Fujian Zhangzhou Antai Aluminium Co.

, Ltd
Tel: 00 86 (0)592-5207595 Fax: 00 86 (0)592-5508270 Janice@antaisolar.com

Aluminum formwork

Part one :Introduce of Aluminum formwork

The Aluminium formwork born in the United States in 1962 has been widely used
nowadays for global concrete structure in developed countries such as America and
Canada newly industrialized countries such as Mexico, Brazil, Malaysia, South Korea
and India after 50 years of development. Aluminium Formwork can be used more
times compared with the traditional formwork. It is light with the average wight of 23
- 27 kg/m2, convenient to use and easy to install, thus saving the labor cost and
shortening the working period. Meanwhile it makes the concrete surface flat smooth
basically reaching the demand of veneer and water coagulation, which greatly
improves the project quality.

Part two : Advantage of Aluminum formwork

Antai Formwork can be used more than 300 times so
Reusable
ROI is maximised with multiple projects.

Average weight is only 23 - 27 kg M2 so no heavy

Lightweight
lifting or cranes are required.

Can be assembled with non-skilled labour with simple

Simple to use
training and no special tools required.

Typical cycle time of 1 floor every 4-5 days or 1 single

Fast build cycles storey house a day are achieved with Antai Formwork
solutions.

Aluminium formwork is 100% recyclable at the end of

Fully recyclable
its usability.

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Constant reuse keeps the construction clean, safe and

Reduce site rubbish
tidy.

Antai design team are highly experienced in designing

Design flexibility formwork solutions for multiple types of building and
applications.

High load bearing capacity of up to 60 KN per M2 when

Strength & Stability
assembled.

Achieves a high quality finish after formwork removal

Finish quality with only minimum "skim" coat required and no heavy
plastering.

ECO-Friendly Low carbon emissions

Substantial direct and indirect building cost reduction is

Reduce building costs
achieved with Antai aluminium formwork solutions.

Part three : Technical Specifications

FUJIAN ZHANGZHOU ANTAI ALUMINIUM

Particulars
CO.,LTD.

Grade of Aluminum A6061-T6

Weight per Sq.meter 23-27kg/m2

Welding (Robotic /Manual) Robotic +Manual

Plate Thickness(3mm/4mm) 4mm

Side Rails(Plate/Extrusions) Extrusions L shape to 300mm

Load Rating (kg/sq.m) 60KN/M2

Corner Gussets Triangle strengthens piece

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Prop Heads Aluminum 100mm*200mm

Wall Ties in Beams Re-usable or one-off

50mm*50mm*2.3mm(hollow section steel square

Waller Material used
pipe)

Ledger special for Junction of Wall&

Aluminum
Slab

Repetitions More than 300times

Flexibility 70% to 80% standard panel

Speed of work 4-5days cycle

Staircase Treads Aluminum with cover

Hardwares(Pins wedges/Pin lock/Pin

Steel with galvanized 35#/45#
Clamps)

Bushing for pin holes Due to the side rail profile design , not necessary

Data of Aluminum formwork

Raw Material Aluminum A6061-T6, thickness 4mm

Technical Extrusion /Dual-robots welding /assemble Technology

Components Formwork/Supporting/Fastening /Accessories System

Wall Panel Size 100/150/200/250/300/400/600*2400*65mm

Slab Panel Size 100/150/200/250/300/400/600*1200/900*65mm

Walls Floor slabs Columns & Beams Stairs

Application Balconies .Door and window openings are also
incorporated

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Part four : Comparison

Aluminum Formwork, Timber Formwork and Steel Formwork are commonly used in
construction sites.Aluminum Formwork perhaps is the most selected formwork
system which widely benefits contractors and other stakeholders.

Categories Aluminum Formwork Euro Formwork Plywood Formwork

Steel+12mm
Materials 4.00mm 6061-T6 18mm Film Faced Plywood
Plywood

600mm/450mm/ 600mm*1200mm*
Specifications 1220mm*2440mm*18mm
300mm*2400mm*65mm 63.5mm*2sheets

Weight 20-25KG/M2 35-40KG/M2 10.5KG/M2

Reuse Times 300times 50times 8times

Loading 60KN/M3 30KN/M3 30KN/M3

Construction 4days 8days 10days

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Period

Assembly Easy Hard Difficult

Disassembly 36h/floor 72h/floor 168h/floor

Quality of
Concrete Flat&Smooth Surface Flat Surface Rough Surface
Surface

Cost Comparison
Formwork Aluminium Formwork Euro-Formwork Plywoood Formwork

Price USD235.00/M2 USD135.00/M2 USD25.00/M2

Labor cost USD4.00/M2 USD4.00/M2 USD4.66/M2

Machinery cost USD0.00/M2 USD1.00/M2 USD0.20/M2

Recycle 30 times
USD11.83/M2 USD9.33/M2 USD9.50/M2
cost

Recycle 60 times
USD7.83/M2 USD9.33/M2 USD9.50/M2
cost

Recycle 90 times
USD6.66/M2 USD9.33/M2 USD9.50/M2
cost

Part five : Components of Aluminum formwork

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Wall Panel

The Slab panel will be used to support

Slab panel the concrete weight during concrete
pouring and casting

Beam bottom soffit Panel will be used to cover the

slab panel bottom of the beam

Used to joint the beams together

middle beam and/or end beam, the pipe
Prop head(PH)
support will be placed under the prop
head

Used to joint the prop heads , the middle

Middle beam (MB)
beam supports the slab panels

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Used to joint the prop head and slab

End beam (EB) corner , the end beam supports the slab
panels

connection between Wall panel &

Slab corner
Slab panel

Connection between Wall panel& Slab

Slab incorner
panel (inside)

connection between Wall panel&

Slab outcorner
Slab panel (outside)

Used to joint the prop heads with the

Joint bar beams (Middle beaem and /or End
beam)

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Used to joint the beams together(Middle

beam and/or End beam), this special
Special prop head
prop head will be placed where a normal
prop head cannot be installed

Used to joint panels together around

Al-(A/G)Release
the conrners

The round pin and wedge pin will be

Wedge & Round
used to joint the Wall or Slab panels
pin
together

The Long pin and Wedge pin will be

used to fix the Joint pin with the prop
Wedge & Long pin
head and beams (Middle beam or End
beam)together

As a substitute of a scaffolding system,

Wall platform , Slab
these wall platform , slab platform and
platform
elevator platform will be fixed on the
and Elevator
concrete .(Wall/Slab/Elevator) and used
platform
aas working platform for workers.

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The Flat tie is used to joint the wall

panel to the opposite side's wall panel.
Flat tie
Depending on the wall panel's height ,
the number of flat tie used will vary

Made of PVC material , the PVC sleeve

will be installed between the Wall panel
and the opposite side's wall panel . The
PVC sleeve
flat tie will be inserted inside this item
in order to protect the flat tie to be
casted within the concrete

The pipe support is used to support the

weight of the slab during concrete
Pipe support pouriing and casting . it will remain
under the prop head until 2 levels of
casting

The Waller-bracket and Square pipe are

used to allow the horizontal straightness
Waller-bracket &
of wall panels and a flat wall surface
Square pipe
(especially at the bottom) after concrete
casting

This set of accessories will be used as

an embedded anchor in order to fix
Bolt, Nut&Washer
panels on the concret surface during its
installation

This accessory will be used as an

embedded anchor in order to fix the
Tie rod
Bracket on the concrete surface during
its installation

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Setting process of Aluminum formwork

Structural line

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Wall Panel Positioning

Beam Panel setup

Stari and elev-pit setup

Slab panel setup

Completion of slab panel setup

Installation of electrical , plumbing

components and steel reinforcing bar

Step of make Aluminum formwork

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(1) Standard production period of aluminum formwork from the deepening drawing
design to trial assembly need 60 days;

(2) The drawings and plans provided to the aluminum formwork factory include:
architectural drawings, structural drawings, decoration plans, hydropower plans, outer
racks, laying holes etc .; drawings should be issued by the project department and
have issued recording;

(3) After completion of the deepen drawing, the aluminum formwork factory should
send the drawings to the project department, design department, wall panel factory,
General contractor etc., the project department is responsible for organizing each
department participate in the joint audit confirmation;

(4) After trial assembly aluminum formwork , the project department, the general
contractor, the supervision and the engineering and technical department shall
confirm the aluminum formwork node, the fastening system, the size deviation, the
window (beam and wall) pressure groove etc.. If there have problem should email to
related personnel;

(5) Aluminum formwork factory establish their own serial number coding map and
number for each part of formwork ;

(6) The transfer of the aluminum formwork must be handled for three parties, the
aluminum formwork transfer data: Die drawing, aluminum formwork serial number
coding map, aluminum formwork fastening system drawing , aluminum formwork,
three parties signed the receiving report, aluminum formwork construction technique
hand-over.

(7) The first three floors of aluminum formwork must be carried out aluminum
formwork precision inspection by third party before pouring concrete, aluminum
formwork comprehensive accuracy are not less than 90%, single not less than 80%.

Time Schedule
Time schedule of Item Description/Time Remark

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make project department, design

Aluminum Joint discussion of drawing department, General
formwork contractor

architectural drawings,
Provide full set of project structural drawings,
drawings to Aluminum decoration plans,
formwork factory hydropower plans, outer
racks, laying holes etc .

Deepen drawing 7days

Die Structure Drawing

7days
&adjustment

Production 20days

Trial assembly 15days

QC 3days

Code 3days QC conformity

Packing 3days

QC
Rework 3days
Non-conformity

Depend on the
Shipping 10-30days
place

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Applications of Aluminum Formwork

Aluminum system formwork is applicable for a wide variety of building constructions

for instance, Commercial/mall, Office Tower, Residential, Resort and Hotel, Health
and Education, and Transportation.It is highly recommended when projects are:

Mass construction: constructing numbers of identical resort house;

High rise: office or hotel tower
Facing limited construction time

Aluminum Formwork for Housing Building

Aluminum Form Work for High-rise Building

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Aluminum Formwork for Public Building

AL formwork system in Joint-row Villa

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Company introduction
Our History

Antai, established in 2006, is an innovative Aluminium systems provider. Since 2009,

we have been specializing in providing Aluminium systems to worldwide customers.
With extensive experience of big projects in this industry, strong R&D and innovative
team, Antai Aluminium solutions have became more and more popular because of
easy to use and reliable quality.

Based on the high-standard production concept with rigorous requirements, the

company has been a professional and reliable eco-friendly Aluminium solutions
provider for more than 30 countries and regions worldwide. According to CIER, Antai
annual export value has risen to TOP3 in the Aluminium mounting industry in 2016.
And relying on strong technical force, scientific management system, and

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ISO9001:2000 quality system, Antai is continuously improving the product, and

focusing on supplying sustainable recycling green solutions for the construction
industry.

Aluminum formwork system business focuses on the production, sales and leasing
construction, providing aluminum formwork system and the corresponding supporting
materials for all types and sizes of commercial & residential buildings. Based on the
enormous natural advantages of aluminum, Antai aluminum formwork solutions are
widely recognized by customers worldwide for its professional design, reliable quality,
easy to operate and strict QC system. Our vision is to lead the green building industry,
helping more construction enterprises save costs and promote efficiency.

Our Factory

It owns two factories located in Zhangzhou City, one of which is the new factory
under construction covering an area of 200,000 square meters and a building area of
80,000 square meters.

Duplex Sample Room

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Fujian Zhangzhou Antai Aluminium Co., Ltd

Tel: 00 86 (0)592-5207595

Fax: 00 86 (0)592-5508270
Mobile/Wechat/Whatsapp: 00 86 153 9453 5478

Contact person: Janice Yuan

Email: Janice@antaisolar.com
Website: www.antai-alu.com

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www.antaienergy.com

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