
as = Ds/2 = 17.375 in ac = Gc/2 = 18.406 in
s = as /a0 = 1.015 c = ac /a0 = 1.075
xs = 1-Nt (dt /2a0)2 = 0.447 xt = 1-Nt ((dt-2tt)/2a0)2 = 0.615
Shell axial stiffness, tube axial stiffness and axial rigidity of expansion joint :
Ks = (Ds +ts ) /[(L-l1-l1)/(Es ts )+ (l1+l1)/ (Es,1 ts,1 )]= 3 241 922 lbf/in KJ = 11 388 lbf/in
Kt = tt (dt -tt )Et /L = 37 666.64 lbf/in DJ = 385 in
Shell-tubes stiffness factor Ratio of expansion joint to shell axial rigidity
Ks,t = Ks /(Nt .Kt )= 0.133 J = 1/(1+Ks /KJ ) = 0.004
Shell coefficients Channel coefficients
s = [12(1-s2)]1/4 / [(Ds+ts,1)ts,1]1/2 = 0.7102 in-1 c = [12(1-c2)] 1/4 / [(Dc+tc)tc] 1/2 = 0 in-1
ks = s Es,1 ts,1 / [6(1-s )] = 21 865.51 lbf
3 2
kc = c Ec tc3 / [6(1-c2)] = 0 lbf
s = 6Ds ks /h (1+hs+h s /2) = 879 436 psi
3 2 2
c = 6Dc kc /h3 (1+hc+h2c2/2) = 0 psi
s = Ds /4Es,1 ts,1 (1-s /2) = 53.6695510 in/lbf
2 -6
c = Dc2 /4Ec tc (1-c /2) = 0 in/lbf
Xa = [24(1- *2)Nt Et tt (dt-tt)a02/(E*Lh3)]1/4 = 3.963
Table UHX-13.1 Zd = 0.0246 Zv = 0.0643 Zm = 0.3715 Zw = 0.0643
* *
K = A/D0 = 1.182 F = (1- )/E (s+c+ElnK) = 0.489
= (1+*)F = 0.667 Q1 = (s-1- Zv) / (1+ Zm) = -0.023
QZ1 = (Zd + Q1 Zw ) Xa4 / 2 = 2.856 QZ2 = (Zv + Q1 Zm ) Xa4 / 2 = 6.888

U = [Zw+(s-1)Zm] Xa4 / (1+ Zm) = 13.776
s,m(Ts,m -Ta) = 0.003504 in/in s,m,1(Ts,m -Ta) = 0.003504 in/in t,m(Tt,m -Ta) = 0.003212 in/in
= t,m(Tt,m -Ta) L-[s,m(Ts,m -Ta)(L- l1-l1)+ s,m,1(Ts,m -Ta)(l1+l1)]
s = s ks s s (1+hs) = 2.6851 in c = c kc c c (1+hc) = 0 in
s* = a02 (s2-1)(s-1)/4 - s = -2.6536 in c*=a02[(c2+1)(c-1)/4-(s-1)/2]-c= 9.6816 in
b = (Gc-C)/D0 = -0.0602
Ps = [xs + 2(1- xs)t + 2/Ks,t(Ds /D0)2s (s2-1)/(JKs,t) (1-J) /(2JKs,t) [DJ2-(Ds)2] /D02) ] Ps
Pt = [xt + 2(1- xt)t + 1/(JKs,t) ] Pt P = NtKt /( a02)
* *
Prim = U /a0 (s Ps-c Pt)
2
PW = UbW * / (2 a02)
W = 0.512910 lbf 6
Wm1 = 0.5125106 lbf
The effect of radial differential thermal expansion adjacent to the Tubesheet is considered (loading case 4,5,6 et 7).
Ts* = Ts = 550 F Tc* = Tc = 550 F Tr = T = 550 F
s (Ts*-Ta) = 0.003504 in/in *
c (Tc -Ta) = 0.003504 in/in (Tr-Ta) = 0.003504 in/in
Ps* = Es,1 ts,1 /as[s (Ts*-Ta)- (Tr-Ta)] Pc = Ectc/ac[c (Tc*-Ta)- (Tr-Ta)]
*
P = U / a02 (sPs*-cPc*)
Equivalent Pressure : Pe = JKs,t (PsPt+P+P+PW+Prim) / (1+ JKs,t [QZ1+(s-1)QZ2])
Prim
Case W *
Ps (psi) Pt (psi) (in) Ps (psi) Pt (psi) PW (psi) P (psi) (psi)
Ps* (psi) Pc* (psi) P (psi) Pe (psi)
1 Wm1 0 400 0.000 0 862 001 231 0 182 0 0 0 -399
2 0 150 0 0.000 -46 387 0 0 0 19 0 0 0 -21
3 Wm1 150 400 0.000 -46 387 862 001 231 0 201 0 0 0 -421
4 W 0 0 -0.047 0 0 231 -1 254 0 0 0 0 0
5 W 0 400 -0.047 0 862 001 231 -1 254 182 0 0 0 -400
6 W 150 0 -0.047 -46 387 0 231 -1 254 19 0 0 0 -22
7 W 150 400 -0.047 -46 387 862 001 231 -1 254 201 0 0 0 -421
Q2 = [(s*Ps-c*Pt ) - (sPs*-cPt*) + (bW */(2)) ] / (1+ Zm) Q3 = Q1 + 2Q2/(Pe a02)
If Pe 0 : = (1.5Fm / *) (2a0 /(h-hg ))2 Pe
|| shall be allowable
If Pe = 0 : = (6 / *) (Q2 /(h-hg ))2
= (1/(2)) (a0/hp) Pe
= (1/(4)) ({4Ap/Cp}/hp) Pe If |Pe| > 3.2S hp /D0 || shall be allowable
with : Cp = 112.5 in , Ap = 815.958 in2
Case hg (in) Q2 (lbf) Q3 Fm (psi) allowable (psi) (psi) allowable (psi)
1 0.000 -7 040.685 0.0976 0.0975 -25 544 1.5 S = 27 150 -5 948 0.8 S = 14 480
2 0.000 -319.030 0.0786 0.0901 -1 270 1.5 S = 27 150 -320 0.8 S = 14 480
3 0.000 -7 359.715 0.0966 0.0971 -26 812 1.5 S = 27 150 -6 268 0.8 S = 14 480
4 0.000 -3 940.284 56.6267 28.4182 -8 840 3 S = 54 300 -7 0.8 S = 14 480
5 0.000 -7 044.244 0.0975 0.0975 -25 570 3 S = 54 300 -5 957 0.8 S = 14 480
6 0.000 -4 259.314 1.2995 0.6705 -9 660 3 S = 54 300 -327 0.8 S = 14 480
7 0.000 -7 363.274 0.0965 0.0971 -26 837 3 S = 54 300 -6 277 0.8 S = 14 480
Fq = [(Zd+Q3Zw) Xa4 ] / 2 rt = [dt2+(dt-2tt)2]1/2 / 4 = 0.326 in l = 59 in

Fs = min{2.0 ; max[(3.25-0.5Fq);1.25]} lt = k l = 59 in k=1
Maximum permissible buckling stress limit for the tubes :
Ct Ft : Stb = min{ [ 2 Et / (Fs Ft2)] ; St } Ct = (2 2 Et / Sy,t)1/2 = 164.5
Ct > Ft : Stb = min{ [Sy,t / Fs (1-Ft / (2Ct))] ; St } Ft = lt / rt = 181.2
Axial tube stress in the outermost tube row :
Si Pe 0 : t,1 = [(Ps xs Pt xt ) Pe Ft,min ] / (xt xs)
Ft,min et Ft,max
t,2 = [(Ps xs Pt xt ) Pe Ft,max ] / (xt xs)
suivant
Si Pe = 0 : t,1 = [(Ps xs Pt xt ) (2Q2 /a0 ) Ft,min ] / (xt xs)
2
Table UHX-13.2
t,2 = [(Ps xs Pt xt ) (2Q2 /a0 ) Ft,max ] / (xt xs)
2
t,max = max( |t,1| ; |t,2| ) t,max shall be t,o allowable

Si t,1 ou t,2 < 0 : t,min = min( t,1 ; t,2 ) | t,min| shall be St,b
Case Fq Fs Ft,min Ft,max t,1 (psi) t,2 (psi) t,o allowable (psi) St,b (psi)
1 3.81 1.35 -1.0817 3.8083 -4 026 7 570 St = 12 353 5 693
2 3.66 1.42 -1.0116 3.6577 269 865 St = 12 353 5 391
3 3.80 1.35 -1.0781 3.8006 -3 757 8 434 St = 12 353 5 677
4 451.80 1.25 -213.1982 451.7987 -600 1 272 2 St = 24 706 6 129
5 3.81 1.35 -1.0813 3.8074 -4 029 7 581 2 St = 24 706 5 691
6 13.33 1.25 -5.5205 13.3336 -322 2 137 2 St = 24 706 6 129
7 3.80 1.35 -1.0777 3.7997 -3 760 8 445 2 St = 24 706 5 675
Tube-to-tubesheet joint
Axial membrane stress in shell.

s,m = ( a02 [Pe+(s21)(PsPt)] + as2Pt ) / [ts (Ds+ ts)]
| s,m| shall be s allowable
if s,m < 0 : | s,m| shall be Ss,b Ss,b in accordance with [UG-23(b)]
Case ts (in) Es,w s,m (psi) s allowable (psi) Ss,b (psi)
1 0.188 0.85 26 SsEs.w = 15 385 8 770
2 0.188 0.85 -765 SsEs.w = 15 385 8 770
3 0.188 0.85 -739 SsEs.w = 15 385 8 770
4 0.188 0.85 -21 3 Ss.1 = 54 300 8 770
5 0.188 0.85 0 3 Ss.1 = 54 300 8 770
6 0.188 0.85 -786 3 Ss.1 = 54 300 8 770
7 0.188 0.85 -765 3 Ss.1 = 54 300 8 770
s,b = 6ks /ts,12{s[sPs+as2Ps*/s,1 ts,1]+6(1-*2)/E*(a03/h3)(1+hs/2)[Pe(Zv+ZmQ1)+2ZmQ2/a02]}
s,m = ( a02 [Pe+(s21)(PsPt)] + as2Pt ) / [ts,1 (Ds+ ts,1)]
Stress in the shell integral with the Tubesheet : s = |s,m | + |s,b |
s shall be s allowable (otherwise, perform the elastic-plastic calculation procedure)
Case s,b (psi) s,m (psi) s (psi) s allowable (psi)
1 -42 440 26 42 466 1,5 Ss,1 = 27 150
2 19 214 -765 19 978 1,5 Ss,1 = 27 150
3 -23 227 -739 23 966 1,5 Ss,1 = 27 150
4 -10 581 -21 10 602 3 Ss,1 = 54 300
5 -42 484 0 42 484 3 Ss,1 = 54 300
6 8 633 -786 9 419 3 Ss,1 = 54 300
7 -23 271 -765 24 035 3 Ss,1 = 54 300
The shell shall have a uniform thickness adjacent to the Tubesheet for a minimum l = 1.8 D t = 4.595 in
s s s,1
length of ls.
Calculation Procedure for Effect of Plasticity at Tubesheet/Channel or Shell Joint (case 1,2, and 3)
SSP,s,1 = 3 Ss,1 = 54 300 psi SSP,c = 3 Sc = 45 900 psi
Ss* = min[Sy,s,1,(SSP,s,1/2)] = 27 150 psi Sc* = min[Sy,c,(SSP,c/2)] = 22 900 psi
facts = min[(1.4-0.4| s,b|/Ss*),1] factc = min[(1.4-0.4| s,c|/Sc*),1]

*
Es = Es,1 (facts) Ec* = Ec (factc)
s shall be SSP,s,1 c shall be SSP,c
The design is acceptable if: facts = 1 and factc = 1 (Configuration a) or facts = 1 (Configurations b and c).
Otherwise calculation with reduced values of Es,1 and Ec : || shall be .allowable
Case facts factc Es* (psi) Ec* (psi) ks (lbf) kc (lbf) s (psi) c (psi)
1 0.775 / 19 755 950 / 16939.82 / 681 323 /
Case F Q1 QZ1 QZ2 U Q3 Fm
1 0.470 0.641 -0.021 2.865 6.941 13.882 0.0985 0.0979
Case PW (psi) Prim (psi) Pe (psi) Q2 (lbf) (psi) allowable (psi)
1 233 183 -399 -7 094.819 -25 641 1,5 S = 27 150
Tubesheet flanged extension :
tfl = 2.56 in S = 18 100 psi Sa = 20 000 psi G = 36.813 in
Wo = Wm1 = 512 473 lbf Wa = 512 937 lbf hG = 1.031 in
1.9 W h 1.9 Wo hG
Minimum required thickness : hr = max a G
; = 1.228 in
Sa G SG

The stresses in the shell and/or channel integral with tubesheet are acceptable

UHX-13.1 Configuration b
cylinder
factors 0.3
UHX-13.3
shell Ps = 150 psi channel Pt = 400 psi
Ds = 34.75 in Dc = 38 in
ts = 0.1875 in tc = 0.0825 in
Gs = 0 in Gc = 36.8125 in
Ss = 18100 psi Sc = 15300 psi
Sy,s = 27200 psi Sy,c = 22900 psi
Es = 25500000 psi Ec = 25500000 psi
Sps = 54300 psi Spc = 45900 psi
tubesheet h= 3.0625 in G1 = in
d= in Dj = 38.5 in
Do = 34.25 in expansion 95 %
A= 40.5 in h'g = 0 in
C= 38.875 in t,m = 0.0000073
hg = 0 in Tt,m = 510 F
ct = 0 in s,m = 0.0000073
cs = 0 in Ts,m = 550 F
S= 18100 psi Ta = 70 F
E= 25500000 psi Ap = 815.958 in2
hp = 0.1875 in Cp = 112.5 in
tube Nt = 649 tubes pitch : (60) p= 1.25 in
dt = 1 in welded No
tt = 0.083 in Kj = 11388
stT = 12352.94118 psi UL1 = in
Sy,t = 18600 psi Lt = 168 in
EtT = 25500000 psi L= 161.875 in
lt = 59 in
UHX-13.5 = 0.2 d* = 0.892372441 in
UHX-11.5 LL1 = 34.25 in = 0.286102047

AL = 0 in2 = 0.95
ltx = 290.9375 in ro = 16.625 in
p* = 1.25 in
Fig. UHX-11.3 2 2 2.45
(pitch 60) h/p = 2.45 0 = -0.0029 -0.0029 -0.0029
1 = 0.2126 0.2126 0.2126
E*/E = 0.262995887 2 = 3.9906 3.9906 3.9906
3 = -6.173 -6.173 -6.173
4 = 3.4307 3.4307 3.4307
2 2
* = 0.363965607 0 = 0.9966 0.9966 0.9966
1 = -4.1978 -4.1978 -4.1978
2 = 9.0478 9.0478 9.0478
3 = -7.9955 -7.9955 -7.9955
4 = 2.2398 2.2398 2.2398
case 1 Ps = 0 psi case 2 Ps = 150 psi
Pt = 400 psi Pt = 0 psi
case 7 Ps = 150 psi
Pt = 400 psi
Step 1 Step 4 K= 1.182481752
ao = 17.125 F= 0.488770192
as = 17.375 = 0.666665731
ac = 18.40625 Q1 = -0.022635292
s = 1.01459854 Qz1 = 2.855594459
c = 1.074817518 Qz2 = 6.887968085
xs = 0.446747296 U= 13.77593617
xt = 0.615181762
Step 2 Step 5
Ks = 3241928.027 case 1 0 in
Kt = 37666.71098 case 2 0 in
Ks,t = 0.132617541 case 3 0 in
J= 0.003500428 case 4 -0.0472675 in
s = 0.710246514 case 5 -0.0472675 in
ks = 21865.55297 case 6 -0.0472675 in
s = 879437.2064 case 7 -0.0472675 in
s = 5.36694E-05
c = 0
kc = 0
c = 0
c = 0
Step 3 Xa = 3.962989113
(AutoPIPE
Vessel)
FIG. UHX-13.2 TABLE UHX-13.1 s = 2.685050221
Zd = 0.025 0.024609 s= -2.653572119
Zv = 0.065 0.064259 c= 0
Zw = 0.065 0.064259 c= 9.681584045
Zm = 0.37 0.371463 b = -0.060218978

Steps 6 - 7 - 8
P's P't P W* Pw Prim
case 1 0 862002.1601 0 5.1247E+05 230.719586 181.9141044
case 2 -46387.08793 0 0 0.0000E+00 0 18.69743861
case 3 -46387.08793 862002.1601 0 5.1247E+05 230.719586 200.6115431
case 4 0 0 -1254.163035 5.1290E+05 230.911825 0
case 5 0 862002.1601 -1254.163035 5.1290E+05 230.911825 181.9141044
case 6 -46387.08793 0 -1254.163035 5.1290E+05 230.911825 18.69743861
case 7 -46387.08793 862002.1601 -1254.163035 5.1290E+05 230.911825 200.6115431
(AutoPIPE
Pe Q2 Q3 Fm Vessel)
(FIG. UHX-13.3.1
/ 2) TABLE UHX-13.1
case 1 -399.4174331 -7046.192369 0.097673209 0.1 0.09752845
case 2 -21.49555321 -319.2801565 0.078660671 0.09 0.0907486
case 3 -420.9129863 -7365.472525 0.09670226 0.1 0.09714
case 4 -0.474360887 -3943.083603 56.66599298 / 28.41821
case 5 -399.9987514 -7049.475068 0.097554333 0.1 0.0974828
case 6 -21.96991409 -4262.363759 1.300459583 / 0.6705008
case 7 -421.4943046 -7368.755225 0.096590785 0.1 0.09709733

allowable allowable
case 1 -25544.51072 -5947.846558 OK : (1.5 Ss) OK : (0.8 Ss)
case 2 -1279.16866 -320.0968249 OK : (1.5 Ss) OK : (0.8 Ss)
case 3 -26812.02863 -6267.943383 OK : (1.5 Ss) OK : (0.8 Ss)
case 4 -8839.848901 -7.063852336 OK : (Sps) OK : (0.8 Ss)
case 5 -25569.71461 -5956.503146 OK : (Sps) OK : (0.8 Ss)
case 6 -9659.772744 -327.1606773 OK : (Sps) OK : (0.8 Ss)
case 7 -26837.26463 -6276.599971 OK : (Sps) OK : (0.8 Ss)
Step 9
Ftmin Ftmax t,1 t,2 t,max t,max
(AutoPIPE (AutoPIPE
Vessel) Vessel) allowable
case 1 -1.081718 3.808283 -4026.074634 7569.839738 7569.839738 OK
case 2 -1.011577 3.657727 268.7554882 864.6505852 864.6505852 OK
case 3 -1.078136 3.800594 -3757.319201 8434.489638 8434.489638 OK
case 4 -213.1982 451.7987 -600.4286979 1272.397727 1272.397727 OK
case 5 -1.081297 3.807379 -4028.808178 7580.836453 7580.836453 OK
case 6 -5.520454 13.33355 -322.2131845 2137.02724 2137.02724 OK
case 7 -1.077741 3.799747 -3760.051717 8445.487086 8445.487086 OK
rt = 0.325533792 in Ft = 181.2407848 Ct = 164.5047675

Wt Fs Stb abs(t,min)
case 1 1.345484493 5694.418233 4026.074634 OK
case 2 1.420821018 5392.481764 268.7554882 OK
case 3 1.349331844 5678.181731 3757.319201 OK
case 4 1.25 6129.401142 600.4286979 OK
case 5 1.345955535 5692.425363 4028.808178 OK
case 6 1.25 6129.401142 322.2131845 OK
case 7 1.349773558 5676.323542 3760.051717 OK
Steps 10 to 12
s,m s,b s s

allowable elastic-plastic
case 1 26.08037779 -42455.00525 42481.08563 FALSE Yes
case 2 -764.8182186 19212.84469 19977.66291 OK No
case 3 -738.7378408 -23242.16056 23980.8984 OK No
case 4 -21.23620628 -10588.37904 10609.61525 OK /
case 5 0.055895981 -42498.12134 42498.17723 OK /
case 6 -786.0544249 8624.465651 9410.520076 OK /
case 7 -764.7623226 -23285.27665 24050.03897 OK /
ls = 4.594630018 in
c,m c,b c c

allowable
case 1
case 2
case 3
case 4
case 5
case 6
case 7
Elastic-plastic calculation
Ss* = 27150 Sc* = 22900

facts factc Es* Ec* ks kc
case 1 0.774511893 19750053.27 16935.13082
case 2 0
case 3 0
s c F Q1 Qz1
case 1 681134.5756 0 0.469963174 0.641013605 -0.021314095 2.866064851
case 2 0
case 3 0
Qz2 U Fm Pw s s
(AutoPIPE
Vessel)
case 1 6.948494443 13.8819591 0.0979 232.4952597 2.07960333 -2.048125228
case 2
case 3
c c Prim Pe Q2
case 1 0 9.681584045 183.3141593 -399.413858 -7100.248932 25641.59708
case 2
case 3
UHX-20.2.3 Fixed Tubesheet Exchanger , Configuration a

Tubesheet, Loading conditions 1 [corroded normal condition] (Without expansion joint).
ASME VIII DIV.1 Tubesheet Shell
2010 2011a [UHX- Tubes Tubeside
Tubeside Shellside far tubesheet near tubesheet
13]
Pressure (psi) Pt =200 Ps =325
Corrosion ct=0 in cs=0 in 0 in 0 in 0 in
Material SA240GR304L SA249TP304L SA240GR304L SA240GR304L SA516GR70
Temperature 400 F 400 F 400 F 300 F
Metal temperature T =151 F Tt,m =113 F Ts,m =151 F Tc=151 F
Allowable Stress S = 15 800 psi St = 13 400 psi / 0,85 Ss = 15 800 psi Ss,1 = 15 800 psi Sc = 20 000 psi
Yield Strength Sy = 17 500 psi Sy,t = 17 500 psi Sy,s = 17 500 psi Sy,s,1 = 17 500 psi Sy,c = 33 600 psi
modulus of elasticity E = 26 400,1 ksi Et =26 400,1 ksi Es =26 400,1 ksi Es,1 =26 400,1 ksi Ec =28 300,1 ksi
Nominal thicknesses 1.375 in tt =0.049 in 0.563 in 0.563 in 0.375 in
Diameter A = 43.125 in dt =1 in 42 in 42 in 42.125 in
Tolerance 0 in

Length : L = 237.25 in l1 = 0 in l1 = 0 in
pattern Rotated Triangular Nt=955 OTL=41.25 in p=1.25 in
tc Dc Configuration a
Ds = 42 in ts = 0.563 in h = 1.375 in
hp h Dc = 42.125 in tc = 0.375 in hp = 1.375 in
ts hg = 0 in
Ds Extra thickness (periphery) : Tubeside : 0 in Shellside : 0 in
effective ligament efficiency : = (p*- d*)/ p = 0.271
* *
p
p* = = 1.25 in *
4 MIN[AL , (4 DO p )] d = max[(dt -2tt Et/E St /S ),(dt -2tt )]= 0.911 in
1 largest center-to-center distance between adjacent tube rows : UL = 0 in
DO2 Unperforated Area : AL = 0 in
Minimum thickness : CODAP C7.1.4.2 UL 4p

h g = max[(hg-ct),(0)] a0 = D0 /2 = 20.625 in
as = Ds/2 = 21 in ac = Dc/2 = 21.063 in
s = as /a0 = 1.018 c = ac /a0 = 1.021
Shell axial stiffness, tube axial stiffness and axial rigidity of expansion bellows :
Ks = (Ds +ts ) /[(L-l1-l1)/(Es ts )+ (l1+l1)/ (Es,1 ts,1 )]= 8 369 473 lbf/in KJ = 0 lbf/in
Kt = tt (dt -tt )Et /L = 16 290.14 lbf/in DJ = /
Shell-tubes stiffness factor Ratio of expansion bellows to shell axial rigidity
Ks,t = Ks /(Nt .Kt )= 0.538 J = 1/(1+Ks /KJ ) = 1
Shell coefficients Channel coefficients
s = [12(1-s2)]1/4 / [(Ds+ts,1)ts,1]1/2 = 0.3715 in-1 c = [12(1-c2)] 1/4 / [(Dc+tc)tc] 1/2 = 0.4554 in-1
ks = s Es,1 ts,1 / [6(1-s )] = 319 713.1 lbf
3 2
kc = c Ec tc3 / [6(1-c2)] = 124 461.1 lbf
s = 6Ds ks /h (1+hs+h s /2) = 50 868 080 psi
3 2 2
c = 6Dc kc /h3 (1+hc+h2c2/2) = 22 049 150 psi
s = Ds /4Es,1 ts,1 (1-s /2) = 25,2423710 in/lbf
2 -6
c = Dc2 /4Ec tc (1-c /2) = 35,5320510-6 in/lbf
K = A/D0 = 1.045 F = (1-*)/E* (s+c+ElnK) = 6.732

= (1+*)F = 9.024 Q1 = (s-1- Zv) / (1+ Zm) = -0.059
QZ1 = (Zd + Q1 Zw ) Xa4 / 2 = 3.754 QZ2 = (Zv + Q1 Zm ) Xa4 / 2 = 10.15
U = [Zw+(s-1)Zm] Xa4 / (1+ Zm) = 20.301
s,m(Ts,m -Ta) = 0.000713 in/in s,m,1(Ts,m -Ta) = 0.000713 in/in t,m(Tt,m -Ta) = 0.000372 in/in
= t,m(Tt,m -Ta) L-[s,m(Ts,m -Ta)(L- l1-l1)+ s,m,1(Ts,m -Ta)(l1+l1)]
s = s ks s s (1+hs) = 4.6123 in c = c kc c c (1+hc) = 3.344 in
s* = a02 (s2-1)(s-1)/4 - s = -4.5413 in c*=a02[(c2+1)(c-1)/4-(s-1)/2]-c= -2.6027 in
b = 0
Ps = [xs + 2(1- xs)t + 2/Ks,t(Ds /D0)2s (s2-1)/(JKs,t) (1-J) /(2JKs,t) [DJ2-(Ds)2] /D02) ] Ps
Pt = [xt + 2(1- xt)t + 1/(JKs,t) ] Pt P = NtKt /( a02)
* *
Prim = U /a0 (s Ps-c Pt)
2
PW = UbW * / (2 a02)
Wm1 = 0.0000 lbf W = 0.0000 lbf
The effect of radial differential thermal expansion adjacent to the Tubesheet is considered (loading case 4,5,6 et 7).
Ts* = Ts = 151 F Tc* = Tc = 151 F Tr = T = 151 F
s (Ts*-Ta) = 0.000713 in/in *
c (Tc -Ta) = 0.000535 in/in (Tr-Ta) = 0.000713 in/in
Ps* = Es,1 ts,1 /as[s (Ts*-Ta)- (Tr-Ta)] Pc = Ectc/ac[c (Tc*-Ta)- (Tr-Ta)]
*
P = U / a02 (sPs*-cPc*)
Equivalent Pressure : Pe = JKs,t (PsPt+P+P+PW+Prim) / (1+ JKs,t [QZ1+(s-1)QZ2])
Prim
Case W *
Ps (psi) Pt (psi) (in) Ps (psi) Pt (psi) PW (psi) P (psi) (psi)
Ps* (psi) Pc* (psi) P (psi) Pe (psi)
1 0 0 200 0.000 0 535 0 0 -25 0 0 0 -97
2 0 325 0 0.000 606 0 0 0 70 0 0 0 117
3 0 325 200 0.000 606 535 0 0 46 0 0 0 20
4 0 0 0 -0.081 0 0 0 -942 0 0 -90 14 -160
5 0 0 200 -0.081 0 535 0 -942 -25 0 -90 14 -257
6 0 325 0 -0.081 606 0 0 -942 70 0 -90 14 -43
7 0 325 200 -0.081 606 535 0 -942 46 0 -90 14 -140
Q2 = [(s*Ps-c*Pt ) - (sPs*-cPt*) + (bW */(2)) ] / (1+ Zm) Q3 = Q1 + 2Q2/(Pe a02)
If Pe 0 : = (1.5Fm / *) (2a0 /(h-hg ))2 Pe
If Pe = 0 : = (6 / *) (Q2 /(h-hg ))2
= (1/(2)) (a0/hp) Pe
= (1/(4)) ({4Ap/Cp}/hp) Pe If |Pe| > 3.2S hp /D0 || shall be allowable
with : Cp = 135 in , Ap = 1 217.848 in2
Case hg (in) Q2 (lbf) Q3 Fm (psi) allowable (psi) (psi) allowable (psi)
1 0.000 180.999 -0.0680 0.0340 -16 349 1.5 S = 23 700 -3 623 0.8 S = 12 640
2 0.000 -513.192 -0.0798 0.0399 23 184 1.5 S = 23 700 4 373 0.8 S = 12 640
3 0.000 -332.193 -0.1372 0.0686 6 836 1.5 S = 23 700 750 0.8 S = 12 640
4 0.000 -104.399 -0.0561 0.0280 -22 337 3 S = 47 400 -5 998 0.8 S = 12 640
5 0.000 76.600 -0.0606 0.0303 -38 685 3 S = 47 400 -9 621 0.8 S = 12 640
6 0.000 -617.591 0.0079 0.0374 -8 069 3 S = 47 400 -1 625 0.8 S = 12 640
7 0.000 -436.592 -0.0445 0.0222 -15 501 3 S = 47 400 -5 248 0.8 S = 12 640
Fq = [(Zd+Q3Zw) Xa4 ] / 2 rt = [dt2+(dt-2tt)2]1/2 / 4 = 0.337 in l = 48 in

Fs = min{2.0 ; max[(3.25-0.5Fq);1.25]} lt = k l = 48 in k=1
Ct Ft : Stb = min{ [ 2 Et / (Fs Ft2)] ; St } Ct = (2 2 Et / Sy,t)1/2 = 172.6
Si Pe 0 : t,1 = [(Ps xs Pt xt ) Pe Ft,min ] / (xt xs)
t,2 = [(Ps xs Pt xt ) Pe Ft,max ] / (xt xs) Ft,min et Ft,max
suivant
Si Pe = 0 : t,1 = [(Ps xs Pt xt ) (2Q2 /a0 ) Ft,min ] / (xt xs)
2
Table UHX-13.2
2

Si t,1 ou t,2 < 0 : t,min = min( t,1 ; t,2 ) | t,min| shall be St,b
Case Fq Fs Ft,min Ft,max t,1 (psi) t,2 (psi) t,o allowable (psi) St,b (psi)
1 3.54 1.48 -0.2703 3.5361 -1 288 2 227 St = 15 765 6 931
2 3.24 1.63 -0.2432 3.2425 1 634 -2 252 St = 15 765 6 306
3 1.82 2.00 -0.1926 2.1252 361 -82 St = 15 765 5 135
4 3.83 1.34 -0.3031 3.8297 -463 5 855 2 St = 31 529 7 693
5 3.72 1.39 -0.2900 3.7191 -1 750 8 082 2 St = 31 529 7 387
6 5.41 1.25 -0.5616 5.4102 1 130 3 604 2 St = 31 529 8 217
7 4.12 1.25 -0.3404 4.1164 -131 5 831 2 St = 31 529 8 217
[A-2] Allowable Loads for Tube-To-Tubesheet Joints (Joint Type = i )
a = 0 in Sy,m = 22 700 psi P0 = 0 psi PT = 0 psi
fr = 0.7 Sy,t,m = 24 400 psi fe = 1 Sa = k St
At = (dt-tt)tt La = |t,o| At fy = min ( 1 ; Sym / Sy,t,m ) = 0.93 fT = ( P0 + PT ) / P0 = 1
La shall be Lmax = At Sa fe fr fy fT
Case t,o (psi) k Sa (psi) La (lbf) Lmax (lbf)
1 2 227 1 15 765 325.991 1 502.956
2 2 252 1 15 765 329.616 1 502.956
3 361 1 15 765 52.862 1 502.956
4 5 855 2 31 529 857.190 3 005.911
5 8 082 2 31 529 1 183.181 3 005.911
6 3 604 2 31 529 527.574 3 005.911
7 5 831 2 31 529 853.564 3 005.911
Axial membrane stress in shell.
s,m = ( a02 [Pe+(s21)(PsPt)] + as2Pt ) / [ts (Ds+ ts)]
| s,m| shall be s allowable
if s,m < 0 : | t,min| shall be Ss,b Ss,b in accordance with [UG-23(b)]
case ts (in) Es,w s,m (psi) s allowable (psi) s,b (psi)
1 0,562 0,85 1 837 SsEs,w = 13 430 6 773
2 0,562 0,85 2 284 SsEs,w = 13 430 6 773
3 0,562 0,85 4 121 SsEs,w = 13 430 6 773
4 0,562 0,85 -2 842 2 Ss = 31 600 6 773
5 0,562 0,85 -1 005 2 Ss = 31 600 6 773
6 0,562 0,85 -558 2 Ss = 31 600 6 773
7 0,562 0,85 1 279 2 Ss = 31 600 6 773
s,b = 6ks /ts,12{s[sPs+as2Ps*/s,1 ts,1]+6(1-*2)/E*(a03/h3)(1+hs/2)[Pe(Zv+ZmQ1)+2ZmQ2/a02]}

s,m = ( a02 [Pe+(s21)(PsPt)] + as2Pt ) / [ts,1 (Ds+ ts,1)]
Stress in the shell integral with the Tubesheet : s = |s,m | + |s,b |
s shall be s allowable (otherwise, perform the elastic-plastic calculation procedure)
Case s,b (psi) s,m (psi) s (psi) s allowable (psi)
1 -12 223 1 837 14 060 1.5 Ss,1 = 23 700
2 27 825 2 284 30 109 1.5 Ss,1 = 23 700
3 15 603 4 121 19 724 1.5 Ss,1 = 23 700
4 -27 649 -2 842 30 491 3 Ss,1 = 47 400
5 -39 872 -1 005 40 877 3 Ss,1 = 47 400
6 176 -558 734 3 Ss,1 = 47 400
7 -12 047 1 279 13 326 3 Ss,1 = 47 400
The shell shall have a uniform thickness adjacent to the Tubesheet for a minimum ls = 1.8 Ds ts,1 = 8.749 in
length of ls.
c,b = 6kc /tc2{c[cPt +ac2Pc*/c tc]6(1-*2)/E*(a03/h3)(1+hc /2)[Pe(Zv+ZmQ1)+2ZmQ2/a02]}

c,m = ac2Pt ) / [tc (Dc+ tc)]
Stress in the channel integral with the tubesheet : c = |c,m | + |c,b |
c shall be c allowable (otherwise, perform the elastic-plastic calculation procedure)
case c,b (psi) c,m (psi) c (psi) c allowable (psi)
1 28 381 5 567 33 948 1,5 Sc = 30 000
2 -8 563 0 8 563 1,5 Sc = 30 000
3 19 818 5 567 25 385 1,5 Sc = 30 000
4 16 254 0 16 254 3 S,c = 60 000
5 44 635 5 567 50 202 3 S,c = 60 000
6 7 691 0 7 691 3 S,c = 60 000
7 36 072 5 567 41 640 3 S,c = 60 000
The shell shall have a uniform thickness adjacent to the Tubesheet for a minimum lc = 1.8 Dc tc = 7.154 in
length of lc.
Calculation Procedure for Effect of Plasticity at Tubesheet/Channel or Shell Joint (case 1,2, and 3)
SSP,s,1 = 3 Ss,1 = 47 400 psi SSP,c = 3 Sc = 60 000 psi
Ss* = min[Sy,s,1,(SSP,s,1/2)] = 17 500 psi Sc* = min[Sy,c,(SSP,c/2)] = 30 000 psi
*
facts = min[(1.4-0.4| s,b|/Ss ),1] factc = min[(1.4-0.4| s,c|/Sc*),1]
*
Es = Es,1 (facts) Ec* = Ec (factc)
s shall be SSP,s,1 c shall be SSP,c
The design is acceptable if: facts = 1 And factc = 1 (Configuration a) or facts = 1 (Configurations b and c).
Otherwise calculation with reduced values of Es,1 and Ec : || shall be .allowable
Case facts factc Es* (psi) Ec* (psi) ks (lbf) kc (lbf) s (psi) c (psi)
1 1.000 1.000 26 400 060 28 300 050 319 713.2 124 461.1 50 868 080 22 049 150
2 0.764 1.000 20 169 460 28 300 050 244 258.7 124 461.1 38 862 860 22 049 150
Case F Q1 QZ1 QZ2 U Q3 Fm
1 6.732 9.024 -0.059 3.754 10.150 20.301 -0.0680 0.0340
2 5.641 7.561 -0.054 3.874 11.350 22.700 -0.0777 0.0389
Case PW (psi) Prim (psi) Pe (psi) Q2 (lbf) (psi) allowable (psi)
1 0 -25 -97 180.999 -16 349 1.5 S = 23 700
2 0 79 115 -573.843 22 292 1.5 S = 23 700

UHX-13.1 Configuration a
cylinder
factors 0.3
UHX-13.3
shell Ps = 325 psi channel Pt = 200 psi
Ds = 42 in Dc = 42.125 in
ts = 0.5625 in tc = 0.375 in
Gs = 0 in Gc = 0 in
Ss = 15800 psi Sc = 20000 psi
Sy,s = 17500 psi Sy,c = 33600 psi
Es = 26400000 psi Ec = 28300000 psi
Sps = 47400 psi Spc = 60000 psi
tubesheet hnew = 1.375 in
h= 1.375 in G1 = in
d= in Dj = 38.5 in
Do = 41.25 in expansion 90 %
A= 43.125 in h'g = 0 in
C= 0 in at,m = 0.000008652
hg = 0 in Tt,m = 113 F
ct = 0 in as,m = 0.000008802
cs = 0 in Ts,m = 151 F
S= 15800 psi Ta = 70 F
E= 26400000 psi Ap = 1217.848 in2
hg = 0 in Cp = 135 in
tube Nt = 955 tubes pitch : 60
dt = 1 in p= 1.25 in
tt = 0.049 in welded No
15764.7058
stT = 8 psi Kj = 0
Sy,t = 17500 psi UL1 = in
EtT = 26400000 psi Lt = 240 in
lt = 48 in L= 237.25 in
ltx = 1.25 in
Effect of Radial Differential Thermal Expansion Adjacent to the tubesheet : Yes
's = 0.000008802
'c = 0.000006602
' = 0.000008802
UHX-13.5 = 0.2 d* = 0.911108103
UHX-11.5 LL1 = 41.25 = 0.271113518
AL = 0 = 0.909090909
ltx = 1.25 ro = 20.125
p* = 1.25
Fig. UHX-11.3 0.5 2 1.1
h/p = 1.1 0 = 0.0054 -0.0029 0.00208
1 = 0.5279 0.2126 0.40178
E*/E = 0.274983607 2 = 3.0461 3.9906 3.4239
3 = -4.3657 -6.173 -5.08862
4 = 1.9435 3.4307 2.53838
1 2
* = 0.340360504 0 = 0.9923 0.9966 0.99273
1 = -4.8759 -4.1978 -4.80809
2 = 12.3572 9.0478 12.02626

3 = -13.7214 -7.9955 -13.14881
4 = 5.7629 2.2398 5.41059
case 1 Ps = 0 case 2 Ps = 325
Pt = 200 Pt = 0
Pt = 200 Pt = 0
Pt = 200 Pt = 0
case 7 Ps = 325
Pt = 200
Step 1 Step 4 K = 1.045454545
ao = 20.625 F = 6.732232476
as = 21 = 9.023618515
ac = 21.0625 Q1 = -0.059159042
s= 1.018181818 Qz1 = 3.753824734
c= 1.021212121 Qz2 = 10.15043261
xs = 0.438751148 U = 20.30086522
xt = 0.543365689
Step 2 Step 5
Ks = 8369456.077 case 1 0
Kt = 16290.11595 case 2 0
Ks,t = 0.537984406 case 3 0
J= 1 case 4 -0.08088469
s = 0.371518831 case 5 -0.08088469
ks = 319712.5586 case 6 -0.08088469
s = 50867972.91 case 7 -0.08088469
s = 2.52424E-05
c = 0.45535023
kc = 124460.9629
c = 22049113.04
c = 3.55321E-05
Step 3 Xa = 6.976242513
(AutoPIPE
Vessel)
FIG. UHX-13.2 TABLE UHX-13.1 s = 4.612272297
Zd = 0.01 0.00440434 s= -4.54132059
Zv = 0.02 0.0208699 c= 3.343988236
Zw = 0.02 0.0208699 c= -2.60273882
Zm = 0.205 0.2078966 b = 0
Steps 6 - 7 - 8
P's P't P W* Pw Prim
case 1 0 535.2272424 0 0.0000E+00 0 -24.8420379
case 2 605.634798 0 0 0.0000E+00 0 70.4355899
case 3 605.634798 535.2272424 0 0.0000E+00 0 45.593552
case 4 0 0 -941.577569 0.0000E+00 0 0
case 5 0 535.2272424 -941.577569 0.0000E+00 0 -24.8420379
case 6 605.634798 0 -941.577569 0.0000E+00 0 70.4355899
case 7 605.634798 535.2272424 -941.577569 0.0000E+00 0 45.593552
P*s P*c P Pe Q2 Q3
case 1 0 0 0 -96.6108419 180.9984202 -0.067967319

case 2 0 0 0 116.6208033 -513.191814 -0.079848341

case 3 0 0 0 20.00996137 -332.193393 -0.137211543
case 4 0 -89.7874184 14.32870228 -159.948593 -104.398539 -0.05609033
case 5 0 -89.7874184 14.32870228 -256.559435 76.59988063 -0.060562767
case 6 0 -89.7874184 14.32870228 -43.3277903 -617.590353 0.007856579
case 7 0 -89.7874184 14.32870228 -139.938632 -436.591933 -0.044490729
AutoPIPE
Fm Vessel
(FIG. UHX-13.3.1 / 2) TABLE UHX-13.1 allowable allowable
-
case 1 0.03 0.0339837 16348.54564 -3622.90657 OK : (1.5 Ss) OK : (0.8 Ss)
case 2 0.04 0.03992419 23184.34007 4373.280123 OK : (1.5 Ss) OK : (0.8 Ss)
case 3 0.07 0.0686057 6835.795255 750.3735515 OK : (1.5 Ss) OK : (0.8 Ss)
case 4 / 0.0280452 -22336.8312 -5998.07226 OK : (Sps) OK : (0.8 Ss)
case 5 0.1 0.03028139 -38685.3378 -9620.97883 OK : (Sps) OK : (0.8 Ss)
case 6 / 0.037398 -8068.58752 -1624.79213 OK : (Sps) OK : (0.8 Ss)
case 7 0.1 0.02224539 -15501.0188 -5247.69870 OK : (Sps) OK : (0.8 Ss)
Step 9
Ftmin Ftmax t,1 t,2 t,max t,max
(AutoPIPE
(AutoPIPE Vessel) Vessel) =<allowable
case 1 -0.2703342 3.536119 -1288.44758 2226.786961 2226.786961 OK
case 2 -0.2431864 3.242469 1634.139142 -2251.55331 2251.553312 OK
case 3 -0.1926081 2.125221 361.0881005 -82.2505625 361.0881005 OK
case 4 -0.3030955 3.82967 -463.412623 5855.307726 5855.307726 OK
case 5 -0.2900353 3.71913 -1750.08587 8082.095923 8082.095923 OK
case 6 -0.5616265 5.410164 1130.436425 3603.749256 3603.749256 OK
case 7 -0.3403612 4.116364 -131.040058 5830.540641 5830.540641 OK
rt = 0.336675289 in Ft= 142.5706062 Ct = 172.5630506

Wt Fs Stb abs(t,min)
case 1 1.481939944 6930.645233 1288.447582 OK
case 2 1.628765084 6305.881744 2251.553312 OK
case 3 2 5135.400003 82.25056251 OK
case 4 1.335164629 7692.534527 463.4126238 OK
case 5 1.390434811 7386.754075 1750.085875 OK
case 6 1.25 8216.640004 1130.436425 OK
case 7 1.25 8216.640004 131.040058 OK
Steps 10 to 12
s,m s,b s s
case 1 1837.017346 -12222.6477 14059.66505 OK No
case 2 2284.011336 27825.23134 30109.24268 FALSE Yes
case 3 4121.028682 15602.58365 19723.61233 OK No
case 4 -2841.964732 -27649.41404 30491.37877 OK /
case 5 -1004.947386 -39872.06173 40877.00912 OK /
case 6 -557.9533965 175.8173092 733.7707057 OK /
case 7 1279.06395 -12046.83039 13325.89434 OK /
ls = 8.748999943
c,m c,b c c
case 1 5567.107843 28381.11121 33948.21906 FALSE Yes
case 2 0 -8562.889306 8562.889306 OK No
case 3 5567.107843 19818.22191 25385.32975 OK No
case 4 0 16254.21505 16254.21505 OK /
case 5 5567.107843 44635.32626 50202.43411 OK /
case 6 0 7691.325742 7691.325742 OK /
case 7 5567.107843 36072.43696 41639.5448 OK /
Elastic-plastic calculation
Ss* = 17500 Sc* = 30000

facts factc Es* Ec* ks kc
case 1 1 1 OK 26400000 28300000 319712.5586 124460.9629
case 2 0.763994712 1 20169460.4 28300000 244258.7042 124460.9629
case 3 0 0
s c F Q1 Qz1
case 1 50867972.91 22049113.04 6.732232476 9.023618515 -0.05915904 3.753824734
case 2 38862862.32 22049113.04 5.641389889 7.561496195 -0.05428668 3.874249576
case 3 0
Qz2 U Pw s s Fm
case 1 10.15043261 20.30086522 0 4.612272297 -4.54132059 0.03399

case 2 11.35005096 22.70010193 0 4.612272297 -4.54132059 0.03886
case 3
s c c Q3
case 1 2.52424E-05 3.343988236 -2.60273882 -0.06796731
case 2 3.30401E-05 3.343988236 -2.60273882 -0.07770044
case 3
Prim Pe Q2
case 1 -24.8420379 -96.61084191 180.9984202 -16351.5763
case 2 78.75994708 115.2295308 -573.842856 22297.1413
case 3
Comments
In ASME example, the tubes design temperature is equal to channel design temperature.
In AutoPIPE Vessel , the tubes design temperature is the maximum of the channel design temperature and the shell
design temperature( values for allowable stress and elasticity modulus may be input).
UHX-20.3.1 Stationary Tubesheet Gasketed With Shell and Channel; Floating Tubesheet Gasketed, Not
extended as a Flange
Tubesheet, Loading conditions [corroded normal condition].
Tubeside Shellside
[UHX-14]
Pressure Pt=150 psi Ps=250 psi
Corrosion ct=0 in cs=0 in 0 in 0 in
Material SA105 SA179 SA516GR60 SA516GR60
Allowable stress S = 19 000 psi St = 13 350 psi Ss = 17 100 psi Sc = 17 100 psi
Yield strength Sy = 36 000 psi Sy,t = 20 550 psi Sy,s = 32 000 psi Sy,c = 32 000 psi
Modulus of elasticity E = 27 000 ksi Et = 27 000 ksi Es = 29 400 ksi Ec = 29 400 ksi
Diameter A = 33.071 in dt=0.75 in 27.265 in 27.265 in
Nominal thickness 1.75 in tt=0.083 in 0.375 in 0.375 in
Tolerance 0 in
pattern Triangular Nt=466 L = 256 in OTL=25.8 in p=1 in
Dc G
c
Configuration d
Ds = 27.265 in Gs = 29.375 in h = 1.75 in
hp h Dc = 27.265 in Gc = 29.375 in hp = 1.356 in
hg = 0.197 in ts = 0.375 in tc = 0.375 in
Ds G s Extra thickness (periphery) : Tubeside = 0.197 in Shellside = 0.197 in
Gc Configuration C
Dc A = 26.89 in Dc = 26.036 in hp = 1.75 in
Gc = 26.496 in h = 1.75 in hg = 0 in
hp h G1 = 26.463 in
A Extra thickness (periphery) Tubeside : 0 in Shellside : 0 in
p* = = 1.068 in
4 MIN[AL , (4 DO p )] d* = max[(dt -2tt Et/E St /S ),(dt -2tt )]= 0.657 in
DO2 Unperforated Area : AL = 64.397 in
a0 = D0 /2 = 12.9 in hg = max[(hg-ct).(0)]
Stationary Tubesheet Floating Tubesheet
as = Gs/2 = 14.688 in as = ac = 13.248 in
ac = Gc/2 = 14.688 in ac = Gc/2 = 13.248 in
s = as /a0 = 1.139 s = as /a0 = 1.027
c = ac /a0 = 1.139 c = ac /a0 = 1.027
Shell and channel coefficients Stationary Tubesheet Floating Tubesheet

s = [12(1-s2)]1/4 / [(Ds+ts)ts]1/2 = 0 in-1 0 in-1
ks = s Es ts3 / [6(1-s2)] = 0 lbf 0 lbf
s = 6Ds ks /h3 (1+hs+h2s2/2) = 0 psi 0 psi
s = Ds2 /4Es ts (1-s /2) = 0 in/lbf 0 in/lbf
c = [12(1-c2)] 1/4 / [(Dc+tc)tc] 1/2 = 0 in-1 0 in-1
kc = c Ec tc3 / [6(1-c2)] = 0 lbf 0 lbf
c = 6Dc kc /h3 (1+hc+h2c2/2) = 0 psi 0 psi
c = Dc2 /4Ec tc (1-c /2) = 0 in/lbf 0 in/lbf
K = A/D0 = 1.282 1.042
F = (1- )/E* (s+c+E ln K) =
*
0.425 0.071
= (1+*)F = 0.557 0.093
Q1 = (s-1- Zv) / (1+ Zm) = 0.077 0.019
s = s ks s s (1+hs) = 0 in 0 in
s* = a02 (s2-1)(s-1)/4 - s = 1.7083 in 0.0614 in
c = c kc c c (1+hc) = 0 in 0 in
c*=a02[(c2+1)(c-1)/4-(s-1)/2]-c= 1.7083 in 0.0614 in
b = (Gc-Gs)/D0 = 0 (Gc-G1)/D0 = 0.0013
Ws = 0.2147106 lbf /
Wc = 0.2147106 lbf 0.1026106 lbf
Wm1s = 0.2017106 lbf /
Wm1c = 0.1268106 lbf 0.9644105 lbf
W= / /
Equivalent Pressure : Pe = Ps - Pt
Ts* = Ts = 70 F Tc* = Tc = 70 F Tr = T = 70 F
* *
s (Ts -Ta) = 0 in/in c (Tc -Ta) = 0 in/in (Tr-Ta) = 0 in/in
The effect of radial differential thermal expansion adjacent to the Tubesheet is not considered.
Ps* = Ests/as[s (Ts*-Ta)- (Tr-Ta)] Pc* = Ectc/ac[c (Tc*-Ta)- (Tr-Ta)]
Case Ps (psi) Pt (psi)
Pe (psi) Ps* (psi) Pc* (psi) Pe (psi) Ps* (psi) Pc* (psi)
1 0 150 -150 0 0 -150 0 0
2 250 0 250 0 0 250 0 0
3 250 150 100 0 0 100 0 0
bending stress :
Q2 = [(s*Ps-c*Pt ) - (sPs*-cPc*) + (bW/(2)) ] / (1+ Zm) Q3 = Q1 + 2Q2/(Pe a02)
= 6 Q2 / [ * (h-hg ) 2 ] ( Pe = 0 )
= (1.5Fm / *) (2a0 /(h-hg ))2 Pe ( Pe 0 )
Shear stress in the stationary Tubesheet :
= (1/(2)) (a0/hp) Pe
= (1/(4)) ({4Ap/Cp}/hp) Pe if |Pe| > 3.2S hp /D0 || shall be allowable
in which : Cp = 84.992 in , Ap = 415.595 in2
Stationary Tubesheet
Case W* hg (in) Q2 (lbf) Q3 Fm (psi) allowable (psi) (psi) allowable (psi)
1 Wm1c 0.197 -207.470 0.0932 0.1016 -16 382 1.5 S = 28 500 -2 854 0.8 S = 15 200
2 Wm1s 0.197 345.783 0.0932 0.1016 27 303 1.5 S = 28 500 4 757 0.8 S = 15 200
3 Wm1max 0.197 138.313 0.0932 0.1016 10 921 1.5 S = 28 500 1 903 0.8 S = 15 200
Floating Tubesheet
Case W* hg (in) Q2 (lbf) Q3 Fm (psi) allowable (psi)
1 Wm1c 0.000 9.972 0.0181 0.0742 -9 423 1.5 S = 28 500
2 0 0.000 14.764 0.0196 0.0747 15 813 1.5 S = 28 500
3 Wm1c 0.000 24.736 0.0219 0.0755 6 390 1.5 S = 28 500
rt = [dt2+(dt-2tt)2]1/2 / 4 = 0.238 in Sy,t = 20 550 psi k=1

Fs = min{ 2.0 ; max[ (3.25-0.25 [Zd+Q3Zw] Xa4 ) ; 1.25 ] } ( Pe 0 ) lt = k l = 15.375 in
Fs = 1.25 ( Pe = 0 ) l = 15.375 in
Ct Ft : Stb = min{ [ 2 Et / (Fs Ft2)] ; St } Ct = (2 2 Et / Sy,t)1/2 = 161
If Pe 0 : t,1 = [(Ps xs Pt xt ) Pe Ft,min ] / (xt xs)
Ft,min and Ft,max
t,2 = [(Ps xs Pt xt ) Pe Ft,max ] / (xt xs)
From
If Pe = 0 : t,1 = [(Ps xs Pt xt ) (2Q2 /a0 ) Ft,min ] / (xt xs)
2
Table UHX-13.2
2

If t,1 or t,2 < 0 : t,min = min( t,1 ; t,2 ) | t,min| shall be St,b
Case Fs Ft,min Ft,max t,1 (psi) t,2 (psi) t,o allowable (psi) St,b (psi)
1 1.55 -1.0091 3.3962 -1 713 2 549 St = 13 350 10 582
2 1.55 -1.0091 3.3962 2 605 -4 499 St = 13 350 10 582
3 1.55 -1.0091 3.3962 892 -1 950 St = 13 350 10 582
Tube-to-tubesheet joint
Comments
In ASME example, the values of Do and ro are not coherent :
dt = 0.75 in. ; Do = 25.8 in. and ro = 12.5 in.
AutoPIPE Vessel example keeps values of dt and Do ro = 12.525 in.
Other calculations
Welding Neck Flange ( Taylor Forge Bulletin)

Body flange(s) and cover(s)
Flange 1801 in operation.
t ASME VIII DIV.1 2010 2011a
Design pressure P = 400 psi Corrosion : 0 in
W Design Temperature : 500 F Tolerance : 0 in
h Material
A C
HG
Flange Bolt
HT g1
HD g0 SA105 SA193GRB7
Uncorroded dimensions Flange thickness (in the bolt circle) : tC = 2 in
Inside diameter of flange : Bf = 32 in
G B D Calcutated as integral type
Raised face (male) height = 0.188 in
Bolt nb = 36 db = 1 in Ab = 19.84 in
Gasket N = 0.75 in tN = 0.118 in y = 3 700 psi yc = 0 psi m = 2.75 b = 0.306 in b0 = 0.375 in
Hub dimensions (uncorroded) : length = 2.75 in ; thickness at the end = 0.5 in ; thickness at back of flange = 1.125 in
Corroded dimensions B = 32 in t = 2 in (1) g0 = 0.5 in g1 = 1.125 in

D = 32 in A = 39.125 in C = 37 in G = 33.888 in h = 2.75 in
(1) : Flange face over thickness, tolerance is taken into account.
Gasket and bolt calculation :

BSmin = 2.25 in BS = 3.14 C / nb = 3.229 in
BSmax = 2 db + 6 t / (m + 0.5) = 5.692 in C0 = max [1, (BS / (2.db+t) )0.5] = 1
H = 0.785 G2 P = 360 771 lbf Hp = 2 P b 3.14 G m = 71 715 lbf Sb = 25 ksi
Wm1 = H + Hp = 432 486 lbf Wm1x = max(Wm1) = 432 486 lbf Wm1x/Ab = 21.8 ksi Sb
Am = max (Wm2/Sa, Wm1/Sb) = 17.299 in Amx = max (Am) = 17.299 in
Wm2 = 3.14 b G y = 120 612 lbf W = Sa (Ab + Am) / 2 = 0.4642106 lbf Sa = 25 ksi
Nmin = W / (2 3.14 G y) = 0.589 in W/Ab = 23.4 ksi Sa Load to apply on bolting : W/nb = 12 894 lbf
Loads, lever arms and moments

HD = 0.785 B2 P = 321 699 lbf hD = (C - B - g1) / 2 = 1.,938 in MD=HD.hD= 623 291.9 lbf.in
HG = Wm1x - H = 71 715 lbf hG = (C - G) / 2 = 1.556 in MG=HG.hG= 111 603.3 lbf.in
HT = H - HD = 39 072 lbf hT = (2 C - B - G) / 4 = 2.028 in MT=HT.hT= 79 241.77 lbf.in
MO=MD+MG+MT= 814 136.9 lbf.in MA = W.hG = 722 375.7 lbf.in R = ( C - B ) / 2 - g1
Stress Factors
h0 = (B g0) = 4 in K = A/B = 1.223 g1/g0 = 2.25 h/h0 = 0.688
F = 0.777 T = 1.83 U = 10.74 V = 0.162
Y = 9.773 Z = 5.041 f =1 B1 = B
e = F/h0 = 0.1942 in-1 L = ((t e + 1)/T) + (t3/((U h0 g02)/V)) = 0.,879
Stresses : ( in operation : M=MO ; Sf = 19.6 ksi ;Sn = 17.1 ksi )

SH = (f M C0)/(L g12 B1) = 22.87 ksi min (1.5 Sf , 2.5 Sn) = 29.4 ksi (78%)
SR =(1.33 t e + 1) M C0/ L t2 B = 10.97 ksi Sf = 19.6 ksi (56%)
ST = ((Y M C0)/(t2 B)) - Z SR = 6.85 ksi Sf = 19.6 ksi (35%)
SHR = (SH + SR)/2 = 16.92 ksi Sf = 19.6 ksi (86%)
SHT = (SH + ST)/2 = 14.86 ksi Sf = 19.6 ksi (76%)
Stresses : ( seating : M=MA ; Sf = 20 ksi ;Sn = 17.1 ksi )

SH = (f M C0)/(L g12 B1) = 20.29 ksi min (1.5 Sf , 2.5 Sn) = 30 ksi (68%)
SR =(1.33 t e + 1) M C0/ L t2 B = 9.74 ksi Sf = 20 ksi (49%)
ST = ((Y M C0)/(t2 B)) - Z SR = 6.08 ksi Sf = 20 ksi (30%)
SHR = (SH + SR)/2 = 15.01 ksi Sf = 20 ksi (75%)
SHT = (SH + ST)/2 = 13.18 ksi Sf = 20 ksi (66%)
Flange Rigidity (Moments without correction for bolt spacing) Rigidity Factor : KI = 0.3
JP = (52,14 |MO| V)/(L EO g02 h0 KI) = 0.959 shall be 1,0 with : EO = 27100 ksi
JA = (52,14 |MA| V)/(L EA g02 h0 KI) = 0.79 shall be 1,0 with : EA = 29200 ksi
t A= 39.125 in
h B= 32 in
W C= 37 in
A C D= 32 in
t (at bolt circle) = 2 in
HG g1 h= 2.75 in
HT HD g0 = 0.5 in
G g0 g1 = 1.125 in
Ext. Gasket dia. 34.5 in
B D Gasket width (w) 0.75 in
raised face male 0.188 in
Design Pressure 400 psi

Design Temperature 500 F
Corrosion allowance 0 in
Flange Material SA105
Bolt material SA193GRB7
Shell material
Type of gasket Grooved metal (Soft Iron or Steel)
Gasket factor m 2.75
Min. Design Seating stress 3700 psi
Bolt diameter 1 in UNC 8

number of bolts 36
Bolt section 0.55 in2 from BoltUN.doc
total section Ab 19.84 in2
Mechanical characteristics
Allowable Stress at temp. Allowable Stress at seating

Shell Sf 19600.00 psi 20000.00 psi
Flange Sn 17100.00 psi 17100.00 psi
Bolt 25000.00 psi 25000.00 psi
Elasticity Modulus 27100000.00 psi 29200000.00 psi
B (corroded) 32 in Gasket dimensions

g0 (corroded) 0.5 in b0 (w/2) = 0.375 in
g1 (corroded) 1.125 in b= 0.306186218 in
G= 33.88762756 in
Bolt loads and section
H= 360771.485 lbf
Hp = 71713.2421 lbf
Wm2 = 120608.634 lbf
Wm1 = 432484.727 lbf
Am = 17.2993891 in2 OK Ab >= Am
Flange moments
HD = 321699.088 lbf
HT = 39072.3968 lbf
hD = 1.9375 in
hG = 1.55618622 in MA = 722369.7583 lbf in
hT = 2.02809311 in
W= 464192.363 lbf Mo = 814133.6003 lbf in
Stresses calculation
deltab = 3.22885912 in
C0 = 1
K= 1.22265625
h0 = 4
T= 1.82975561 M (seating) = 722369.7583 lbf in
U= 10.7398932
Y= 9.77332415 M (operation) = 814133.6003 lbf in
F= 0.77693343 E6 = -1.246983257
V= 0.16155154 E4 = 1.338307677
e= 0.19423336 for which A= 1.25
L= 0.87916386 C= 9.758283691
Z= 5.04131594 C36 = 2.074097577
operation (stresses in psi)

SH = 22864.98009 29400.00 min(1.5 Sf ; 2.5 Sn) OK
SR = 10972.46802 19600.00 Sf OK
ST = 6846.756232 19600.00 Sf OK
0.5 (SH + SR ) 16918.72405 19600.00 Sf OK
0.5 (SH + ST ) 14855.86816 19600.00 Sf OK
seating (stresses in psi)
SH = 20287.78831 30000.00 min(1.5 Sf ; 2.5 Sn) OK
SR = 9735.722817 20000.00 Sf OK
ST = 6075.03442 20000.00 Sf OK
0.5 (SH + SR ) 15011.75556 20000.00 Sf OK
0.5 (SH + ST ) 13181.41137 20000.00 Sf OK
Flange Rigidity KI = 0.3
Jo = 0.95943917 1 OK
JA = 0.79007398 1 OK
ASME VIII Div.1 2010 App. 26 Unreinforced Bellows

Lt Lb Lc Pressure P= 150 psi
Bellows allowable stress S= 20 000 psi
q
Bellows yield strength Sy = 25 000 psi
w tc Bellows modulus of elasticity Eb = 27 600 ksi
Bellows modulus of elasticity
Eo = 28 300 ksi
Ambient
nt Db Collar allowable stress Sc = /
w
Collar modulus of elasticity Ec = /
Convolution Height : w = Convolution Pitch : q =
No. of convolutions : N = 8
1.125 in 1.125 in
No. of plies : n = 1 Ply thickness : t = 0.05 in Collar Thickness : tc = /
Int. Diameter : Db = 24 in Lt = 0.75 in Lc = / Lb = N q = 9 in
Mean diameter of convolution : Dm = Db+w+nt = 25.175 in C1 = q / 2w = 0.5
Mean diameter of collar : Dc = Db+2nt+tc = / C2 = q 2.2 Dm t p = 0.461
Ply thickness (corrected for thinning) : tp = t Db Dm = 0.049 in Figure 26-4 Cp = 0.659

Figure 26-5 Cf = 1.686
Cross section of 1 convolution : A = [ (( - 2)/2)q + 2w] n tp = 0.141 in2
Figure 26-6 Cd = 1.718
{ (
k = min 1 ; Lt 1.5 Db t )} = 0.456 Kf = 3.0 Joint efficiency : Cwc = 1
Sum of combining movements : etot = 1 in [q = etot /N ] No. of cycles : Nspe = 1 000

3
n tp 1
Spring rate (1 conv.) : K b = Eb Dm = 7 267.063 lbf/in (b = 0.3)
( 2
2 1 b N ) w Cf
Stresses due to pressure (n = 1)
S1 =
1 (Db + nt )2 Lt Eb k P = 16 466 psi S = 20 000 psi
Bellows circumferential membrane
2 (nt (Db + nt )Lt Eb + tc Dc Lc Ec k )
1 Dc2 Lt Ec k
Collar circumferential membrane S1 = P = / Cwc.Sc = /
2 nt (Db + nt )Lt Eb + t c Dc Lc Ec k
End convolutions circumferential 1 qDm + Lt ( Db + nt )
S 2 ,E = P = 19 555 psi S = 20 000 psi
membrane 2 A + nt p Lt + tc Lc
Intermediate convolutions 1 qDm

S 2 ,I = P = 15 044 psi S = 20 000 psi
circumferential membrane 2 A
2
Bellows meridional w 1 w
S3 = P = 1 728 psi S4 = C p P = 26 239 psi
Membrane S3, Bending S4 2 nt p 2n t p
S3+S4 = 27 968 psi Kf.S = 60 000 psi
Meridional stresses due to deflection
2
1 Eb t p 5 Eb t p
membrane : S 5 = q = 1 713 psi bending : S 6 = q = 129 129 psi
2 w3C f 3 w 2 Cd
2
St = 0.7(S3+S4)+(S5+S6) = 150 420 psi
Ko
Fatigue Life Nspe N alw = = 2 012
K oE
Kg = 1 Ko = 5 200 000 psi So = 38 300 psi S So

g Eb t
Psc = 0.34 K b Nq = 862 psi P Psc

Limiting Internal
Design Pressure for Psi = ( 2 ) AS *y Dm q = 205 psi P Psi
buckling *
Sy = 2.3 Sy = 1/3 S4 /S2,I = 1+2 +(1-2 +4 4)0.5 = 2.5597
2 2

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ASME VIII division 1

ASME VIII div.1 verification document

22 August 2013 11 July 1,2010 2011a AutoPIPE Vessel 33.1.0.11 No changes

UHX-20.1 Examples of UHX-12 for U-Tube Tubesheets :

Conical shell (30.23) internal pressure.

SA387GR2CL2 Plate Schedule : / DN : /

[UCS-79] : % extreme fiber elongation = 50 tn / Rf ( 1 - Rf / Ro ) = 0.44 % ( Rf = 50.219 in ; Ro = + )

Appendix L-3 [Vessels under External Pressure ]

ASME VIII DIV.1

UG-28 (c) Cylindrical shell with straight circular section

ASME VIII DIV.1 2010 2011a UG-33

(c) Hemispherical heads

L-3.3 without stiffening ring

External Pressure Cone (Section N2)(in operation)