ACS800-307 (-507) User Manual Diode Supply (C)

ACS800
Users Manual
ACS800-307 and ACS800-507
Cabinet-installed Diode Supply Units (DSU)
ACS800 Multidrive Manuals
General drive manuals (in all deliveries)

ACS800 Multidrive Safety Instructions (3AFE64760432)
ACS800 Multidrive Mechanical Installation (3AFE68233402)
ACS800 Multidrive Planning the Electrical Installation
(3AFE64783742)
Line-side converter manuals (delivered with the converter)
ACS800-307 and ACS800-507 Cabinet-installed Diode Supply Unit
Users Manual (3AFE68279364)
ACS800-207 Cabinet-installed IGBT Supply Unit Hardware Manual
(3AFE68233810)
ACS800 IGBT Supply Control Program Firmware Manual
(3AFE68315735)
Motor-side converter hardware manuals
ACS800-107 Inverter Unit Hardware Manual (3AFE68233453) (in all
deliveries)
ASFC Switch Fuse Control Unit Hardware Manual (3AFE68441111)
(delivered with ASFC)
Motor-side converter firmware manuals, supplements and guides
(delivered with program)
ACS800 System Application Program Firmware Manual
ACS800 Standard Application Program Firmware Manual
(3AFE64527592) and Adaptive Program Application Guide
(3AFE64527274)
Crane Control Program Firmware Manual (3BSE11179)
Master/Follower Application Guide (3AFE64590430)
PFC Application Program Firmware Manual (3AFE64649337)
Extruder Control Program Supplement (3AFE64648543)
Centrifuge Control Program Supplement (3AFE64667246)
Traverse Control Program Supplement (3AFE64618334)
etc.
Option device manuals (delivered with optional equipment)
RAIO-01 Analogue I/O Extension User's Manual (3AFE64484567)
RDIO-01 Digital I/O Extension User's Manual (3AFE64485733)
ACS800-307 and ACS800-507
Cabinet-installed Diode Supply Units
Users Manual
3AFE68279364 Rev C EN
EFFECTIVE: 01.09.2005
2005 ABB Oy. All Rights Reserved.

5
Table of Contents
ACS800 Multidrive Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents
Introduction to this manual

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Other documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
How the Diode Supply Unit works

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Six- and twelve-pulse connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Power loss ride-through function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Earth (ground) current function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hardware description
Overview of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Single-line circuit diagram of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Layout view of the supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Single-line circuit diagram of the supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
One-module (size D4), six-pulse DSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Two-module, six-pulse DSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
One-module, twelve-pulse DSU / Two-module, twelve-pulse DSU . . . . . . . . . . . . . . . . . . . . . . 20
Three-module, twelve-pulse DSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Single-line circuit diagrams of DSU modules D3 and D4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
DSU module layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Block diagram: communications and measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Printed circuit boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Connections between the boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Diode Supply Main Board DSMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Diode Supply Accessory Board DSAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Diode Supply Connector Board DSCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Diode Supply System Board DSSB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Terminal blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Entering Settings and Diagnostics Mode of the panel, and reading and setting values . . . . 26
Digital input and relay output terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Table of Contents
6
Emergency stop input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Type code for the cabinet-installed unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Basic code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Option codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
DSU module type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Basic code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Option codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Electrical installation
Checking the insulation of the assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Input power connection, cabinet-installed unit equipped with input fuses . . . . . . . . . . . . . . . . . . . 36
Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Six-pulse connection, two DSU modules in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Twelve-pulse connection, two DSU modules in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Connecting the input power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Input power connection, cabinet-instelled unit with no input fuses . . . . . . . . . . . . . . . . . . . . . . . . . 39
Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Six-pulse connection, two DSU modules in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Twelve-pulse connection, two DSU modules in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Connecting the input power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Use of the dual-cable screw lug connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Removal of the dual-cable screw lug connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Control connections to a cabinet-installed unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Connecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Start-up
Start-up procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Installation check-list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Basic checks with no voltage connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Connecting voltage to input terminals and auxiliary circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Starting DSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Checks with DSU started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
On-load checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Maintenance
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Checking the cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Cleaning the heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Replacing the air filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Checking the input power connections and DSU quick connector . . . . . . . . . . . . . . . . . . . . . . . . . 50
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Changing the fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Table of Contents
7
Changing the DSU module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Redundancy (Reduced run capacity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Fault Tracing
Status, fault and warning LEDs on module cover and on the external control board (DSSB) . . . . 53
ACS800-307 and ACS800-507 technical data

Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Dimensions, weight, noise, losses and air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Air inlet through bottom of cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Air inlet and outlet filter type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Input power cable lead-through and terminal sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Other data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Input cable and AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
aR fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
gG and T fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Internal DC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Fuses for the main circuit voltage measurement circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Input cable lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Dimensions, noise, losses, inductance, and air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Input power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Degree of Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Tightening torques for power connections (Nm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Cable length in emergency stop circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Transformer for 12-pulse supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Example circuit diagrams

Circuit diagrams of the DSU module

Table of Contents
8
Table of Contents
9
What this chapter contains

This chapter gives basic information on the manual.
Compatibility
The manual is compatible with the cabinet-installed Diode Supply Units ACS800-307
and ACS800-507. Some chapters are also valid for the ACS800-304 and
ACS800-704 diode supply modules.
Safety instructions
Follow all safety instructions delivered with the drive.
Read the complete safety instructions before you install, commission, use or
service the drive. The complete safety instructions are given in ACS800
Multidrive Safety Instructions [3AFE64760432 (English)].
Read the software function specific warnings and notes before changing the
default settings of the function. For each function, the warnings and notes are
given in the section describing the related user-adjustable parameters.
Read task specific safety instructions before starting the task. See the section
describing the task.
Reader
The reader of the manual is expected to know the standard electrical wiring
practices, electronic components, and electrical schematic symbols.
Contents
Start-up
Maintenance
Fault Tracing

10
Other documents
User documentation of a multidrive delivery contains technical drawings and a set of
manuals. Technical drawings are tailor-made for each delivery. The composition of
the manual set depends on the composition of the drive.
The manuals are listed below. The codes refer to the original English manuals.
Manual Included in
General drive manuals
ACS800 Multidrive Safety Instructions (3AFE64760432) every delivery
ACS800 Multidrive Mechanical Installation (3AFE68233402)
ACS800 Multidrive Planning the Electrical Installation (3AFE64783742)
Line-side converter manuals
ACS800-307 and ACS800-507 Cabinet-installed Diode Supply Unit Users delivery which
Manual includes the
corresponding
ACS800-207 Cabinet-installed IGBT Supply Unit Users Manual supply module
(3AFE 68233810)
Motor side-converter hardware manual every delivery
ACS800-107 Inverter Unit Hardware Manual
Motor side-converter firmware manuals
ACS800 System Application Program Firmware Manual delivery which

includes the
ACS800 Standard Application Program Firmware Manual (3AFE64527592) corresponding
and Adaptive Program Application Guide (3AFE64527274) program
ACS800 Master/Follower Application Guide (3AFE 64590430)
ACS800 PFC Application Program Firmware Manual (3AFE64649337)
ACS800 Crane Application Program 7.x Firmware Manual (3BSE 11179)
etc.
Option device manuals
RAIO-01 Analogue I/O Extension User's Manual (3AFE64484567) delivery which

includes the
RDIO-01 Digital I/O Extension User's Manual (3AFE64485733) corresponding
option device
etc.

11

This chapter describes how the Diode Supply Unit works. The information is valid for
cabinet-installed DSU types ACS800-307 and ACS800-507, and for modules
ACS800-304 and ACS800-704 when equipped with similar auxiliary devices.
Operation principle
The DSU is a half-controlled thyristor-diode rectifier. It rectifies three phase AC
current to direct current for the intermediate DC link of the drive. The intermediate
DC link is further supplying the inverter that runs the motor. There might be one
inverter only (single drive) or several inverters (multi drive) connected to the
intermediate circuit. The figure below shows the main circuit diagram of the diode-
thyristor rectifier.
+
V11 V13 V15 V21 V23 V25
iu
U1.1
V1.1
uvs
W1.1
Uc
U1.2
V1.2
W1.2
V14 V16 V12 V24 V26 V22

-
Thyristors (V11, V13, V15, V21, V23, V25) connect the AC line terminals in cyclic
sequence to the upper DC busbar (+). Diodes (V12, V14, V16, V22, V24, V26)
connect the AC terminals in cyclic sequence to the lower DC busbar (-). In the
normal steady-state operation with continuous current, each thyristor and diode
carries the current for a 120 period.
There are two control modes for the upper leg thyristor firing: the charging mode and
the normal mode. The charging mode is in operation a short period after the power
switch on: While the intermediate circuit capacitors located in the inverter module(s)
are charged, the thyristor firing angle is controlled from 270 to 0 degrees. In the
normal mode, the thyristor firing angle is 0 degrees: The thyristors operate as
diodes.

12
Six- and twelve-pulse connections

The DSU module frame size D4 contains two six-pulse diode-thyristor rectifiers as
standard. Thus the module can be connected to a twelve-pulse supply without any
modifications. The DSU module adapts to the phase shift between the bridges
automatically. The figure below illustrates the six- and twelve-pulse connections.
Six-pulse connection
Supply transformer DSU module
U1.1
V1.1
W1.1
U1.2
V1.2
W1.2
Twelve-pulse connection*
Supply transformer DSU module
* The twelve-pulse connection is

U1.1 used if the harmonics distortion
V1.1
needs to be reduced effectively.
The twelve-pulse connection
W1.1 eliminates the fifth and seventh
harmonics remarkably decreasing
U1.2
the conductive emissions.
V1.2
W1.2

13
Power loss ride-through function

The power loss-ride through function keeps the DSU operative over an unexpected
input power break. The user activates the function by setting the power loss ride-
through delay with the control panel.
The table below describes the operation of the function.
Duration of the What happens during the break What happens after
break the break
Shorter than power If DC voltage does not drop remarkably: DSU restarts rectifying
loss ride-through time - Diode bridge stays in normal operating mode. automatically.
- DSU keeps internal contactors energised.
If DC voltage drops remarkably: DSU wakes up

- diode bridge switches to charging mode and automatically and:
further to stand-by (only DSSB board is kept live - closes internal
by backup capacitor), contactors,
- relay output RO2 (Running) de-energises, and - charges drive DC
- internal contactors open. circuit,
- starts rectifying, and
- energises relay
output RO2.
Longer than power DSU stops and opens the main contactors. Operation continues
loss ride-through time only after manual
reset and restart.
Delay setting range is 0 to 40 seconds. For instructions on the setting, see chapter
Hardware description, page 26.

14
Earth (ground) current function

The control board (DSSB) measures the input currents of the diode supply unit. The
Earth (ground) current function constantly monitors the sum of the phase currents.
The chart below describes the operation. For information on LEDS, see chapter
Fault Tracing. For information on the control board settings and relay outputs, see
chapter Hardware description, page 15.
Note: The internal earth (ground) fault detection function is not to be used in an IT
(ungrounded) power system. In IT powers systems the drive can be equipped with a
insulation monitoring device (optional).
START
Is earth current
function active? 1) No
Yes
Is earth current
No above wake up level? 2)
Yes
Is fault trip
selection ON for the No
earth current function?
3)
Yes
DSU trips to a fault, illuminates DSU continues operation and DSU does not monitor earth
earth fault LED and energizes energizes relay output (earth current.
relay output (earth current current warning).
fault).
1) Function is inactive when the wake up level is set to NONE. See page 26.
2) See page 26 for setting/checking the wake up level of the earth current function.
3) See page 26 for the fault trip selection (ON = fault trip, OFF = warning).

15

This chapter describes the hardware of the Diode Supply Unit. The information is
valid for cabinet-installed DSU types ACS800-307 and ACS800-507, and for
modules ACS800-304 and ACS800-704 when equipped with similar auxiliary
devices.
16
Overview of the drive

Drive with one-module,
six-pulse DSU Description
A B C D
A Auxiliary control cubicle
See Layout view of the supply unit on page 18.
B Incoming cubicle
C Supply module cubicle

D Inverter cubicles:
See ACS800-107 Hardware Manual (3AFE68233453 [English])
Cubicle widths
A 600 mm
B 400, 500 or 600 mm (with switch-disconnector)
Drive with two-module, 600 or 1000 mm (with air circuit breaker)
six-pulse DSU C 400 mm (one module)
A B C D 600 mm (two modules)
The supply unit consists of the basic cubicles as follows:

No. of No. of cubicles
modules 6-pulse input 12-pulse input
A B C A B C
1 1 1 1 1 1 1
2 1 1 1 1 2 1
3 1 1 2 1 2 2
4 1 1 2 1 2 2
5 1 1 3 1 2 3
Note: There are always two separate incoming cubicles if the

drive has been ordered as UL approved or with the input power
Drive with two-module, connection via busbars.
twelve-pulse DSU Note: An additional 300 mm cable lead-through cubicle is
A B C B D added automatically to the large units (three to five modules in
parallel) if the drive has been ordered with the input power
supply from above.
17
Single-line circuit diagram of the drive
M M
M M
400 VAC 400 VAC

M M
M M
3~ 3~ 230/115 VAC
+24 VDC
400 VAC
230/115 VAC
Ground fault supervision Note: This diagram represents a drive with two
Voltage display of DSSB D4 DSU supply and two R8i inverters and two
brake chopper/resistor units (optional). No input
Motor fan supply (optional)
fuses or main switches/breakers are shown here.
18
Layout view of the supply unit

Doors closed: One-module DSU The figures show two six-pulse supply units: one-module DSU and two-
module DSU. See section Overview of the drive on page 16 for the
differences of the twelve-pulse units and larger units.
A B C
Description
A Auxiliary control cubicle

1. Auxiliary circuit switch-fuse
2. DSU operating switch, emergency stop button, reset button, meters (composition
1
vary)
3. Auxiliary voltage transformer (230 or 115 VAC)
4. Auxiliary circuit relays, circuit breakers, etc.
5. Diode Supply Unit control board (DSSB)
2
B Incoming cubicle
6. Input power cable connection (L1...L3) and PE busbars
7. Switch-disconnector (one-module DSU) or air circuit breaker (two to five module
DSU)
8. Grounding switch (optional for units with switch-disconnector)
C Supply module cubicle

9. AC fuses
10. Supply module including:
- main contactors (not in units equipped with air circuit breaker)
- quick connector (behind module)
- DC fuses
Doors open (shrouds removed): Doors open (shrouds removed):

One-module DSU Two-module DSU
9 9
5 5
4 4
10 10
6
6
3 3
19
Single-line circuit diagram of the supply unit
One-module (size D4), six-pulse DSU

The earthing switch is optional.
B 7 C 10
6
Supply DC supply for

transformer inverters
1 8 9
Symbols refer to
descriptions given on Control circuitry
page 18. GE
ER N
EM
I
CY
DSSB
0 S
n A
2 STOP board 5
Two-module, six-pulse DSU

The composition of a larger unit is equivalent except for the number of parallel
supply modules.
B C
U<
6 7 10
Supply
transformer 1
8
9
n
DC supply
3 for inverters
10
Symbols refer to
page 18. GE
ER N
EM
I
CY
DSSB
0 S
2 n
STOP board 5 A
20
One-module, twelve-pulse DSU / Two-module, twelve-pulse DSU

The unit is equipped with contactors (inside the module) and a switch-disconnector.
B C 10
7
9
1 n
DC supply
Supply for inverters
transformer
Symbols refer to
descriptions given on Control circuitry 10
page 18. 2
GE
ER N
EM
I
CY
0 S
DSSB n
STOP board 5 A
Three-module, twelve-pulse DSU

The composition of a larger unit is equivalent except for the number of parallel
supply modules.
B U< C 10
6
7
8
9 n
B U< DC supply
for inverters
Supply
transformer
1 n
Symbols refer to
page 18. GE
ER N
2
EM
I
CY
DSSB
0 S
n
STOP board 5 A
21
Single-line circuit diagrams of DSU modules D3 and D4
Q1 Q1
(optional) (optional)
K1 K1, K2
(optional) (optional)
L1 L1, L2
F1, F2 F1 - F4
DSU module layout
Device Explanation
C1 Quick connector
DSAB Diode supply accessory board
DSCB Diode supply connector board
DSMB Diode supply main boards (2 pcs)
F1 - F4 DC fuses
K1, K2 Contactors (optional)
L1, L2 Chokes
M1 Fan
Q1 Switch-disconnector
22
Block diagram: communications and measurements
AC 1
n
Q1
Aux. voltage
DSCB Aux. voltage DSSB-01
K1, K2 DSAB Fan failure
Over temp. failure
Over temp. warning
Ready
Current meas.
Supply phase missing
DC-fuse failure
Disconnector open
Disconnector closed
DSMB Contactors closed
Phase currents (6)
Charging Enable
Reset
Contactor control
DC
23
Printed circuit boards
Connections between the boards

The figure below shows the connections between the boards.
DSSB
DSAB
X500 X400
DSCB
X301
X304 X300
DSMB
-02
-01
X100
=
~
M
~
Fan motor
Diode Supply Main Board DSMB

The DSMB consists of two separate boards, DSMB-01 and DSMB-02.
DSMB-01 controls the cooling fan speed (by an inverter). It is also the connection
interface for the phase current measurements, and it makes the 48 VDC power
supply for the DSSB, DSAB and DSMB-02 boards.
DSMB-02 board controls the thyristor-diode bridge (thyristor firing pulses).
Diode Supply Accessory Board DSAB

The DSAB board monitors:
DC fuse status
supply phase status
module switch-disconnector status.
The board also controls the main contactors and monitors their status.
24
Diode Supply Connector Board DSCB

The DSCB is a leading-through board between the DSU module and the quick
connector.
Diode Supply System Board DSSB

The DSSB board is located outside the DSU module. The power supply and ground
are provided through a ribbon cable from the DSMB board via the DSCB board.
The DSSB board is the user interface for the DSU control. It also handles some
basic control functions of the unit.
Control panel
Display unit
Actual value display
Displayed actual value

- Three phase voltages
Keys for the display value selection - Six phase currents
- DC-link voltage
- DC-link current
Status LEDs. See chapter Fault
Tracing in the Users Manual. - DC-link power (default value)
Ready LED
On DSSB board
Auxiliary switches on cabinet
door, wired to DSSB
Operating switch (standard in
cabinet-installed units)
Fault reset button (standard in
cabinet-installed DSU)
Emergency stop button (option for

cabinet-installed DSU)
25
Terminal blocks
X500 Ribbon cable to DSCB board via module quick connector
X2 Measurement for actual value display (factory-wired in cabinet-installed units)

1 DC+ Intermediate circuit voltage (+ and - busbars)
2 DC-
X3 Measurement for actual value display (factory-wired in cabinet-installed units)
1 U Phase voltage
2 V Phase voltage
3 W Phase voltage
X4 24 V (or 48 V) output, short-circuit protected, live when AC power input of DSU is live
1 -24V Power supply output: +24 VDC / max. 3 A and -24 VDC / max. 0.5 A (or
2 +24V 48 VDC / max 0.5 A)
Note: Terminals can also be used to supply DSU control boards externally
3 Ground
during input power break. Use two 24 V / 1 A floating power supplies.
Connect between +24V & Ground and Ground & -24V.
X5 Remote digital inputs
See Digital input and relay output terminals on page 28.
X6, X7 Relay outputs
X8 Emergency stop input
See Emergency stop input on page 29.
X9 Phase current output for an external display device (e.g. a meter on the cabinet door).
Scaling: See Entering Settings and Diagnostics Mode of the panel, and reading and setting
values on page 26. Use single phase meters. Connect the meter between the current output
terminal and ground (cabinet frame). Type tested and used by ABB: BQ307 by Iskra
(www.iskra-inst.si).
1 U1.1 Phase current value as a 01 mA signal (= 0nominal DSU current)
2 V1.1 Phase current value as a 01 mA signal (= 0nominal DSU current)
3 W1.1 Phase current value as a 01 mA signal (= 0nominal DSU current)
4 U1.2 Phase current value as a 01 mA signal (= 0nominal DSU current)
5 V1.2 Phase current value as a 01 mA signal (= 0nominal DSU current)
6 W1.2 Phase current value as a 01 mA signal (= 0nominal DSU current)
X10 Local digital inputs
26
Entering Settings and Diagnostics Mode of the panel, and reading and setting values
Setting power loss ride- Switching fault trip on/off for Activating earth current func-
through time 1) earth current function 2) tion and setting wake-up
level 2)
Continues
Display
Mode
+
on next
page
Enter
Settings and autoexit (20 s.)
Diagn.
Mode
Set time in sec. (up and Select ON or OFF (down Select: NONE, 1, 2,
autoexit (20 s.) down keys) key) [A] (up and down keys)
Display
Mode
+ +
autoexit (2 s.)
autoexit (2s.)
+
Press up key
Display
Mode
Press down key
+ Press up and down keys simultaneously
autoexit (2s.)
Direction of display change
Display
Mode
Setting accepted
1) For more information, see chapter How the Diode Supply Unit
works.
2) For more information, see chapter How the Diode Supply Unit
works.
27
continues from previous page
Setting number of parallel Reset module contactor Reading diagnostic codes

modules 3) fault 4)
continues
from previous Display
Mode
page
exit
Set no. of parallel mod- Read state code (decimal

ules value) 5)
+ +
Read signal code (deci-

mal value) 5)
autoexit (2s.) autoexit (2s.)
Display Display
Mode Mode
Read status code (deci-
mal value) 5)
LED on
Earth cur- No. of
LED off rent value 6) modules 7)
3) No. of modules. DSSB needs the value for scaling the current output signal
connected to current meters on cabinet door (optional equipment).
4) After replacing a damaged contactor, reset the contactor fault information stored
onto the control board.
5) Consult ABB representative for information on codes.
6) Earth current peak value that the DSSB board monitors constantly when the
earth current function is active. VAC phase
balance
7) Number of parallel modules. DSSB board detects this automatically. Note: No.
[%] 8)
of modules must be given separately for the current output signal scaling.
8) 7599% = normal operation allowed, < 75% = DSU trips on a fault.
+ exit
Display
Mode
28
Digital input and relay output terminals

The DSU can be controlled through two control interfaces: local and remote. The
operation switches placed on the cabinet door are connected to the local control
interface. The remote control interface can be used in parallel when control by other
external devices is needed.
S11 S11
1 DSSB board terminals
1 3 ST
0 X10 Local digital inputs
1 START 0 -> 1: DSU closes main contactors and starts rectifying.
2 4
Note: Local ON input must be switched on.
1
0
1 2 ON 1: DSU is rectifying.1) 0: DSU stops rectifying and opens
START
contactors.
3
3 +24 V +24 VDC
S21 S21 4 RESET 0 -> 1: Reset

X1 13
13
14
5 RESET LED Ground for reset button LED

X2 14
X1
X2
0
1
6 +24 V +24 VDC
Digital input data X5 Remote digital inputs 2)

Input voltage: 1 = 1548 VDC or 1-2 ON 1: DSU is rectifying.1) 0: DSU stops rectifying and opens
15230 VAC. All inputs must be of the contactors. Note: If start command was given through local
same type (AC or DC). START input, DSU stops only after local ON input is
Internal connection: switched off.
3-4 START 0 -> 1: DSU closes main contactors and starts rectifying.
Note: Local and remote ON inputs must be switched on.
DI 5-6 RESET 0 -> 1: Reset
7-8 EXT.FAULT 1: External fault. DSU trips. 0: No external fault.
X6 Relay outputs 2)
1-2 RO1 Off: Fault
Relay output data 3 -
Contact rating: 4-5 RO2 On: Running
230 VAC / 1 A continuous X7 Relay outputs 2)
Internal connection: 1-2 RO3 Overtemperature warning
3 -
4-5 RO4 Off: Earth (ground) fault detected
RO
6 -
7-8 RO5 Off: Emergency stop acknowledgement to inverter
1) After
the power switch-on, the DSU first charges the contactor control
capacitors (~ 3 s at first start) and checks the fault status. DSU starts rectifying
only after the contactors are closed by the START input.
2) In the cabinet-installed unit, these DSSB board terminals are wired to a
separate terminal block to which the user connections are to be made. See the
circuit diagrams delivered with the unit.
29
Emergency stop input

The DSSB board has a built-in logic that fulfils the emergency stop requirements
according to IEC/EN60204-1 / Category 0 (Immediate removal of power) provided
that:
the Diode Supply Unit (DSU) is equipped with optional main contactors, and
an emergency stop button is wired to the emergency stop input of the DSU. See
the figure below for connection to the DSSB board.
When the emergency stop is activated, the DSU stops and opens the main
contactors. Normal operation resumes after the emergency stop is deactivated and
the DSU is reset.
Note: Emergency stop according to category 0 and category 1 (controlled
emergency stop) are available as factory-installed options for the cabinet-installed
drives. The category 1 option requires additional wirings that are not visible in the
figure below. See the circuit diagrams delivered with the unit for more information.
Emergency stop button wired to DSSB board
DSSB board terminals
X4
1 -24V -24 VDC
2 +24V +24 VDC
3 Ground Ground
X8 Emergency stop input
1 EM +24V 0: Emergency stop
2 EM -24V 0: Emergency stop
Note: In cabinet-installed units, the DSSB board terminals are wired to a

separate terminal block to which the user connections are made. See circuit
diagrams delivered with the unit.
Additional emergency stop buttons can be connected in series.
30
Type code for the cabinet-installed unit

Type code describes the composition of the unit in short. The type code is visible on
the name plate (sticker) which is attached to the cabinet. The complete code is
divided in subcodes:
The first 117 digits form the basic code. It describes the basic construction of
the unit. The fields in the basic code are separated with hyphens.
The option codes follow the basic code. Each option code starts with an
identifying letter (common for the whole product series), followed by descriptive
digits. The option codes are separated by plus signs.
Basic code
Digit no. Name Alternatives Description
16 Product series ACS800
810 Construction 307 6-pulse unit
507 12-pulse unit
1214 Size 0320 320 kVA
0450 450 kVA
16 Voltage rating 3 380415 V
5 380500 V
7 380690 V
Option codes
This is a common list for the ACS800 supply units. Not all options are available/used
for the Diode Supply Unit (ACS800-307or -507).
Heading Code Description
Input A012 Supply frequency 50 Hz
A013 Supply frequency 60 Hz
Degree of B052 IP21, UL type 1, NEMA 1
protection
B053 IP22, UL type 1, NEMA 1
B054 IP42, UL type 1, NEMA 1
B055 IP54, UL type 12, NEMA12
Construction C121 Marine construction
C128 Cooling air through bottom
C129 UL listed components
C130 Connection to air outlet duct
Filters E202 EMC/RFI filter for 1. environment, restricted distribution.
TN (grounded) power system.
E210 EMC/RFI filter for 2nd environment.
TN/IT (grounded/ungrounded) power system.
Line options F250 Line contactor
F253 Load break switch (OETL)
31

F255 Air circuit breaker
F259 Earthing switch
F260 Line fuses (aR ultrarapid)
Cabinet options G300 Cabinet heater
G301 Cabinet lightning
G304 115 VAC control voltage
G307 Terminals for external control voltage (UPS)
G314 Aluminium
G315 Tin plated copper
G316 Power input by cables
G317 Power input by busbars
G320 230 VAC control voltage
G330 Halogen-free materials and control wiring
G331 Emergency stop push button on door (red)
G332 Electrical disconnect push button on door (black)
G333 kW meter on door
G334 Volt meter with selector switch on door
G335 Current meter (one per phase) on door
G336 Arc monitoring
G337 Arc monitoring with current sensing unit
G343 Corrosion coupon in Auxiliary Control Unit
Cabling H350 Power cable entry from below
H351 Power cable entry from above
H358 Cable gland plates (steel 3 mm, undrilled)
H364 Cable gland plates (aluminium 3 mm, undrilled)
H365 Cable gland plates (Brass 6 mm, undrilled)
H367 Control cable entry from below
H368 Control cable entry from above
Man machine J400 Control Panel CDP312R
interface
J401 Drive Monitoring Display
J411 Remote supply control
Fieldbus K450 Panel Bus selected
K451 RDNA-01 (DeviceNet)
K452 RLON-01 (LONWorks)
K453 NIBA-01 (Interbus-S)
K454 RPBA-01 (Profibus)
K455 NMBP-01 (Modbus Plus)
K456 NAFA-01 (AF100)
K457 NCAN-02 (CANOpen)
K458 RMBA-01 (Modbus)
K459 NCSA-01
32

K462 RCNA-01 (Control Net)
K464 RETA-01 (Ethernet)
I/O L508 DDCS Communication 1
L509 DDCS Communication 2
Specialities P902 Customised
Safety features Q951 Emergency stop category 0
Q952 Emergency stop category 1
Q953 Earth fault monitoring. TN (grounded) power systems.
Q954 Earth Fault Monitoring. IT (ungrounded) power systems.
Q959 Push button (red) on door for tripping supply transformer breaker
Q961 Safety category 3 (IEC 60954-1)
Q962 Safety category 1 (IEC 60954-1)
Manual language R700 English
R701 German
R702 Italian
R705 Swedish
R706 Finnish
R707 French
R708 Spanish
33
DSU module type code

Type code describes the composition of the DSU module in short. The type code is
visible on the name plate (sticker) which is attached to the module. The complete
code is divided in subcodes:
The first 117 digits form the basic code. It describes the basic construction of
the unit. The fields in the basic code are separated with hyphens.
The option codes follow the basic code. Each option code starts with an
identifying letter (common for the whole product series), followed by descriptive
digits. The option codes are separated by plus signs.
Basic code
Digit no. Name Alternatives Description
16 Product series ACS800
810 Construction 304 6-pulse supply module (frame D3)
704 6/12-pulse supply module (frame D4)
1214 Size (for 304 units) 0320 320 kVA
0450 450 kVA
Size (for 704 units) 0640 640 kVA
0910 910 kVA
16 Voltage rating 7 380690 V
Option codes
Line options F250 Line contactor(s) inside
0F253 No load break switch(es) inside
Example
ACS800-704-0910-7+F250 means:
6/12-pulse supply module, frame D4
910 kVA apparent power rating (690 V)
380690 V nominal voltage
Supply module is equipped with load break switches (no selection +0F253 exists)
and main contactors.
34
35

This chapter instructs how to check the insulation of the assembly and how to install
the input power cables and control cables. The information is valid for cabinet-
installed DSU types ACS800-307 and ACS800-507, and for modules ACS800-304
and ACS800-704 when equipped with similar auxiliary devices.
For more information on cable selection, protections, etc., see ACS800 Multidrive,
Planning the Electrical Installation (3AFE64783742 [English]).
Checking the insulation of the assembly

Check the insulation of the power cables before connecting them to the drive. Every
drive module has been tested for insulation between the main circuit and the chassis
at the factory. Therefore, do not make any voltage tolerance or insulation resistance
tests (e.g. hi-pot or megger) on any part of the drive.
36
Input power connection, cabinet-installed unit equipped with input fuses
Connection diagrams
Six-pulse connection, two DSU modules in parallel
PE PE
*) 1L1
L1 Switching,
1L2
L2 breaking,
1L3 disconnecting
L3
and grounding
**) devices ***)
Incoming cubicle
***)
Supply module cubicle
Notes:
For details, see the delivery specific circuit diagrams. (Included in every delivery.) For cable selection
instructions, see ACS800 Multidrive, Planning the Electrical Installation (3AFE64783742 [English]).
*)
Fuses are not required if the input power line is constructed of busbars that withstand the transformer short
circuit current.
**)
The cable lead-through details (number and size of holes), and cable connection details (number and
dimensions of busbars, tightening torque) are given in chapter ACS800-307 and ACS800-507 technical data,
page 59.
***)
There are no contactors inside the DSU module(s) when the incoming cubicle is equipped with an air circuit
breaker.
37
Twelve-pulse connection, two DSU modules in parallel
PE PE
*) 1L1 Switching, breaking,
disconnecting and
1L2
grounding devices
1L3
2L1
***)
Switching, breaking,
2L2 disconnecting and
2L3 grounding devices
**)
Incoming cubicle
***)
Supply module cubicle
Notes:
For details, see the delivery specific circuit diagrams. (Included in every delivery.) For cable selection
instructions, see ACS800 Multidrive, Planning the Electrical Installation (3AFE64783742 [English]).
*)
Fuses are not required if the input power line is constructed of busbars that withstand the transformer
short circuit current.
**)
No bridging (connecting 1L1 to 2L1, 1L2 to 2L2, and 1L3 to 2L3) is allowed!
There are two separate incoming cubicles one for terminals 1L1, 1L2 and 1L3, the other for 2L1, 2L2
and 2L3 if a) the unit is equipped with air circuit breakers, b) the drive is UL listed, or c) the incoming
cubicle is designed for a busbar connection.
The cable lead-through details (number and size of holes), and cable connection details (number and
dimensions of busbars, tightening torque) are given in chapter ACS800-307 and ACS800-507 technical
data, page 59.
***)
There are no contactors inside the modules when the incoming cubicle is equipped with air circuit
breakers.
38
Connecting the input power cables

WARNING! Read and follow the instructions in ACS800 Multidrive Safety Instructions
[3AFE64760432 (English)]. Ignoring the instructions can cause physical injury or death, or
damage to the equipment.
Release the handle and open the input fuse cubicle door.
Remove the shrouds that protect the input power busbars and cable lead-through.
Lead the cables in and connect:

Twist the cable shields to bundles and connect to cabinet PE (ground) busbar. Connect the separate
ground conductors/cables to cabinet PE (ground) busbar.
Connect the phase conductors to the input power terminals. Tightening torque is 70 Nm (50lb.ft).
Recommendation: 360 grounding of the cable shield at

the lead-through suppresses interference.
Grommet (in IP54

units only)
Replace the shrouds.
Close the door.
39
Input power connection, cabinet-instelled unit with no input fuses
Connection diagrams
Six-pulse connection, two DSU modules in parallel
PE
U1.1
V1.1
W1.1
U1.2
***)
V1.2
W1.2
L1
*) **)
L2 PE
L3
U1.1
V1.1
W1.1
U1.2
***)
V1.2
W1.2
*)
Notes:
For details, see the delivery specific circuit diagrams. (Included in every delivery.)
No parallel input power cables are shown here. The recommended cable types and numbers per each
basic DSU module type are given in chapter ACS800-304 and ACS800-704 technical data, page 63.
*)
Fuses for protecting the recommended input cables and DSU modules are given in chapter
ACS800-304 and ACS800-704 technical data, page 63.
**)
The cable connection details (number and dimensions of busbars, tightening torque) are given in
***)
Contactors are optional.
40
Twelve-pulse connection, two DSU modules in parallel
PE
U1.1
V1.1
W1.1
***)
U1.2
V1.2
L1
L2 W1.2
L3
*) **)
L1 PE
L2
L3
U1.1
V1.1
W1.1
***)
U1.2
V1.2
W1.2
**)
*)
Notes:
For details, see the delivery specific circuit diagrams. (Included in every delivery.)
It is also possible to connect all input power terminals of module 1 to the transformer Y-output and
module 2 to the transformer D-output. However, note that then the two bridges inside a single module
do not form a twelve-pulse connection any more. This means that the benefits of the twelve-pulse
connection are not available during a temporary operation with only one module (e.g. during
maintenance of the other module).
No parallel input power cables are shown here. The recommended cable types and numbers per each
basic DSU module type are given in chapter ACS800-304 and ACS800-704 technical data, page 63.
*)
Fuses for protecting the recommended input cables and DSU modules are given in chapter
**)
The cable connection details (number and dimensions of busbars, tightening torque) are given in
***)
Contactors are optional.
41
Connecting the input power cables

Remove the module:

Turn the switch-disconnector handle to open position. (1)
Release the door handle and open the doors. (2)
Loosen the module fastening screws and the quick connector locking screw (5 mm hexagonal head). (3)
Place the module pull-out ramp firmly against the cabinet base. (4)
Pull the module carefully out of the cabinet.
3 3
3
2
Lead the cables into the inside of the cabinet and connect as follows:
Twist the cable shields to bundles and connect to cabinet PE (ground)
busbar. Connect the separate ground conductors/cables to cabinet PE 1
(ground) busbar.
Connect the phase conductors to the input power terminals (U1.1 ). For
tightening torques, see chapter ACS800-304 and ACS800-704 technical
data, page 66.
(1) Depending on the cable size, use cable lugs or dual-cable screw lug con-
nectors. See chapter ACS800-304 and ACS800-704 technical data, page 64.
For installation details, see Use of the dual-cable screw lug connector below.
WARNING! Make sure to refit the transparent plastic insulators onto the termi-
nals.
(2) Recommendation: 360 grounding of
the cable shield at the lead-through
suppresses interference.
2
Grommet (in IP54
units only)
42
Replace the module:

Push the module back in and fasten [fastening screws, quick connector locking screw (be careful not to
break the locking screw: tighten to 4 Nm / 3 lbf.ft)]. Note: The module fits to the quick connector only
when the module switch-disconnector is open.
Remove the module pull-out ramp and close the cabinet doors.
Use of the dual-cable screw lug connector
1
2
3
Removal of the dual-cable screw lug connector
43
Control connections to a cabinet-installed unit

The cabinet-installed unit is controlled using the local control devices mounted on
the cabinet door. No additional control connections are needed. However, it is
possible to:
control the unit through the remote control inputs (On, Start, Reset, External
fault).
halt the unit by an external emergency stop button (if the unit is equipped with a
local emergency stop button).
read DSU status information through the relay outputs (Fault, Running, External
48 VDC supply on, Earth (ground) fault, Emergency stop).
feed the DSU control boards from an external 48 VDC supply.
See the circuit diagrams delivered with the unit for the connection terminals. For
additional information on the control connections, see chapter Hardware description,
page 24.
Connecting the control cables

Disconnect the supply (rectifier) unit and auxiliary circuit from power-line.
Release the door handle and open the door of the control and I/O cubicle.
Remove the two locking screws at the edge of the swing-out frame and open the frame.
Run the cables into the inside of the cabinet through the grommets provided.
Top entry units only: If several cables need to be run through one grommet, use Loctite 5221 (cat. no.
25551) under the grommet to seal the cable entry.
Units with EMI conductive cushions only:

Run the cables between the cushions as shown below. Strip the cable at this location to enable proper
connection of the bare shield and the cushions. Tighten the cushions firmly onto the cable shields.
Side view
Strain relief EMI conductive
cushions
Grommet Lead-through plate
44
If the outer surface of a cable shield is non-conductive, turn the shield inside out as shown below and
apply copper foil to keep the shielding continuous. Do not cut the grounding wire (if present).
Stripped cable Conductive surface of Stripped part covered

the shield exposed with copper foil
Copper foil
Cable shield Shielded twisted pair
Grounding wire
On top entry units, sort the cables so that the thinnest and thickest cables are at opposite ends of the
opening.
Top view
Thickest cable Thinnest cable
Run the cables to the swing-out frame as shown below. Wherever possible, use the existing cable trunking
(1) in the cabinet. Use sleeving wherever the cables are laid against sharp edges. Leave some slack in the
cable at the hinge (2) to allow the frame to open fully. Tie the cables to the braces (3) to provide strain
relief.
Swing-out frame open Cable routing example
3
1
45
Cut the cables to suitable length. Strip the cables and conductors.
Twist the cable shields into bundles and connect them to the ground terminal nearest to the terminal block.
Keep the unshielded portion of the cables as short as possible.
Connect the conductors to appropriate terminals (see chapter Hardware description, page 28 and the
circuit diagrams delivered with the unit).
Close the swing-out frame, refasten, and close the doors.
46
47
Start-up

This chapter instructs how to start-up the Diode Supply Unit. The information is valid
for cabinet-installed DSU types ACS800-307 and ACS800-507, and for modules
ACS800-304 and ACS800-704 when equipped with similar auxiliary devices.
Start-up procedure
Action Additional information
Installation check-list
WARNING! Ensure that the disconnector of the supply transformer is
locked to open position, i.e. no voltage is, or cannot be connected to drive
inadvertently. Check also by measuring that there is no voltage
connected.
Check that the mechanical and electrical installation of the drive is
inspected and OK.
Ensure that the surroundings and inside of the cabinet are free from dust After the start, the cooling air fans
and loose objects like cable trimmings and other waste left from the may suck nearby loose objects into
installation. the unit. This might cause failure and
damage the unit.
Basic checks with no voltage connected
If the cabinet-installed DSU is equipped with an air circuit breaker, check Optional device. See the delivery
the current trip limits of the breaker (preset at the factory). specific circuit diagrams.
General rule
Ensure the selectivity condition is fulfilled i.e. the breaker trips at a lower
current than the protection device of the supplying network, and that the
limit is high enough not to cause unnecessary trips during the
intermediate DC circuit load peak at start.
Long term current limit
Rule of thumb: Set to the rated AC current of the module.
Peak current limit
Rule of thumb: Set to a value 3-4 times the rated AC current of the
module.
If earth (ground) fault supervision is required, tune the monitoring function See chapter Hardware description,
by setting the current trip level. page 26.
Note: Inactivate the internal earth (ground) fault detection in an IT (ungrounded)
power system.
Note: If the drive is equipped with a separate insulation monitoring device, do not
activate the DSU function but tune the insulation monitoring device after the DSU
is started.
Check the settings of the relays and breakers/switches of the auxiliary Optional devices. See delivery
circuits. specific circuit diagrams.
Disconnect the unfinished or unchecked 230/115 VAC cables that lead
from the terminal blocks to the outside of the equipment.
Start-up
48
Action Additional information

Connecting voltage to input terminals and auxiliary circuit
WARNING! When voltage is connected to the input terminals, the voltage
will also be connected to the auxiliary circuits - also those wired to drive
section(s).
Make sure that it is safe to connect voltage. Ensure that:
- nobody is working on the unit or circuits that are wired from outside into
the cabinets
- cabinet doors are closed
- covers of the motor terminal boxes are on
Close the main breaker of the supply transformer.
Close the auxiliary circuit On/Off switch. Optional device. See delivery specific
circuit diagrams.
Starting DSU
WARNING! If the drive is equipped with an optional brake unit, make sure If there is not enough capacitive load
there are inverters connected to the intermediate circuit before start. A at start, the DC voltage will overshoot
rule of thumb: The sum capacitance of the inverters connected must be at the controller voltage limit, causing
least 30% of the sum capacitance of all inverters. immediate start of braking. Unloaded
DSU keeps the DC voltage high and
the chopper remains conductive.
Open the grounding switch and close the drive main disconnecting Optional devices. See delivery
device. specific circuit diagrams.
Note: The grounding switch and the main disconnecting device are either mechanically
coupled or electrically interlocked: Grounding switch can be closed only when the main
disconnecting device is open. The disconnector can be closed only when the grounding switch
is open.
Close the main contactors (or breaker) and start the DSU: Turn the three-
position operating switch on the cabinet door from 0 to START position for
2 s.
Checks with DSU started
Check the correct operation of the emergency-stop circuits. Optional device. See delivery specific
circuit diagrams.
Activate and check the operation of the power loss ride-through function. See chapter How the Diode Supply
(Only if automatic restart is required/allowed after a short power supply Unit works, page 13.
break.)
Check the tuning of the insulation monitoring device. Optional device. See delivery specific
Manuals by Bender (manufacturer): IRDH265 manual (code: TGH1249 en), IRDH275/ circuit diagrams and the manual
IRDH275B manual (code: THG1361en.) delivered with the monitoring device.
On-load checks
Check that the DSU cooling fan rotates freely in the right direction. The fan should rotate noiselessly in
the direction the arrow on the fan
cover points to.
Check the correct operation of the current meters. Optional device. See delivery specific
circuit diagrams.
Start-up
49
Maintenance

This chapter instructs how to maintain the Diode Supply Unit. The information is
valid for cabinet-installed DSU types ACS800-307 and ACS800-507, and for
modules ACS800-304 and ACS800-704 when equipped with similar auxiliary
devices.
Maintenance intervals
If installed in an appropriate environment, the unit requires very little maintenance.
This table lists the routine maintenance intervals recommended by ABB.
Interval Maintenance Instruction
Every year Cleanliness check See Checking the cleanliness on

page 49.
Every 3 years Quick connector check See Checking the input power
and cleaning connections and DSU quick connector
on page 50.
Every 6 years Cooling fan change See Changing the fan on page 51.
Checking the cleanliness
WARNING! Read and follow the instructions in ACS800 Multidrive Safety

Instructions [3AFE64760432 (English)]. Ignoring the instructions can cause physical
injury or death, or damage to the equipment.
Check the cleanliness of the cabinet and the surroundings.

Check the inlet and outlet air filters of the cabinet. Change when necessary. See
Replacing the air filters on page 50. For the correct filter types, see ACS800-307
and ACS800-507 technical data.
Check the interior of the cabinet. Clean the interior when necessary. Use a soft
brush and a vacuum cleaner.
Check and clean the module heatsink when necessary. See Cleaning the
heatsink on page 50.
Check and clean the module fan when necessary. Remove the fan, lock the shaft
and blow the fan clean using compressed air. See Changing the fan on page 51.
Maintenance
50
Cleaning the heatsink

The heatsink fins pick up dust from the cooling air. The drive runs into
overtemperature faults if the heatsink is not clean. Clean the heatsink when
necessary as follows:
WARNING! Read and follow the instructions given in ACS800 Multidrive Safety
Remove the module. See chapter Electrical installation, page 41.

Remove the cooling fan. See Changing the fan on page 51.
Blow dry and clean compressed air from top to bottom through the heatsink.
Simultaneously, use a vacuum cleaner at the air inlet to trap the dust.
Note: Prevent the dust from entering adjoining equipment.
Replace the cooling fan.
Replace the module.
Replacing the air filters
Open the cabinet doors.

The inlet (door) filters: Remove the fastener(s) at the top of the grille, then lift the
grille and pull it away from the door. The outlet (roof) filter in IP54 units has a
similar mechanism. IP22 units do not have outlet filters.
Checking the input power connections and DSU quick connector
Remove the module from cabinet. See chapter Electrical installation, page 41.
Check the tightening torques of the input power terminals. See chapter
Clean all contact surfaces of the quick connector and apply some antioxidant joint
compound on them.
Replace the module.
Maintenance
51
Fan
The life span of the cooling fan is about 60 000 hours. The actual life span depends
on the running time and load of the fan, ambient temperature and dust
concentration.
Replacement fans are available from ABB. Do not use other than ABB specified
spare parts.
Changing the fan
Open the cabinet doors.

Loosen the screw tightening the fan frame against the module. (1)
Disconnect the fan power cable plug. (2)
Pull the fan out. (3)
Install a new fan in reverse order.
Removing the fan
Maintenance
52
Changing the DSU module
See chapter Electrical installation, page 41.
Redundancy (Reduced run capacity)

If one of the parallel-connected modules must be taken out of the cabinet for service,
it is possible to continue operation using the remaining modules at reduced power.
Follow the steps below.
WARNING! Read and follow the instructions in ACS800 Multidrive Safety

Extract the module to be serviced from cabinet. Follow the directions given in
chapter Electrical installation, page 41.
Fasten the air baffle plate (provided with the unit) to the top module guide to block
the airflow through the empty module bay.
Readjust the current output signal scaling of the DSSB board if meters are
connected. See chapter Hardware description, page 26.
Reconnect the module after service in reverse order.
Maintenance
53
Fault Tracing

This chapter instructs how to interpret the fault indications of the Diode Supply Unit.
The information is valid for cabinet-installed DSU types ACS800-307 and
ACS800-507, and for modules ACS800-304 and ACS800-704 when equipped with
similar auxiliary devices.
Status, fault and warning LEDs on module cover and on the external
control board (DSSB)
LEDs on DSU module cover LEDs on the control board (DSSB)

, 0 , m 0 0 m, 0 m m m m
D C F u s , 0 e 0 , 0m F ,0 m m
0 ma m i l m u r e P o w e r
F a n F , a 0 0 i l mu rm e F a n F u ll S p e e d
,0 m m
O v e r T e m p F , 0a 0 i l m u m r e O v e rT e m p W a r n in g
P h a s e L 1 .1 M i, 0 s 0 s m i n m g P h a s e L 1 .2 M is s in g
P h a s e L 2 .1 M is s in g P h a s e L 2 .2 M is s in g
,0 m m
,0 m m
,1 3 m m
P h a s e L 3 .1 M is s in g P h a s e L 3 .2 M is s in g
C o d e : 6 x 4 x 6 x 9 x 4 x x8 x 8 x 3
, 0 0 ,m 0 m m m
LED Cause What to do

LEDs on DSU module cover
DC Fuse Failure DC fuse blown. Change DC fuse.
Power Blinking: DSU module contactor is off or DSU is Contactors off: Close contactors.
charging intermediate circuit. Input terminals are live Contactors on: Wait until DSU has charged
and module switch-disconnectors are switched on. intermediate circuit (i.e LED illuminates steadily) and
However, unit cannot be loaded yet. start to load the unit.
On: DSU is in operation and can be loaded; Input Load/control DSU.
terminals are live, module switch-disconnectors and
contactors are on, intermediate circuit capacitors
have been charged.
Fan Failure Cooling fan failure. Change fan.
Fan Full Speed Cooling fan rotates at maximum speed. -
Over Temp Failure DSU has exceeded temperature fault limit. Check ambient temperature. Check cooling air flows
freely. Check fan operation. Check inlet and outlet air
filters. Check heatsink for dust pick-up.
Over Temp DSU has exceeded temperature warning limit. See Over Temp Failure above.
Warning
Fault Tracing
54
LED Cause What to do

Phase L_._ Main circuit AC fuse has blown, or fuse on Change main circuit AC fuse. Change fuse on DSAB
Missing DSAB-01C board has blown. board or DSAB board.
Loose input power terminal. Check and tighten input power terminals.
LEDs on the external control board (DSSB)
FAN FAILURE See Fan Failure above. See Fan Failure above.
SUPPLY MISSING LED blinks and Phase L_._ Missing LED on Change main circuit AC fuse. Change fuse on DSAB
module cover blinks: Main circuit AC fuse has board or DSAB board. Check and tighten input
blown, fuse on DSAB-01C board has blown, or input power terminals.
power terminal is loose.
LED blinks but no Phase L_._ Missing LED on Change blown auxiliary circuit AC fuse. Change
module cover blinks: Auxiliary circuit AC fuse of blown main circuit AC fuse. Check and tighten input
Diode Supply Unit has blown, main circuit AC fuse of power terminals.
branches L1.1, L2.1 or L3.1 of the first DSU module
has blown, or input power terminal is loose.
LED on: DSU overload or faulty DSSB control board. Check load. Are all parallel-connected supply
modules in place? Decrease load or replace missing
module. Change faulty DSSB board.
OVER TEMP F. See Over Temp Failure above. See Over Temp Failure above.
DC FUSE See DC Fuse Failure above. See DC Fuse Failure above.
EXT. FAULT Digital input indicates external fault. Fix external fault. Check status of digital input.
EM.STOP/OTHER Emergency stop circuit open, or not connected Release emergency stop button. Check connections
FAULT correctly. of emergency stop circuit.
Internal fault detected by DSU control program, e.g: Check fuses on circuit boards.
- DSU charging failed or exceeded allowed duration Reset DSU and restart.
(5 s.).
- Module contactors do not open, or DSSB board Check operation of contactors (optional). Check
receives false contactor status signal (auxiliary status signal. Check/tighten signal connections.
contact). Replace module (or contactor).
- Module switch-disconnectors do not open/close, or Check operation of switch-disconnectors (optional
DSSB board receives false switch-disconnector equipment). Check status signal. Check/tighten
status signal (auxiliary contact). signal connections. Replace module (or switch-
disconnector.)
EARTH FAULT Load imbalance due to earth (ground) fault leakage Check motor and motor cable. Check there is no
current inside the drive, motor cable or motor. power factor correction capacitors or surge
absorbers connected to the system.
Ensure the function is not tuned too sensitive.
OVER TEMP See Over Temp Warning above. See Over Temp Warning above.
WARN
READY See Power above. See Power above.
Note: A fault indication LED starts blinking after the fault is detected. If the input power is cut off, the
LED on the DSSB board turns off. The DSU module LED keeps blinking until the back-up battery
discharges. Battery discharge time is about five minutes.
Fault Tracing
55

This chapter shows the technical data valid for the cabinet-installed Diode Supply
Units ACS800-307 and ACS800-507.
Ratings
Type Module type Frame No overload Light overload use Heavy-duty use
Icontmax Icontmax Imax SN Pcontmax In PN Ihd Phd
A (AC) A (DC) A (DC) kVA kW (DC) A (DC) kW A (DC) kW
UN = 400 V (Range 380 - 415 V)
6-PULSE DIODE (DSU)
ACS800-307-0200-3 ACS800-304-0320-7 D3 286 350 462 198 183 335 175 280 147
ACS800-307-0280-3 ACS800-304-0450-7 D3 408 500 700 283 262 480 251 400 210
ACS800-307-0400-3 ACS800-704-0640-7 D4 571 700 924 396 367 670 351 560 293
ACS800-307-0570-3 ACS800-704-0910-7 D4 816 1000 1400 566 524 960 503 800 419
ACS800-307-0790-3 ACS800-704-0640-7 2xD4 1143 1400 1848 792 733 1340 702 1120 587
ACS800-307-1050-3 ACS800-704-0910-7 2xD4 1518 1860 2604 1052 974 1790 938 1490 780
ACS800-307-1580-3 ACS800-704-0910-7 3xD4 2278 2790 3906 1578 1461 2685 1406 2230 1168
ACS800-307-2100-3 ACS800-704-0910-7 4xD4 3037 3720 5208 2104 1949 3580 1875 2980 1561
ACS800-307-2630-3 ACS800-704-0910-7 5xD4 3796 4650 6510 2630 2436 4475 2344 3720 1949
12-PULSE DIODE (DSU)
ACS800-507-0400-3 ACS800-704-0640-7 D4 571 700 924 396 367 670 351 560 293
ACS800-507-0570-3 ACS800-704-0910-7 D4 816 1000 1400 566 524 960 503 800 419
ACS800-507-0790-3 ACS800-704-0640-7 2xD4 1143 1400 1848 792 733 1340 702 1120 587
ACS800-507-1050-3 ACS800-704-0910-7 2xD4 1518 1860 2604 1052 974 1790 938 1490 780
ACS800-507-1580-3 ACS800-704-0910-7 3xD4 2278 2790 3906 1578 1461 2685 1406 2230 1168
ACS800-507-2100-3 ACS800-704-0910-7 4xD4 3037 3720 5208 2104 1949 3580 1875 2980 1561
ACS800-507-2630-3 ACS800-704-0910-7 5xD4 3796 4650 6510 2630 2436 4475 2344 3720 1949
UN = 500 V (Range 380 - 500 V)
6-PULSE DIODE (DSU)
ACS800-307-0250-5 ACS800-304-0320-7 D3 286 350 462 247 229 335 219 280 183
ACS800-307-0350-5 ACS800-304-0450-7 D3 408 500 700 353 327 480 314 400 262
ACS800-307-0490-5 ACS800-704-0640-7 D4 571 700 924 495 458 670 439 560 367
ACS800-307-0710-5 ACS800-704-0910-7 D4 816 1000 1400 707 655 960 629 800 524
ACS800-307-0990-5 ACS800-704-0640-7 2xD4 1143 1400 1848 990 917 1340 877 1120 733
ACS800-307-1310-5 ACS800-704-0910-7 2xD4 1518 1860 2604 1315 1218 1790 1172 1490 976
ACS800-307-1970-5 ACS800-704-0910-7 3xD4 2278 2790 3906 1972 1827 2685 1758 2230 1460
ACS800-307-2630-5 ACS800-704-0910-7 4xD4 3037 3720 5208 2630 2436 3580 2344 2980 1951
ACS800-307-3290-5 ACS800-704-0910-7 5xD4 3796 4650 6510 3287 3045 4475 2930 3720 2436
ACS800-507-0490-5 ACS800-704-0640-7 D4 571 700 924 495 458 670 439 560 367
ACS800-507-0710-5 ACS800-704-0910-7 D4 816 1000 1400 707 655 960 629 800 524
ACS800-507-0990-5 ACS800-704-0640-7 2xD4 1143 1400 1848 990 917 1340 877 1120 733
ACS800-507-1310-5 ACS800-704-0910-7 2xD4 1518 1860 2604 1315 1218 1790 1172 1490 976
ACS800-507-1970-5 ACS800-704-0910-7 3xD4 2278 2790 3906 1972 1827 2685 1758 2230 1460
ACS800-507-2630-5 ACS800-704-0910-7 4xD4 3037 3720 5208 2630 2436 3580 2344 2980 1951
ACS800-507-3290-5 ACS800-704-0910-7 5xD4 3796 4650 6510 3287 3045 4475 2930 3720 2436

56
Type Module type Frame No overload Light overload use Heavy-duty use
Icontmax Icontmax Imax SN Pcontmax In PN Ihd Phd
A (AC) A (DC) A (DC) kVA kW (DC) A (DC) kW A (DC) kW
UN = 690 V (Range 525 - 690 V)
6-PULSE DIODE (DSU)
ACS800-307-0340-7 ACS800-304-0320-7 D3 286 350 462 341 316 335 303 280 253
ACS800-307-0490-7 ACS800-304-0450-7 D3 408 500 700 488 452 480 434 400 361
ACS800-307-0680-7 ACS800-704-0640-7 D4 571 700 924 683 632 670 605 560 506
ACS800-307-0980-7 ACS800-704-0910-7 D4 816 1000 1400 976 904 960 867 800 723
ACS800-307-1370-7 ACS800-704-0640-7 2xD4 1143 1400 1848 1366 1265 1340 1211 1120 1012
ACS800-307-1810-7 ACS800-704-0910-7 2xD4 1518 1860 2604 1815 1681 1790 1617 1490 1346
ACS800-307-2720-7 ACS800-704-0910-7 3xD4 2278 2790 3906 2722 2521 2685 2426 2230 2015
ACS800-307-3630-7 ACS800-704-0910-7 4xD4 3037 3720 5208 3629 3361 3580 3235 2980 2693
ACS800-307-4540-7 ACS800-704-0910-7 5xD4 3796 4650 6510 4537 4202 4475 4043 3720 3361
ACS800-507-0680-7 ACS800-704-0640-7 D4 571 700 924 683 632 670 605 560 506
ACS800-507-0980-7 ACS800-704-0910-7 D4 816 1000 1400 976 904 960 867 800 723
ACS800-507-1370-7 ACS800-704-0640-7 2xD4 1143 1400 1848 1366 1265 1340 1211 1120 1012
ACS800-507-1810-7 ACS800-704-0910-7 2xD4 1518 1860 2604 1815 1681 1790 1617 1490 1346
ACS800-507-2720-7 ACS800-704-0910-7 3xD4 2278 2790 3906 2722 2521 2685 2426 2230 2015
ACS800-507-3630-7 ACS800-704-0910-7 4xD4 3037 3720 5208 3629 3361 3580 3235 2980 2693
ACS800-507-4540-7 ACS800-704-0910-7 5xD4 3796 4650 6510 4537 4202 4475 4043 3720 3361
00184674.XLS / Rev E
Nominal ratings
Icont.max continuous rms input (AC) or output (DC) current. No overload capability at 40C.
Imax maximum output current. Available for 10 s at start, otherwise as long as allowed by module temperature.
Pcont.max nominal output power
Light overload use (10% overload capability) ratings
IN continuous rms current. 10% overload is allowed for one minute every 5 minutes.
PN output power in light overload use
Heavy-duty use (50% overload capability) ratings
Ihd continuous rms current. 50% overload is allowed for one minute every 5 minutes.
Phd output power in heavy duty-use

57
Dimensions, weight, noise, losses and air flow

Type Height Width 4 Width 5 Width 6 Width 7 Depth 1 Depth 2 Weight Noise Heat loss Air flow
mm mm mm mm mm mm mm kg dB kW m3/h
UN = 400 V (Range 380 - 415 V)
6-PULSE DIODE (DSU)
ACS800-307-0200-3 2130 1200 1400 - 300 600 730 840 55.0 1.5 720
ACS800-307-0280-3 2130 1200 1400 - 300 600 730 840 55.0 2.4 720
ACS800-307-0400-3 2130 1200 1400 - 300 600 730 840 55.0 3.8 720
ACS800-307-0570-3 2130 1200 1400 - 300 600 730 840 55.0 5.0 720
ACS800-307-0790-3 2130 1700 1800 - - 600 730 1060 57.0 7.6 1440
ACS800-307-1050-3 2130 1700 1800 - - 600 730 1060 57.0 10 1440
ACS800-307-1580-3 2130 2000 2000 300 - 600 730 1330 58.0 15 2160
ACS800-307-2100-3 2130 2400 2400 300 - 600 730 1900 59.0 20 2880
ACS800-307-2630-3 2130 3000 300 - 600 730 2170 60.0 25 3600
ACS800-507-0400-3 2130 1300 2000 - 300 600 730 840 55.0 3.8 720
ACS800-507-0570-3 2130 1300 2000 - 300 600 730 840 55.0 5.0 720
ACS800-507-0790-3 2130 1700 2400 - - 600 730 1060 57.0 7.6 1440
ACS800-507-1050-3 2130 1700 2400 - - 600 730 1060 57.0 10 1440
ACS800-507-1580-3 2130 2000 2600 300 - 600 730 1330 58.0 15 2160
ACS800-507-2100-3 2130 2400 3000 300 - 600 730 1900 59.0 20 2880
ACS800-507-2630-3 2130 3200 300+300 - 600 730 2170 60.0 25 3600
UN = 500 V (Range 380 - 500 V)
6-PULSE DIODE (DSU)
ACS800-307-0250-5 2130 1200 1400 - 300 600 730 840 55.0 1.5 720
ACS800-307-0350-5 2130 1200 1400 - 300 600 730 840 55.0 2.4 720
ACS800-307-0490-5 2130 1200 1400 - 300 600 730 840 55.0 3.8 720
ACS800-307-0710-5 2130 1200 1400 - 300 600 730 840 55.0 5.0 720
ACS800-307-0990-5 2130 1700 1800 - - 600 730 1060 57.0 7.6 1440
ACS800-307-1310-5 2130 1700 1800 - - 600 730 1060 57.0 10 1440
ACS800-307-1970-5 2130 2000 2000 300 - 600 730 1330 58.0 15 2160
ACS800-307-2630-5 2130 2400 2400 300 - 600 730 1900 59.0 20 2880
ACS800-307-3290-5 2130 3000 300 - 600 730 2170 60.0 25 3600
ACS800-507-0490-5 2130 1300 2000 - 300 600 730 840 55.0 3.8 720
ACS800-507-0710-5 2130 1300 2000 - 300 600 730 840 55.0 5.0 720
ACS800-507-0990-5 2130 1700 2400 - - 600 730 1060 57.0 7.6 1440
ACS800-507-1310-5 2130 1700 2400 - - 600 730 1060 57.0 10 1440
ACS800-507-1970-5 2130 2000 2600 300 - 600 730 1330 58.0 15 2160
ACS800-507-2630-5 2130 2400 3000 300 - 600 730 1900 59.0 20 2880
ACS800-507-3290-5 2130 3200 300+300 - 600 730 2170 60.0 25 3600
UN = 690 V (Range 525 - 690 V)
6-PULSE DIODE (DSU)
ACS800-307-0340-7 2130 1200 1400 - 300 600 730 840 55.0 1.5 720
ACS800-307-0490-7 2130 1200 1400 - 300 600 730 840 55.0 2.4 720
ACS800-307-0680-7 2130 1200 1400 - 300 600 730 840 55.0 3.8 720
ACS800-307-0980-7 2130 1200 1400 - 300 600 730 840 55.0 5.0 720
ACS800-307-1370-7 2130 1700 1800 - - 600 730 1060 57.0 7.6 1440
ACS800-307-1810-7 2130 1700 1800 - - 600 730 1060 57.0 10 1440
ACS800-307-2720-7 2130 2000 2000 300 - 600 730 1330 58.0 15 2160
ACS800-307-3630-7 2130 2400 2400 300 - 600 730 1900 59.0 20 2880
ACS800-307-4540-7 2130 3000 300 - 600 730 2170 60.0 25 3600
ACS800-507-0680-7 2130 1300 2000 300 600 730 840 55.0 3.8 720
ACS800-507-0980-7 2130 1300 2000 300 600 730 840 55.0 5.0 720
ACS800-507-1370-7 2130 1700 2400 - 600 730 1060 57.0 7.6 1440
ACS800-507-1810-7 2130 1700 2400 - 600 730 1060 57.0 10 1440
ACS800-507-2720-7 2130 2000 2600 300 - 600 730 1330 58.0 15 2160

58
Type Height Width 4 Width 5 Width 6 Width 7 Depth 1 Depth 2 Weight Noise Heat loss Air flow
mm mm mm mm mm mm mm kg dB kW m3/h
ACS800-507-3630-7 2130 2400 3000 300 - 600 730 1900 59.0 20 2880
ACS800-507-4540-7 2130 3200 300+300 - 600 730 2170 60.0 25 3600
00184674.XLS / Rev E
Height For IP22 and IP42 cubicles. IP54: 2315 mm, IP54R: 2051 mm
Width 1 3 Widths for the previous generation design (no longer in production)
Width 4 With load switch (OETL), cable entry from below
Width 5 With air circuit breaker, cable entry from below
Width 6 Additional width due to cable entry from above
Width 7 Additional width due to EMC line filter (1st Environment)
Depth 1 Air inlet through grating on front door
Depth 2 Air inlet through cabinet bottom (additional bottom extension on back) and/or cable entry from top
Weight With switch-disconnector
Air inlet through bottom of cabinet

For details, see ACS800 Multidrive Mechanical Installation [3AFE68233402
(English)]
Air inlet and outlet filter type

Degree of protection Inlet Outlet
IP22/IP42 Luftfilter / airTex G150 -
IP54 Luftfilter / airComp 300-50 Luftfilter / airTex G150

59
Input power cable lead-through and terminal sizes

Busbar dimensions No. of Bolt size Tightening Cable lead-
busbars 2) torque through 1)
13 [0.51] 40 [1.57]
M12 70 Nm n 60 mm
2)
() (50 lb.ft) (n 2.36)
50 [1.97]
1)
n = 9 for units with one or two parallel diode supply modules, n = 18 for units with three to four parallel
modules, n = 27 for units with five parallel modules
2) No. of input busbars in six-pulse unit:
No. of busbars per connection point

No. of supply modules
1L1 1L2 1L3
1 1 1 1
2 2 2 2
3 3 3 3
4 3 3 3
5 3 3 3
No. of input busbars in twelve-pulse unit:
No. of busbars per connection point

No. of supply modules
1L1 1L2 1L3 2L1 2L2 2L3
1 1 1 1 1 1 1
2 2 2 2 2 2 2
3 3 3 3 3 3 3
4 3 3 3 3 3 3
5 3 3 3 3 3 3

60
Other data
The following subsections in chapter ACS800-304 and ACS800-704 technical data
are also valid for the ACS800-307 and ACS800-507.
Input cable and AC fuses
Internal DC fuses
Dimensions, noise, losses, inductance, and air flow
Input power connection
Efficiency
Degree of Protection
Ambient conditions
Cooling
Materials
Standards
Markings

61

This chapter contains the technical data for diode supply modules ACS800-304 and
ACS800-704.
Ratings
Diode Supply Unit Consists of module Nominal ratings Light overload use Heavy-duty use
type frame Icontmax Icontmax Imax SN Pcontmax In PN Ihd Phd
A [AC] A [DC] A [DC] [kVA] [kW] [ADC] [kW] [ADC] [kW]
400 V / 6-pulse Diode Supply Unit
ACS800-304-0320-7 ACS800-304-0320-7 D3 286 350 462 198 183 335 175 280 147
ACS800-304-0450-7 ACS800-304-0450-7 D3 408 500 700 283 262 480 251 400 210
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 396 367 670 351 560 293
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 566 524 960 503 800 419
ACS800-704-1370-7 ACS800-704-0640-7 2D4 1143 1400 1848 792 733 1340 702 1120 587
ACS800-704-1810-7 ACS800-704-0910-7 2D4 1518 1860 2604 1052 974 1790 938 1490 780
ACS800-704-2720-7 ACS800-704-0910-7 3D4 2278 2790 3906 1578 1461 2685 1406 2230 1168
ACS800-704-3630-7 ACS800-704-0910-7 4D4 3037 3720 5208 2104 1949 3580 1875 2980 1561
ACS800-704-4540-7 ACS800-704-0910-7 5D4 3796 4650 6510 2630 2436 4475 2344 3720 1949
400 V / 12-pulse Diode Supply Unit
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 396 367 670 351 560 293
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 566 524 960 503 800 419
ACS800-704-1370-7 ACS800-704-0640-7 2D4 1143 1400 1848 792 733 1340 702 1120 587
ACS800-704-1810-7 ACS800-704-0910-7 2D4 1518 1860 2604 1052 974 1790 938 1490 780
ACS800-704-2720-7 ACS800-704-0910-7 3D4 2278 2790 3906 1578 1461 2685 1406 2230 1168
ACS800-704-3630-7 ACS800-704-0910-7 4D4 3037 3720 5208 2104 1949 3580 1875 2980 1561
ACS800-704-4540-7 ACS800-704-0910-7 5D4 3796 4650 6510 2630 2436 4475 2344 3720 1949
380...500 / 6-pulse Diode Supply Unit
ACS800-304-0320-7 ACS800-304-0320-7 D3 286 350 462 247 229 335 219 280 183
ACS800-304-0450-7 ACS800-304-0450-7 D3 408 500 700 353 327 480 314 400 262
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 495 458 670 439 560 367
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 707 655 960 629 800 524
ACS800-704-1370-7 ACS800-704-0640-7 2D4 1143 1400 1848 990 917 1340 877 1120 733
ACS800-704-1810-7 ACS800-704-0910-7 2D4 1518 1860 2604 1315 1218 1790 1172 1490 976
ACS800-704-2720-7 ACS800-704-0910-7 3D4 2278 2790 3906 1972 1827 2685 1758 2230 1460
ACS800-704-3630-7 ACS800-704-0910-7 4D4 3037 3720 5208 2630 2436 3580 2344 2980 1951
ACS800-704-4540-7 ACS800-704-0910-7 5D4 3796 4650 6510 3287 3045 4475 2930 3720 2436
380...500 V / 12-pulse Diode Supply Unit
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 495 458 670 439 560 367
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 707 655 960 629 800 524
ACS800-704-1370-7 ACS800-704-0640-7 2D4 1143 1400 1848 990 917 1340 877 1120 733
ACS800-704-1810-7 ACS800-704-0910-7 2D4 1518 1860 2604 1315 1218 1790 1172 1490 976
ACS800-704-2720-7 ACS800-704-0910-7 3D4 2278 2790 3906 1972 1827 2685 1758 2230 1460
ACS800-704-3630-7 ACS800-704-0910-7 4D4 3037 3720 5208 2630 2436 3580 2344 2980 1951
ACS800-704-4540-7 ACS800-704-0910-7 5D4 3796 4650 6510 3287 3045 4475 2930 3720 2436
ACS800-704-0320-7 ACS800-304-0320-7 D3 286 350 462 341 316 335 303 280 253
ACS800-304-0450-7 ACS800-304-0450-7 D3 408 500 700 488 452 480 434 400 361
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 683 632 670 605 560 506
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 976 904 960 867 800 723
ACS800-704-1370-7 ACS800-704-0640-7 2D4 1143 1400 1848 1366 1265 1340 1211 1120 1012
ACS800-704-1810-7 ACS800-704-0910-7 2D4 1518 1860 2604 1815 1681 1790 1617 1490 1346
ACS800-704-2720-7 ACS800-704-0910-7 3D4 2278 2790 3906 2722 2521 2685 2426 2230 2015
ACS800-704-3630-7 ACS800-704-0910-7 4D4 3037 3720 5208 3629 3361 3580 3235 2980 2693
ACS800-704-4540-7 ACS800-704-0910-7 5D4 3796 4650 6510 4537 4202 4475 4043 3720 3361

62
Diode Supply Unit Consists of module Nominal ratings Light overload use Heavy-duty use
type frame Icontmax Icontmax Imax SN Pcontmax In PN Ihd Phd
A [AC] A [DC] A [DC] [kVA] [kW] [ADC] [kW] [ADC] [kW]
ACS800-704-0640-7 ACS800-704-0640-7 D4 571 700 924 683 632 670 605 560 506
ACS800-704-0910-7 ACS800-704-0910-7 D4 816 1000 1400 976 904 960 867 800 723
ACS800-704-1370-7 ACS800-704-0640-7 2D4 1143 1400 1848 1366 1265 1340 1211 1120 1012
ACS800-704-1810-7 ACS800-704-0910-7 2D4 1518 1860 2604 1815 1681 1790 1617 1490 1346
ACS800-704-2720-7 ACS800-704-0910-7 3D4 2278 2790 3906 2722 2521 2685 2426 2230 2015
ACS800-704-3630-7 ACS800-704-0910-7 4D4 3037 3720 5208 3629 3361 3580 3235 2980 2693
ACS800-704-4540-7 ACS800-704-0910-7 5D4 3796 4650 6510 4537 4202 4475 4043 3720 3361
00184674.xls / A
Nominal ratings
Icont.max continuous rms input (AC) or output (DC) current. No overload capability at 40C.
Imax maximum output current. Available for 10 s at start, otherwise as long as allowed by module temperature.
Pcont.max nominal output power
Light-overload use (10% overload capability) ratings
IN continuous rms current. 10% overload is allowed for one minute every 5 minutes.
PN output power in light overload use
Heavy-duty use (50% overload capability) ratings
Ihd continuous rms current. 50% overload is allowed for one minute every 5 minutes.
Phd output power in heavy duty-use

63
Input cable and AC fuses

Check that the operating time of the fuse is below 0.5 seconds. The operating time
depends on the fuse type (e.g. gG, T or aR), supply network impedance and the
cross-sectional area, material and length of the supply cable. In case the 0.5
seconds operating time is exceeded with gG or T fuses, ultrarapid (aR) fuses will in
most cases reduce the operating time to an acceptable level. The fuses must be of
the non-time delay type. See also ACS800 Multidrive Planning the Electrical
Installation (3AFE64783742 [English]).
Note 1: Larger fuses must not be used.
Note 2: Fuses from other manufacturers can be used if they meet the ratings.
Note 3: The recommended fuses are for branch circuit protection per NEC as
required for the UL approval.
aR fuse
Screw fuse 1740M4417 (700 A, 690 VAC) by Bussman. (This fuse type is always
used in the cabinet-installed DSU.)
gG and T fuses
Module type AC-fuses 1) IEC Cabling USA Cabling Cabling Arrangement
IEC (gG) UL (T) Copper Aluminium Copper
[A] [A] [mm2] [mm2] [AWG]
UN = 400 V (Range 380415 V)
6-PULSE DSU
DSU frame D3
ACS800-304-0320-7 400 500 2(370+35) 2(3120+41Cu) 2(33/0)
ACS800-304-0450-7 500 600 2(3120+70) 2(3185+57Cu) 2(3300 MCM) U1.1
ACS800-704-0640-7 400 500 22(370+35) 22(3120+41Cu) 22(33/0)
V1.1
ACS800-704-0910-7 500 600 22(3120+70) 22(3185+57Cu) 22(3300 MCM)
W1.1
12-PULSE DSU
ACS800-704-0640-7 400 500 22(370+35) 22(3120+41Cu) 22(33/0) PE
ACS800-704-0910-7 500 600 22(3120+70) 22(3185+57Cu) 22(3300 MCM)
U1.2
UN = 500 V (Range 380500 V)
6-PULSE DSU V1.2
ACS800-304-0320-7 400 500 2(370+35) 2(3120+41Cu) 2(33/0) W1.2
ACS800-304-0450-7 500 600 2(3120+70) 2(3185+57Cu) 2(3300 MCM)
ACS800-704-0640-7 400 500 22(370+35) 22(3120+41Cu) 22(33/0)
ACS800-704-0910-7 500 600 22(3120+70) 22(3185+57Cu) 22(3300 MCM)
12-PULSE DSU DSU frame D4
ACS800-704-0640-7 400 500 22(370+35) 22(3120+41Cu) 22(33/0)
ACS800-704-0910-7 500 600 22(3120+70) 22(3185+57Cu) 22(3300 MCM) U1.1
UN = 690 V (Range 525690 V) V1.1
6-PULSE DSU W1.1
ACS800-304-0320-7 400 500 2(370+35) 2(3120+41Cu) 2(33/0)
ACS800-304-0450-7 500 600 2(3120+70) 2(3185+57Cu) 2(3300 MCM) PE
ACS800-704-0640-7 400 500 22(370+35) 22(3120+41Cu) 22(33/0) U1.2
ACS800-704-0910-7 500 600 22(3120+70) 22(3185+57Cu) 22(3300 MCM)
V1.2
12-PULSE DSU
ACS800-704-0640-7 400 500 22(370+35) 22(3120+41Cu) 22(33/0) W1.2
ACS800-704-0910-7 500 600 22(3120+70) 22(3185+57Cu) 22(3300 MCM)
00158760.xls / Rev B
1) Use one fuse per each input terminal of the DSU module (i.e. six fuses per D4 module, three fuses per D3 module).

64
Internal DC fuses
All DSU modules: Bussmann screw fuse, 170M 4417, 700 A / 690 V, 1BN/50
Fuses for the main circuit voltage measurement circuits

Fuse for the input voltage AC voltage measurement and intermediate circuit DC
voltage measurement: Busmann cartridge fuse, W330000 660V/770V 1 A
Input cable lugs

The table below defines the cable lugs for connecting cables to the DSU module
quick connector.
Conductor size Max. no. and size of cable lugs per Lug hole Bolt Tightening
one phase busbar torque
IEC Cabling
< 150 mm2 2 150 mm2 1 11 M10 40 Nm
2
185240 mm OL 2 185-240 1) - - 15 Nm
USA Cabling
300350 MCM 2 350 MCM 2 1 3/4 7/16 30 lbf.ft
(00129648.doc / A)
1) Dual-cable screw lug. Included in delivery as standard.
Dimensions, noise, losses, inductance, and air flow

Module type Height Width Depth Weight Noise Ploss L Uloss (50Hz) Uloss (60Hz) Air flow
[mm] [mm] [mm] [kg] [dB] [kW] [uH] [%] [%] [m3/h]
UN = 400 V (Range 380415 V)
6-PULSE DSU
ACS800-304-0320-7 1480 234 400 1) 130 65 1 110 2.5% 3.0% 720
ACS800-304-0450-7 1480 234 400 1) 130 65 2 85 2.7% 3.3% 720
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.5% 3.0% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.7% 3.3% 720
12-PULSE DSU
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.5% 3.0% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.7% 3.3% 720
UN = 500 V (Range 380500 V)
6-PULSE DSU
ACS800-304-0320-7 1480 234 400 1) 130 65 1 110 2.0% 2.4% 720
ACS800-304-0450-7 1480 234 400 1) 130 65 2 85 2.2% 2.6% 720
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.0% 2.4% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.2% 2.6% 720
12-PULSE DSU
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 2.0% 2.4% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 2.2% 2.6% 720
UN = 690 V (Range 525690 V)
6-PULSE DSU
ACS800-304-0320-7 1480 234 400 1) 130 65 1 110 1.4% 1.7% 720
ACS800-304-0450-7 1480 234 400 1) 130 65 2 85 1.6% 1.9% 720
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 1.4% 1.7% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 1.6% 1.9% 720
12-PULSE DSU
ACS800-704-0640-7 1480 234 400 1) 180 65 4 55 1.4% 1.7% 720
ACS800-704-0910-7 1480 234 400 1) 180 65 5 43 1.6% 1.9% 720
00158760.xls / Rev B
1)
Cable connections to the quick connector require additional space behind the module.

65
Input power connection

Supply voltage 380690 VAC 3-phase 10%
Frequency 4565 Hz
Imbalance Maximum 3% of nominal phase-to-phase voltage
Prospective short-circuit 65 kA (Icf) for modules and cabinet-installed supply units without grounding switch.
current (IEC 60439-1) 50 kA (Icf) for cabinet-installed supply units with grounding switch.
US and Canada: The drive is suitable for use on a circuit capable of delivering not more
than 65,000 symmetrical amperes (rms) at 600 V maximum.
Power factor cosphi 1 = 0.97 (fundamental), 0.930.95 (total)
Efficiency > 98%
Degree of Plain module: IP20, Cabinet: IP20, IP21, IP22, IP42 or IP54
Protection
Ambient conditions
The unit is to be used in a heated indoor controlled environment.
Operation Storage Transportation
Altitude above sea level 01000 m - -
10002000: 2.5% derating - -
for every 100 m
Max. 4000 m ASL
Temperature 0+50C -40+70C -40+70C
+40+50C derating 1% /
1C above 40C
Relative humidity 595%, no condensation 595% 595%
allowed
Vibration (IEC 60068-2-6) 1058 Hz, 0.075 mm
displacement amplitude
58150 Hz 10 m/s2
Vibration (Marine 313.8 Hz 1.0 mm
Classification) displacement amplitude
13.8100 Hz / m/s2
Shock (IEC-60068-2-6) Not allowed max. 100 m/s2 18 ms max. 100 m/s2 18 ms
Free fall (IEC-60068-2-6) Not allowed 25 mm 25 mm
Atmospheric pressure 70 to 106 kPa 70 to 106 kPa 60 to 106 kPa
(0.7 to 1.05 atmospheres) (0.7 to 1.05 atmospheres) (0.6 to 1.05 atmospheres)
Contamination (IEC-721-3-3) Class 3C2 - chemical gases Class 1C2 - chemical gases Class 2C2 - chemical gases
Class 3S2 - solid particles Class 1S2 - solid particles Class 2S2 - solid particles
Cooling
Method Centrifugal fan, speed controlled according to cooling element temperature
Max. 190 l/s, noise < 65 dB
Free space See dimensional drawings
Air flow See type specific figures
Net air inlet / module 0.117 m2
Net air outlet / module 0.065 m2
Recommended IP22/42 filter AIR TEX G-150 by Luftfilter
material

66
Recommended IP54 filter airComp 300-50 (47 mm) by Luftfilter

material
Average temperature rise of < 29C
cooling air
Materials
Module enclosure 2 mm sheet steel
Flat busbars Tin plated copper or aluminium
Fire safety of materials Insulating materials & non-metallic items: Mostly self-extinctive
(IEC-332-1)
Package Plywood. Bands PP or steel.
Disposal According to the general ABB drives specification
Standards
See ACS800 Multidrive and ACS800 Multidrive Modules Planning the Electrical Installation [3AFE64783742 (English)].
Markings
See ACS800 Multidrive and ACS800 Multidrive Modules Planning the Electrical Installation [3AFE64783742 (English)].
Transformer for 12-pulse supply

According to IEC60076-1 (1993+A1:1999).
Connection Dy 11 d0 or Dyn 11 d0
Phase shift between 30 electrical
secondaries
Voltage difference between < 0.5%
secondaries
Short-circuit impedance of > 5%
secondaries
Short-circuit impedance < 10% of the percentage impedance
difference between
secondaries
No grounding of the secondaries allowed. Static shield recommended.
Tightening torques for power connections (Nm)

Screw Soft aluminium Alloyed aluminium
and copper
M5 3.5 3.5
M6 6 9
M8 17 20
M10 35 40
M12 55 70
M16 130 180 Multidrive Modules Inst. Manual, 3BFE 64119010 (English)
Cable length in emergency stop circuit

No. of parallel DSU Max. length of cable Max. length of cable Max. no. of em. stop
modules (1.5 mm2) (2.5 mm2) buttons in series
1 3300 m 5500 m 50
5 575 m 960 m 50

67

This chapter contains example circuit diagrams of a cabinet-installed drive with a
Diode Supply Unit. The installation includes:
a twelve-pulse connected DSU module (ACS800-507) with optional integrated
main contactors. Also the AC fuses for protecting the input cable and module
diode bridges are visible, drawn in dashed lines.
two R8i size inverter modules
the main operating devices: a three-position operating switch, a reset button and
an emergency stop button
an auxiliary circuit main switch with fuses
an auxiliary voltage transformer (e.g. power supply of the inverter module cooling
fans)
a breaker of the inverter cooling fan circuit
DSSB DSU System Board is the user interface for the DSU control. There is an
alternative board, DSU Basic Board (DSBB), which is not considered here.
The purpose of these diagrams is to help in:
understanding the internal connections and operation of the cabinet installed
drive with a DSU, and
learning how to wire a diode supply module (ACS800-304 and ACS800-704)
when installed in a user-defined cabinet.
Note that these diagrams do not necessarily match the delivery specific circuit
diagrams of a tailor-made cabinet-installed unit (ACS800-307 or ACS800-507).
Every delivery includes those diagrams as separate sheets.

68

69

70

71

72

73

74

75

76

77

This chapter contains the circuit diagrams of the ACS800-704 DSU modules.
Note: The connections of the external DSSB board are not shown here. See chapter
Example circuit diagrams.

78

79

80

3AFE68279364 Rev C / EN
EFFECTIVE: 01.09.2005
ABB Oy
AC Drives
P.O. Box 184
FIN-00381 HELSINKI
FINLAND
Telephone +358 10 22 11
Fax +358 10 22 22681
Internet http://www.abb.com

ACS800-307 (-507) User Manual Diode Supply (C)

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General drive manuals (in all deliveries)

2005 ABB Oy. All Rights Reserved.

ACS800 Multidrive Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Introduction to this manual

How the Diode Supply Unit works

Emergency stop input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Changing the DSU module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

ACS800-307 and ACS800-507 technical data

ACS800-304 and ACS800-704 technical data

Example circuit diagrams

Circuit diagrams of the DSU module

Introduction to this manual

What this chapter contains

Introduction to this manual

General drive manuals

ACS800 Multidrive Safety Instructions (3AFE64760432) every delivery

ACS800 Multidrive Mechanical Installation (3AFE68233402)

ACS800 Multidrive Planning the Electrical Installation (3AFE64783742)

Line-side converter manuals

Motor side-converter hardware manual every delivery

ACS800-107 Inverter Unit Hardware Manual

Motor side-converter firmware manuals

ACS800 System Application Program Firmware Manual delivery which

ACS800 PFC Application Program Firmware Manual (3AFE64649337)

ACS800 Crane Application Program 7.x Firmware Manual (3BSE 11179)

Option device manuals

RAIO-01 Analogue I/O Extension User's Manual (3AFE64484567) delivery which

Introduction to this manual

How the Diode Supply Unit works

What this chapter contains

V14 V16 V12 V24 V26 V22

How the Diode Supply Unit works

Six- and twelve-pulse connections

* The twelve-pulse connection is

How the Diode Supply Unit works

Power loss ride-through function

If DC voltage drops remarkably: DSU wakes up

How the Diode Supply Unit works

Earth (ground) current function

How the Diode Supply Unit works

What this chapter contains

Overview of the drive

C Supply module cubicle

The supply unit consists of the basic cubicles as follows:

Note: There are always two separate incoming cubicles if the

Single-line circuit diagram of the drive

400 VAC 400 VAC

Layout view of the supply unit

A Auxiliary control cubicle

C Supply module cubicle

Doors open (shrouds removed): Doors open (shrouds removed):

Single-line circuit diagram of the supply unit

One-module (size D4), six-pulse DSU

Supply DC supply for

Two-module, six-pulse DSU

One-module, twelve-pulse DSU / Two-module, twelve-pulse DSU

Three-module, twelve-pulse DSU

Single-line circuit diagrams of DSU modules D3 and D4

DSU module layout

DSAB Diode supply accessory board

DSCB Diode supply connector board

DSMB Diode supply main boards (2 pcs)